Yamaha — (e)40x / 40xwhl

Exploded diagrams and part specifications.

Fig. 1Upper Casing

REF	Part No.	Name	Qty
1	66T-41137-00-5B	Guide,Exhaust	1
2	90119-08M79	Bolt, With Washer	2
3	93606-12019	Pin, Dowel	2
4	66T-41131-10-5B	Manifold,Exhaust 1	1
5	66T-41133-A0	Gasket, Exhaust Manifold	1
6	97075-08030	Bolt	2
7	92995-08600	Washer	2
8	66T-45111-10-4D	Casing,Upper	1
9	63D-45155-00	Cap	1
10	97575-08545	Bolt, With Washer	3
11	90119-08M79	Bolt, With Washer	2
12	66T-45114-A0	Gasket,UpperCasing	1
13	66T-45113-A0	Gasket,UpperCasing	1
14	93606-12019	Pin, Dowel	2
15	90119-08M42	Bolt, With Washer	6
16	679-45318-00	Bushing,Drive Shaft	1
17	93420-30042	Circlip	1
18	66T-45211-00-4D	Extension	1
19	93606-12019	Pin, Dowel	2
20	90116-10M23	Bolt, Stud	4
21	95380-10600	Nut	4
22	92990-10100	Washer,Spring	4
23	92990-10600	Washer,Plate	4

Fig. 2Intake

REF	Part No.	Name	Qty
1	66T-13610-00	Reed ValveAssembly	1
2	66T-W0004-00	LeadSet	1
3	66T-13641-02-1S	Manifold 1	1
4	6E5-13552-01	Nozzle	1
5	650-11372-01	Nipple, Hose	1
6	97013-06035	Bolt	8
7	92903-06600	Washer,Plate	8
8	90445-07M24	Hose (L240)	1
9	90445-07MA4	Hose (L280)	1
10	90467-06016	Clip	2
11	93210-46M16	O-ring	1
12	90119-08M03	Bolt, With Washer	2
13	66T-14440-00	SilencerAssembly,Intake	1
14	93210-54M54	O-ring	1
15	97885-06040	Screw, Pan Head	2
16	92995-06600	Washer	2
17	90387-06M80	Color	2
18	6H4-41271-01	Knob, Choke	1
19	689-41273-00	Grommet	1
20	6J8-41274-00	Grommet 2	1
21	66T-41256-00	Rod, Choke 1	1
22	661-41262-02	Joint, Choke Lever	2
23	66T-41252-00	Lever, Choke 1	1
24	91690-40032	Pin,Spring	1
25	66T-41257-00	Rod, Choke 2	1

Fig. 3Electrical 1

REF	Part No.	Name	Qty
1	66T-8554B-01-94	Bracket	1
2	6A0-82317-00	Damper, Ignition Coil	3
3	90387-06119	Color	3
4	90119-06M65	Bolt, With Washer	3
5	66T-85540-00	C.D.I. Unit Assembly	1
6	90109-06M81	Bolt	2
7	90109-06M80	Bolt	1
8	66T-81916-01	Cover, Terminal	1
9	90109-06M81	Bolt	1
10	66T-85570-00	Ignition Coil Assembly	2
11	90480-25161	Grommet	2
12	90446-03MA3	Hose	1
13	90109-06M81	Bolt	2
14	97095-06025	Bolt	2
15	92995-06600	Washer	2
16	66T-82370-00	PlugCapAssembly	2
17	97095-06012	Bolt	1
18	92995-06600	Washer	1
19	688-82560-10	Thermo Switch Assembly	1
20	66T-82519-00	Wire, Earth Lead	1
21	689-81870-00	Starting Switch Assembly	1

Fig. 4Electrical 2

REF	Part No.	Name	Qty
1	6G1-8194A-10	Relay	1
2	90170-06M30	Nut	2
3	90204-06M00	Washer,Spring	2
4	6G1-81952-00	Holder, Relay	1
5	6L2-81945-00	Plate, Switch Fitting	1
6	6E5-82117-01	Wire,Lead	1
7	66T-82105-J0	WireHarness	1
8	6G1-81970-61	Rectifier Assembly	1
9	6G1-82151-00	Fuse	1
10	97880-05030	Screw, Pan Head	1
11	92990-05600	Washer,Plate	1
12	95380-05600	Nut	1
13	90109-06M80	Bolt	1
14	66T-83557-00	Tube (I.DIA:13MM)	1
15	66T-82115-00	Wire, Plus Lead	1
16	6F5-82540-00	Neutral Switch Assembly	1
17	66T-82553-00	Extension, Wire Lead	1
18	66T-82554-00	Stay, Neutral Switch	1
19	90109-06M86	Bolt	2
20	90465-20M31	Clamp	1
21	90109-06M86	Bolt	1
22	65W-82594-00	Clamp	1
23	90161-06M00	Screw, Tapping	1

