Tohatsu — M115-M140 / 2016

Exploded diagrams and part specifications.

1CYLINDER · CRANK CASE2PISTON · CRANK SHAFT3INTAKE MANIFOLD · REED VALVE4INTAKE SILENCER · CARBURETOR5FUEL PUMP6THROTTLE7MAGNETO · STARTER MOTOR8ELECTRIC PARTS (C.D. UNIT)9ELECTRIC PARTS (DIAGRAM)10OIL PUMP11DRIVE SHAFT HOUSING12GEAR CASE (DRIVE SHAFT)13GEAR CASE (PROPELLER SHAFT)14BRACKET15POWER TRIM & TILT16BOTTOM COWL17SHIFT18TOP COWL19FUEL TANK20COMPONENT PARTS OF REMOTE CONTROL21COMPONENT PARTS OF REMOTE CONTROL (ELECTRIC PARTS)22ACCESSORIES23OPTIONAL PARTS (1)24OPTIONAL PARTS (2)25OPTIONAL PARTS (3)26ASSEMBLY · KIT PARTS
Fig. 1CYLINDER · CRANK CASE
图 01气缸·曲轴箱 CYLINDER · CRANK CASE Fig.
REFPart No.NameQty
13C7B01100-3CYL BLOCK & CRANKCASE ASSY1
2915324-1065* STUD2
3915324-1055* STUD3
4345-01111-0* DOWEL PIN 6-122
5345-00117-0* DOWEL PIN4
63T5-10166-0* NIPPLE4
7338-01131-1* NIPPLE 4.8-51
8393-01131-0* NIPPLE 5.5-54
9931121-1000* NUT5
10916124-0840* BOLT2
11916124-0850* BOLT9
12916124-0865* BOLT1
13916129-1065* BOLT5
14345-01015-0WASHER 8.5-19.5-3.212
153B7-01116-0* WASHER 10.5-20-3.210
163B7-60218-1ANODE1
17910103-5630BOLT1
18910103-0625BOLT1
19930103-0600NUT1
203C7B01002-1CYLINDER HEAD ASSY1
213C7-01024-3CYLINDER HEAD COVER GASKET1
223C7B01021-2CYLINDER HEAD COVER1
243V2-60001-0BOLT 6-3520
253C7-01030-0THERMOSTAT1
263B7B01031-0THERMOSTAT CAP1
27353-01032-0THERMOSTAT CAP GASKET1
289101F4-0645BOLT3
29941303-0600SPRING WASHER3
303B7-01046-0PLUG1
313C7-01005-1CYLINDER HEAD GASKET1
323PN-01012-0CYLINDER HEAD BOLT21
333KK-01015-1WASHER21
343C7-01513-2HANGER1
359101F4-0820BOLT2
363C7B02300-2EXHAUST COVER ASSY1
373C7B02302-0EXHAUST COVER (INNER)1
383C7-02305-1EXHAUST COVER GASKET2
393C7-02095-0BOLT23
40940103-0800WASHER23
419101F4-0630BOLT2
42941322-0600SPRING WASHER2
43940121-0600WASHER2
453C7B05101-1BRACKET1
469161F4-0845BOLT3
47941322-0800SPRING WASHER5
489701-1-1016SPARK PLUG (BR8HS10)4
49393-01160-0CHECK VALVE4
5098AL-40-220HOSE1
5198AL-40-350HOSE1
5298AL-40-480HOSE1
5398AL-40-270HOSE1
54338-01133-0CLIP φ78
55309-06972-0CLAMP 6.5-47.5P1
56910103-6612BOLT1
573C7-01303-5ENGINE BASEMENT GASKET1
583B7-01291-2CRANKCASE HEAD1
59171-00053-0O-RING 2-74.51
603B7-00121-0OIL SEAL 35-58-91
613C7-01215-0OIL SEAL 19.6-35-101
62910103-5620BOLT2
Fig. 2PISTON · CRANK SHAFT
图 02活塞·曲轴 PISTON · CRANK SHAFT Fig.
REFPart No.NameQty
13C7-00050-2CRANKSHAFT ASSY W/GEAR1
23C7-00118-0* MAIN BEARING 62081
33B7-00116-0* SPACER 40-52-71
4353-64036-0* SHIM 36-44-0.31
4353-64037-0* SHIM 36-44-0.151
4353-64038-0* SHIM 36-44-0.11
63B7-09060-0* OIL PUMP DRIVE GEAR1
7945107-3500* C-RING d=351
83B7-00115-0THRUST PLATE 66-85-21
93C7-00042-0ROLLER BEARING 20-25-284
10353-00046-0SMALL END BEARING WASHER8
113C7-00113-0MAIN BEARING1
123E0-87123-0PISTON RING SET4
123E0-87124-0PISTON RING SET (0.5 O/S)4
133C7-00011-0* PISTON RING1
133C7-00014-0* PISTON RING (0.5 O/S)1
143C7-00012-0* PISTON RING2
143C7-00015-0* PISTON RING (0.5 O/S)2
153E0-87130-0PISTON REPAIR KIT4
153E0-87131-0PISTON REPAIR KIT (0.5 O/S)4
163C7-00001-1* PISTON1
163C7-00004-1* PISTON (0.5 O/S)1
17360-00021-1* PISTON PIN1
18353-00024-1* PISTON PIN CLIP2
Fig. 3INTAKE MANIFOLD · REED VALVE
图 03进气歧管·簧片阀 INTAKE MANIFOLD · REED VALVE Fig.
REFPart No.NameQty
13C7B02010-1INTAKE MANIFOLD ASSY1
2915321-0618* STUD8
398AB-70-080HOSE2
498AB-70-180HOSE1
5345-70114-1CLIP φ11.36
63C7-02104-2INTAKE MANIFOLD GASKET2
7910103-5635BOLT16
83A3-02100-0REED VALVE ASSY4
998AB-30-470HOSE1
10338-01133-0CLIP φ72
Fig. 4INTAKE SILENCER · CARBURETOR
图 04进气消声器·化油器 INTAKE SILENCER · CARBURETOR Fig.
