Tohatsu — MD30-MD40-MD50 / 2014

Exploded diagrams and part specifications.

1CYLINDER · CRANK CASE2PISTON · CRANK SHAFT3AIR CHAMBER4AIR RAIL5AIR COMPRESSOR6FUEL FEED PUMP7THROTTLE8VAPOR SEPARATOR · FUEL LINE9MAGNETO
Fig. 1CYLINDER · CRANK CASE
图 01气缸·曲轴箱 CYLINDER · CRANK CASE Fig.
REFPart No.NameQty
13T5B01100-0CYL BLOCK & CRANKCASE ASSY1
3910103-0618BOLT1
4353-76079-0COLLAR 6.2-9-9.31
5916124-0845* BOLT14
73B7-76093-0GROMMET 25-51
83T5B01021-0CYLINDER HEAD COVER1
93T5-01024-0CYLINDER HEAD COVER GASKET1
10334-65012-0DOWEL PIN 4-102
11910121-5620BOLT4
12345-01030-0THERMOSTAT1
133T5B01031-1THERMOSTAT CAP ASSY1
143T5-01032-0THERMOSTAT CAP GASKET1
159101E3-5625BOLT2
163GFB01091-0CYLINDER HEAD1
173T5-01005-0CYLINDER HEAD GASKET1
18345-01111-0* DOWEL PIN 6-122
19916189-0865BOLT14
20345-01015-0WASHER 8.5-19.5-3.214
213T5-06971-1CLAMP 8.5-85P1
223C8-01513-1HANGER1
239101F4-0835BOLT1
24940121-0800WASHER1
253Z5B02300-1EXHAUST COVER ASSY1
263C8-02302-0EXHAUST COVER (INNER)1
273C8-02305-2EXHAUST COVER GASKET2
289161F9-0630BOLT14
29940103-0600WASHER2
30940121-0600WASHER12
313T4-06972-1CLAMP 6.5-87P1
329106E3-0808BOLT1
33332-60006-0GASKET 8.1-15-11
34338-60218-2* ANODE1
369701-1-1111SPARK PLUG (IZFR6Q)3
3798AB-50-250HOSE1
3898AB-50-075HOSE2
3998AB-50-115HOSE1
40338-02215-0CLIP φ108
41393-01160-0CHECK VALVE2
4298AL-40-355HOSE1
4398AL-40-205HOSE1
4498AL-40-335HOSE1
45338-01133-0CLIP φ76
46309-06972-0CLAMP 6.5-47.5P1
47910103-0610BOLT1
48910103-5610BOLT1
493T7-01175-0NIPPLE ASSY (CHECK VALVE)1
503C8-01291-0CRANKCASE HEAD1
51346-01216-0O-RING 1.7-591
523T5-00122-0OIL SEAL 25-40-81
533C8-01215-0OIL SEAL 16-28-71
54910103-5620BOLT2
Fig. 2PISTON · CRANK SHAFT
图 02活塞·曲轴 PISTON · CRANK SHAFT Fig.
REFPart No.NameQty
13T5-00050-1CRANKSHAFT ASSY W/GEAR1
23J2-00114-0MAIN BEARING 63051
33C8-09060-0* OIL PUMP DRIVE GEAR1
4945107-2500C-RING d=251
5345-00042-0ROLLER BEARING 17-21-273
63T5-00113-0MAIN BEARING1
73T5-00121-0* OIL SEAL 36-46-61
8353-00108-0O-RING 2.4-44.71
9346-00115-0THRUST PLATE2
103GF-87130-0PISTON REPAIR KIT3
103GF-87131-0PISTON REPAIR KIT (0.5 O/S)3
113GF-00001-1* PISTON1
113GF-00004-1* PISTON (0.5 O/S)1
123C8-00021-1* PISTON PIN1
13334-00024-1* PISTON PIN CLIP2
143GF-87123-0PISTON RING SET3
143GF-87124-0PISTON RING SET (0.5 O/S)3
153T5-00011-0* PISTON RING3
153T5-00014-0* PISTON RING (0.5 O/S)3
Fig. 3AIR CHAMBER
图 03气室 AIR CHAMBER Fig.
REFPart No.NameQty
13T5B02240-0AIR CHAMBER ASSY1
23T5-02100-1REED VALVE ASSY3
33T5-02104-2INTAKE MANIFOLD GASKET1
4921521-6516SCREW6
53T5-02241-0BOLT 6-2512
63GFB02246-0AIR CHAMBER COVER ASSY1
7345-76092-0GROMMET 20-31
83GF-01139-0SEALING CAP1
93T5-02245-0AIR CHAMBER COVER GASKET1
10910103-5625BOLT8
113Z5-06972-1CLAMP 7-120P1
Fig. 4AIR RAIL
图 04空气导轨 AIR RAIL Fig.
