Tohatsu — M40C / 2013

Exploded diagrams and part specifications.

1CYLINDER · CRANK CASE2PISTON · CRANK SHAFT3INTAKE MANIFOLD · FUEL PUMP4CARBURETOR5RECOIL STARTER6MAGNETO7ELECTRIC PARTS8DRIVE SHAFT HOUSING9GEAR CASE (DRIVE SHAFT)10GEAR CASE (PROPELLER SHAFT)11BRACKET12TILLER HANDLE13BOTTOM COWL14SHIFT15REMOTE CONTROL PARTS16TOP COWL17FUEL TANK18COMPONENT PARTS OF REMOTE CONTROL19COMPONENT PARTS OF REMOTE CONTROL (ELECTRIC PARTS)20OPTIONAL PARTS · ACCESSORIES (1)21OPTIONAL PARTS · ACCESSORIES (2)22ASSEMBLY · KIT PARTS
Fig. 1CYLINDER · CRANK CASE
图 01气缸·曲轴箱 CYLINDER · CRANK CASE Fig.
REFPart No.NameQty
1361B01100-2CYL BLOCK & CRANKCASE ASSY1
2393-01137-0* NIPPLE 5-4-51
3393-01131-0* NIPPLE 5.5-51
4345-00117-0* DOWEL PIN2
5345-01150-1* CHECK VALVE ASSY1
6916129-0850* BOLT1
7916124-0840* BOLT8
89161F4-0835BOLT1
10345-01111-0* DOWEL PIN 6-122
11361B01001-1CYLINDER HEAD ASSY1
12350-01093-0* WELCH PLUG1
13345-01005-1CYLINDER HEAD GASKET1
149161F9-0845BOLT10
169701-1-1015SPARK PLUG (BR7HS10)2
17345-01030-0THERMOSTAT1
183H6B01031-0THERMOSTAT CAP1
19346-01032-0THERMOSTAT CAP GASKET1
209101F4-5630BOLT2
21338-60218-2* ANODE1
22910103-0616** BOLT1
23345B02301-2EXHAUST COVER (OUTER)1
24345-02305-1EXHAUST COVER GASKET1
259101F4-5620BOLT9
2698AL-40-230HOSE1
27393-01160-0CHECK VALVE1
283T5-01133-0CLIP φ81
29338-01133-0CLIP φ71
30336-06973-0CLAMP 6-9.5L1
31910103-6612BOLT1
32345B05101-0BRACKET1
34940121-0800WASHER2
35930121-0800NUT2
36921503-0520* SCREW1
38309-06972-0CLAMP 6.5-47.5P1
39345-01303-1ENGINE BASEMENT GASKET1
40361-05211-0STARTER LOCK ARM1
41345-05213-0THROTTLE LIMITER ARM1
43345-05221-1THROTTLE LIMITER ROD1
44345-05222-1STARTER LOCK ROD1
47353-83728-1PIN1
50941303-0600SPRING WASHER1
52915324-0825STUD1
53940103-0800WASHER1
54345-01015-0WASHER 8.5-19.5-3.21
579101F4-0620BOLT1
58940103-0600WASHER2
59941403-1000WAVE WASHER d=101
60346-63721-0BUSHING 6.2-16-51
61345-05224-0ROD SNAP 5-2.51
633B7-05243-0BALL JOINT CONNECTOR1
64348-63716-1THROTTLE ROD1
68348-63711-1ADVANCER ARM1
69910121-0840BOLT1
70345-63713-0BUSHING 8-14-42
71334-66233-0WASHER 8.1-16-1.51
72930403-0800NYLON NUT 8-P1.251
73345-05223-1ROD SNAP 3.5-21
74348-63715-1ROD 5-75L1
75346-05234-0ROD JOINT φ51
763B7-63733-0ROD SNAP 5-2.51
77930103-0500NUT1
78361-83728-0PIN1
793AA-83719-0WASHER 8.5-18-1.61
80951603-0800SNAP PIN d=81
81930103-0600NUT1
Fig. 2PISTON · CRANK SHAFT
图 02活塞·曲轴 PISTON · CRANK SHAFT Fig.
REFPart No.NameQty
1345-00122-0OIL SEAL 25-55-101
2345-00125-0RETAINER 50-60-1.61
3361-00069-1CRANKSHAFT SUB-ASSY1
4361-00031-0* CRANKSHAFT A1
5348-00032-0* CRANKSHAFT B1
6348-00033-0* CRANKSHAFT C1
7348-00034-0* CRANKSHAFT D1
8348-00061-1* CRANK PIN2
9345-00040-1* CONNECTING ROD2
10345-00043-0* ROLLER BEARING 25-32-202
11345-00045-0* BIG END BEARING WASHER4
13345-00051-0* LABYRINTH PACKING1
14345-00053-0* O-RING 2-49.51
15951407-0306* SPRING PIN 3-61
16345-00113-0MAIN BEARING 52061
17345-00115-0RETAINER 56-66-1.61
18945107-3000C-RING d=301
19345-00116-0SPACER 30.2-40-2.31
20345-00141-0SHIM 31-421
21345-00114-0MAIN BEARING 3555201
22345-00042-0ROLLER BEARING 17-21-272
233C1-87130-0PISTON REPAIR KIT2
233C1-87131-0PISTON REPAIR KIT (0.5 O/S)2
24361-00001-1* PISTON1
24361-00004-1* PISTON (0.5 O/S)1
25345-00021-1* PISTON PIN1
26334-00024-1* PISTON PIN CLIP2
273C1-87123-0PISTON RING SET2
273C1-87124-0PISTON RING SET (0.5 O/S)2
28361-00011-0* PISTON RING1
28361-00014-0* PISTON RING (0.5 O/S)1
29345-00011-0* PISTON RING1
29345-00014-0* PISTON RING (0.5 O/S)1
Fig. 3INTAKE MANIFOLD · FUEL PUMP
图 03进气歧管·燃油泵 INTAKE MANIFOLD · FUEL PUMP Fig.