REFPart No.NameQty
13C7-02410-0INTAKE SILENCER SUB-ASSY1
23B7-67152-0CHOKE LEVER1
3941403-1000WAVE WASHER d=101
4910103-0610BOLT1
5346-67115-0WASHER 6.5-21-11
6910103-0625BOLT1
83B7-63734-0STOPPER DAMPER1
93B7-72015-0CHOKE DECAL1
103C7-02414-2INTAKE SILENCER GASKET1
113C7-02420-1BOLT 6-2012
123C7-02415-2INTAKE SILENCER COVER1
133C7-02418-3GASKET1
14910103-5620BOLT10
15910103-5635BOLT2
16921503-5625SCREW1
193C7-03200-1CARBURETOR ASSY1
193E0-03200-1CARBURETOR ASSY1
203C7-03204-1CARBURETOR ASSY (SECOND)1
213C7-03205-1CARBURETOR ASSY (THIRD)1
223C7-03210-1CARBURETOR ASSY (FOURTH)1
23353-03221-0* FLOAT CHAMBER1
24346-03222-0* FLOAT CHAMBER O-RING1
25922503-6414* SCREW4
26346-03231-0* FLOAT1
27346-03232-0* FLOAT ARM PIN1
283B7-03240-0* FLOAT VALVE1
29344-03244-0* CLIP1
303F3-03234-0* SCREW1
313C7-03252-0* MAIN NOZZLE1
323C7-03251-0* MAIN JET (#162)1
333C7-03255-0* SLOW JET (#75)1
34346-03256-0* RUBBER CAP1
35346-03265-0* STOP SCREW1
36346-03267-0* SPRING1
37346-03266-0* PILOT SCREW1
38353-03268-0* SPRING1
39345-03292-0* DRAIN SCREW1
40336-03293-0* O-RING1
41334-03242-0* VALVE PIN1
423C7-03181-0* CARBURETOR COVER1
433C7-03182-0* CARBURETOR COVER GASKET2
443C7-03183-0* CARBURETOR COVER GASKET1
453C7-03184-0* COVER GASKET PLATE1
463C7-03185-0* COVER GASKET PLATE1
473C7-03186-0* SCREW2
483C7-03292-0* DRAIN SCREW1
49930103-0600NUT8
50941303-0600SPRING WASHER8
513C7-02011-2CARBURETOR GASKET4
52353-63709-1THROTTLE ROD3
533B7-05229-0BALL JOINT CONNECTOR2
543B7-05243-0BALL JOINT CONNECTOR2
55930103-0500NUT6
563C7-67191-2CHOKE ROD1
57345-05223-1ROD SNAP 3.5-24
583C7-03271-2O-RING1
Fig. 5FUEL PUMP
图 05燃油泵 FUEL PUMP Fig.
REFPart No.NameQty
13C7-04000-1FUEL PUMP ASSY1
23C7-04004-1* PUMP COVER1
3922532-6533* SCREW3
43C7-04005-0* PUMP DIAPHRAGM1
53C7-04006-0* DIAPHRAGM GASKET1
63C7-04029-0* PUMP DIAPHRAGM1
73C7-04007-1* DIAPHRAGM GASKET1
83C7-04009-0* SPRING1
93C7-04022-0* DIAPHRAGM COVER1
103C7-04044-0* CHECK VALVE4
11921532-0306* SCREW4
12940103-0300* WASHER4
13930103-0300* NUT4
14346-04901-2GASKET1
15921503-0645SCREW2
16941303-0600SPRING WASHER2
173C7-02230-0FUEL FILTER ASSY1
183B7-02237-0* CUP1
193B7-02235-0* O-RING1
203B7-02234-0* FILTER1
213B7-02236-0* O-RING1
22930103-0800NUT1
23940103-0800WASHER1
2498AB-70-320HOSE1
2598AB-70-045HOSE1
2698AB-70-310HOSE1
2798AB-50-045HOSE2
2898AB-50-100HOSE2
293C7-02092-0PIPE JOINT 7-51
30338-02215-0CLIP φ108
313C7-02215-0CLIP φ127
3298AB-70-730HOSE1
Fig. 6THROTTLE
图 06节气门 THROTTLE Fig.
REFPart No.NameQty
13B7B63711-3ADVANCER ARM1
33B7-05244-0BALL JOINT1
53C7-63716-1THROTTLE ROD 5-1491
63C7-63715-1ROD 5-1181
73B7-05243-0BALL JOINT CONNECTOR2
8930103-0500NUT2
9910103-6835BOLT1
103B7-63730-0WASHER 8.5-24-1.52
113B7-63713-0BUSHING 12-14-15.51
123B7-63731-0WASHER 12.5-24-11
133B7-63732-1COLLAR 8.4-12-171
143B7-63718-0THROTTLE CAM1
15346-05228-1BALL JOINT1
16941303-0600SPRING WASHER1
173B7-63721-0COLLAR 8.4-12-26.31
183B7-63727-0SPRING1
193B7-63712-0ADVANCER LEVER1
203B7-63733-0ROD SNAP 5-2.51
21910103-0845BOLT1
22940103-0800WASHER2
23941303-0800SPRING WASHER1
24951703-0500SNAP RETAINER d=51
253B7-83715-2CABLE JOINT2
263AA-83719-0WASHER 8.5-18-1.62
27951603-0800SNAP PIN d=82
Fig. 7MAGNETO · STARTER MOTOR
图 07磁电机·启动马达 MAGNETO · STARTER MOTOR Fig.