Fig. 5Optional Parts

REF	Part No.	Name	Qty
1	66T-12440-51	Heat Exchanger Assembly	1
2	66T-11191-50	Cover, Cylinder Head 1	1
3	66T-11193-A2	Gasket, Head Cover 1	1
4	676-12414-A1	Gasket,Cover	1
5	66T-12469-00	Joint 1	1
6	6E5-24315-00	Pipe 5	1
7	90467-11M08	Clip	2
8	90467-10M04	Clip	5
9	6E5-24379-00	Pipe,Joint 4	2
10	66T-12481-50	Pipe 1	1
11	66T-12482-50	Pipe 2	1
12	90465-13M36	Clamp	1
13	66T-12466-00	Exchanger, Heat	1
14	66T-14536-00	Gasket	1
15	97980-04125	Screw, Washer	4
16	90445-11M78	Hose(L1000)	1

Fig. 6Carburetor

REF	Part No.	Name	Qty
1	66T-14301-02	CarburetorAssembly 1	1
2	66T-14578-00	Collar	1
3	66T-14584-00	Stopper	1
4	6J8-14592-01	Screw	1
5	92990-05600	Washer,Plate	1
6	66T-14384-01	Gasket, Float Chamber	1
7	66T-14536-00	Gasket	1
8	66T-14527-00	Plate	1
9	97980-04112	Screw	4
10	66T-14523-00	Screw, Stop	1
11	6J8-14334-00	Spring,Throttle	1
12	6E5-14323-03	Screw, Air Adjusting	1
13	6E5-14223-00	Spring, Air Adjusting	1
14	66T-14945-02	SpacerAssembly (#38)	1
15	61A-1492E-85	Jet,Main (#170)	1
16	6E5-14546-00	Valve, Needle	1
17	6E5-14159-00	Clip	1
18	6E5-14385-02	Float	1
19	6E5-14386-02	Pin, Float	1
20	66T-1492F-35	Jet, Air Slow (#70)	1
21	66T-14984-00	Gasket, Float Chamber	1
22	66T-14992-00	Plug	1
23	66T-14981-00	Body, Float Chamber	1
24	66T-14991-00	Drain Plug	1
25	66T-14959-00	Gasket	2
26	97980-05125	Screw, Washer	4

Fig. 7Crankshaft & Piston

REF	Part No.	Name	Qty
1	66T-11400-01	CrankshaftAssembly	1
2	66T-11412-00	Crank 1	1
3	66T-11422-00	Crank 2	1
4	66T-11432-00	Crank 3	1
5	66T-11442-00	Crank 4	1
6	93306-307U0	Bearing	1
7	93332-000UE	Bearing	1
8	93306-306V5	Bearing	1
9	6F5-11515-00	Seal, Labyrinth 1	1
10	6F5-11651-00	Rod, Connecting	2
11	66T-11681-00	Pin, Crank 1	2
12	90209-27012	Washer	4
13	93310-727U0	Bearing	2
14	93440-68M03	Circlip	1
15	66T-11631-01-93	Piston (STD)	2
16	66T-11603-00	PistonRingSet (STD)	2
16	66T-11604-00	Piston Ring Set (0.25MM O/S)	2
16	66T-11605-00	Piston Ring Set (0.50MM O/S)	2
17	6F5-11633-00	Pin,Piston	2
18	663-11634-00	Clip,Piston Pin	4
19	93603-21111	Pin, Dowel	56
20	90201-20417	Washer,Plate	4

Fig. 8Control

REF	Part No.	Name	Qty
1	66T-41638-00	Pulley	1
2	66T-42167-00	Spring 1	1
3	90387-08M16	Color	1
4	66T-41631-01	Lever, Magnet Control	1
5	66T-41237-00	Joint, Link	1
6	90501-10M84	Spring, Compression	1
7	97880-06035	Screw, Pan Head	1
8	95380-06700	Nut	1
9	688-44194-00	Cap	1
10	66T-14497-00	Stay, Throttle Wire	1
11	90201-08M54	Washer,Plate	1
12	97095-08045	Bolt	1
13	97095-06014	Bolt	1
14	66T-44121-00	Lever, Shift Rod	1
15	66M-44122-00	Bushing, Shift Rod Lever	1
16	90254-03M05	Pin,Spring	1
17	6F5-41662-00	Bracket	2
18	90109-06M81	Bolt	4
19	682-44116-01	Spring	1
20	90109-06M86	Bolt	1
21	66T-44143-10	Rod, Shift	1
22	91490-16012	Pin, Cotter	1
23	65W-44173-00	Lever, Shift Control	1
24	90254-03M04	Pin,Spring	1
25	66T-44125-01	Lever, Shift Rod	1
26	90254-03M04	Pin,Spring	1
27	6E5-42137-10	Indicator, Throttle	1
28	6F5-44191-01	Indicator, Shift	1

