Yamaha — f9.9j / f9.9jmhl

Exploded diagrams and part specifications.

Fig. 1Upper Casing

REF	Part No.	Name	Qty
1	6AU-45111-00-8D	Casing, Upper	1
1	6AU-45111-10-8D	Casing, Upper	1
2	6AU-14711-00-CA	Muffler 1	1
3	97E75-06514	Bolt, Hexagon with Washer Deep Recess	2
4	90480-14M54	Grommet	1
5	68T-45321-00	Plate	1
6	97D95-06008	Bolt, Hexagon Deep Recess	1
7	97885-05008	Screw, Pan Head	1
8	93604-12M07	Pin, Dowel	2
9	97E95-08535	Bolt, Hexagon with Washer Deep Recess	4

Fig. 2Intake

REF	Part No.	Name	Qty
1	68T-13641-20-1S	Manifold 1	1
2	67F-12482-00	Pipe 2	1
3	68T-13645-00	Gasket,Manifold 1	1
4	90119-06MA5	Bolt, With Washer	3
5	90119-06MA3	Bolt, With Washer	2
6	91690-50014	Pin,Spring	2
7	90445-09M20	Hose (L95)	1
8	68T-13646-A0	Gasket,Manifold 2	2
9	68T-14271-00	Insulator	1
10	6AU-14440-00	SilencerAssembly,Intake	1
11	93210-31MJ5	O-ring	1
12	90387-06M70	Color	2
13	90105-06188	Bolt, Flange	2
14	68T-12483-00	Pipe 3	1
15	90465-08M99	Clamp	1
16	90465-08M83	Clamp	1
17	97E95-06510	Bolt, Hexagon with Washer Deep Recess	1
18	6H4-41271-02	Knob, Choke	1
19	689-41273-00	Grommet	1
20	68T-41256-00	Rod, Choke 1	1
21	6J8-41262-00	Joint, Choke Lever	1
22	90467-08M18	Clip	1
23	90465-11M10	Clamp	1

Fig. 3Electrical 1

REF	Part No.	Name	Qty
1	68T-85540-00	C.D.I. Unit Assembly	1
2	68T-82522-00	Clamp, Coupler	1
3	97780-40512	Screw, Tapping	2
4	97E95-06520	Bolt, Hexagon with Washer Deep Recess	2
5	68T-85542-00	Bracket	1
6	97D95-08012	Bolt, Hexagon Deep Recess	2
7	97E95-06512	Bolt, Hexagon with Washer Deep Recess	1
8	680-85570-02	Ignition Coil Assembly	1
9	90480-25003	Grommet	3
10	90119-06MA3	Bolt, With Washer	2
11	6E3-82370-21	PlugCapAssembly	2
14	67F-82504-00	Oil Pressure Switch Assembly	1
15	68T-82127-11	Wire, Lead 2	1
17	68T-85410-10	Emergency Signal Light Assembly	1

Fig. 4Oil Pan

REF	Part No.	Name	Qty
1	68T-41137-00-CA	Guide,Exhaust	1
2	65W-42717-00	Rubber,Seal 2	1
3	68T-45181-00	Plate	1
4	97D95-08014	Bolt, Hexagon Deep Recess	1
5	90430-08143	Gasket	1
6	93101-12M70	OilSeal	1
7	68T-13421-01	Strainer 2	1
8	90467-11M08	Clip	1
9	6G8-11575-00	Relief Valve Assembly	1
10	93210-12M62	O-ring	1
11	93606-19M23	Pin, Dowel	2
12	68T-15311-01-CA	Oil Pan	1
13	6H1-11372-00	Nipple,Hose	1
14	90480-10M28	Grommet	1
15	90340-10M10	Plug, Straight Screw	1
16	90430-10M11	Gasket	1
17	68T-15316-00	Damper 1	1
18	68T-15317-00	Spacer, Engine Mount	1
19	97885-05008	Screw, Pan Head	1
20	68T-13475-00	Gasket	1
21	93604-12M07	Pin, Dowel	2
22	90119-08201	Bolt, with Washer	6
23	97E95-08530	Bolt, Hexagon with Washer Deep Recess	2
24	68T-15362-00	Plug, Oil Level	1