REFPart No.NameQty
13C7-06101-1FLYWHEEL W/RING GEAR1
23C7-06123-0ALTERNATOR ASSY1
3921503-0628SCREW3
5334-00131-0KEY1
63C7-00132-0NUT 20-P1.251
73C7-00133-0WASHER 20.5-37-51
83C7-06130-2PULSAR COIL & PLATE ASSY1
93B7-05244-0BALL JOINT1
10941303-0600SPRING WASHER1
113C7-63722-1GUIDE PLATE1
123C7-00122-0OIL SEAL 40-52-61
133C7-01403-0O-RING 2.4-59.61
14910121-7620BOLT4
153C7-63728-0BUSHING1
163C7-63723-0SETTING PLATE4
17910103-6612BOLT4
183C7-06301-0RING GEAR COVER1
193C7-72182-2CAUTION DECAL (C)1
20910103-0630BOLT4
213GF-06304-0COLLAR 9.1-16-10.84
223B7-06305-0RUBBER MOUNT 9-16-4.34
233C7-06306-0WASHER 6.2-16-44
24353-76010-4STARTER MOTOR ASSY1
25353-76012-3* POSITIVE BRUSH1
26353-76013-3* NEGATIVE BRUSH2
27353-76017-1* BRUSH SPRING4
28353-76015-1* PINION ASSY1
29910103-0840BOLT2
30941303-0800SPRING WASHER2
313B7-63730-0WASHER 8.5-24-1.52
323C7-76003-1SPACER 8.4-12-21.52
333C7-76004-0STARTER MOTOR MOUNT2
343C7-76005-0STARTER MOTOR MOUNT1
353C7-76007-1DAMPER2
36353B76009-2STARTER MOTOR BAND1
37910103-5840BOLT1
38910103-5820BOLT1
403B7-76141-1STARTER CABLE L=4001
413C7-76141-1STARTER CABLE L=3001
423A3-76145-0TERMINAL CAP2
Fig. 8ELECTRIC PARTS (C.D. UNIT)
图 08电气部件(电容放电单元) ELECTRIC PARTS (C.D. UNIT) Fig.
REFPart No.NameQty
13C7-06902-2COVER1
23C7-72028-1WIRING DIAGRAM DECAL1
43C7-06901-2BRACKET1
5910103-0620BOLT1
6930103-0600NUT1
73B7-63734-0STOPPER DAMPER1
9346-67113-0MOUNT 8.5-14-2.53
103B7-06920-0RUBBER MOUNT 8.5-14-2.53
11346-67114-1SPACER 6.2-9-15.73
123C7-06160-1CD UNIT1
13910403-0540BOLT3
14940103-0500WASHER3
16353-76213-0SPARE FUSE 20A1
17910103-6612BOLT1
183C8-06048-0IGNITION COIL ASSY W/LABEL1
203C8-72181-0* CAUTION DECAL (B)1
213C7-06040-0IGNITION COIL W/R-CAP3
22346-06999-0* PLUG CAP W/RESISTANCE1
23910103-5620BOLT4
24910103-6630BOLT3
25346-67115-0WASHER 6.5-21-13
26309-06972-0CLAMP 6.5-47.5P1
273C7-06921-0PLUG CAP W/RESISTANCE4
Fig. 9ELECTRIC PARTS (DIAGRAM)
图 09电气部件(示意图) ELECTRIC PARTS (DIAGRAM) Fig.
REFPart No.NameQty
13C7-76065-2RECTIFIER COMPLETE1
2398-06972-0CLAMP 6.5-67P1
3910103-5625BOLT2
4346-76040-0STARTER SOLENOID1
5910103-6616BOLT1
63C8-72580-0PTT SOLENOID SWITCH (A)1
6b930103-0600NUT3
6b941303-0600SPRING WASHER3
73C8-72581-0PTT SOLENOID SWITCH (B)1
83C8-72583-1SOLENOID SWITCH CORD (B) L=1502
93C7-72582-0SOLENOID SWITCH CORD (A) L=2201
103C7-72583-0SOLENOID SWITCH CORD (B) L=1501
113A3-76145-0TERMINAL CAP4
123C7-76110-1CORD ASSY1
133C7-76119-0CORD ASSY1
143C7-76062-1FUSE WIRE ASSY L=4501
15921503-6612SCREW2
163B7-76142-1GROUND CABLE L=1201
173B7-76120-2BATTERY CABLE L=30001
183B7-76145-0TERMINAL CAP1
193C7-76050-0CHOKE SOLENOID1
20353-76073-0* PLUNGER1
21353-76057-2CHOKE SOLENOID HOOK1
22951403-0312SPRING PIN 3-121
23910103-6625BOLT2
24122-35083-0RUBBER MOUNT 9-23-44
25353-76079-0COLLAR 6.2-9-9.32
273C7-76172-0OVERHEAT SENSOR ASSY1
283C7-76180-0PRESSURE SWITCH ASSY1
29910103-6630BOLT2
30346-67115-0WASHER 6.5-21-14
31346-67113-0MOUNT 8.5-14-2.52
323B7-06920-0RUBBER MOUNT 8.5-14-2.52
33346-67114-1SPACER 6.2-9-15.72
3498AB-70-350HOSE1
353C7-02215-0CLIP φ122
Fig. 10OIL PUMP
图 10油泵 OIL PUMP Fig.
REFPart No.NameQty
13C7-09000-0OIL PUMP ASSY1
23B7-09002-0* O-RING 1.6-19.21
33B7-09004-0* AIR VENT BOLT1
43B7-09006-0* WASHER1
53B7-09050-1OIL PUMP BOLT2
6941303-0600SPRING WASHER2
73B7-09065-0OIL PUMP DRIVEN GEAR1
83B7-09069-0BUSHING 9-20-20.81
999AA-4-0490PIPE1
103C7-09056-1CLIP φ8.52
113C7-09075-1CHECK VALVE COMPLETE1
123C7-09053-1OIL PUMP ROD1
133B7-05243-0BALL JOINT CONNECTOR2
14930103-0500NUT2
15951703-0500SNAP RETAINER d=52
163C7-71070-2OIL TANK1
173C8-71015-0OIL FILLER CAP1
183C8-71016-0GASKET 36-52-21
193C8-71017-0CAP HOOK1
203C8-71018-0OIL TANK CAP CHECK VALVE1
213C7-71020-1OIL LEVEL SENSOR1
22910103-6630BOLT3
23346-67115-0WASHER 6.5-21-16
24346-67113-0MOUNT 8.5-14-2.53
253B7-06920-0RUBBER MOUNT 8.5-14-2.53
26346-67114-1SPACER 6.2-9-15.73
273C7-71030-0OIL FILTER ASSY1
283B7-02237-0* CUP1
293B7-02235-0* O-RING1
303C7-71033-0* FILTER1
313B7-02236-0* O-RING1
32930103-0800NUT1
33940103-0800WASHER1
3499AA-6-1000PIPE1
3599AA-6-0340PIPE1
363GT-35143-0CLIP φ9.4 φ9.44
Fig. 11DRIVE SHAFT HOUSING
图 11驱动轴壳体 DRIVE SHAFT HOUSING Fig.