REFPart No.NameQty
1915321-0655STUD2
2345B02010-0INTAKE MANIFOLD1
3345-02104-0INTAKE MANIFOLD GASKET1
4345-02105-0INTAKE MANIFOLD GASKET1
5345-02100-1REED VALVE ASSY1
6921521-7412SCREW8
7345-02106-0PLATE1
8910121-7620BOLT1
9345-02103-0REED VALVE SEAT GASKET2
109101F4-5630BOLT7
11915321-0620STUD2
12930103-0600NUT4
13941303-0600SPRING WASHER4
14348-63718-0THROTTLE CAM1
15921503-0616SCREW1
16346-63721-0BUSHING 6.2-16-51
173C8-66308-0** WASHER 6-16-1.51
18941403-1000WAVE WASHER d=101
19345-02011-3CARBURETOR GASKET1
20345-67191-1CHOKE ROD1
21345-67192-0CHOKE ROD1
22345-67194-0CHOKE ROD CONNECTER1
23921503-0408SCREW1
24356-04000-1FUEL PUMP ASSY1
25334-04004-0* PUMP COVER1
269225F2-6528* SCREW3
27334-04005-0* PUMP DIAPHRAGM1
28334-04007-0* DIAPHRAGM GASKET1
29356-04030-0* DIAPHRAGM GASKET SET1
30356-04044-0* CHECK VALVE2
31921722-0306* SCREW2
32930222-0300* NUT2
33346-04901-2GASKET1
34921503-6640SCREW2
3598AB-50-160HOSE1
3698AB-50-270HOSE1
3798AB-50-210HOSE1
38338-02215-0CLIP φ106
39346-02230-0FUEL FILTER ASSY1
40346-02237-0* CUP1
41346-02235-0* GASKET1
42346-02234-0* FILTER1
43930103-0800NUT1
44940103-0800WASHER2
45348-02231-0PLATE1
46345-02411-0INTAKE SILENCER1
47345-02415-0INTAKE SILENCER COVER1
489101F4-0616BOLT2
49345-02416-0INTAKE SILENCER PLATE1
50921503-5508SCREW2
51345-02417-1INTAKE SILENCER LOCK PLATE1
52345-67195-1BUSHING1
Fig. 4CARBURETOR
图 04化油器 CARBURETOR Fig.
REFPart No.NameQty
1345-03200-0CARBURETOR ASSY1
2336-03221-0* FLOAT CHAMBER1
3345-03292-0* DRAIN SCREW1
4336-03293-0* O-RING1
5336-03222-0* FLOAT CHAMBER O-RING 1.9-641
6922503-6412* SCREW4
7334-03231-1* FLOAT1
8334-03232-0* FLOAT ARM PIN1
9345-03240-0* FLOAT VALVE1
103B7-03240-0* FLOAT VALVE1
11345-03243-0* O-RING 1.3-5.71
12344-03244-0* CLIP1
13334-03241-0* CLIP PLATE1
14921521-0406* SCREW1
15334-03242-0* VALVE PIN1
16345-03252-0* MAIN NOZZLE1
17345-03251-1* MAIN JET (#220)1
18345-03254-0* SLOW JET (#110)1
19345-03253-0* MAIN AIR JET (#120)1
20345-03255-0* PILOT AIR JET (#120)1
21345-03261-0* PLUG SCREW1
22346-03265-0* STOP SCREW1
23346-03267-0* SPRING1
24345-03266-0* PILOT SCREW1
25346-03268-0* SPRING1
26345-03263-0* PLUG SCREW1
27345-03262-0* PLUG SCREW WASHER1
Fig. 5RECOIL STARTER
图 05反冲启动器 RECOIL STARTER Fig.
REFPart No.NameQty
1361-05000-1RECOIL STARTER ASSY1
2345-05105-1* STARTER CASE1
3345-05104-1* REEL ASSY1
4345-05003-1* RATCHET1
5345-05135-1* BUSHING 14.7-15.9-61
6345-05122-1WASHER 6.5-23-1.51
7945303-0500* E-RING d=51
8345-05123-1* RETURN SPRING2
9345-05124-0* RETURN SPRING1
10345-05004-1* STARTER SPRING1
11951403-0316* SPRING PIN 3-161
12345-05132-0* STARTER SHAFT1
14941322-0800SPRING WASHER2
15940121-0800WASHER2
16930103-0800NUT1
17336-05014-0* ROPE GUIDE1
20338-05019-0* STARTER HANDLE1
21345-05013-1* STARTER ROPE φ5-20001
22338-05131-0* ROPE ANCHOR1
23350-05136-0* O-RING 2.5-4.51
24345-05134-0* ROPE ANCHOR PLATE1
25344-05116-0* SEALING PLATE1
26345-05225-1* STARTER LOCK LEVER SHAFT1
279101F4-0830BOLT1
28941303-0800SPRING WASHER1
299101F4-0625BOLT2
30941303-0600SPRING WASHER2
31345-05901-1STARTER PULLEY1
32910121-6625BOLT3
33346-05209-0CAP NUT1
34345-05217-1STARTER LOCK ROD1
35940103-0400WASHER2
36345-05216-0STARTER LOCK SPRING1
37945303-0600* E-RING d=61
38345-05226-0STARTER LOCK LEVER1
393C7-72182-2CAUTION DECAL (C)1
Fig. 6MAGNETO
图 06磁电机 MAGNETO Fig.