Fig. 5Oil Pump

REF	Part No.	Name	Qty
1	68T-12171-01	Camshaft 1	1
2	66M-11537-01	Gear, Driven	1
3	90105-06M14	Bolt, Washer Based Head	1
4	90201-13201	Washer,Plate	1
5	90201-06M94	Washer,Plate	1
6	68T-46241-00	Belt	1
7	68T-11536-00	Gear, Drive	1
8	68T-11557-00	Washer 1	1
9	6G8-11587-01	Washer,Lock	1
10	90170-24M09	Nut	1
11	90280-03M01	Key, Woodruff	2
12	6AU-46297-00	Cover,Dust	1
13	90480-10627	Grommet	3
14	68T-13300-00	Oil PumpAssembly	1
15	68T-13329-00	Gasket,PumpCover	1
16	97E95-06530	Bolt, Hexagon with Washer Deep Recess	3
17	93102-18M21	OilSeal	1
18	6AU-13437-00	Mark, Corrosion	1

Fig. 6Optional Parts 1

REF	Part No.	Name	Qty
1	68T-81949-00	Wire,Lead	1
2	66V-82151-00	Fuse (10A-BL)	2
3	68T-82171-01	Stay, Fuse Box	1
4	67F-2812A-00	Puller, Fuse	1
5	97E95-06512	Bolt, Hexagon with Washer Deep Recess	1

Fig. 7Optional Parts 2

REF	Part No.	Name	Qty
1	68T-85533-00	Coil, Lighting	1
2	97513-06530	Bolt, with Washer	2
3	68T-81328-00	Clamp	1
4	97513-06512	Bolt, with Washer	2
5	664-81970-62	Rectifier Assembly	1
6	97980-05225	Screw, With Washer	1

Fig. 8Carburetor

REF	Part No.	Name	Qty
1	6DR-14301-01	Carburetor Assembly 1	1
2	69W-14321-00	Screw, Throttle	1
3	62Y-14212-00	Spring, Pilot Adjusting	1
4	6DR-14321-00	Screw, Throttle	3
5	62Y-14321-00	Screw, Throttle	2
6	6DR-14385-00	Float	1
7	6DR-1432A-00	Plug	1
8	6DR-14561-00	O-ring	1
9	4FP-14386-00	Pin, Float	1
10	6DR-14336-00	Needle	1
11	6DR-14343-46	Jet,Main (#92)	1
12	6DR-14342-71	Jet,Pilot (#43)	1
13	6DR-14341-00	Nozzle,Main	1
14	6DR-14381-00	Body, Float Chamber	1
15	6DR-14984-00	Gasket, Float Chamber	1
16	62Y-14383-30	Screw, Drain	1
17	652-14397-00	0-Ring	1
18	6DR-14216-00	Screw	1
19	6DR-14860-00	Check Valve Assembly	1
20	6DR-14680-00	Stopper	1
21	6DR-14147-00	O-ring	1
22	6DR-14335-00	Spring, Plunger	1
23	6DR-14371-00	Plunger, Starter	1
24	6DR-14323-00	Screw, Air Adjusting	1
25	6DR-14334-00	Spring, Air Adjusting	1
26	6DR-14285-00	Washer	1
27	6DR-14397-00	O-ring	1
28	6DR-14818-00	CoverGasket	1
29	6DR-14157-00	Cover, Mixing	1
30	6DR-14862-00	Plug	1
31	6DR-14379-00	Rod,Starter	1
32	6DR-14373-00	Cover, Plunger Clip	1

Fig. 9Crankshaft & Piston

REF	Part No.	Name	Qty
1	6AU-11411-00	Crankshaft	1
2	68T-11416-01	Plain Bearing, Crankshaft	4
2	68T-11416-11	Plain Bearing, Crankshaft	4
2	68T-11416-21	Plain Bearing, Crankshaft	4
3	6AU-11650-00	Connecting Rod Assembly	2
4	67D-11654-00	Bolt, Connecting Rod	2
5	6AU-11631-00-96	Piston (STD)	2
5	6AU-11635-00	Piston (0.25MM O/S)	2
5	6AU-11636-00	Piston (0.50MM O/S)	2
6	68T-11603-01	PistonRingSet (STD)	2
6	68T-11604-01	Piston Ring Set (0.25MM O/S)	2
6	68T-11605-01	Piston Ring Set (0.50MM O/S)	2
7	68T-11633-00	Pin,Piston	2
8	93450-15023	Circlip	4
9	93102-30M22	OilSeal	1
10	93101-25M69	OilSeal	1