Fig. 9Cylinder & Crankcase

REF	Part No.	Name	Qty
1	66T-W0090-02-1S	Crank Cylinder Assembly	1
2	66T-15100-02-1S	Crankcase Assembly	1
3	6E5-13552-01	Nozzle	2
4	6E5-13552-01	Nozzle	1
5	624-14485-00	Pipe,Joint	1
6	93608-12063	Pin, Dowel	2
7	90119-10005	Bolt, With Washer	10
8	66T-15396-01-94	Housing,OilSeal	1
9	93102-30M56	OilSeal	2
10	93101-16001	OilSeal	2
11	93210-65M50	O-ring	1
12	97095-06020	Bolt	1
13	92995-06600	Washer	1
14	66T-11565-00	Washer,BearingCover	1
15	676-45251-00	Anode	1
16	97095-06020	Bolt	1
17	92995-06600	Washer	1
18	676-11325-00	Anode	1
19	90141-06M00	Screw, Countersunk	1
20	66T-11119-00	Hanger, Engine	1
21	90101-08002	Bolt, Hexagon	2
22	66T-11111-01-1S	Head, Cylinder 1	1
23	66T-11181-A2	Gasket, Cylinder Head 1	1
24	90119-08MA5	Bolt, With Washer	11
25	66T-11191-00-1S	Cover, Cylinder Head 1	1
26	66T-11193-A2	Gasket, Head Cover 1	1
27	90119-06MA3	Bolt, With Washer	4
28	6E5-12411-02	Thermostat	1
29	6E5-12412-00	Seal,Thermostat	1
30	676-12413-00-1S	Cover,Thermostat	1
31	676-12414-A1	Gasket,Cover	1
32	90119-06MA5	Bolt, With Washer	4
33	66T-41113-00-1S	Outer Cover, Exhaust	1
34	676-11372-00	Nipple,Hose	1
35	66T-41114-A0	Gasket, Exhaust Outer Cover	1
36	90119-06MA3	Bolt, With Washer	9
37	90445-09M75	Hose (L370)	1
38	90445-07M08	Hose	1
39	94703-00040	Plug, Spark (NGK B7HS)	2

Fig. 10Starter

REF	Part No.	Name	Qty
1	66T-15710-00	StarterAssembly	1
2	66T-15711-00	Case,Starter	1
3	66T-15714-00	Drum, Sheave	1
4	63V-15741-00	Pawl, Drive	1
5	66T-15713-00	Spring,Starter	1
6	66T-15716-00	Plate, Drive	1
7	66T-15705-00	Spring, Drive Pole	1
8	66T-15767-00	Spring	1
9	66T-15784-00	Spring, Return	1
10	63V-15744-00	Circlip	1
11	63V-15768-00	Bolt	1
13	66T-15794-00	Stopper	1
14	66T-15734-00	Spring, Return	1
15	66T-15770-00	Cable Complete, Starter Stop	1
16	66T-15731-00	Spring, Return	1
17	6F5-15791-00	Washer, Lock	1
18	6F5-15752-00	Roller, Wire	1
19	6F5-15753-00	Bushing	1
20	6F5-15768-00	Bolt	1
21	689-15755-01	Handle,Starter	1
22	6F5-15779-02	Cover	1
23	697-15789-00	Damper	1
24	66T-15758-01	Guide, Rope	1
25	97095-06035	Bolt	2
26	92995-06600	Washer	2
27	90387-06M66	Color	2
28	66T-15762-01	Seal,Rubber 2	1
29	66T-15723-00	Pulley, Starter	1
30	97095-06010	Bolt	4
31	92995-06600	Washer	4
32	90119-08M10	Bolt, With Washer	2
33	90119-08M51	Bolt, With Washer	1
34	90385-12M04	Bushing	6
35	90387-08M05	Color	3
36	66T-15771-00-94	Stay 1	1
37	97013-06030	Bolt	2
38	92903-06600	Washer,Plate	2
39	66T-15772-00-94	Stay 2	1
40	97013-06030	Bolt	2
41	92903-06600	Washer,Plate	2
42	90464-13249	Clamp	1
43	6A1-83625-01	Mark 5	1