REFPart No.NameQty
1345-01401-0MAGNETO BASEMENT1
2126-00121-0OIL SEAL 30-45-81
3338-01403-0O-RING 2-55.51
4910121-6620BOLT4
5361-06091-0FLYWHEEL W/GEAR1
63A0-06002-0COIL PLATE ASSY W/ALTERNATOR1
73G2-06022-0* PULSAR COIL1
83A0-06023-0* ALTERNATOR ASSY1
9921521-6528* SCREW2
103G2-06021-1* EXCITER COIL1
11921521-6522* SCREW2
12350-06025-0* HOLDER1
13921521-6406* SCREW3
14921521-6408SCREW2
15921521-6510SCREW2
16921503-0530SCREW1
17930103-0500NUT1
18334-00131-0KEY1
19931121-1600NUT1
20345-00133-0WASHER 16-28-3.21
21353-76037-0CABLE TERMINAL PLUG1
22346-63722-2GUIDE PLATE1
23348-05233-0COIL PLATE STOPPER1
24346-05228-1BALL JOINT1
25353-63723-1SETTING RING1
283C1-06048-0IGNITION COIL ASSY W/LABEL1
29346-06999-0* PLUG CAP W/RESISTANCE2
303C8-72181-0* CAUTION DECAL (B)1
31361-06060-1CD UNIT1
32910103-0625BOLT2
36309-06972-0CLAMP 6.5-47.5P1
37336-76091-0LEAD WIRE BAND 1001
38910103-5620BOLT2
39941303-0600SPRING WASHER2
40930103-0600NUT2
413A0-06322-1PLATE1
42910103-6625BOLT3
433C8-66308-0** WASHER 6-16-1.53
443B7-06305-0RUBBER MOUNT 9-16-4.33
453A0-76079-0COLLAR 6.2-9-7.43
463F3-06920-0RUBBER MOUNT 8.5-12-23
473B7-76142-1GROUND CABLE L=1201
48922521-6510SCREW4
493C7-76142-1GROUND CABLE L=1701
503A3-76037-0CABLE TERMINAL PLUG2
513C7-06921-0PLUG CAP W/RESISTANCE2
Fig. 7ELECTRIC PARTS
图 07电气部件 ELECTRIC PARTS Fig.
REFPart No.NameQty
1346-76010-0STARTER MOTOR ASSY1
2346-76015-0* PINION ASSY1
3346-76014-0* BRUSH HOLDER1
4346-76012-0* POSITIVE BRUSH1
5346-76013-0* NEGATIVE BRUSH1
6336-76091-0LEAD WIRE BAND 1001
7910103-0830BOLT2
8345-06971-0CLAMP 9-12U2
9930103-0800NUT2
10941303-0800SPRING WASHER2
11346-76040-0STARTER SOLENOID1
15361-76055-1CHOKE SOLENOID BRACKET1
16910103-0618BOLT1
193B2-76147-2STARTER CABLE L=2001
203A3-76145-0TERMINAL CAP2
21334-76141-1STARTER CABLE L=1501
22361-76050-0CHOKE SOLENOID1
23361-76073-0* PLUNGER1
24910103-0645BOLT1
26128-02605-1SPACER 6-8-28.51
283G2-76060-0RECTIFIER COMPLETE1
293G2-76142-0GROUND CABLE1
30921503-0525SCREW1
31930103-0500NUT1
32941303-0500** SPRING WASHER1
33353-06281-0CABLE TERMINAL HOLDER1
34910103-0620BOLT2
35309-06972-0CLAMP 6.5-47.5P2
36353-06283-0COLLAR 6.4-10-4.72
37941303-0600SPRING WASHER2
38930103-0600NUT2
39921503-6408SCREW3
40346-76057-0CHOKE SOLENOID HOOK3
41951403-0312SPRING PIN 3-121
42345-76072-1ROD1
43930403-0400* NYLON NUT 4-P0.71
443B2-76062-0FUSE WIRE ASSY L=3551
45346-76212-0* FUSE 15A1
463B2-76120-1BATTERY CABLE L=20001
473B7-76145-0TERMINAL CAP1
48361-76026-0MAIN SWITCH ASSY1
49346-76039-1SWITCH PROTECTOR (FOOLPROOF)1
50361-76080-0NEUTRAL SWITCH1
51361-76082-0NEUTRAL SWITCH OPERATING LEVER1
52398-76083-0NEUTRAL SWITCH ACTUATOR1
533M4-76084-0SPACER 12-14-2.21
543B7-63731-0WASHER 12.5-24-11
Fig. 8DRIVE SHAFT HOUSING
图 08驱动轴壳体 DRIVE SHAFT HOUSING Fig.
REFPart No.NameQty
1345Q61020-2DRIVE SHAFT HOUSING (S)1
1361Q61030-1DRIVE SHAFT HOUSING (L)1
3345-61012-1DRIVE SHAFT HOUSING GASKET1
49161E3-0885BOLT8
53P0-66233-0WASHER 8.1-16-1.58
69101E3-5620BOLT1
7345-61111-1STUD1
8930103-0800NUT1
9345Q01301-0ENGINE BASEMENT1
10345-67116-0ENGINE BASEMENT SEAL L=4002
11345-01111-0* DOWEL PIN 6-122
12345-01215-0OIL SEAL 17-30-81
13910203-0640BOLT2
14941303-0600SPRING WASHER2
159106E3-0808BOLT1
16332-60006-0GASKET 8.1-15-11
17345-02314-2EXHAUST PIPE1
17361-02311-1EXHAUST PIPE1
18345-02312-1EXHAUST PIPE GASKET1
199101E3-5625BOLT4
20345-61312-1RUBBER MOUNT RETAINER2
219101E3-5820BOLT2
Fig. 9GEAR CASE (DRIVE SHAFT)
图 09驱动轴齿轮箱 GEAR CASE (DRIVE SHAFT) Fig.
