Yamaha — f2.5a / f2.5amhl

Exploded diagrams and part specifications.

Fig. 1Upper Casing

REF	Part No.	Name	Qty
1	69M-G5111-00-4D	Casing,Upper	1
2	647-45151-01	Cover,UpperCasing	2
3	69M-G5152-00	Cover,UpperCasing 2	1
4	90159-05M12	Screw, With Washer	1
5	69M-45113-A0	Gasket,UpperCasing	1
6	93604-12M07	Pin, Dowel	2
7	97575-06535	Bolt, With Washer	6
8	93700-06M03	Nipple, Grease	1
9	69M-G5151-00	Cover,UpperCasing	1
10	69M-G5115-00	Gasket,UpperCasing	1
11	90159-06M11	Screw, With Washer	1
12	69M-G5211-00-4D	Extension	1
13	6L5-45318-00	Bushing,Drive Shaft	1
14	90101-06M18	Bolt, Hexagon	3
15	92990-06600	Washer,Plate	3
16	93420-22M03	Circlip	1
17	93604-12M07	Pin, Dowel	2

Fig. 2Intake

REF	Part No.	Name	Qty
1	69M-E4148-00	Pipe	1
2	90465-11M10	Clamp	1
3	69M-14440-01	SilencerAssembly,Intake	1
4	93210-20M65	O-ring	1
5	97595-06575	Bolt, With Washer	2
6	90387-06076	Color	2
7	69M-E2483-00	Pipe 3	1
8	90445-07805	Hose (L70)	1
9	69M-E3645-A0	Gasket,Manifold 1	1
10	69M-E3646-A0	Gasket,Manifold 2	1
11	69M-E3647-00	Gasket,Manifold 3	1
12	69M-F6330-01	StarterCableAssembly	1

Fig. 3Carburetor

REF	Part No.	Name	Qty
1	69M-14301-00	CarburetorAssembly 1	1
2	97890-04007	Screw, Pan Head	2
3	69M-14343-31	Jet,Main (#62)	1
4	69M-14341-00	Nozzle,Main	1
5	69M-14342-68	Jet,Pilot (#37)	1
6	69M-14966-00	Bushing	1
7	69M-14381-00	Body, Float Chamber	1
8	69M-14984-00	Gasket, Float Chamber	1
9	69M-14385-00	Float	1
10	6A1-14386-00	Pin, Float	1
11	98580-03005	Screw, Pan Head	1
12	62Y-14392-00	Valve, Needle	1
13	69M-14991-00	Screw	1
14	98580-04010	Screw, Pan Head	5
15	69M-14323-00	Screw, Air Adjusting	1
16	2T4-14397-00	O-ring	1
17	62Y-14334-00	Spring, Air Adjusting	1
18	69M-14527-00	Plate	1
19	69M-14536-00	Gasket	1
20	69W-14321-00	Screw, Throttle	1
21	62Y-14212-00	Spring, Pilot Adjusting	1
22	69M-24524-00	Lever, Cock	1
23	69M-24523-00	Valve	1
24	69M-24533-00	O-ring	1
25	69M-24535-00	Screw, Lever Fitting	1

Fig. 4Crankshaft & Piston

REF	Part No.	Name	Qty
1	69M-11400-00	CrankshaftAssembly	1
2	90201-23008	Washer,Plate	1
3	69M-11650-00	Connecting Rod Assembly	1
4	7FK-11654-00	Bolt, Connecting Rod	2
5	69M-E1631-01-96	Piston (STD)	1
5	69M-E1635-01	Piston (0.25MM O/S)	1
5	69M-E1636-01	Piston (0.50MM O/S)	1
6	69M-E1603-01	PistonRingSet (STD)	1
6	69M-E1604-01	Piston Ring Set (0.25MM O/S)	1
6	69M-E1605-01	Piston Ring Set (0.50MM O/S)	1
7	69M-E1633-00	Pin,Piston	1
8	93450-13130	Circlip	2

Fig. 5Control

REF	Part No.	Name	Qty
1	69M-G4111-00	Handle, Gear Shift	1
2	93210-09350	O-ring	2
3	93505-16024	Ball	1
4	90501-12802	Spring, Compression	1
5	68D-G4122-01	Bushing, Shift Rod Lever	1
6	69M-G4121-00	Lever, Shift Rod	1
7	69M-44126-00	Washer, Shift Rod Lever	1
8	97095-05012	Bolt	1
9	92995-05600	Washer	1
10	69M-44143-00	Rod, Shift	1
11	92990-05600	Washer,Plate	1
12	91490-16010	Pin, Cotter	1
13	6N0-G4145-10	Connector, Shift Rod	1
14	6N0-G4146-10	Connector, Shift Rod	1
15	90119-06ME0	Bolt, With Washer	1
16	6L5-44144-00	Rod, Shift	1
16	6L5-44144-10	Rod, Shift	1
17	91609-25014	Pin,Spring	1