REFPart No.NameQty
13T5-10080-1AIR RAIL ASSY1
23T5-10166-0* NIPPLE1
33T5-10098-0VALVE ASSY (PRESSURE CHECK)2
43T5-10167-0PLUG 10.53
53T5-10164-1O-RING 1.9-6.83
63T5-10165-0PLUG STOPPER2
7910103-6612BOLT2
898AY-45-105HOSE1
93T5-10091-0CLAMP 29/642
10910103-0865BOLT2
11940103-0800WASHER2
123T5-06972-1CLAMP 8.5-70P1
133GF-10310-0AIR INJECTOR COMPLETE3
143T5-10317-0* O-RING 5-521
153Y9-10311-1* O-RING 2.4-9.61
163Y9-10312-0DISC SPRING3
173T5-10314-0FUEL INJECTOR INSERT3
183T5-10316-0SEAL6
193T5-10315-0FUEL INJECTOR ADAPTER3
203T5-10300-0FUEL INJECTOR ASSY3
213T5-10304-0* O-RING 2.8-20.21
223T5-10303-0* O-RING 3.5-7.51
233T5-10148-0FUEL REGULATOR ASSY1
263GF-10090-0AIR REGULATOR ASSY1
273T5-10095-0* O-RING 2.5-201
283T5-10094-0* O-RING 2.5-51
293T5-10302-0HOLDING PLATE2
303Y9-10302-0HOLDING PLATE1
31309-06972-0CLAMP 6.5-47.5P1
323T5-10088-0AIR HOSE ASSY1
343GF-10089-0FUEL HOSE ASSY1
353T5-10162-0* O-RING 1.9-9.82
363Z4-06157-0* PROTECTOR φ18-1351
373T5B10143-0* HIGH PRESSURE FUEL FILTER1
383T5-10145-0* FUEL FILTER RUBBER MOUNT1
393U1-06157-0* PROTECTOR φ18-1501
403T5-10086-0* CLAMP 21/324
413Z5-10144-0FUEL FILTER BAND1
423T5-10169-0HOLDING PLATE2
433T5-10153-0COLLAR 6.7-12.7-35
44910103-6616BOLT5
453A3-62396-1GROUND L=1101
463T5-10099-0CAP2
4798AB-50-530HOSE1
483Z0-84398-0BAND 2034
493GJ-02165-1FUEL HOSE W/PROTECTOR1
503AB-35143-0CLIP φ9.42
51345-06915-0CLAMP 6.5-14L1
5298AB-50-280HOSE1
53338-02215-0CLIP φ102
543T5-72196-0AIR RAIL DECAL1
Fig. 5AIR COMPRESSOR
图 05空气压缩机 AIR COMPRESSOR Fig.
REFPart No.NameQty
13T5-10060-0DRIVE PULLEY1
23T5-10068-2NUT1
33T5-10131-0KEY1
43T5-10063-0BELT GUIDE1
53GFB10000-0AIR COMPRESSOR ASSY1
63GFB10009-0* COMPRESSOR HEAD ASSY1
73T1-02093-1** NIPPLE1
83T5-04308-0** ADAPTER1
93T5-04309-0** WASHER 10.2-17-21
10910124-7630* BOLT4
113T5-10012-1* GASKET1
123T5-10010-0* REED VALVE ASSY1
133T5-10019-0* GASKET1
143GF-87330-0* PISTON & CONNECTING ROD ASSY1
153T5-10025-0** AIR COMPRESSOR PISTON RING2
163GF-87331-0* COMPRESSOR CRANKSHAFT ASSY1
179601-0-6203* BALL BEARING 62032
183T1-10042-0* COLLAR 13.5-25-131
193T5-10046-0O-RING 1.9-131
203GFB10048-0* AIR COMPRESSOR CYLINDER ASSY1
213T5B10051-0* AIR COMPRESSOR HOUSING ASSY1
223T5-10054-0* GASKET1
233T5-10041-0* OIL SEAL 25-45-81
24910103-5625BOLT4
26309-06972-0CLAMP 6.5-47.5P1
273T5-10062-0* DRIVEN PULLEY1
28309-00132-0NUT 10-P1.251
293B7-01116-0* WASHER 10.5-20-3.21
30910103-7835BOLT3
31334-65012-0DOWEL PIN 4-102
323T5-10061-0DRIVE BELT1
333GF-10130-0AIR FILTER ASSY1
3498AT130-060HOSE1
Fig. 6FUEL FEED PUMP
图 06燃油供给泵 FUEL FEED PUMP Fig.