Fig. 11Starting Motor

REF	Part No.	Name	Qty
1	66T-81800-01	Starting Motor Assembly	1
2	66T-81857-00	Pinion Stopper Set	1
3	66T-81850-01	Armature Assembly	1
4	66T-81830-00	FrontBracketAssembly	1
5	66T-81820-00	Rear Bracket Assembly	1
6	66T-81840-00	Brush Holder Assembly	1
7	66T-81826-00	Bolt	2
8	90119-08M39	Bolt, With Washer	2
9	90119-08M52	Bolt, With Washer	1
10	97095-08016	Bolt	1
11	92995-08600	Washer	1

Fig. 12Steering

REF	Part No.	Name	Qty
1	66T-W0084-02-4D	HandleSteeringAssembly	1
2	66T-44111-02	Handle, Gear Shift	1
3	90387-06M86	Color	1
4	97595-06550	Bolt, With Washer	1
5	90201-12M07	Washer,Plate	1
6	90206-12052	Washer, Wave	1
7	66T-42123-00	Bolt,HandleJoint	1
8	95780-06300	Nut, Flange	1
9	92995-06200	Washer	1
10	66T-44124-00	Link, Shift Rod	1
11	92990-06200	Washer, Plain	1
12	90468-18008	Clip	1
13	6E0-44191-11	Indicator, Shift	1
14	65W-42101-01-4D	Handle,Steering	1
15	90109-06M86	Bolt	2
16	65W-42138-00	Lever,Throttle	1
17	65W-42159-00	Stay	1
18	6G1-42126-00	Friction, Steering Handle	1
19	65W-42125-00	Bolt, Friction Adjust	1
20	91490-20010	Pin, Cotter	1
21	6F6-42177-A0	Rubber,Handle	1
22	664-42119-00	Grip,SteeringHandle	1
23	6G1-42137-10	Indicator, Throttle	1
24	90269-02M09	Rivet	1
25	90149-05M13	Screw	1
26	92903-10600	Washer,Plate	1
27	90501-23215	Spring, Compression	1
28	90386-08032	Bushing	1
29	66T-26301-00	ThrottleCableAssembly	2
30	90446-10M87	Hose (L75)	2
31	90446-10M86	Hose (L140)	2
32	90386-40MA0	Bushing	1
33	90201-43M00	Washer,Plate	2
34	90206-43M22	Washer, Wave	2
35	90202-43M57	Washer,Plate	1
36	90386-40M99	Bushing	1
37	65W-42131-01	Cover,HandleSteering	1
38	95380-10700	Nut	1
39	95780-10300	Nut, Flange	1
40	65W-42121-01-4D	Bracket, Carling	1
41	66T-41273-00	Grommet	1
42	66T-82575-01	Engine Stop Switch Assembly	1
43	682-82556-00	Stopper	1
44	689-8257Y-00	Cap	1
45	6E0-83627-01	Label, Corrosion 7	1

Fig. 13Steering Friction

REF	Part No.	Name	Qty
1	65W-42508-00	Steering Friction Assembly	1
2	93700-06M03	Nipple, Grease	1
3	65W-42527-00	Plate, Friction	1
4	90109-06M88	Bolt	2
5	92990-06100	Washer,Spring	2
6	65W-42562-00	Shaft Steering Lock Assembly	1
7	65W-42561-00	Knob	1
8	689-43633-00	Cover,TiltLever	1
9	90202-10M56	Washer, Plate	1
10	65W-42528-00	Plate, Friction	2
11	90209-10M26	Washer	1
12	90185-10M14	Nut, Self-Locking	1
13	90387-05M11	Collar	1
14	90109-05M89	Bolt	1

Fig. 14Generator

REF	Part No.	Name	Qty
1	66T-85550-00	Rotor Assembly	1
2	66T-85560-01	BaseAssembly	1
3	66T-85561-00	Base, Magnet	1
4	93102-35008	Oil Seal	1
5	66T-85580-00	Pulser Coil Assembly	1
6	66T-85596-00	Coil, Pulser 1	1
7	66T-85582-00	Attachment, Pulser	1
8	66T-85515-00	Lead Wire Assembly	1
9	97902-04108	Screw, Washer	2
10	66T-85520-00	Coil, Charge	1
11	66T-41611-00	Retainer, Magnet Base	1
12	9E471-04305	Connector	1
13	66T-81328-00	Clamp	1
14	66T-85533-00	Coil, Lighting	1
15	97902-06125	Screw, Washer	6
16	97802-04006	Screw, Pan Head	5
17	93210-75M51	O-ring	1
18	97095-06040	Bolt	4
19	92995-06600	Washer	4
20	90280-05015	Key, Woodruff	1
21	90170-20137	Nut	1
22	90201-21M18	Washer,Plate	1
23	90465-15M74	Clamp	1
24	97095-06016	Bolt	1
25	92995-06600	Washer	1
26	90480-10M71	Grommet	1
27	90464-12M00	Clamp	1