Fig. 10Control

REF	Part No.	Name	Qty
1	68T-42726-01	Grommet	1
2	68T-44121-03	Lever, Shift Rod	1
3	6G1-41662-01-94	Bracket	2
4	90109-06M81	Bolt	2
5	90464-10M60	Clamp	1
6	91690-30014	Pin,Spring	1
7	65W-44116-00	Spring	1
8	6DR-44117-01	Bracket	1
9	90109-06M86	Bolt	1
10	68T-44143-01	Rod, Shift 1	1
10	68T-44143-11	Rod, Shift 1	1
11	90468-18001	Clip	1
12	61N-44146-00	Connector, Shift Rod	1
13	95380-06700	Nut	1
14	68T-48538-00	Clamp,Cable 1	1
15	97E95-06512	Bolt, Hexagon with Washer Deep Recess	1
16	63D-48538-00	Clamp,Cable 1	1
17	68T-41638-00	Pulley	1
18	68T-41283-00	Lever, Free Accelerator	1
19	90387-06M59	Color	1
20	6AU-41211-00	Link, Accelerator	1
21	68T-14497-00	Stay, Throttle Wire	1
22	92990-06200	Washer, Plain	1
23	97E95-06545	Bolt, Hexagon with Washer Deep Recess	1
24	97E95-06512	Bolt, Hexagon with Washer Deep Recess	1
25	6J8-41262-00	Joint, Choke Lever	1
26	647-14395-61	Cap, Overflow Pipe	1
27	68T-15774-00	Stay 4	1
28	90109-06M86	Bolt	1

Fig. 11Cylinder & Crankcase 1

REF	Part No.	Name	Qty
1	6AU-W009B-00-1S	Cylinder Block Assembly	1
2	6AU-15100-00	Crankcase Assembly	1
3	99530-12016	Pin, Dowel	4
4	90119-08M29	Bolt, With Washer	6
5	68T-11351-00	Gasket,Cylinder	1
6	66M-12411-01	Thermostat	1
7	688-12412-00	Seal,Thermostat	1
8	68T-12413-00-1S	Cover,Thermostat	1
9	6G8-12414-A0	Gasket,Cover	1
10	90119-06MA2	Bolt, With Washer	2
11	68T-12481-00	Pipe 1	1
12	90465-11M10	Clamp	2
13	6AU-41113-00-1S	Outer Cover, Exhaust	1
14	68T-41114-A0	Gasket, Exhaust Outer Cover	1
15	90119-06MA3	Bolt, With Washer	5
16	68T-12482-00	Pipe 2	1
17	90467-10M04	Clip	1
18	90465-11M10	Clamp	1

Fig. 12Cylinder & Crankcase 2

REF	Part No.	Name	Qty
1	6AU-W009A-02-1S	Cylinder Head Complete	1
2	6AU-11111-00-1S	Head, Cylinder 1	1
3	6AU-11133-10	Guide,Valve 1	4
4	68T-11181-00	Gasket, Cylinder Head 1	1
5	99530-10114	Pin, Dowel	2
6	90105-08M36	Bolt, Flange	2
7	90105-08M78	Bolt, Flange	4
8	90119-06049	Bolt, With Washer	3
9	68T-11191-01-1S	Cover, Cylinder Head 1	1
10	650-24378-00	Pipe,Joint 4	1
11	68T-11356-00	Seal,Cylinder 2	1
12	97E95-06520	Bolt, Hexagon with Washer Deep Recess	4
13	68T-11168-00	Cover, Breather	1
14	68T-11169-A0	Gasket, Breather Cover	1
15	97607-04210	Screw, Pan Head Washer	5
16	6G8-11325-00	Anode	1
17	98980-05025	Screw, Bind	1
18	6G8-11197-B0	Blind Plug	1
19	93210-13M63	O-ring	1
20	6G8-15363-00	Plug,Oil	1
21	93210-24M79	O-ring	1
22	94709-00274	Plug, Spark (NGK BR6HS-10)	2

Fig. 13Starter

REF	Part No.	Name	Qty
1	68T-15710-14	Starter Assembly	1
2	68T-15711-03	Case,Starter	1
3	68T-15795-00	Guide, Rope	1
4	63V-15714-00	Drum, Sheave	1
5	63V-15741-00	Pawl, Drive	1
6	63V-15713-00	Spring,Starter	1
7	68T-15716-00	Plate, Drive	1
8	63V-15705-01	Spring, Drive Pole	1
9	63V-15767-01	Spring	1
10	68T-15784-00	Spring, Return	1
11	63V-15744-00	Circlip	1
12	68T-15793-00	Screw	1
13	68T-15764-00	Collar 1	1
14	6G1-15755-00	Handle,Starter	1
16	6G1-15779-00	Cover	1
17	6A0-15789-01	Damper	1
18	68T-15794-00	Stopper	1
19	66T-15734-00	Spring, Return	1
20	68T-15770-00	Cable Complete, Starter Stop	1
21	66T-15731-00	Spring, Return	1
22	97E95-06520	Bolt, Hexagon with Washer Deep Recess	3
23	68T-15762-00	Seal,Rubber 2	1
24	6EE-81995-01	Label, Warning	1
25	68T-85711-00	Mark, Corrosion	1
26	6EE-81994-01	Label, Safety	1