REFPart No.NameQty
13C7Q61210-1APRON1
23C7-61212-0GROMMET1
33E0-61213-0SEAL1
43C7-61216-0PAD2
59101E3-5612BOLT4
63B7-61180-0EXHAUST HOUSING1
73B7-61182-1GROMMET1
83B7-61207-0IDLE EXHAUST PORT GROMMET1
93C7Q61192-1DRIVE SHAFT HOUSING (L)1
103C7-61017-2BOLT 10-1076
113C7-61018-2BOLT 10-1202
133C7-61012-2DRIVE SHAFT HOUSING GASKET1
143B7Q61110-0EXTENSION HOUSING1
153T1-60001-1BOLT 8-353
163B7-60001-5BOLT 10-402
173B7-61112-1STUD 10-1651
189153E3-0825STUD1
199401E3-0800WASHER4
20930103-0800NUT1
219402E3-1000WASHER3
223B7-61114-0NUT 10-P1.251
233C7Q01301-1ENGINE BASEMENT1
24345-01111-0* DOWEL PIN 6-124
25910103-5635BOLT1
263C7-01312-0BOLT 8-502
283C7-02311-0EXHAUST PIPE1
299101F4-0835BOLT5
31941303-0800SPRING WASHER5
323C7-02312-2EXHAUST PIPE GASKET1
33910103-0830BOLT4
34940203-0800WASHER 8.4-15.5-1.64
353B7-61181-2EXHAUST HOUSING GASKET1
363B7-61186-0REVERSE GAS PASSAGE PIPE1
Fig. 12GEAR CASE (DRIVE SHAFT)
图 12驱动轴齿轮箱 GEAR CASE (DRIVE SHAFT) Fig.
REFPart No.NameQty
13C7Q60000-6GEAR CASE ASSY1
23C7-60211-1* ROLLER BEARING 28.6-38.1-31
33C7-60017-0NIPPLE 6-1/81
4332-60005-2PLUG 8-82
5332-60006-0GASKET 8.1-15-12
63B7-60012-1GEAR CASE PLATE1
79216E3-0614SCREW3
83B7-60013-0GEAR CASE PLATE PLUG1
93B7-60015-1PLUG1
103B7-60016-1GASKET 10.1-15-11
113C7-64020-0BEVEL GEAR B1
12353-64014-0SHIM 52-60.5-0.31
12353-64015-0SHIM 52-60.5-0.151
12353-64016-0SHIM 52-60.5-0.11
133B7-64027-0NUT1
143C7-64302-3DRIVE SHAFT (L)1
143C7-64303-3DRIVE SHAFT (UL)1
153C7-60213-0TAPERED ROLLER BEARING 05061
163C7-60214-0BALL BEARING 160071
173C7-64327-1DRIVE SHAFT SPRING1
183C7-65021-1WATER PUMP IMPELLER1
193B7-65022-1KEY1
203C7-65016-0PUMP CASE SUB-ASSY (UPPER)1
213C7-65011-0PUMP CASE LINER1
223C7-65014-0WATER PIPE SEAL (LOWER)1
233C7-65018-0PUMP CASE GASKET1
243C7-65017-2PUMP CASE (LOWER)1
253C7-60223-1OIL SEAL 22-42-72
26346-64084-0SHIM 35-41.9-0.51
273B7-65015-0O-RING 3.1-54.41
28334-65012-0DOWEL PIN 4-102
299161E3-0885BOLT4
303C7-65025-0WATER PUMP GUIDE PLATE1
313C7-65029-0GUIDE PLATE GASKET1
323C7-64328-0DRIVE SHAFT SPRING GUIDE1
333C7-60210-0WAVE WASHER d=47.21
343B7-66011-1CLUTCH CAM1
353B7-66013-1CAM ROD (L)1
353B7-66014-1CAM ROD (UL)1
36951403-3510SPRING PIN 3.5-101
373B7-66031-1CAM ROD BUSHING1
38345-66021-0O-RING 1.9-6.82
393B7-66023-0O-RING 3.5-27.71
40353-66241-1SHIFT ROD JOINT1
42353-66024-0STOPPER1
439101E3-5612BOLT1
443B7-60217-1TRIM TAB1
453B7-60219-0TRIM TAB GASKET1
46915303-0825STUD1
47940103-0800WASHER5
48930403-0800NYLON NUT 8-P1.251
49951403-3516SPRING PIN 3.5-161
503T1-60001-1BOLT 8-354
513B7-60001-5BOLT 10-403
529401E3-0800WASHER4
539402E3-1000WASHER3
5498AL-40-800HOSE1
5498AL-40-920HOSE1
553C7-60018-0NIPPLE 6-61
563T5-84398-0BAND 1042
573C7-65110-0WATER PIPE (L)1
573C7-65120-0WATER PIPE (UL)1
583C7-65206-0WATER PIPE SEAL (UPPER)1
59345-65205-0COLLAR 18-20-4.51
603C7-65204-0WATER PIPE AUXILIARY MOUNT1
613C7-60205-1WATER STRAINER SET1
62921503-0445* SCREW1
63930403-0400* NYLON NUT 4-P0.71
Fig. 13GEAR CASE (PROPELLER SHAFT)
图 13螺旋桨轴齿轮箱 GEAR CASE (PROPELLER SHAFT) Fig.