REFPart No.NameQty
1361Q60000-0GEAR CASE ASSY1
2345-60211-0* ROLLER BEARING 22-30-301
3332-60005-2PLUG 8-82
4332-60006-0GASKET 8.1-15-12
5345-64020-1BEVEL GEAR B1
6345-64025-0BOLT1
7345-64081-0SHIM 41-51.5-0.11
7345-64082-0SHIM 41-51.5-0.151
7345-64083-0SHIM 41-51.5-0.31
7345-64084-0SHIM 41-51.5-0.51
8345-64301-0DRIVE SHAFT (S)1
8345-64302-0DRIVE SHAFT (L)1
9345-60213-0TAPERED ROLLER BEARING 323041
10345-60206-1WATER STRAINER2
11921503-0440SCREW1
12930403-0400* NYLON NUT 4-P0.71
13345-65021-0WATER PUMP IMPELLER1
14332-65022-0KEY 20-4.6-21
15348-65016-1PUMP CASE (UPPER)1
16348-65011-0PUMP CASE LINER1
173B7-65014-0WATER PIPE SEAL (LOWER)1
18348-65017-1PUMP CASE (LOWER)1
19332-60111-0OIL SEAL 17-33-9.51
20345-65015-0* O-RING 3.2-471
21348-65018-0PUMP CASE GASKET1
22334-65012-0DOWEL PIN 4-102
23348-65025-0WATER PUMP GUIDE PLATE1
24348-65029-1GUIDE PLATE GASKET1
259101E3-5652BOLT4
26348-66012-0CAM ROD (S)1
26348-66013-0CAM ROD (L)1
27951403-0316* SPRING PIN 3-162
28345-66031-1CAM ROD BUSHING1
29345-66021-0O-RING 1.9-6.82
30332-66032-0O-RING 2.4-15.41
31348-66011-0CLUTCH CAM1
32345-66241-0SHIFT ROD JOINT1
33951403-0312SPRING PIN 3-122
349101E3-5840BOLT6
35301-66024-1STOPPER1
36301-66025-0GASKET 6.2-11-11
37345-65100-1WATER PIPE (S)1
37345-65110-1WATER PIPE (L)1
38345-65206-0WATER PIPE SEAL (UPPER)1
39345-65205-0COLLAR 18-20-4.51
40345-65204-0WATER PIPE AUXILIARY MOUNT1
40346-65204-0WATER PIPE AUXILIARY MOUNT2
Fig. 10GEAR CASE (PROPELLER SHAFT)
图 10螺旋桨轴齿轮箱 GEAR CASE (PROPELLER SHAFT) Fig.
REFPart No.NameQty
1345-60215-0TAPERED ROLLER BEARING 320071
2348-60217-0TRIM TAB1
3353-60219-0TRIM TAB GASKET1
4910103-5618BOLT1
5345Q60100-0PROPELLER SHAFT HOUSING ASSY1
6345Q60101-1* PROPELLER SHAFT HOUSING1
79601-0-6007* BALL BEARING 60071
8345-60211-0* ROLLER BEARING 22-30-301
9334-60223-0* OIL SEAL 22-36-101
10345-60103-0* O-RING 3.5-69.41
119101E3-5830BOLT2
12348-64010-1BEVEL GEAR ASSY (A)1
13348-64030-0BEVEL GEAR C1
14353-64036-0* SHIM 36-44-0.31
14353-64037-0* SHIM 36-44-0.151
14353-64038-0* SHIM 36-44-0.11
15345-64032-0WASHER 22.1-28-31
16348-64211-0PROPELLER SHAFT1
17348-64215-0CLUTCH1
18345-64217-0PIN1
19345-64219-0SNAP1
20345-64221-0SPRING1
21345-64222-0SPRING RETAINER1
22345-64223-0PUSH ROD1
23348B64107-1PROPELLER ASSY (8.5")1
23348B64108-1PROPELLER ASSY (7")1
23361B64109-1PROPELLER ASSY (10")1
23361B64113-1PROPELLER ASSY (11")1
23361B64115-1PROPELLER ASSY (9")1
233T5B64525-0PROPELLER ASSY (12")1
233T5B64527-0PROPELLER ASSY (13")1
233T5B64529-0PROPELLER ASSY (14")1
24361-87326-0PROPELLER HARDWARE KIT1
253C8-64231-0* THRUST HOLDER1
26348-64232-0* STOPPER1
27345-64124-0WASHER 17-32-31
28345-64121-0* PROPELLER NUT1
29951503-0325SPLIT PIN 3-251
Fig. 11BRACKET
图 11支架 BRACKET Fig.