Fig. 15Top Cowling

REF	Part No.	Name	Qty
1	66T-42610-G0-4D	Top Cowling Assembly	1
2	66T-42613-01	Molding, Air Duct	1
3	97780-50616	Screw, Tapping	4
4	6E0-42651-02	Fook	1
5	90266-04M04	Rivet	2
6	6F5-42652-01	Fook	1
7	90266-04M01	Rivet	2
8	66T-42615-02	Seal	1
9	63D-42677-20	Graphic, Front	1
10	63D-42678-11	Graphic, Rear	1
11	63D-W0070-10	Graphic Set	1
12	63D-42681-10	Mark, Cowling	1
13	63D-42682-10	Mark, Cowling	1
14	61R-42683-F0	Mark, Cowling	1

Fig. 16Fuel

REF	Part No.	Name	Qty
1	6G1-24304-02	Fuel Pipe Joint Complete	1
2	97095-06030	Bolt	1
3	92995-06600	Washer	1
4	90445-09M08	Hose (L550)	1
5	90467-08004	Clip	2
6	61N-24560-00	Filter Assembly	1
7	61N-24563-00	Element, Filter	1
8	61N-24521-00	Cup, Filter	1
9	93210-32738	O-ring	1
10	648-24566-02	Bracket, Filter	1
11	95380-08600	Nut	1
12	97013-06014	Bolt	1
13	90445-09086	Hose (L170)	1
14	90467-08004	Clip	2
15	692-24410-00	FuelPumpAssembly	1
16	6A0-24413-00	Body 2	1
17	692-24411-00	Diaphragm	1
18	648-24434-01	Gasket, Body	2
19	95380-03600	Nut	2
20	663-24411-00	Diaphragm	1
21	648-24435-02	Gasket, Body 2	1
22	98503-05028	Screw, Pan Head	3
23	92990-05100	Washer,Spring	3
24	6A0-24421-01	Valve, Check	2
25	6A0-14325-00	Screw, Pan Head	2
26	6A0-24412-02	Body 1	1
27	650-24431-A0	Gasket,FuelPump 1	1
28	97095-06040	Bolt	2
29	92995-06600	Washer	2
30	90445-09086	Hose (L170)	1
31	90467-08004	Clip	2
32	61H-2819R-01	Tag, Warning	1
33	676-W2810-01	ToolKit	1

Fig. 17Fuel Tank

REF	Part No.	Name	Qty
1	6YJ-W2420-J1	FuelTankAssembly (24L)	1
2	6YJ-24610-01	Cap Assembly	1
3	6Y1-24260-12	Fuel Meter Assembly	1
4	98586-05016	Screw, Pan Head	4
5	6Y1-24329-00	Seal	4
6	6Y1-24268-00	Gasket, Fuel Meter	1
7	6YJ-24167-00	Strainer	1
8	6Y1-24306-55	FuelPipeComplete 1	1
9	90445-11M06	Hose (L:2050MM)	1
10	6Y1-24360-52	Primer Pump Assembly	1
11	90445-11M05	Hose (L:850MM)	1
12	650-24351-51	Band 1	4
13	6G1-24305-05	Fuel Pipe Joint Complete	1
14	93210-08287	O-ring	1
15	6Y1-24305-06	Fuel Pipe Joint Complete	1
16	93210-08287	O-ring	1