REFPart No.NameQty
13C7-60215-0TAPERED ROLLER BEARING 302091
23B7Q87323-1PROPELLER SHAFT HOUSING ASSY1
33B7Q60101-1* PROPELLER SHAFT HOUSING1
43B7-60211-0* ROLLER BEARING 30-40-301
53B7-60111-0* OIL SEAL 30-50-121
69601-0-6208* BALL BEARING 62081
73B7-60103-0* O-RING 3.1-94.41
83C7-60108-2PRE-COATED BOLT 8-302
93C7-64010-0BEVEL GEAR ASSY (A)1
103B7-64011-0* ROLLER BEARING 25-32-261
113T1-64093-0BEVEL GEAR C1
123B7-64015-0SHIM 47-57-0.151
123B7-64016-0SHIM 47-57-0.11
133B7-64032-0WASHER t=3.21
133B7-64034-0WASHER t=3.01
133B7-64035-0WASHER t=2.81
143B7-64036-0SHIM 42-50-0.151
143B7-64037-0SHIM 42-50-0.11
153B7-64211-0PROPELLER SHAFT1
163T1-64215-2CLUTCH1
173B7-64218-0PIN1
183B7-64219-1SNAP1
193T1-64222-0SPRING RETAINER L=30.51
20346-64221-0SPRING1
213T1-64223-0PUSH ROD1
223T1-64224-0BALL3
23353-64121-0PROPELLER NUT1
24345-64124-0WASHER 17-32-31
25951503-0325SPLIT PIN 3-251
263HKB64518-0PROPELLER ASSY (9")1
263HKB64523-0PROPELLER ASSY (11")1
263HKB64527-0PROPELLER ASSY (13")1
263HKB64532-0PROPELLER ASSY (15")1
263HKB64536-0PROPELLER ASSY (17")1
263HKB64541-0PROPELLER ASSY (19")1
263HKB64545-0PROPELLER ASSY (21")1
273HK-64238-0* PROPELLER HUB KIT1
283HK-64235-0** FORWARD THRUST WASHER1
Fig. 14BRACKET
图 14支架 BRACKET Fig.
REFPart No.NameQty
13E0-62191-1SWIVEL BRACKET SHAFT ASSY1
2346-62124-1NYLON NUT 7/8-141
4940103-0600WASHER1
53E0-62126-0BUSHING 25.6-28.6-402
63E0-62116-1WASHER 25.7-50-12
73E0Q62112-0CLAMP BRACKET (R)1
83E0Q62113-1CLAMP BRACKET (L)1
99102E3-1020BOLT1
109402E3-1000WASHER2
113E0-62121-1THRUST ROD1
123B7-62129-1PIN1
133E0Q62313-3SWIVEL BRACKET ASSY1
14344-67177-1* GREASE FITTING4
163C7Q62010-1STEERING SHAFT ASSY1
173B7-62414-0SEAL RING1
183B7-62417-0BUSHING 32-40-452
193B7-62423-1THRUST PLATE (UPPER)2
20945103-3200C-RING d=321
213B7-62415-0O-RING 4.5-321
223C7-61301-0RUBBER MOUNT (UPPER)2
233C7-61307-2BOLT2
253C7-61335-0WASHER 12.2-36-32
263C7-61341-1MOUNT HOLDING PLATE (UPPER)1
279101E3-5835BOLT3
283C7-61339-0DAMPER (UPPER)1
293C7Q61411-2MOUNT BRACKET1
30353-61302-2RUBBER MOUNT (LOWER)2
31353-61321-3BOLT2
333C7-61338-0DAMPER 21-36-52
34353-61315-1WASHER2
353B7-61324-0NUT 12-P1.52
369402E3-1200WASHER2
373B7Q61342-0MOUNT HOLDING PLATE (LOWER)2
383N4-61343-0BOLT 8-254
393C7-61336-0DAMPER (LOWER)1
403C7-60218-2ANODE1
41910103-5630BOLT2
42398-62396-1GROUND L=1301
443A3-62396-1GROUND L=1101
463C8-62396-1GROUND L=2101
47910103-5612BOLT1
483Y9-62431-1TILT STOPPER ASSY1
49951403-3516SPRING PIN 3.5-161
503Y9-62433-0* TILT STOPPER GRIP1
513T1-61315-0* WASHER 10.5-18-22
523E0-62473-1TILT STOPPER SPRING1
53353-63207-0COLLAR 10.2-12-122
543E0-84905-0DRAG LINK ASSY1
553E0-84914-0* SPACER1
563E0-84917-0* BOLT 3/8-501
57353-84918-0* NYLON NUT 3/8-24UNF2
58353-84916-0* WASHER 9.6-18-23
593F3-84908-0* SEAL RING1
603E0-77150-1PTT ASSY1
613C8-77071-1CYLINDER PIN (UPPER)1
62345-05122-1WASHER 6.5-23-1.51
639101E3-0612BOLT1
643C8-77075-0BUSHING 18-24-192
653E0-77076-0BUSHING 18-20-20.52
66369-60218-1ANODE1
67910103-5616BOLT1
683E0-72574-0TRIM SENSOR L=15001
699101E3-0620BOLT2
703R0-66308-0WASHER 6-16-1.52
713PR-06972-0CLAMP 6.5-47.5P1
729101E3-5612BOLT1
733B7-77085-1BOLT 12-20 P1.752
753E0-77101-2CYLINDER PIN (LOWER)1
76346-62412-1WASHER 22.6-30-22
77945103-2200C-RING d=222
783E0-77103-0BUSHING 22-25.4-23.54
79345-06915-0CLAMP 6.5-14L1
809215E3-5612SCREW1
813T5-84398-0BAND 1042
823C8-72120-0RIGGING BOLT SET1
833C7-62133-2* BOLT 12-105 P1.254
84353-61334-0* WASHER 13-34-34
85940103-1200* WASHER4
863C7-62139-1* NUT 12-P1.254
Fig. 15POWER TRIM & TILT
图 15动力升降倾斜装置 POWER TRIM & TILT Fig.