Fig. 14Steering

REF	Part No.	Name	Qty
1	6DR-42101-00-8D	Handle, Steering	1
2	90109-06M86	Bolt	2
3	90109-06M80	Bolt	2
4	6DR-42138-01	Lever, Throttle	1
5	65W-42159-00	Stay	1
6	6DR-42126-00	Friction, Steering Handle Grip	1
7	65W-42125-00	Bolt, Friction Adjust	1
8	91490-16010	Pin, Cotter	1
9	67D-42177-01	Rubber, Handle	1
10	67D-42119-01	Grip,SteeringHandle	1
11	6DR-42137-00	Indicator, Throttle	1
12	90152-05011	Screw, Countersunk	1
13	90201-10M02	Washer,Plate	2
14	90501-23215	Spring, Compression	1
15	90386-08032	Bushing	1
16	6DR-26301-00	Throttle Cable Assembly	2
17	6DR-26316-01	Boot, Throttle Cable	1
18	66R-42171-00	Bushing	1
19	90201-43M00	Washer,Plate	2
20	90206-43M22	Washer, Wave	2
21	90202-43M57	Washer,Plate	1
22	90386-40M99	Bushing	1
23	65W-42131-01	Cover,HandleSteering	1
24	95780-10300	Nut, Flange	1
25	95380-10700	Nut	1
26	6DR-44111-00-8D	Handle, Gear Shift	1
27	6DR-44173-00	Lever, Shift Control	1
28	6DR-42129-01	Bushing, Rubber	1
29	97780-60920	Screw, Tapping	2
30	97E95-08535	Bolt, Hexagon with Washer Deep Recess	1
31	90386-26MA3	Bushing	2
32	90206-26M25	Washer, Wave	1
33	90202-26M59	Washer,Plate	1
34	6DR-44113-A0	Cam Plate, Handle	1
35	6DR-44116-00	Spring	1
36	66R-44118-00	Bracket	1
37	66R-48538-00	Clamp,Cable 1	1
38	63D-48538-00	Clamp,Cable 1	1
39	6DR-48321-00	Cable	1
40	90447-13015	Tube	1
41	6DR-82594-00	Clamp	1
42	90151-05003	Screw, Countersunk	2
43	99080-04600	Circlip	1
44	6DR-44114-00	Stopper	1
45	66R-48344-01	Cable End, Remote Control	1
46	90201-06117	Washer, Plate	1
47	90170-05M38	Nut	1
48	91490-20012	Pin, Cotter	1
49	65W-82575-01	Engine Stop Switch Assembly	1
50	682-82556-00	Stopper	1
51	689-8257Y-00	Cap	1

Fig. 15Steering Guide

REF	Part No.	Name	Qty
1	68T-61350-10	SteeringGuideAttachment	1
2	90201-10M20	Washer,Plate	2
3	90185-09M01	Nut, Self-Locking	2
4	90170-09M03	Nut	1
5	90387-10M42	Collar	1
6	6E5-61355-00	Bolt	1
7	90201-10081	Washer, Plate	1
8	6E5-43145-01	Cap, Clamp Bracket	1
9	93210-16275	O-ring	1

Fig. 16Steering Friction

REF	Part No.	Name	Qty
1	6AH-42508-03	Steering Friction Assembly	1
2	68T-42525-01	Friction Plate	1
3	90119-05018	Bolt, with Washer	2
4	67C-42562-A0	ShaftSteeringLockAssembly	1
5	90202-10M56	Washer, Plate	1
6	68T-42561-00	Knob	1
7	689-43633-01	Cover,TiltLever	1
8	65W-42528-00	Plate, Friction	2
9	90387-05053	Collar	1
10	90387-05054	Collar	1
11	97595-05520	Bolt, with Washer	1
12	90209-10M26	Washer	1
13	90185-10M14	Nut, Self-Locking	1
14	6AH-42527-00	Friction Plate	1
15	97D95-08016	Bolt, Hexagon Deep Recess	2
16	90201-08065	Washer, Plate	2
17	68T-43155-00	Mark 1	1
18	90201-106M5	Washer, Plate	1

Fig. 17Generator

REF	Part No.	Name	Qty
1	6DR-85550-00	Rotor Assembly	1
2	68T-85520-00	Coil, Charge	1
3	68T-85580-01	Coil, Pulser	1
5	6H2-85582-00	Attachment, Pulser	1
6	97513-06530	Bolt, with Washer	2
7	97095-05010	Bolt	2
9	90465-11M10	Clamp	1
10	90280-04M06	Key, Woodruff	1
11	90170-12066	Nut	1
12	90201-12472	Washer,Plate	1