Fig. 6Cylinder & Crankcase 1

REF	Part No.	Name	Qty
1	69M-WE090-01-1S	Crank Cylinder Assembly	1
2	69M-E1111-00-1S	Head, Cylinder 1	1
3	67D-11133-10	Guide,Valve 1	2
4	676-11372-00	Nipple,Hose	1
5	90105-08M36	Bolt, Flange	4
6	93604-12M07	Pin, Dowel	2
7	69M-11181-00	Gasket, Cylinder Head 1	1
8	69M-E1191-00-1S	Cover, Cylinder Head 1	1
9	69M-11193-A0	Gasket, Head Cover 1	1
10	90105-06039	Bolt, Flange	6
11	69M-12411-01	Thermostat	1
12	69M-E2413-00-1S	Cover,Thermostat	1
13	650-24378-00	Pipe,Joint 4	1
14	68D-E1325-00	Anode	1
15	97880-05025	Screw, Pan Head	1
16	68D-E2414-A0	Gasket,Cover	1
17	97095-06020	Bolt	3
18	92995-06600	Washer	3
19	90445-09808	Hose (L240)	1
20	90464-09013	Clamp	1
21	67D-42791-10	Mark 1	1
22	68D-E2138-00	Mark, Corrosion	1
23	94709-00248	Plug, Spark (NGK BR6HS)	1

Fig. 7Cylinder & Crankcase 2

REF	Part No.	Name	Qty
1	69M-E1311-00-1S	Cylinder 1	1
2	6H1-14485-00	Pipe, Joint	1
3	93102-20108	OilSeal	1
4	93306-272Y2	Bearing	1
5	69M-15361-00	Gauge, Level	1
6	69M-E5111-00-1S	Crankcase 1	1
7	69M-11351-A0	Gasket,Cylinder	1
8	97013-06045	Bolt	10
9	92903-06600	Washer,Plate	10
10	90465-08M99	Clamp	1
11	93604-12M07	Pin, Dowel	2
12	90105-08M76	Bolt, Flange	1
13	90201-08818	Washer,Plate	1
14	69M-E5396-00-5B	Housing,OilSeal	1
15	93210-35537	O-ring	1
16	93102-20108	OilSeal	1
17	93102-09004	OilSeal	2
18	97095-08020	Bolt	1
19	92995-08600	Washer	1
20	97095-08014	Bolt	1
21	90430-08800	Gasket	1
22	69M-E3102-00	GearUnitAssembly	1
23	95817-06012	Bolt, Flange	1
24	69M-E5363-00	Plug,Oil	1
25	93210-24M79	O-ring	1
26	69M-G2743-00	Bracket	1
27	6G8-44532-00	Stopper, Upper Mount	2
28	97095-06020	Bolt	2
29	92995-06600	Washer	2

Fig. 8Starter

REF	Part No.	Name	Qty
1	69M-15710-00	StarterAssembly	1
2	69M-15714-00	Drum, Sheave	1
3	69M-15741-00	Pawl, Drive	2
4	67D-15713-00	Spring,Starter	1
5	67D-15705-00	Spring, Drive Pole	1
6	69M-15735-00	Guide,Cam	1
7	69M-15793-00	Screw	1
8	69M-15739-00	Washer, Thrust	1
9	69M-15751-00	Wire,Starter (L:1500MM)	1
10	6G1-15755-00	Handle,Starter	1
11	6G1-15779-00	Cover	1
12	69M-E5789-00	Damper	1
13	97595-06560	Bolt, With Washer	3
14	69M-15762-00	Seal,Rubber 2	1
15	69M-24182-00	Damper, Locating 2	1