REFPart No.NameQty
13E0-77180-2MOTOR ASSY1
23E0-77195-0* YOKE ASSY1
33E0-77190-0* ARMATURE ASSY1
4353-77182-1* O-RING1
53E0-77192-0* MOTOR BRACKET ASSY1
63E0-77183-0** BRUSH1
7353-77191-0** BREAKER1
83E0-77184-0** BRUSH SPRING2
93E0-77199-1BOLT4
103E0-77430-1PUMP1
113E0-77434-0* FILTER1
123E0-77163-0COUPLING1
133B7-77167-0O-RING 1.8-69.61
143E0-77176-1MANUAL VALVE1
153B7-77411-0* O-RING1
163E0-77407-0* O-RING1
173E0-77408-0* BACK-UP RING1
189450E3-1800C-RING d=181
193E0-77365-1PISTON ROD ASSY1
203E0-77383-0* O-RING1
223B7-77377-1FREE PISTON1
233B7-77375-0O-RING1
243B7-77376-0BACK-UP RING1
253E0-77388-0TRIM PISTON ASSY2
263B7-77392-0* O-RING1
273B7-77393-0* BACK-UP RING1
283E0-77395-0ROD GUIDE SUB-ASSY2
293E0-77398-0* O-RING1
303E0-77472-1PLUG1
313B7-77179-0O-RING1
323E0-77475-0FILTER1
333E0-77479-0ORIFICE1
343E0-77165-0RESERVE TANK1
353E0-77168-0CAP1
363E0-77169-0O-RING1
373E0-77159-1BOLT3
383E0-77431-1BOLT1
393E0-77432-1BOLT2
403E0-77167-0O-RING6
413E0-77557-0ORIFICE1
423E0-77558-0BALL1
433E0-77559-0PIN1
443B7-77169-0O-RING1
453E0-77453-0VALVE SEAT1
463E0-77456-0FILTER2
Fig. 16BOTTOM COWL
图 16下罩壳 BOTTOM COWL Fig.
REFPart No.NameQty
13C7Q67100-1BOTTOM COWL1
23BA-01138-0NIPPLE1
398AB-50-480HOSE1
43C7-76142-1GROUND CABLE L=1701
53PR-06972-0CLAMP 6.5-47.5P2
6910103-6612BOLT3
7353-06972-0CLAMP 7-80P1
8345-67113-0MOUNT 12-18-2.58
93C7-67114-1SPACER 8.4-12-174
103C7-67164-0GROMMET1
113C7-67160-0GROMMET1
123C7-77156-0GROMMET1
13345-66226-0GROMMET 17-31
143C7-72577-0CLAMP1
15910103-5616BOLT1
163E0-72615-0PTT SWITCH ASSY1
173F3-72616-1GASKET1
183F3-72617-1PTT SWITCH ASSY BRACKET1
19910103-6614BOLT2
203C7-02215-0CLIP φ121
21353-67512-0COVER STAY (FRONT)1
22353-67513-0COVER STAY (REAR)1
23910103-6618BOLT4
253C7-70260-0FUEL CONNECTOR (MALE)1
263C7-70253-0NUT 12-P1.251
27152-01612-0GASKET 12.1-17-0.51
283C7-83732-0GROMMET1
293C7-76116-0GROMMET1
303B7-83720-0CLIP1
31910103-6616BOLT2
329101E3-0835BOLT4
333B7-63730-0WASHER 8.5-24-1.54
343C7Q76118-0CLAMP1
35910103-6625BOLT2
36940103-0600WASHER2
373A3-72026-0SPARK PLUG DECAL (BR8HS10)1
Fig. 17SHIFT
图 17换挡机构 SHIFT Fig.
REFPart No.NameQty
13C7-66110-0SHIFT ROD LEVER1
2930403-1000NYLON NUT 10-P1.51
33C7-66225-0SHIFT LEVER SHAFT1
4353-66145-1HOLDER2
53T1-60108-0PRE-COATED BOLT 8-252
6332-61315-0WASHER 10.5-18-1.52
7353-83728-1PIN1
8930103-0600NUT1
9941303-0600SPRING WASHER1
10353-66215-1SHIFT ROD (L)1
113C7-66148-0LINK ROD ASSY (SHIFT)1
12951603-0800SNAP PIN d=82
133AA-83719-0WASHER 8.5-18-1.62
143B7-66122-2SHIFT ARM1
15910103-0835BOLT1
163B7-63713-0BUSHING 12-14-15.51
173B7-63732-1COLLAR 8.4-12-171
18941303-0800SPRING WASHER1
193B7-63730-0WASHER 8.5-24-1.52
203B7-63731-0WASHER 12.5-24-11
Fig. 18TOP COWL
图 18顶罩 TOP COWL Fig.
REFPart No.NameQty
13T1-72043-0OIL CAUTION DECAL1
23C7Q67645-4TOP COWL ASSY1
33J6Q67640-1* TOP COWL SUB-ASSY1
43C7-67501-1** TOP COWL SEAL L=19401
5353-67517-1** LOCATING BRACKET2
6921703-5520** SCREW8
79301F1-0500** NUT8
8941303-0500** SPRING WASHER8
9353Q67141-0** HOOK LEVER2
10353-67147-1** SEAL RING2
11353-67105-0** HOOK LEVER BUSHING 12-14-122
12338-62435-0** O-RING 1.5-9.52
13353-67142-1** COVER HOOK2
14910103-6616BOLT2
153C8-66308-0** WASHER 6-16-1.56
163C7Q67521-0** TILT HANDLE1
17910103-0616** BOLT4
18910103-0630BOLT2
193B7Q67210-0** FILLER LID1
203B7-67211-0** FILLER LID HINGE1
213B7-67212-0** SPRING1
22930103-0600NUT2
23941303-0600SPRING WASHER2
243B7-67213-0** SEAL1
253C7-72180-3* CAUTION DECAL (A)1
263C7-87802-3* DECAL SET (M140A2)1
263J6-87802-3* DECAL SET (M115A2)1
Fig. 19FUEL TANK
图 19燃油箱 FUEL TANK Fig.
REFPart No.NameQty
13E0-70200-1PRIMER BULB ASSY1
23C7-70220-1* JOINT ASSY (INLET)1
33C7-70224-1* JOINT ASSY (OUTLET)1
43C7-70211-1* PRIMER BULB1
53C7-70217-0* CLAMP2
6332-70201-0* CLAMP3
798AB-70-700* HOSE1
898AB-701600* HOSE1
93B7-70280-1* FUEL CONNECTOR MARK1
103GF-70281-0* FUEL CONNECTOR1
113C7-70250-0* FUEL CONNECTOR1
123C7-70201-0* CLAMP1
133C7-70177-1FUEL TANK ASSY 25L1
143C7-70155-0* PICK-UP ELBOW ASSY (25L)1
153C7-70199-0* O-RING1
163C7-70113-0* FILTER1
173C7-70050-1* FUEL GAUGE VENT CAP ASSY (25L)1
183E0-70270-0* QUICK-CONNECTOR (MALE)1
Fig. 20COMPONENT PARTS OF REMOTE CONTROL
图 20遥控器零部件 COMPONENT PARTS OF REMOTE CONTROL Fig.