Fig. 18Periodic Maintenance Parts

REF	Part No.	Name	Qty
1	66M-12411-01	Thermostat	1
2	6G8-12414-A0	Gasket,Cover	1
3	6G8-11325-00	Anode	1
4	94709-00274	Plug, Spark (NGK BR6HS-10)	2
5	68T-24251-01	Strainer 1	1
6	90430-10M11	Gasket	1
7	68T-45251-00	Anode	1
8	90430-08003	Gasket	2
9	68T-W0078-02	Water Pump Repair Kit	1

Fig. 19Top Cowling

REF	Part No.	Name	Qty
1	6DR-42610-02	Top Coupling Assembly	1
2	6DR-4261A-02	Top Cowling (Graphic)	1
3	6DR-42651-00	Fook	1
4	90266-04005	Rivet	2
5	6DR-42649-01	Holder, Clamp Band	1
6	6BG-42662-01	Damper	2
7	60R-42615-00	Seal	1
8	60R-42652-00	Fook	1
9	97595-05514	Bolt, With Washer	2
10	68T-42649-00	Holder, Clamp Band	1
11	6AH-42697-10	Tuning Fork Mark	1
12	6AU-42678-11	Graphic, Rear	1
13	60R-42675-01	Graphic, Side 1	1
14	60R-42676-11	Graphic, Side 2	1

Fig. 20Valve

REF	Part No.	Name	Qty
1	6AU-12111-00	Valve,Intake	2
2	6AU-12121-00	Valve,Exhaust	2
3	68T-12116-00	Seat,ValveSpring	4
4	60R-12113-00	Spring, Valve Inner	4
5	7NJ-12117-00	Retainer,ValveSpring	4
6	7NJ-12118-00	Cotter, Valve	4
7	51Y-12119-00	Seal, Valve Stem	4
8	68T-12146-00	Shaft, Rocker	1
9	90387-13M56	Color	1
10	90387-14M03	Color	3
11	90501-12M40	Spring, Compression	2
12	68T-12151-00	Arm, Valve Rocker	4
13	6G8-12159-00	Screw, Valve Adjusting	4
14	6G8-12158-00	Nut,Lock	4

Fig. 21Fuel

REF	Part No.	Name	Qty
1	6G1-24304-11	Fuel Pipe Joint Complete 1	1
2	61N-24329-01	Seal	1
3	97E95-06525	Bolt, Hexagon with Washer Deep Recess	1
4	90445-10046	Hose (L295)	1
5	90465-11M10	Clamp	1
6	90467-09M09	Clip	2
7	68T-24251-01	Strainer 1	1
8	90445-10M50	Hose	1
9	90467-09M09	Clip	2
10	90445-16010	Hose (L140)	1
11	68T-24410-02	Fuel Pump Assembly	1
12	66M-24413-01	Body 2	1
13	6A0-24421-01	Valve, Check	2
14	6E7-14325-00	Screw, Pan Head	2
15	66M-24411-02	Diaphragm	1
16	66M-24423-00	Spring,Diaphragm	1
17	66M-13131-00	Plunger	1
18	66M-24374-00	Pin	1
19	66M-24454-00	Spring	1
20	66M-24471-02	Diaphragm	1
21	66M-24444-00	Screw	4
22	95380-04600	Nut	4
23	97E95-06630	Bolt, Hexagon with Washer Deep Recess	2
24	93210-20M65	O-ring	1
25	6AU-24311-00	Pipe,Fuel 1	1
26	90467-09M09	Clip	2
27	90447-13014	Tube	1
28	90464-10M53	Clamp	1
29	68T-28100-02	Tool Kit	1

Fig. 22Fuel Tank

REF	Part No.	Name	Qty
1	6YJ-W2420-J3	Fuel Tank Assembly (24L)	1
2	6YJ-24610-01	Cap Assembly	1
3	6Y1-24260-30	Fuel Meter Assembly	1
4	90157-05M19	Screw, Pan Head	4
5	6Y1-24329-00	Seal	4
6	6Y1-24268-01	Gasket, Fuel Meter	1
7	6YJ-24167-00	Strainer	1
8	6Y1-24306-56	Fuel Pipe Complete 1	1
9	6G1-24305-05	Fuel Pipe Joint Complete	1
10	93210-08287	O-ring	1
11	6Y1-24305-06	Fuel Pipe Joint Complete	1
12	93210-08287	O-ring	1
13	90445-11M58	Hose (L2050)	1
14	650-24351-51	Band 1	4
15	90445-11M57	Hose (L850)	1
16	6Y1-24360-52	Primer Pump Assembly	1