Fig. 18Bracket 1

REF	Part No.	Name	Qty
1	66T-43111-01-4D	Bracket,Clamp 1	1
2	90149-14M12	Screw	1
3	663-43118-01-4D	Handle, Transom Clamp	1
4	648-43114-01	Pad, Transom Clamp	1
5	90243-04007	Pin	1
6	66T-43112-01-4D	Bracket,Clamp 2	1
7	90149-14M12	Screw	1
8	663-43118-01-4D	Handle, Transom Clamp	1
9	648-43114-01	Pad, Transom Clamp	1
10	90243-04007	Pin	1
11	90387-08M29	Color	1
12	90101-08M76	Bolt, Hexagon	1
13	95380-08600	Nut	1
14	92990-08100	Washer,Spring	1
15	65W-43311-10-4D	Bracket, Swivel 1	1
16	93700-06M03	Nipple, Grease	1
17	63D-43131-01	Bolt,ClampBracket	1
18	90386-22M15	Bushing	2
19	90201-22M03	Washer,Plate	2
20	6J8-43113-01	Plate,ClampBracket	1
21	90185-22043	Nut, Self-Locking	2
22	6G5-43145-01	Cap,ClampBracket	2
23	66T-43627-00	Stopper	2
24	90386-12M98	Bushing	2
25	90202-12031	Washer,Plate	2
26	90206-12M00	Washer, Wave	2
27	90109-08M90	Bolt	2
28	90201-08M07	Washer,Plate	2
29	90185-08057	Nut, Self-Locking	2
30	90249-12M34	Pin	1
31	90387-12M04	Color	1
32	90249-12M39	Pin	1
33	90386-12MA0	Bushing	1
34	93430-10M00	Circlip	2
35	682-43318-01	Cover	1
36	65W-43630-11	TiltLeverAssembly	1
37	90386-10M99	Bushing	1
38	90386-07MA2	Bushing	1
39	90249-10M31	Pin	1
40	90387-07M05	Color	1
41	99080-08600	Circlip	1
42	66T-43350-02	Receiver Assembly	1
43	90506-20M37	Spring, Tension	1
44	66T-43631-11	Lever,Tilt	1
45	90157-05014	Screw, Pan Head	1
46	65W-43616-00	Rod,TiltLock	1
47	65W-43614-01	Plate,TiltLock	1
48	65W-43615-01	Plate,TiltLock	1
49	65W-43613-00	Arm,TiltLock	1
50	90249-07M32	Pin	1
51	90387-07M29	Color	1
52	90249-07M33	Pin	1
53	90506-30M00	Spring, Tension	2
54	91490-20012	Pin, Cotter	4
55	90101-08M28	Bolt, Hexagon	1
56	90502-10M06	Spring, Conical	1
57	90185-08057	Nut, Self-Locking	1
58	90269-02M08	Rivet	2
59	90101-10M58	Bolt, Hexagon	4
60	92995-10600	Washer	8
61	90201-12426	Washer,Plate	4
62	95380-10600	Nut	8

Fig. 19Bracket 2

REF	Part No.	Name	Qty
1	648-42528-00	Plate, Friction	1
2	65W-43373-00	Seal,Damper	1
3	90105-08M76	Bolt, Flange	1
4	90185-10051	Nut, Self-Locking	2
5	90116-10M28	Bolt, Stud	2
6	65W-42511-10-4D	Bracket,Steering	1
7	90209-52M00	Washer	1
8	90386-52M02	Bushing	1
9	90386-44M03	Bushing	1
10	93210-43MJ0	O-ring	1
11	90386-44M99	Bushing	1
12	90185-08045	Nut, Self-Locking	2
13	92995-08200	Washer	2
14	90101-08M86	Bolt, Hexagon	2
15	66T-44514-00-4D	Mount Damper, Upper Side	1
16	66T-44526-00	Plate	1
16	66T-44526-30	Plate	1
17	97075-08030	Bolt	3
18	92995-08100	Washer	3
19	65W-44551-00-4D	Housing, Lower Mount Rubber	2
20	65W-44555-10	Mount Damper, Lower Side	2
21	66T-44575-00	Damper, Lower Mount Rubber	1
22	97075-10070	Bolt	2
23	92995-10600	Washer	2
24	90119-10M04	Bolt, With Washer	2
25	90179-10M33	Nut	4

Fig. 20Bottom Cowling

REF	Part No.	Name	Qty
1	66T-42710-01-4D	Bottom Cowling Assembly	1
2	90119-06M61	Bolt, With Washer	4
3	90480-09M21	Grommet	4
4	90387-06035	Color	4
5	66T-42716-00	Rubber,Seal 1	1
6	66T-42738-00-5B	Plate, Fitting	1
7	90109-06M81	Bolt	2
8	66T-42725-10	Grommet	1
9	66T-42815-01-4D	Lever,Clamp	1
10	90386-12M37	Bushing	1
11	90386-12MA2	Bushing	1
12	90206-12052	Washer, Wave	1
13	66T-42816-00	Lever,Clamp	1
14	66T-43144-00	Hook,Spring	1
15	90109-06M86	Bolt	1
16	90506-16M34	Spring, Tension	1
17	90119-06M73	Bolt, With Washer	1
18	6E5-44391-00	Nipple,Hose	1
19	65W-26326-00	Grommet	1
20	676-42727-00	Grommet	1
21	6H4-42726-00	Grommet	1
22	66T-24329-00	Seal	1
23	65W-42726-00	Grommet	1
24	90465-25M57	Clamp	1
25	90338-05M03	Plug	1
26	66T-42741-00	Apron	1
27	97095-06016	Bolt	2
28	92995-06600	Washer	2
29	90109-06M80	Bolt	2
30	664-42791-00	Mark 1	1
31	697-42791-00	Mark 1	1