Fig. 9Steering

REF	Part No.	Name	Qty
1	69M-G2111-00-4D	Handle,Steering	1
2	67D-42129-00	Bushing,Rubber	1
3	68D-G2171-00	Bushing	1
4	68D-G2172-00	Bushing 2	1
5	68D-G2181-00	Washer	2
6	69M-G2188-00	Washer, Wave	1
7	68D-G2182-00	Washer 2	1
8	68D-G2131-01	Cover,HandleSteering	1
9	97075-08025	Bolt	1
10	69M-G2119-10	Grip,SteeringHandle	1
11	6N0-G2177-00	Rubber,Handle	1
12	69M-G2137-00	Indicator, Throttle	1
13	90269-02M09	Rivet	1
14	90501-23800	Spring, Compression	1
15	92903-10600	Washer,Plate	1
16	90149-05M13	Screw	1
17	90386-08032	Bushing	1
18	6G1-42138-01	Lever,Throttle	1
19	68D-G2159-00	Stay	1
20	97885-05012	Screw, Pan Head	2
21	6G1-42125-01	Bolt, Friction Adjust	1
22	6N0-G2126-00	Friction, Steering Handle	1
23	91490-16010	Pin, Cotter	1
24	69M-F6301-00	ThrottleCableAssembly	1

Fig. 10Generator

REF	Part No.	Name	Qty
1	69M-85650-00	RotorAssembly	1
2	69M-85640-00	T.C.I. Unit Assembly	1
3	90280-04M06	Key, Woodruff	1
4	90170-10M33	Nut	1
5	90201-105A2	Washer,Plate	1
6	69M-15723-00	Pulley, Starter	1
7	90105-06M24	Bolt, Flange	2
8	90480-25161	Grommet	1
9	97095-06012	Bolt	1
10	6E3-82370-21	PlugCapAssembly	1
11	65W-82575-01	Engine Stop Switch Assembly	1
12	682-82556-00	Stopper	1
13	689-8257Y-00	Cap	1
14	90446-06M90	Hose (L120)	1

Fig. 11Top Cowling

REF	Part No.	Name	Qty
1	69M-G2610-10-4D	Top Cowling Assembly	1
2	69M-G2613-00	Molding, Air Duct	1
3	97780-40012	Screw, Tapping	2
4	69M-WG070-00	Graphic Set	1
5	69M-G2677-00	Graphic, Front	1
6	69M-G2678-10	Graphic, Rear	1
7	69M-42662-00	Damper	1
8	60R-E3434-00	Label, Corrosion	1
9	6Y1-2415A-00	Label, Corrosion	1
10	69M-14427-00	Label, Instruction	1
11	6A1-2415A-01	Label, Corrosion	1

Fig. 12Valve

REF	Part No.	Name	Qty
1	69M-12170-01	CamShaftAssembly 1	1
2	67D-12111-00	Valve,Intake	1
3	67D-12121-00	Valve,Exhaust	1
4	51Y-12119-00	Seal, Valve Stem	2
5	68D-E2113-00	Spring, Valve Inner	2
6	7NJ-12117-00	Retainer,ValveSpring	2
7	7NJ-12118-00	Cotter, Valve	2
8	67D-12151-00	Arm, Valve Rocker	2
9	7FK-12165-00	Pivot, Rocker Arm	2
10	7FK-12158-00	Nut,Lock	2
11	67D-12157-00	Bolt	2
12	69M-E2155-00	Guide, Push Rod	1
13	69M-12154-00	Rod, Valve Push	2
14	JA9-12153-00	Lifter, Valve	2

Fig. 13Fuel

REF	Part No.	Name	Qty
1	69M-F4111-00	Tank,Fuel	1
2	67D-24610-02	CapAssembly	1
3	90501-10260	Spring, Compression	2
4	624-24634-00	Hook, Chain Ball	1
5	69M-24633-00	Chain, Ball	1
6	6H1-21757-00	Washer, Special 1	2
7	69M-24641-00	Gasket,Cap 1	1
8	69M-F4375-00	Grommet	3
9	90387-06053	Color	3
10	90119-06098	Bolt, With Washer	3
11	6L5-24251-00	Strainer 1	1
12	69M-F4311-00	Pipe,Fuel 1	1
13	90467-13M13	Clip	1
14	69M-F4191-00	Bracket,FuelTank 1	1
15	69M-F4181-00	Damper, Locating 1	1
16	69M-24554-00	Shaft, Cock	1
17	93210-13M43	O-ring	1
18	69M-24575-00	Lever, Fuel Change	1
19	90159-05M12	Screw, With Washer	1
20	90467-11M08	Clip	1
21	69M-13437-00	Mark, Corrosion	1
22	60R-H3625-00	Mark 5	1
23	61H-2819R-01	Tag, Warning	1
24	69M-F8100-00	ToolKit	1