Fig. 23Bracket 1

REF	Part No.	Name	Qty
1	6AH-43111-00-8D	Bracket, Clamp 1	1
2	6AH-43112-00-8D	Bracket, Clamp 2	1
3	6E0-43118-01	Handle, Transom Clamp	2
4	90243-04M01	Pin	2
5	6E7-43116-00	Screw, Transom Clamp	2
6	648-43114-01	Pad, Transom Clamp	2
7	69A-43131-00	Bolt,ClampBracket	1
8	90386-22MA4	Bushing	2
9	66R-43113-00	Plate,ClampBracket	1
10	90185-22043	Nut, Self-Locking	2
11	90387-06369	Collar	1
12	90101-06M18	Bolt, Hexagon	1
13	92995-06600	Washer	1
14	95380-06700	Nut	1
15	6L2-43160-01	TiltRodAssembly	1
16	90502-10M07	Spring, Conical	1
17	6AH-43311-00-8D	Bracket, Swivel 1	1
17	6AU-43311-10-8D	Bracket, Swivel 1	1
18	6DR-43631-00	Lever, Tilt	1
19	6DR-43616-00	Rod, Tilt Lock	1
20	68T-43646-00	Shaft,Lever	1
21	6DR-43641-00	Lever, Tilt	1
22	6AH-43617-00	Rod,TiltLock	1
23	99080-05600	Circlip	2
24	6AH-43350-00	Receiver Assembly	1
25	90506-18014	Spring, Tension	1
25	90506-20025	Spring, Tension	1
26	63V-43191-00	Shaft, Stopper	1
27	99080-05600	Circlip	1
28	6AH-43614-00	Plate,TiltLock	1
29	90506-20020	Spring, Tension	2
29	90506-23016	Spring, Tension	2
30	6AH-43615-00	Plate,TiltLock	1
31	68T-43611-00	Shaft,TiltLock	1
32	90387-06138	Color	2
33	93430-04M03	Circlip	1
34	68T-43659-00	Shaft, Reverse Lock	1
35	99080-05600	Circlip	1
36	6AH-43627-00	Stopper	2
37	90109-06M84	Bolt	4
38	90206-10M24	Washer, Wave	2
39	90269-02M08	Rivet	2

Fig. 24Bracket 2

REF	Part No.	Name	Qty
1	6DR-42511-00-8D	Bracket, Steering	1
1	6DR-42511-10-8D	Bracket, Steering	1
2	90386-40001	Bushing	1
3	90209-40008	Washer	1
4	90386-30048	Bushing	1
5	93210-29M94	O-ring	1
6	90386-30M60	Bushing	1
7	90116-08M54	Bolt, Stud	2
8	68T-44517-00	Mount Rubber	1
9	68T-44526-00	Plate	1
10	95380-08600	Nut	2
11	97E75-06525	Bolt, Hexagon with Washer Deep Recess	2
12	6AU-44551-00-8D	Housing, Lower Mount Rubber 1	2
13	6AU-44557-01	Mount Damper, Lower Front	1
14	682-44555-30	Mount Damper, Lower Side	2
15	90119-06012	Bolt, With Washer	2
16	90119-06198	Bolt, With Washer	2
17	90179-06M28	Nut	4
18	93700-06004	Nipple, Grease	1
19	68T-82127-00	Wire,Lead 2	1

Fig. 25Bottom Cowling

REF	Part No.	Name	Qty
1	6DR-42710-00-8D	Bottom Cowling Assembly	1
2	90119-06291	Bolt, with Washer	4
3	90480-21M82	Grommet	4
4	90387-06176	Color	4
5	68T-42716-10	Rubber,Seal 1	1
6	6AU-42801-00	CowlingClampComplete	1
7	97E95-06512	Bolt, Hexagon with Washer Deep Recess	1
8	6BL-44391-00	Nipple,Hose	1
9	682-42727-01	Grommet	1
10	6DR-42761-00	Stopper	1
11	90109-06M86	Bolt	1
12	6DR-42725-01	Grommet	1
13	68T-26367-01	Protector	1
14	68T-42724-20	Grommet	1
15	688-42726-11	Grommet	1
16	65W-42717-00	Rubber,Seal 2	2
17	68T-42741-00	Apron	1
18	97885-06030	Screw, Pan Head	2
19	92995-06100	Washer,Spring	2
20	92995-06600	Washer	2
21	95380-06600	Nut, Hexagon	2
22	68T-42717-01	Rubber, Seal 2	1
23	68T-42771-00	Apron	1
24	90338-06M20	Plug	2
25	65W-84342-00	Seat, Emblem	1
26	6E5-12481-00	Pipe 1	1
27	90465-11M10	Clamp	2
28	90447-13M00	Tube	1
29	6R3-12582-00	Joint,Hose 2	1
30	6R3-12583-10	Gasket, Hose Joint	1
31	6R3-12581-10	Joint, Hose 1	1
32	6DR-12572-00	Adapter	1
33	90167-06002	Screw, Tapping	2
34	68T-12535-20	Plate	1
35	97E95-06512	Bolt, Hexagon with Washer Deep Recess	2
36	6EE-42794-01	Label, Warning (General)	1
37	69J-12584-10	Joint, Hose 3	1