REFPart No.NameQty
13E0Q84370-0REMOTE CONTROL HEAD ASSY (RC5E)1
23A3-84432-0* BUSHING1
33A3-84375-0* SCREW3
43A3-84374-0* SPACER3
5353-84371-0* WASHER3
6930103-0600NUT3
73A3-84383-0* WASHER1
83A3-84421-0* ROLLER1
93A3-84422-0* THRUST PLATE1
103A3-84431-0* BUSHING2
11940103-0800WASHER1
123A3-84442-0* BOLT1
13353-84388-0* DETENT ROLLER1
143B7Q84312-0* FREE THROTTLE LEVER1
15921503-0406* SCREW2
163A3-84423-0* DETENT RETAINER1
17921603-0518* SCREW5
183A3-84307-0* DETENT SPRING5
19921603-0512* SCREW2
203A3-84424-0* FREE THROTTLE ROLLER1
213A3-84426-0* ROLLER RETAINER1
223A3-84425-0* FREE THROTTLE SPRING1
233A3-84365-1* THROTTLE ARM1
243A3-84428-0* THROTTLE FRICTION ARM1
25945303-0600* E-RING d=63
26353-84394-0* WASHER1
273A3-84427-0* ADJUST SCREW1
283A3-84381-0* SHIFT GEAR ASSY1
293A3-83314-2* CABLE TERMINAL2
303A3-84364-2* DRIVE GEAR1
313A3-84429-0* WIRE COVER1
32930103-0500NUT1
33910103-0525* BOLT1
343A3-84376-0* GROMMET1
353B7Q84441-0* REAR HOUSING1
363B7Q84366-0* REAR PANEL1
373A3-84401-0* NEUTRAL LOCK ARM1
383A3-84403-0* NEUTRAL LOCK SPRING1
393A3-84407-0* WASHER1
40921503-0510* SCREW2
413A3-84451-0* TILT SWITCH COVER1
423A3-84404-0* GRIP1
433B7Q84343-0* CONTROL LEVER1
443A3-84452-0* TILT SWITCH PLUG1
453A3-84368-0* WAVE WASHER1
463A3-84391-0* FREE THROTTLE DRUM1
473A3-84435-0* BUSHING1
483A3-84406-0* PLATE1
Fig. 21COMPONENT PARTS OF REMOTE CONTROL (ELECTRIC PARTS)
图 21遥控器零部件(电气部件) COMPONENT PARTS OF REMOTE CONTROL (ELECTRIC PARTS) Fig.
REFPart No.NameQty
13A3-76086-1NEUTRAL SWITCH (REMOTE CONT)1
2921503-5316SCREW2
33C8-76171-0OVERHEAT BUZZER1
43A3-84398-0BAND2
53C7-76115-1CORD ASSY L=62001
63A3-06830-0STOP SWITCH ASSY1
7353-06821-0* STOP SWITCH LANYARD ASSY1
8353-76020-3MAIN SWITCH ASSY1
93F3-76217-0* MAIN SWITCH KEY No.3012
93F3-76218-0* MAIN SWITCH KEY No.3022
93F3-76219-0* MAIN SWITCH KEY No.3032
103A3-72560-0PTT SWITCH ASSY1
11921503-0206SCREW2
123A3-72591-0PTT SWITCH COVER1
133N5-84336-0SHIFT POSITION DECAL1
143N5-84465-0SHIFT POSITION SIDE DECAL1
153N5-84331-0DECAL (LEVER)1
163N5-84333-0DECAL (TOHATSU)1
17353-72546-0ASSIST CORD (RED) L=2001
Fig. 22ACCESSORIES
图 22附件 ACCESSORIES Fig.
REFPart No.NameQty
13C8-72100-1TOOL KIT1
23B7-72043-0OIL CAUTION DECAL1
33B7-72201-0SAFETY ROPE φ6-16001
43C7-72537-0METER LEAD WIRE1
53C7-72603-0METER EXTENSION CORD ASSY1
63C7-72646-1MULTI-FUNCTION METER ASSY1
73B7-72658-0* OIL BULB 12V-1.7W1
83B7-72656-0* METER DAMPER1
93C7-72660-0* FITTING PLATE1
10930203-0500* NUT2
11941303-0500** SPRING WASHER2
123B7-60007-0FLUSHING PLUG1
133B7-64231-2THRUST HOLDER1
143B7-64233-1STOPPER1
Fig. 23OPTIONAL PARTS (1)
图 23选装件(1) OPTIONAL PARTS (1) Fig.
REFPart No.NameQty
13GF-72571-0TRIM METER KIT1
13GL-72571-0TRIM METER KIT1
23GF-72524-0HOUR METER ASSY1
23GL-72524-0HOUR METER ASSY1
33GF-72529-0VOLTMETER ASSY1
33GL-72529-0VOLTMETER ASSY1
43GF-72598-0WATER PRESSURE METER KIT1
43GL-72598-0WATER PRESSURE METER KIT1
53GF-72672-0SPEEDOMETER KIT (60MPH)1
53GL-72672-0SPEEDOMETER KIT (60MPH)1
63GF-72596-0FUEL METER ASSY1
63GL-72596-0FUEL METER ASSY1
Fig. 24OPTIONAL PARTS (2)
图 24选装件(2) OPTIONAL PARTS (2) Fig.