Fig. 14Bracket

REF	Part No.	Name	Qty
1	69M-G3111-00-4D	Bracket,Clamp	1
2	69M-G3112-00-4D	Bracket,Clamp	1
3	6E0-43116-01	Screw, Transom Clamp	2
4	69M-G3118-00	Handle, Transom Clamp	2
5	90243-04M01	Pin	2
6	620-43114-00	Pad, Transom Clamp	2
7	90101-08M07	Bolt, Hexagon	1
8	90202-08022	Washer,Plate	2
9	92990-08200	Washer, Plain	1
10	95380-08600	Nut	1
11	95380-08700	Nut	1
12	69M-G3311-00-4D	Bracket, Swivel 1	1
13	69M-G3312-00-4D	Bracket, Swivel 2	1
14	69M-G2537-00	Bushing, Pivot Shaft	1
15	69M-G2538-00	Bushing, Pivot Shaft	1
16	97075-06030	Bolt	4
17	92995-06600	Washer	4
18	69M-43679-00	Stopper, Hook	1
19	69M-43180-00	Tilt Stop Lever Assembly	1
20	69M-G3188-00	Spring	1
21	69M-G3186-00	Lever	1
22	90386-08032	Bushing	1
23	91690-20010	Pin,Spring	1
24	69M-G3185-00	Lever, Tilt Stop	1
25	69M-G3164-00	Rod,TiltLock	1
26	69M-G3166-00	Pin	1
27	99080-04600	Circlip	1
28	93700-06M03	Nipple, Grease	1
29	69M-42528-00	Plate, Friction	1
30	69M-42529-00	Screw, Friction Piece	1
31	68D-G2561-01	Knob	1
32	90266-04M05	Rivet	1
33	90501-12803	Spring, Compression	1
34	69M-G3351-00	Receiver, Thrust	1
35	69M-44557-00	Mount Damper, Lower Front	1
36	90101-06030	Bolt, Hexagon	1
37	90201-06040	Washer,Plate	1
38	95780-06300	Nut, Flange	1
39	69M-G3318-00	Cover	1
40	90159-06M11	Screw, With Washer	2
41	69M-G3691-00	Indicator, Tilt	1
42	90269-02M08	Rivet	2

Fig. 15Bottom Cowling

REF	Part No.	Name	Qty
1	69M-G2711-00-4D	Cowling, Bottom	1
2	69M-42628-00	Seal	1
3	6L5-42774-00	Stay, Apron 1	2
4	90157-05013	Screw, Pan Head	2
5	69M-G2712-00	Cowling, Bottom	1
6	69M-42629-00	Seal	1
7	69M-G2727-00	Grommet	1
8	69M-G2724-00	Grommet	1
9	69M-G2725-00	Grommet	1
10	69M-E5316-00	Damper, Engine Mount 1	1
11	69M-42758-00	Color	4
12	69M-G2768-00	Damper	4
13	90119-06M17	Bolt, With Washer	4
14	6L5-42647-00	Holder, Clamp Band	2
15	6L5-42823-00	Plate, Stop	2
16	90167-03M02	Screw, Tapping	2
17	69M-G2731-00-4D	Carrying Handle	1
18	97095-06020	Bolt	2
19	92995-06600	Washer	2
20	69M-G2735-00	Protector	1
21	90161-04003	Screw, Tapping	4
22	69M-24591-00	Emblem, Fuel Cock	1
23	69M-13444-00	Mark	1

Fig. 16Repair Kit 1

REF	Part No.	Name	Qty
1	69M-WE001-00	Power Head Gasket Kit	1
2	69M-11181-00	Gasket, Cylinder Head 1	1
3	69M-11193-A0	Gasket, Head Cover 1	1
4	68D-E2414-A0	Gasket,Cover	1
5	93102-20108	OilSeal	1
6	69M-11351-A0	Gasket,Cylinder	1
7	90201-08818	Washer,Plate	1
8	93210-35537	O-ring	1
9	93102-20108	OilSeal	1
10	93102-09004	OilSeal	2
11	90430-08800	Gasket	1
12	93210-20M65	O-ring	1
13	69M-E3645-A0	Gasket,Manifold 1	1
14	69M-E3646-A0	Gasket,Manifold 2	1
15	93210-24M79	O-ring	1
16	93210-13M43	O-ring	1
17	69M-45113-A0	Gasket,UpperCasing	1
18	68D-G4365-00	Damper,WaterSeal	1