Fig. 21Repair Kit 1

REF	Part No.	Name	Qty
1	66T-W0001-01	Power Head Gasket Kit	1
2	93102-30M56	OilSeal	2
3	93101-16001	OilSeal	2
4	93210-65M50	O-ring	1
5	66T-11181-A2	Gasket, Cylinder Head 1	1
6	66T-11193-A2	Gasket, Head Cover 1	1
7	676-12414-A1	Gasket,Cover	1
8	66T-41114-A0	Gasket, Exhaust Outer Cover	1
9	93210-46M16	O-ring	1
10	93210-54M54	O-ring	1
11	93210-32738	O-ring	1
12	650-24431-A0	Gasket,FuelPump 1	1
13	66T-45113-A0	Gasket,UpperCasing	1
14	93102-35008	Oil Seal	1
15	93210-75M51	O-ring	1
16	66T-W0093-01	CarburetorRepair Kit	1
17	93210-46M16	O-ring	1
18	93210-54M54	O-ring	1
19	66T-14384-01	Gasket, Float Chamber	1
20	66T-14536-00	Gasket	1
21	6E5-14323-03	Screw, Air Adjusting	1
22	6E5-14546-00	Valve, Needle	1
23	6E5-14385-02	Float	1
24	6E5-14386-02	Pin, Float	1
25	66T-14984-00	Gasket, Float Chamber	1
26	66T-14992-00	Plug	1
27	66T-14959-00	Gasket	2
28	97980-05125	Screw, Washer	4

Fig. 22Repair Kit 2

REF	Part No.	Name	Qty
1	66T-W0001-20	LowerUnit Gasket Kit	1
2	66T-41133-A0	Gasket, Exhaust Manifold	1
3	66T-45114-A0	Gasket,UpperCasing	1
4	90430-08020	Gasket	2
5	93210-59MG7	O-ring	1
6	63D-44316-00	Gasket,Water Pump	1
7	93101-22M60	OilSeal	2
8	93210-48MG8	O-ring	1
9	93210-33MG4	O-ring	1
10	93210-06ME6	O-ring	1
11	93210-69MG6	O-ring	1
12	93210-74MG5	O-ring	2
13	93101-22M00	OilSeal	2
14	66T-W0078-00	Water PumpRepair Kit	1
15	63D-44322-00	Insert, Cartridge	1
16	66T-44323-00	Outer Plate, Cartridge	1
17	93210-59MG7	O-ring	1
18	63D-44316-00	Gasket,Water Pump	1
19	90280-03M03	Key, Woodruff	1
20	6H4-44352-02	Impeller	1
21	90119-08M15	Bolt, With Washer	4
22	663-44366-00	Damper,WaterSeal	1
23	63D-44312-00	Cover,Water PumpHousing	1
24	66T-W0078-0A	Chrome Pump Kit	1
25	63D-44322-40	Insert, Cartridge	1
26	66T-44323-40	Outer Plate, Cartridge	1

Fig. 23Repair Kit 3

REF	Part No.	Name	Qty
1	66T-81303-00	Lighting Coil Assembly	1
2	66T-85533-00	Coil, Lighting	1
3	97902-06125	Screw, Washer	2
4	97802-04006	Screw, Pan Head	1

Fig. 24Remote Control Attachment

REF	Part No.	Name	Qty
1	66T-48501-01	Remote Control Attachment	1
2	663-48344-00	Cable End, Remote Control	2
3	90468-18008	Clip	2
4	6H3-48538-00	Clamp,Cable 1	1
5	90254-03M04	Pin,Spring	1
6	66T-44125-01	Lever, Shift Rod	1
7	65W-48511-00	Hook,Steering	1
8	90201-10120	Washer,Plate	2
9	66T-42725-30	Grommet	1
10	65W-26326-10	Grommet	1
11	65W-42726-10	Grommet	1