Fig. 26Repair Kit 1

REF	Part No.	Name	Qty
1	6AU-W0001-00	Power Head Gasket Kit	1
2	93102-18M21	OilSeal	1
3	68T-11181-00	Gasket, Cylinder Head 1	1
4	68T-11356-00	Seal,Cylinder 2	1
5	68T-11169-A0	Gasket, Breather Cover	1
6	93210-13M63	O-ring	1
7	93102-30M22	OilSeal	1
8	93101-25M69	OilSeal	1
9	68T-11351-00	Gasket,Cylinder	1
10	6G8-12414-A0	Gasket,Cover	1
11	68T-41114-A0	Gasket, Exhaust Outer Cover	1
12	90280-03M01	Key, Woodruff	1
13	68T-13645-00	Gasket,Manifold 1	1
14	68T-13646-A0	Gasket,Manifold 2	2
15	93210-31MJ5	O-ring	1
16	68T-13329-00	Gasket,PumpCover	1
17	93210-24M79	O-ring	1
18	93210-20M65	O-ring	1

Fig. 27Repair Kit 2

REF	Part No.	Name	Qty
1	6DR-W0093-00	CarburetorRepair Kit	1
2	62Y-14321-00	Screw, Throttle	2
3	6DR-14385-00	Float	1
4	6DR-14561-00	O-ring	1
5	4FP-14386-00	Pin, Float	1
6	6DR-14336-00	Needle	1
7	6DR-14984-00	Gasket, Float Chamber	1
8	652-14397-00	0-Ring	1
9	6DR-14397-00	O-ring	1
10	6DR-14818-00	CoverGasket	1

Fig. 28Repair Kit 3

REF	Part No.	Name	Qty
1	68T-W0001-20	LowerUnitGasket Kit	1
2	93101-12M70	OilSeal	1
3	90430-10M11	Gasket	1
4	68T-13475-00	Gasket	1
5	90430-08003	Gasket	2
6	93101-15074	OilSeal	2
7	93210-49046	O-ring	1
8	93210-53M08	O-ring	1
9	93210-44398	O-ring	1
10	93101-11M23	OilSeal	2
11	68T-45315-A0	Packing, Lower Casing	1
12	93210-06ME6	O-ring	1
13	68T-W0078-02	Water Pump Repair Kit	1
14	63V-44322-00	Insert, Cartridge	1
15	68T-44366-01	Damper, Water Seal 2	1
16	68T-44352-00	Impeller	1
17	664-44338-00	Key, Woodruff	1
18	93210-44398	O-ring	1
19	68T-44323-00	Outer Plate, Cartridge	1
20	97D95-08045	Bolt, Hexagon Deep Recess	4

Fig. 29Remote Control Attachment

REF	Part No.	Name	Qty
1	6DR-48501-03	Remote Control Attachment Assembly	1
2	68T-48531-01	Bracket, Remote Control 1	1
3	682-48538-50	Clamp,Cable 1	2
4	91690-30012	Pin,Spring	2
5	97E95-06512	Bolt, Hexagon with Washer Deep Recess	2
6	95380-06600	Nut, Hexagon	2
7	6AU-44111-10	Handle, Gear Shift	1
8	93210-12327	O-ring	1
9	97595-05516	Bolt, with Washer	1
10	6FM-48344-00	Cable End, Remote Control	1
11	90468-18008	Clip	1
12	6FM-48344-00	Cable End, Remote Control	1
13	90468-18008	Clip	1
14	6DR-42761-10	Stopper	1
15	6DR-42725-11	Grommet	1
16	68T-42725-11	Grommet	1
17	63V-48511-01	Hook,Steering	1
18	97E95-08535	Bolt, Hexagon with Washer Deep Recess	1
19	90185-08057	Nut, Self-Locking	1