Fig. 17Repair Kit 2

REF	Part No.	Name	Qty
1	69M-W0093-00	CarburetorRepair Kit	1
2	69M-14984-00	Gasket, Float Chamber	1
3	69M-14385-00	Float	1
4	6A1-14386-00	Pin, Float	1
5	98580-03005	Screw, Pan Head	1
6	62Y-14392-00	Valve, Needle	1
7	69M-14991-00	Screw	1
8	98580-04010	Screw, Pan Head	2
9	2T4-14397-00	O-ring	1
10	69M-14536-00	Gasket	1
11	69M-24523-00	Valve	1
12	69M-24533-00	O-ring	1
13	69M-24535-00	Screw, Lever Fitting	1

Fig. 18Repair Kit 3

REF	Part No.	Name	Qty
1	69M-WG001-20	LowerUnitGasket Kit	1
2	69M-G5115-00	Gasket,UpperCasing	1
3	93103-09M41	OilSeal	1
4	90430-08020	Gasket	2
5	69M-G5315-A0	Packing, Lower Casing	1
6	93210-05001	O-ring	1
7	93101-13M12	OilSeal	2
8	93210-48214	O-ring	1
9	69M-WG078-00	Water PumpRepair Kit	1
10	93210-33M85	O-ring	1
11	6L5-44322-00	Insert, Cartridge	1
12	69M-G4323-00	Outer Plate, Cartridge	1
13	6E0-44366-00	Damper,WaterSeal	1
14	6L5-44352-00	Impeller	1
15	97095-06040	Bolt	4
16	93604-18080	Pin, Dowel	2
17	69M-G4328-00	Plate	2

Fig. 19Lower Casing & Drive 1

REF	Part No.	Name	Qty
1	69M-G5300-00-4D	LowerUnitAssembly	1
1	69M-G5300-10-4D	LowerUnitAssembly	1
2	69M-G5311-00-4D	Casing,Lower	1
3	6L5-45316-09	Bushing, Drive Shaft	1
4	6L5-45317-09	Bushing, Drive Shaft	1
5	93103-09M41	OilSeal	1
6	93316-003Y0	Bearing	1
7	90340-08002	Plug, Straight Screw	2
8	90430-08020	Gasket	2
9	69M-G5321-00-94	Plate	1
10	69M-G5315-A0	Packing, Lower Casing	1
11	93210-05001	O-ring	1
12	69M-G5361-00-4D	Cap,Lower Casing	1
13	93101-13M12	OilSeal	2
14	93210-48214	O-ring	1
15	97095-06016	Bolt	2
16	92995-06600	Washer	2
17	69M-G4311-00	Housing,Water Pump	1
18	93210-33M85	O-ring	1
19	6L5-44322-00	Insert, Cartridge	1
20	69M-G4323-00	Outer Plate, Cartridge	1
21	6E0-44366-00	Damper,WaterSeal	1
22	6L5-44352-00	Impeller	1
23	93604-07M13	Pin, Dowel	1
24	97095-06040	Bolt	4
25	93604-18080	Pin, Dowel	2
26	69M-G4328-00	Plate	2
27	69M-G5511-00	Shaft, Drive	1
27	69M-G5511-10	Shaft, Drive	1
28	93440-08819	Circlip	1
29	6L5-45551-00	Pinion (13T)	1
30	99001-06600	Circlip	1
31	6L5-45533-00-20	Shim (T:2.0MM)	1
31	6L5-45533-00-21	Shim (T:2.1MM)	1
31	6L5-45533-00-22	Shim (T:2.2MM)	1
31	6L5-45533-00-23	Shim (T:2.3MM)	1
32	6L5-45560-00	Gear 1 (27T)	1
33	6L5-45611-00	Shaft,Propeller	1
34	90501-10064	Spring, Compression	1
35	69M-G5635-00	Plunger, Shift	1
36	6L5-45631-00	Clutch, Dog	1
37	90201-13198	Washer,Plate	1

Fig. 20Lower Casing & Drive 2

REF	Part No.	Name	Qty
1	68D-G5251-00	Anode	1
2	95895-06020	Bolt, Flange	1
3	92990-06300	Washer, Internal Tooth	1
4	93604-12M07	Pin, Dowel	2
5	97095-06030	Bolt	3
6	92995-06600	Washer	3
7	69M-44361-00	Tube, Water	1
7	69M-44361-10	Tube, Water	1
8	68D-G4365-00	Damper,WaterSeal	1
9	68D-G5987-00	Spacer	1
10	6L5-45616-00	Nut,Propeller	1
11	91490-25030	Pin, Cotter	1
12	90201-08M54	Washer,Plate	1
13	6L5-45943-00-EL	Propeller (3X7-1/4X6-BS)	1
13	6L5-45945-00-EL	Propeller (3X7-1/4X7-1/4-BS)	1