Fig. 25Lower Casing & Drive 1

REF	Part No.	Name	Qty
1	66T-45300-11-4D	LowerUnitAssembly	1
1	66T-45300-31-4D	LowerUnitAssembly	1
2	66T-45311-01-4D	Casing,Lower	1
3	6H4-45536-00	Sleeve,Drive Shaft	1
4	90340-08002	Plug, Straight Screw	1
5	90430-08020	Gasket	2
6	688-45341-10	Plug, Drain	1
7	63D-45214-00	Cover, Water Inlet	1
8	63D-45215-00	Cover, Water Inlet	1
9	90142-05M06	Screw, Countersunk	1
10	95380-05600	Nut	1
11	93315-32224	Bearing	1
12	66T-44311-00	Housing,Water Pump	1
13	63D-44322-00	Insert, Cartridge	1
14	66T-44323-00	Outer Plate, Cartridge	1
15	93210-59MG7	O-ring	1
16	63D-44316-00	Gasket,Water Pump	1
17	90280-03M03	Key, Woodruff	1
18	6H4-44352-02	Impeller	1
19	63D-44341-00	Housing,Water Pump	1
20	93101-22M60	OilSeal	2
21	66T-45344-01	Cover,OilSeal	1
22	93210-48MG8	O-ring	1
23	90201-27M00	Washer,Plate	1
24	93604-08062	Pin, Dowel	2
25	90119-08M15	Bolt, With Washer	4
26	66T-44150-11	Shift Cam Assembly	1
26	66T-44150-21	Shift Cam Assembly	1
27	61N-44146-00	Connector, Shift Rod	1
28	95380-06700	Nut	1
29	66T-45321-00	Plate	1
30	93210-33MG4	O-ring	1
31	93210-06ME6	O-ring	1
32	92990-06600	Washer,Plate	1
33	66T-45501-11	Drive ShaftComplete	1
33	66T-45501-21	Drive ShaftComplete	1
34	93332-00001	Bearing	1
35	663-45587-01	Shim (T:0.10MM)	1
35	663-45587-10	Shim (T:0.12MM)	1
35	663-45587-20	Shim (T:0.15MM)	1
35	663-45587-30	Shim (T:0.18MM)	1
35	663-45587-40	Shim (T:0.30MM)	1
35	663-45587-50	Shim (T:0.40MM)	1
35	663-45587-60	Shim (T:0.50MM)	1
36	66T-45551-00	Pinion (13T)	1
37	90170-12138	Nut	1
38	66T-45560-01	Gear 1 (26T)	1
39	93332-00003	Bearing	1
40	663-45567-01	Shim (T:0.10MM)	1
40	663-45567-10	Shim (T:0.12MM)	1
40	663-45567-20	Shim (T:0.15MM)	1
40	663-45567-30	Shim (T:0.18MM)	1
40	663-45567-40	Shim (T:0.30MM)	1
40	663-45567-50	Shim (T:0.40MM)	1
40	663-45567-60	Shim (T:0.50MM)	1
41	66T-45571-00	Gear 2 (26T)	1
42	90201-22429	Washer,Plate	1
43	63D-45577-00	Shim (T:0.10MM)	1
43	63D-45577-10	Shim (T:0.12MM)	1
43	63D-45577-20	Shim (T:0.15MM)	1
44	63D-45361-02-4D	Cap,Lower Casing	1
45	93306-001U1	Bearing	1
46	93210-69MG6	O-ring	1
47	93210-74MG5	O-ring	2
48	93317-22204	Bearing	1
49	93101-22M00	OilSeal	2
50	90105-08M61	Bolt, Washer Based Head	2
51	66T-45631-00	Clutch, Dog	1
52	90501-15M01	Spring, Compression	1
53	90250-06023	Pin, Straight	1
54	663-45633-00	Ring, Cross Pin	1
55	66T-45635-00	Plunger, Shift	1
56	66T-45611-00	Shaft,Propeller	1

Fig. 26Lower Casing & Drive 2

REF	Part No.	Name	Qty
1	66T-44361-10	Tube, Water	1
1	66T-44361-20	Tube, Water	1
2	90202-12060	Washer,Plate	1
3	90430-12072	Gasket	1
4	663-44367-00	Damper,WaterSeal	1
5	90119-08M44	Bolt, With Washer	1
5	90119-08M43	Bolt, With Washer	1
6	663-45376-00-94	Guide,SealDamper	1
7	63D-45375-00	Damper,Seal	1
8	664-45371-01	Tab Trim	1
9	97095-08025	Bolt	1
10	92995-08100	Washer	1
11	93606-12019	Pin, Dowel	2
12	97075-10040	Bolt	4
13	92995-10100	Washer	4
14	92995-10600	Washer	4
15	67C-45251-00	Anode	1
16	97095-08035	Bolt	1
17	92995-08100	Washer	1
18	663-44366-00	Damper,WaterSeal	1
19	63D-44312-00	Cover,Water PumpHousing	1
20	663-45987-02	Spacer	1
21	66T-45997-00	Spacer	1
22	90389-22M01	Bushing	1
23	90171-16011	Nut, Castle	1
24	91490-30025	Pin, Cotter	1
25	663-45941-01-EL	Propeller (3X10-3/4 X17 -G)	1
25	663-45949-01-EL	Propeller (3X10-3/4 X16 -G)	1
25	663-45952-02-EL	Propeller (3X11-3/8 X12 -G)	1
25	663-45954-01-EL	Propeller (3X11-3/4 X10 -G)	1
26	66T-44362-10	Tube, Water	1
27	90480-25M70	Grommet	1
28	90480-30M71	Grommet	1