REFPart No.NameQty
19101E3-5610BOLT1
23AEQ62112-2CLAMP BRACKET (R)1
3338-60218-2* ANODE1
4910103-5620BOLT1
53AEQ62113-2CLAMP BRACKET (L)1
6346-62117-1DISTANCE PIECE1
7930103-0600NUT2
99401E3-0600WASHER2
103AC-62191-0SWIVEL BRACKET SHAFT ASSY1
11346-62124-1NYLON NUT 7/8-141
12346-62127-0CAP NUT2
13345-62121-1THRUST ROD1
14345-62122-2THRUST ROD SPRING1
15349Q62310-3SWIVEL BRACKET1
17349-62126-0BUSHING2
18346-62424-1THRUST PLATE (LOWER) 26.5-46-11
193H8-62415-0O-RING 3.5-25.71
20348Q61411-2MOUNT BRACKET1
21344-67177-1* GREASE FITTING2
22945103-2500C-RING d=251
23398-62396-1GROUND L=1301
249101E3-5612BOLT2
25346-66322-0REVERSE LOCK1
26349-66313-0REVERSE LOCK ARM1
27336-66319-1PIVOT BOLT2
29346-66321-0REVERSE LOCK ROD1
30951503-0212SPLIT PIN 2-121
313P0-66311-0REVERSE LOCK LEVER1
323AL-66333-0REVERSE LOCK LEVER GRIP1
33346-66334-0STOPPER1
343AL-05254-0SHOULDER BOLT 6-81
363AL-05212-0BUSHING 8.1-201
373AA-83719-0WASHER 8.5-18-1.61
383R0-66308-0WASHER 6-16-1.51
39349-66312-0REVERSE LOCK LINK1
40346-66323-1REVERSE LOCK LEVER SPRING1
41346-66331-0REVERSE LOCK SPRING (S)1
413R0-66332-0REVERSE LOCK SPRING (L)1
42345-62441-0FRICTION PIECE1
439101E3-0830BOLT1
44346-62421-1FRICTION SPRING1
45348Q62010-1STEERING SHAFT ASSY1
46345-62417-0BUSHING 26-322
473A0-62423-2THRUST PLATE (UPPER) 27-50-11
48345-61301-1RUBBER MOUNT (UPPER)2
49345-61313-0STUD2
50930403-1000NYLON NUT 10-P1.52
51345-61302-1RUBBER MOUNT (LOWER)2
53345-61321-2BOLT2
54345-61334-0WASHER 21-40.3-42
55345-61331-0DAMPER CAP2
56345-61332-0COLLAR 20-31.7-32
57345-61333-0DAMPER (UPPER)2
58348-61309-0SHIM 33-40.7-0.51
59945003-4000C-RING d=402
609401E3-1000WASHER2
61346-61323-0LOCK PLATE2
62345-61322-2WASHER 10.1-18-2.52
63930103-1000NUT 10-P1.52
653A3-62396-1GROUND L=1101
66349Q62993-2TILT STOPPER1
67346-62437-0BUSHING 10.2-12-29.51
68346-62439-1SETTING PLATE1
69346-62438-0SETTING PIECE1
70951403-0640SPRING PIN1
713C8-62421-1FRICTION SPRING1
729101E3-5820BOLT2
73916103-0885BOLT2
74940103-0800WASHER4
75930103-0800NUT2
763AAQ62105-0CLAMP SCREW KIT2
773AAQ62108-0* CLAMP SCREW ASSY1
783AA-62106-0** CLAMP SCREW1
79332Q62102-1** CLAMP SCREW HANDLE1
803C8-62104-2** RIVET 3-221
81332-62101-1* CLAMP SCREW PAD1
823C8-62107-0* SHOULDER BOLT1
Fig. 12TILLER HANDLE
图 12舵柄 TILLER HANDLE Fig.
REFPart No.NameQty
1398Q63003-1TILLER HANDLE ASSY1
23M3Q63005-1* TILLER HANDLE SUB-ASSY1
3398Q63011-1** TILLER HANDLE1
4369-72019-1** THROTTLE DECAL1
59101E3-5675** BOLT1
6930403-0600** NYLON NUT 6-P1.01
7398-63012-0** GRIP1
8921803-0525** SCREW1
9398-63041-0** THROTTLE SHAFT1
10345-63048-0** THROTTLE SHAFT DAMPER1
12398-63053-0** SPACER1
13951403-0310** SPRING PIN 3-101
143V1-63035-1** FRICTION PIECE1
153V1-63077-0** ADJUSTING NUT1
163V1-63036-0** SPRING1
179101E3-0625BOLT1
18941403-1000WAVE WASHER d=101
19346-63201-2* BOLT2
20345-63207-0* COLLAR 9.8-12.7-7.52
21345Q63051-0STEERING BRACKET1
229101E3-5825BOLT2
23346-63064-0UNIVERSAL PINION1
24951403-0414SPRING PIN 4-141
25346-63066-1COLLAR 15.9-17-91
26940103-0800WASHER1
27350-63046-0BUSHING 8.4-10-111
28345-66226-0GROMMET 17-31
Fig. 13BOTTOM COWL
图 13下罩壳 BOTTOM COWL Fig.
REFPart No.NameQty
1345Q67100-2BOTTOM COWL1
2345-67113-0MOUNT 12-18-2.58
3345-67114-0SPACER 8.4-12-174
49101E3-6835BOLT4
5345-67115-0WASHER 6.5-21-14
6345-67151-0CHOKE ROD1
7345-67193-0* GROMMET 16-2.51
8338Q67141-0HOOK LEVER1
9338-67147-0SEAL RING 13.8-22-3.71
10350-67105-0HOOK LEVER BUSHING 14-16.5-17.71
113C8-67146-0WASHER 14-22-11
12941403-1400WAVE WASHER d=141
13345-67142-1COVER HOOK1
14910103-6612BOLT1
153C8-66308-0** WASHER 6-16-1.51
16353-67162-0GROMMET 41-14-31
17345-83732-0GROMMET1
18369-61016-0GROMMET 29-31
19345-67161-0GROMMET 22-32
20345-67117-0GROMMET 17-2.72
21345-67183-0AIR INTAKE BAFFLE1
229101F4-0625BOLT2
24398-06830-0STOP SWITCH ASSY1
25353-06821-0* STOP SWITCH LANYARD ASSY1
26336-06973-0CLAMP 6-9.5L1
27921503-5612SCREW1
28345-76081-0NEUTRAL SWITCH BRACKET1
29910903-6616BOLT2
30910103-0612BOLT1
31345-66226-0GROMMET 17-31
32348-63061-0THROTTLE SHAFT1
33345-63063-0THROTTLE SHAFT SUPPORT2
349101F4-0630BOLT2
35940103-0600WASHER2
363B2-70260-1FUEL CONNECTOR (MALE)1
37332-70261-0NUT 10-P1.251
38336-70112-0GASKET 10.2-16-0.51
39361-72026-0SPARK PLUG DECAL (BR7HS10)1
Fig. 14SHIFT
图 14换挡机构 SHIFT Fig.