REFPart No.NameQty
93E0-72526-0WATER TEMPERATURE METER KIT1
103E0-72597-0* WATER TEMPERATURE METER ASSY1
163B7-72514-0* WATER TEMPERATURE SENSOR1
173B7-72518-0* LEAD WIRE L=77001
183E0-72529-0VOLTMETER ASSY1
213B7-72662-0* FITTING PLATE1
373E0-72524-0HOUR METER ASSY1
383B7-72657-0* METER BULB 12V-1.7W1
393B7-72655-0* METER DAMPER1
403B7-72664-0* FITTING PLATE1
41930203-0400* NUT2
42941303-0400* SPRING WASHER2
43353-72521-1METER LAMP SWITCH1
44353-72546-0ASSIST CORD (RED) L=2001
44353-72547-0ASSIST CORD (BLU) L=2001
44353-72548-0ASSIST CORD (BLK) L=2001
Fig. 25OPTIONAL PARTS (3)
图 25选装件(3) OPTIONAL PARTS (3) Fig.
REFPart No.NameQty
13A3-81301-0TWIN REMOTE CONTROL KIT1
2353-84904-0DRAG LINK SPACER1
33C7-84490-3CONTROL HEAD ASSY (TOP-SINGLE)1
43C7-84540-3CONTROL HEAD ASSY (TOP-TWIN)1
53C7-84480-1* REMOTE CONT HEAD (TOP-SINGLE)1
63C7-84520-1* REMOTE CONT HEAD (TOP-TWIN)1
73Z5-84462-0** DECAL (TOHATSU)2
8353-76020-3MAIN SWITCH ASSY1
9805-76201-1* MAIN SWITCH PANEL1
10921146-4516* SCREW4
113A3-06830-0STOP SWITCH ASSY1
123C7-76115-1CORD ASSY L=62001
13178-34147-0* BAND 2001
14353-72546-0ASSIST CORD (RED) L=2002
153C8-76171-0OVERHEAT BUZZER1
163C7-84475-0* PTT SWITCH CORD1
173C7-84476-0* PTT SWITCH CORD1
183C7-84477-0* PTT SWITCH CORD1
193C7-84470-1* NEUTRAL SWITCH CORD2
203C7-84471-1* NEUTRAL SWITCH CORD2
Fig. 26ASSEMBLY · KIT PARTS
图 26套件零件总成 ASSEMBLY · KIT PARTS Fig.
REFPart No.NameQty
13C7Q87302-ALOWER UNIT ASSY (L)1
13C7Q87304-ALOWER UNIT ASSY (UL)1
23C7-76114-0EXTENSION CORD L=20001
33C7-72604-0METER EXTENSION CORD L=20001
43C7B87090-EENGINE SHORT BLOCK KIT1
5334-03242-0* VALVE PIN4
5336-03293-0* O-RING4
5344-03244-0* CLIP4
5346-03222-0* FLOAT CHAMBER O-RING4
5346-03231-0* FLOAT4
5346-03232-0* FLOAT ARM PIN4
5346-03256-0* RUBBER CAP4
53B7-03240-0* FLOAT VALVE4
53C7-03182-0* CARBURETOR COVER GASKET8
53C7-03183-0* CARBURETOR COVER GASKET4
53C7-03184-0* COVER GASKET PLATE4
53C7-03185-0* COVER GASKET PLATE4
53C7-03186-0* SCREW8
53C7-87122-2CARBURETOR REPAIR KIT1
53F3-03234-0* SCREW4
5922503-6414* SCREW16
6171-00053-0O-RING 2-74.51
6346-04901-2GASKET1
6353-01032-0THERMOSTAT CAP GASKET1
63B7-00121-0OIL SEAL 35-58-91
63B7-02235-0* O-RING2
63B7-02236-0* O-RING2
63B7-09002-0* O-RING 1.6-19.21
63C7-01005-1CYLINDER HEAD GASKET1
63C7-01024-3CYLINDER HEAD COVER GASKET1
63C7-01215-0OIL SEAL 19.6-35-101
63C7-01303-5ENGINE BASEMENT GASKET1
63C7-02011-2CARBURETOR GASKET4
63C7-02104-2INTAKE MANIFOLD GASKET2
63C7-02305-1EXHAUST COVER GASKET2
63C7-02414-2INTAKE SILENCER GASKET1
63C7-02418-3GASKET1
63C7-87121-BPOWER HEAD GASKET SET1
63C8-71016-0GASKET 36-52-21
73B7-65022-1KEY1
73C7-65011-0PUMP CASE LINER1
73C7-65025-0WATER PUMP GUIDE PLATE1
73C7-87322-2WATER PUMP REPAIR KIT1
79161E3-0885BOLT4
7940103-0800WASHER4
83C7-65021-1WATER PUMP IMPELLER1
83C7-65231-1WATER PUMP KIT (CHROME PLATED)1
83C7-65238-0* PUMP CASE LINER1
83C7-65239-1* WATER PUMP GUIDE PLATE1
9332-60006-0GASKET 8.1-15-12
9345-66021-0O-RING 1.9-6.82
9346-64084-0SHIM 35-41.9-0.51
93B7-60016-1GASKET 10.1-15-11
93B7-60103-0* O-RING 3.1-94.41
93B7-60111-0* OIL SEAL 30-50-121
93B7-60219-0TRIM TAB GASKET1
93B7-61181-2EXHAUST HOUSING GASKET1
93B7-65015-0O-RING 3.1-54.41
93B7-66023-0O-RING 3.5-27.71
93C7-02312-2EXHAUST PIPE GASKET1
93C7-60223-1OIL SEAL 22-42-72
93C7-61012-2DRIVE SHAFT HOUSING GASKET1
93C7-65018-0PUMP CASE GASKET1
93C7-65029-0GUIDE PLATE GASKET1
93C7-87321-2LOWER UNIT GASKET SET1
103B7-60001-5BOLT 10-402
103B7-61112-1STUD 10-1651
103B7-61114-0NUT 10-P1.251
103B7-66014-1CAM ROD (UL)1
103B7Q61110-0EXTENSION HOUSING1
103C7-64303-3DRIVE SHAFT (UL)1
103C7-65120-0WATER PIPE (UL)1
103C7Q87314-2EXTENSION HOUSING KIT (UL)1
103T1-60001-1BOLT 8-353
103T5-84398-0BAND 1042
109153E3-0825STUD1
10930103-0800NUT1
109401E3-0800WASHER4
109402E3-1000WASHER3
10951403-3510SPRING PIN 3.5-101
10951403-3516SPRING PIN 3.5-162
1098AL-40-920HOSE1