REFPart No.NameQty
13T5-04310-0FUEL FEED PUMP ASSY1
23T5-04302-0* FUEL FEED PUMP1
33T5-04311-0* CASE ASSY1
43T5-04312-0* UPPER CASE ASSY1
53T5-04308-0** ADAPTER1
63T5-04309-0** WASHER 10.2-17-21
73T5-04116-0* GASKET1
83T5-04313-0* GROMMET 37.3-181
93T5-04314-0* GROMMET 24.3-35-51
103T5-04236-0* CABLE TERMINAL ASSY (POSITIVE)1
113T5-04237-0* CABLE TERMINAL ASSY (NEGATIVE)1
123T5-04317-0* GROMMET2
133T5-04318-0* GROMMET1
143T5-04238-0* CORD1
153T5-04239-0* CORD COVER1
16910103-5512* BOLT1
17940103-0500WASHER1
18309-06972-0CLAMP 6.5-47.5P1
193T5-04319-0* GROMMET 7.5-16.81
20910103-6518* BOLT4
21910103-6630BOLT2
223C8-66308-0** WASHER 6-16-1.54
233F3-06920-0RUBBER MOUNT 8.5-12-22
24346-67114-1SPACER 6.2-9-15.72
253T5-06920-0RUBBER MOUNT 8.5-18-72
Fig. 7THROTTLE
图 07节气门 THROTTLE Fig.
REFPart No.NameQty
13C8-63711-1ADVANCER ARM1
23C8-63733-0ROD SNAP 5-33
33T5-63702-1LINK ROD ASSY (THROTTLE)1
43T5-10109-1LINK ROD ASSY (TPS)1
5910103-0635BOLT1
73C8-63732-0COLLAR 6.2-12-171
83B7-83715-2CABLE JOINT1
93AA-83719-0WASHER 8.5-18-1.61
10951603-0800SNAP PIN d=81
113C8-05213-0THROTTLE LIMITER ARM1
129101F4-0625BOLT1
13910103-0610BOLT1
15353-76079-0COLLAR 6.2-9-9.31
16398-06972-0CLAMP 6.5-67P1
173C8-05221-0THROTTLE LIMITER ROD 3.5-561
183C8-05223-0ROD SNAP 3.5-42
193GF-10100-0THROTTLE BODY ASSY1
193GG-10100-0THROTTLE BODY ASSY1
193GM-10100-0THROTTLE BODY ASSY1
203T5-63718-0THROTTLE CAM1
213T5-63721-0BUSHING 6-24-71
22910103-6618BOLT1
23346-67115-0WASHER 6.5-21-11
24346-05228-1BALL JOINT1
25930203-0600* NUT1
26940103-0600WASHER1
273T5-10110-0TPS ASSY1
283T5-10107-0* RUBBER MOUNT3
293T5-10128-0COLLAR 4.2-6-10.53
30921503-6420SCREW3
313T5-10129-0WASHER 4.2-12.5-0.83
3298AB-30-310HOSE1
333T5-84398-0BAND 1041
34338-01133-0CLIP φ71
353T5-10104-0GASKET1
363T5-02241-0BOLT 6-252
373T5-72195-0TPS DECAL1
Fig. 8VAPOR SEPARATOR · FUEL LINE
图 08蒸汽分离器·燃油管路 VAPOR SEPARATOR · FUEL LINE Fig.
REFPart No.NameQty
13T5-10150-1VAPOR SEPARATOR ASSY1
2922531-6414* SCREW3
3921503-6430* SCREW1
43T5-03230-0* FLOAT1
53F3-03232-0* FLOAT ARM PIN1
6921503-0408SCREW1
73R3-03239-0* FLOAT VALVE ASSY1
8344-03244-0* CLIP1
93T5-03235-0* O-RING1
10345-03292-0* DRAIN SCREW2
11336-03293-0* O-RING2
12910103-6630BOLT2
13346-67115-0WASHER 6.5-21-14
14346-67113-0MOUNT 8.5-14-2.52
153B7-06920-0RUBBER MOUNT 8.5-14-2.52
16346-67114-1SPACER 6.2-9-15.72
1798AB-50-075HOSE1
183GA-02165-0FUEL HOSE W/PROTECTOR L=751
203T5-84398-0BAND 1041
2198AB-70-180HOSE1
223GF-02170-1FUEL HOSE W/PROTECTOR L=1801
233C7-02215-0CLIP φ122
24356-04000-1FUEL PUMP ASSY1
25334-04004-0* PUMP COVER1
269225F2-6528* SCREW3
27334-04005-0* PUMP DIAPHRAGM1
28334-04007-0* DIAPHRAGM GASKET1
29356-04044-0* CHECK VALVE2
30921722-0306* SCREW2
31930222-0300* NUT2
32356-04030-0* DIAPHRAGM GASKET SET1
33346-04901-2GASKET1
34910103-6640BOLT2
3598AB-50-190HOSE1
363GG-02165-1FUEL HOSE W/PROTECTOR L=1901
383AB-35143-0CLIP φ9.41
393T5-02230-0FUEL FILTER ASSY1
403B7-02237-0* CUP1
413B7-02235-0* O-RING1
423B7-02234-0* FILTER1
433T5-02229-0* FLOAT1
443B7-02236-0* O-RING1
45930103-0800NUT1
46940103-0800WASHER2
473GF-02239-0PLATE1
48910103-6614BOLT1
4998AB-50-260HOSE1
503GF-02165-0FUEL HOSE W/PROTECTOR L=2601
51338-02215-0CLIP φ102
Fig. 9MAGNETO
图 09磁电机 MAGNETO Fig.
REFPart No.NameQty