REFPart No.NameQty
1345Q66110-3SHIFT LEVER1
2345-66137-0OIL SEAL 10-20-41
3345-67101-0BUSHING 10-12.8-42.51
4945303-0800E-RING d=81
5332-61315-0WASHER 10.5-18-1.51
6345-66225-0SHIFT ROD LEVER1
7930403-1000NYLON NUT 10-P1.51
8345-66121-0SHIFT LEVER STOPPER1
9910903-6512BOLT2
10345-66115-0SHIFT LEVER STOP HOLDER1
11345-66119-0SHIM t=0.21
12965002-1605BALL 5/161
13332-66112-0SPRING1
149101F4-0618BOLT2
15940113-0600WASHER2
16348-66211-0SHIFT ROD1
17332-66021-0O-RING 2.4-5.81
Fig. 15REMOTE CONTROL PARTS
图 15遥控装置零件 REMOTE CONTROL PARTS Fig.
REFPart No.NameQty
1361-83880-3REMOTE CONTROL FITTING ASSY1
2345-83721-0* BALL JOINT2
33A1-83722-0* BALL JOINT HOLDER2
4332-83723-0* HOLDER CAP2
5332-83724-0* SPRING2
6332-83725-0* WASHER 5.5-14-1.22
7930103-0600NUT2
8941303-0600SPRING WASHER2
9345-83820-0* CABLE CLIP ASSY1
10910403-0518* BOLT2
11941303-0500** SPRING WASHER2
12345-83821-0* CLUTCH CABLE CLIP BRACKET1
13910103-6616BOLT2
14345-84830-0* STEERING HOOK1
15910103-6820BOLT2
16336-06973-0CLAMP 6-9.5L1
179215E3-0612SCREW1
18361-84905-1DRAG LINK ASSY1
19361-84914-1* SPACER2
20353-84917-0* BOLT 3/8-452
21353-84918-0* NYLON NUT 3/8-24UNF2
22353-84916-0* WASHER 9.6-18-23
233F3-84908-0* SEAL RING1
24361-83857-0REMOTE CONTROL STOP CORD ASSY L=59001
243P0-83857-0REMOTE CONTROL STOP CORD ASSY L=39001
25345-76023-0GROMMET 22-2.51
Fig. 16TOP COWL
图 16顶罩 TOP COWL Fig.
REFPart No.NameQty
1361Q67645-1TOP COWL ASSY1
2361Q67640-0* TOP COWL SUB-ASSY1
3361-67501-0** TOP COWL SEAL L=15501
4345Q67521-0** TILT HANDLE1
5921603-0516** SCREW4
6930103-0500NUT4
7940103-0500WASHER4
8941303-0500** SPRING WASHER4
9344-67503-0** STARTER SEAL1
103C7-72180-3* CAUTION DECAL (A)1
11361-87801-2* DECAL SET (M40C)1
Fig. 17FUEL TANK
图 17燃油箱 FUEL TANK Fig.
REFPart No.NameQty
13B7-70200-4PRIMER BULB ASSY1
23C7-70220-1* JOINT ASSY (INLET)1
33C7-70224-1* JOINT ASSY (OUTLET)1
43C7-70211-1* PRIMER BULB1
53C7-70217-0* CLAMP2
698AB-70-700* HOSE1
798AB-701600* HOSE1
83B7-70280-1* FUEL CONNECTOR MARK1
93GF-70281-0* FUEL CONNECTOR1
103GF-70250-0* FUEL CONNECTOR1
11332-70201-0* CLAMP4
123C7-70177-1FUEL TANK ASSY 25L1
133C7-70050-1* FUEL GAUGE VENT CAP ASSY (25L)1
143C7-70155-0* PICK-UP ELBOW ASSY (25L)1
153E0-70270-0* QUICK-CONNECTOR (MALE)1
163C7-70199-0* O-RING1
173C7-70113-0* FILTER1
Fig. 18COMPONENT PARTS OF REMOTE CONTROL
图 18遥控器零部件 COMPONENT PARTS OF REMOTE CONTROL Fig.