Fig. 30Lower Casing & Drive 1

REF	Part No.	Name	Qty
1	6AU-45300-05-8D	Lower Unit Assembly	1
1	6AU-45300-15-8D	Lower Unit Assembly	1
2	6AU-45311-01-8D	Casing, Lower	1
3	6G1-45317-09	Bushing, Drive Shaft	1
4	90387-14M49	Color	1
5	93306-004U0	Bearing	1
6	68T-45251-00	Anode	1
7	95D95-06016	Bolt, Flange Deep Recess	1
8	92990-06300	Washer, Internal Tooth	1
9	90340-08002	Plug, Straight Screw	2
10	90430-08003	Gasket	2
11	6G1-45361-01-8D	Cap, Lower Casing	1
12	6G1-45362-09	Bushing	1
13	93306-004U0	Bearing	1
14	93101-15074	OilSeal	2
15	93210-49046	O-ring	1
16	93210-53M08	O-ring	1
17	97E95-06516	Bolt, Hexagon with Washer Deep Recess	2
18	63V-44301-00	Water Pump Housing Complete	1
19	63V-44322-00	Insert, Cartridge	1
20	68T-44366-01	Damper, Water Seal 2	1
21	68T-44352-00	Impeller	1
22	664-44338-00	Key, Woodruff	1
23	93210-44398	O-ring	1
24	68T-44323-00	Outer Plate, Cartridge	1
25	93604-12M07	Pin, Dowel	2
26	97D95-08045	Bolt, Hexagon Deep Recess	4
27	63V-44328-01	Plate	2
28	68T-45331-01-CA	Housing, Bearing	1
29	6G1-45316-09	Bushing, Drive Shaft	1
30	93101-11M23	OilSeal	2
31	68T-45315-A0	Packing, Lower Casing	1
32	93210-06ME6	O-ring	1
33	97080-08025	Bolt	2
34	68T-44150-01	Shift Cam Assembly	1
35	6AU-45511-00	Shaft, Drive	1
35	6AU-45511-10	Shaft, Drive	1
36	90467-09M05	Clip	1
37	99001-07600	Circlip	1
38	68T-45551-00	Pinion (13T)	1
39	6G1-45533-00	Shim (T:1.90MM)	1
39	6G1-45533-10	Shim (T:2.00MM)	1
39	6G1-45533-20	Shim (T:2.10MM)	1
39	6G1-45533-30	Shim (T:2.20MM)	1
40	68T-45560-00	Gear 1 (27T)	1
41	664-45587-01	Shim (T:0.10MM)	1
41	664-45587-10	Shim (T:0.12MM)	1
41	664-45587-20	Shim (T:0.15MM)	1
41	664-45587-30	Shim (T:0.18MM)	1
41	664-45587-40	Shim (T:0.30MM)	1
41	664-45587-50	Shim (T:0.40MM)	1
41	664-45587-60	Shim (T:0.50MM)	1
42	68T-45571-00	Gear 2 (27T)	1
43	90201-15M89	Washer,Plate	1
44	647-45567-00	Shim	1
45	68T-45631-00	Clutch, Dog	1
46	6G1-45632-00	Pin, Cross	1
47	654-45633-00	Ring, Cross Pin	1
48	90501-140A1	Spring, Compression	1
49	6G1-45635-00	Plunger, Shift	1
50	68T-45611-00	Shaft,Propeller	1

Fig. 31Lower Casing & Drive 2

REF	Part No.	Name	Qty
1	68T-44361-00	Tube, Water	1
1	68T-44361-10	Tube, Water	1
2	63V-44365-11	Damper, Water Seal 1	1
3	93604-12M07	Pin, Dowel	2
4	97E95-08535	Bolt, Hexagon with Washer Deep Recess	4
5	6G1-45214-00	Cover, Water Inlet 1	1
6	6G1-45215-00	Cover, Water Inlet	1
7	90152-05M03	Screw, Countersunk	1
8	90185-05002	Nut, Self-Locking	1
9	63V-45375-00	Damper,Seal	1
10	6G1-45987-02	Spacer 1	1
11	90201-10M01	Washer,Plate	1
12	90171-10M01	Nut, Castle	1
13	91490-30025	Pin, Cotter	1
14	6G1-45947-00	Propeller (3X8-1/2X6-1/2-N)	1
15	6G1-W4592-00	Propeller (3X9X5-N)	1
15	6G1-W4591-01	Propeller (3X9X7-N)	1
16	6G1-45616-01	Nut, Propeller	1
17	90201-10M02	Washer,Plate	1