REFPart No.NameQty
13B7Q84350-3REMOTE CONTROL HEAD ASSY (RC5C)1
23A3-76037-0CABLE TERMINAL PLUG2
33A3-84432-0* BUSHING1
43A3-84375-0* SCREW3
53A3-84374-0* SPACER3
6353-84371-0* WASHER3
7930103-0600NUT3
83A3-84383-0* WASHER1
93A3-84421-0* ROLLER1
103A3-84422-0* THRUST PLATE1
113A3-84431-0* BUSHING2
12940103-0800WASHER1
133A3-84442-0* BOLT1
14353-84388-0* DETENT ROLLER1
153B7Q84312-0* FREE THROTTLE LEVER1
16921503-0406* SCREW2
173A3-84423-0* DETENT RETAINER1
18921603-0518* SCREW5
193A3-84307-0* DETENT SPRING5
20921603-0512* SCREW2
213A3-84424-0* FREE THROTTLE ROLLER1
223A3-84426-0* ROLLER RETAINER1
233A3-84425-0* FREE THROTTLE SPRING1
243A3-84365-1* THROTTLE ARM1
25945303-0600* E-RING d=62
263A3-84381-0* SHIFT GEAR ASSY1
273A3-83314-2* CABLE TERMINAL2
283A3-84364-2* DRIVE GEAR1
293A3-84429-0* WIRE COVER1
30930103-0500NUT1
31910103-0525* BOLT1
323A3-84376-0* GROMMET1
333B7Q84441-0* REAR HOUSING1
343B7Q84366-0* REAR PANEL1
353A3-84401-0* NEUTRAL LOCK ARM1
363A3-84403-0* NEUTRAL LOCK SPRING1
373A3-84407-0* WASHER1
38921503-0510* SCREW2
393A3-84451-0* TILT SWITCH COVER1
403A3-84404-0* GRIP1
413B7Q84343-0* CONTROL LEVER1
423A3-84452-0* TILT SWITCH PLUG2
433A3-84368-0* WAVE WASHER1
443A3-84391-0* FREE THROTTLE DRUM1
453A3-84435-0* BUSHING1
463A3-84406-0* PLATE1
47361-84414-0* GROMMET1
48361-84415-0* GROMMET1
Fig. 19COMPONENT PARTS OF REMOTE CONTROL (ELECTRIC PARTS)
图 19遥控器零部件(电气部件) COMPONENT PARTS OF REMOTE CONTROL (ELECTRIC PARTS) Fig.
REFPart No.NameQty
1353-76020-3MAIN SWITCH ASSY1
23F3-76217-0* MAIN SWITCH KEY No.3011
23F3-76218-0* MAIN SWITCH KEY No.3021
23F3-76219-0* MAIN SWITCH KEY No.3031
33A3-76086-1NEUTRAL SWITCH (REMOTE CONT)1
4921503-0315SCREW2
53A3-06830-0STOP SWITCH ASSY1
6353-06821-0* STOP SWITCH LANYARD ASSY1
7361-76110-1CORD ASSY1
83N5-84331-0DECAL (LEVER)1
93N5-84333-0DECAL (TOHATSU)1
103N5-84336-0SHIFT POSITION DECAL1
113N5-84465-0SHIFT POSITION SIDE DECAL1
123A3-84398-0BAND2
Fig. 20OPTIONAL PARTS · ACCESSORIES (1)
图 20选装配件(1) OPTIONAL PARTS · ACCESSORIES (1) Fig.
REFPart No.NameQty
13B7-72530-2TACHOMETER ASSY1
5930103-0500NUT2
73E0-72522-0SPEEDOMETER KIT (50MPH)1
73E0-72644-0SPEEDOMETER KIT (75MPH)1
83E0-72648-0SPEEDOMETER ASSY (50MPH)1
83E0-72649-0SPEEDOMETER ASSY (75MPH)1
93B7-72659-0* METER BULB 12V-1.8W1
103B7-72656-0* METER DAMPER1
113B7-72661-0* FITTING PLATE1
12930203-0500* NUT2
13941303-0500** SPRING WASHER2
143B7-72650-0* SPEEDOMETER TUBE L=60001
153B7-72651-0* SPEEDOMETER BAND2
163B7-72643-0* SPEEDOMETER SENSOR1
173E0-72529-0VOLTMETER ASSY1
203B7-72662-0* FITTING PLATE1
233E0-72524-0HOUR METER ASSY1
243B7-72657-0* METER BULB 12V-1.7W1
253B7-72655-0* METER DAMPER1
263B7-72664-0* FITTING PLATE1
27930203-0400* NUT2
28941303-0400* SPRING WASHER2
29361-72539-0TACHOMETER LEAD WIRE L=60001
30345-67169-0GROMMET 40-13-31
31361-72542-0SEPARATE CORD1
31361-72543-0SEPARATE CORD1
32353-72537-0METER LEAD WIRE L=15001
33353-72546-0ASSIST CORD (RED) L=2001
33353-72547-0ASSIST CORD (BLU) L=2001
33353-72548-0ASSIST CORD (BLK) L=2001
34353-72521-1METER LAMP SWITCH1
Fig. 21OPTIONAL PARTS · ACCESSORIES (2)
图 21选装配件(2) OPTIONAL PARTS · ACCESSORIES (2) Fig.
REFPart No.NameQty
13C8-72100-1TOOL KIT1
23B7-72201-0SAFETY ROPE φ6-16001
3346-76160-2RECTIFIER KIT1
4361-84901-0TURNING BUCKLE PLATE2
5353-84904-0DRAG LINK SPACER1
63A3-81301-0TWIN REMOTE CONTROL KIT1
7336-60007-0FLUSHING PLUG1
8369-76167-0* EXTENSION CORD (LIGHT) L=20001
9345-67169-0GROMMET 40-13-31
Fig. 22ASSEMBLY · KIT PARTS
图 22套件零件总成 ASSEMBLY · KIT PARTS Fig.
REFPart No.NameQty
1361Q87301-1LOWER UNIT ASSY (S)1
1361Q87302-1LOWER UNIT ASSY (L)1
23C1B87090-5ENGINE SHORT BLOCK KIT1
3334-03231-1* FLOAT1
3334-03232-0* FLOAT ARM PIN1
3334-03242-0* VALVE PIN1
3344-03244-0* CLIP1
3345-03243-0* O-RING 1.3-5.71
3345-03266-0* PILOT SCREW1
3345-87122-4CARBURETOR REPAIR KIT1
3346-03265-0* STOP SCREW1
33B7-03240-0* FLOAT VALVE1
3922503-6412* SCREW4
4126-00121-0OIL SEAL 30-45-81
4336-03222-0* FLOAT CHAMBER O-RING 1.9-641
4336-03293-0* O-RING1
4338-01403-0O-RING 2-55.51
4345-00122-0OIL SEAL 25-55-101
4345-01005-1CYLINDER HEAD GASKET1
4345-01215-0OIL SEAL 17-30-81
4345-01303-1ENGINE BASEMENT GASKET1
4345-02011-3CARBURETOR GASKET1
4345-02104-0INTAKE MANIFOLD GASKET1
4345-02105-0INTAKE MANIFOLD GASKET1
4345-02305-1EXHAUST COVER GASKET1
4345-61012-1DRIVE SHAFT HOUSING GASKET1
4346-01032-0THERMOSTAT CAP GASKET1
4346-04901-2GASKET1
4350-05136-0* O-RING 2.5-4.51
4361-87121-5POWER HEAD GASKET SET1
5332-65022-0KEY 20-4.6-21
5348-65011-0PUMP CASE LINER1
5348-65025-0WATER PUMP GUIDE PLATE1
5361-87322-0WATER PUMP REPAIR KIT1
59101E3-5652BOLT4
6345-65021-0WATER PUMP IMPELLER1
6361-65231-0WATER PUMP KIT (CHROME PLATED)1
6361-65238-0* PUMP CASE LINER1
6361-65239-0* WATER PUMP GUIDE PLATE1
7301-66025-0GASKET 6.2-11-11
7332-60006-0GASKET 8.1-15-13
7332-60111-0OIL SEAL 17-33-9.51
7332-66032-0O-RING 2.4-15.41
7334-60223-0* OIL SEAL 22-36-101
7345-60103-0* O-RING 3.5-69.41
7345-65015-0* O-RING 3.2-471
7345-66021-0O-RING 1.9-6.82
7348-65018-0PUMP CASE GASKET1
7348-65029-1GUIDE PLATE GASKET1
7361-87321-0LOWER UNIT GASKET SET1
8345-76072-1ROD1
8346-76057-0CHOKE SOLENOID HOOK1
8361-76000-1ELECTRIC STARTER KIT (P)1
8361-76050-0CHOKE SOLENOID1
8921503-6408SCREW3
8930403-0400* NYLON NUT 4-P0.71
8951403-0312SPRING PIN 3-121
9128-02605-1SPACER 6-8-28.51
9309-06972-0CLAMP 6.5-47.5P3
9334-76141-1STARTER CABLE L=1501
9336-76091-0LEAD WIRE BAND 1002
9345-06971-0CLAMP 9-12U2
9345-76081-0NEUTRAL SWITCH BRACKET1
9346-76010-0STARTER MOTOR ASSY1
9346-76040-0STARTER SOLENOID1
9353-06281-0CABLE TERMINAL HOLDER1
9353-06283-0COLLAR 6.4-10-4.72
9361-76026-0MAIN SWITCH ASSY1
9361-76055-1CHOKE SOLENOID BRACKET1
9361-76080-0NEUTRAL SWITCH1
9361-76082-0NEUTRAL SWITCH OPERATING LEVER1
9361-76300-0ELECTRIC STARTER KIT (F)1
9398-76083-0NEUTRAL SWITCH ACTUATOR1
93A3-76145-0TERMINAL CAP2
93B2-76062-0FUSE WIRE ASSY L=3551
93B2-76120-1BATTERY CABLE L=20001
93B2-76147-2STARTER CABLE L=2001
93B7-63731-0WASHER 12.5-24-11
93B7-76145-0TERMINAL CAP1
93G2-76060-0RECTIFIER COMPLETE1
93M4-76084-0SPACER 12-14-2.21
9910103-0612BOLT1
9910103-0618BOLT2
9910103-0620BOLT2
9910103-0645BOLT1
9910103-0830BOLT2
9910903-6616BOLT2
9921503-0525SCREW1
9930103-0500NUT1
9930103-0800NUT2
9941303-0500** SPRING WASHER1
9941303-0600SPRING WASHER5
9941303-0800SPRING WASHER2
10345-64303-0* DRIVE SHAFT (UL)1
10345-65120-1* WATER PIPE (UL)1
10345Q61110-0* EXTENSION HOUSING1
10348-66014-0* CAM ROD (UL)1
10348Q87314-0EXTENSION HOUSING KIT (UL)1
109101E3-5840BOLT6
11345-63063-0THROTTLE SHAFT SUPPORT2
11345-66226-0GROMMET 17-31
11345-67117-0GROMMET 17-2.71
11345-67161-0GROMMET 22-31
11345-83732-0GROMMET1
11345Q63051-0STEERING BRACKET1
11346-63064-0UNIVERSAL PINION1
11346-63066-1COLLAR 15.9-17-91
11348-63061-0THROTTLE SHAFT1
11348-63715-1ROD 5-75L1
11350-63046-0BUSHING 8.4-10-111
11361-83728-0PIN1
11361Q63000-5TILLER HANDLE KIT1
11398Q63003-1TILLER HANDLE ASSY1
113AA-83719-0WASHER 8.5-18-1.61
113B7-63733-0ROD SNAP 5-2.51
119101E3-5825BOLT2
119101F4-0630BOLT2
11930103-0600NUT1
11940103-0600WASHER2
11940103-0800WASHER1
11951403-0414SPRING PIN 4-141
11951603-0800SNAP PIN d=81