Suzuki — DT-8 / 1997

Exploded diagrams and part specifications.

Fig. 1Cylinder

REF	Part No.	Name	Qty
1	11110-92D00-0ED	Cylinder Head	1
2	11141-92D20	Cylinder Head Gasket (NLA)	1
3	01560-08357	BOLT	8
4	09126-06005	Screw (6x30)	1
5	11281-94400	Zinc Anode	1
7	04221-06129	PIN 6X12	2
8	01550-08507	BOLT	2
9	01550-08857	BOLT	2
10	09103-08258	Bolt (8x95) (NLA)	2
11	16710-95D10	Oil Check Valve	2
13	14141-92D01-0ED	Exhaust Cover (NLA)	1
14	14151-92D10	Exhaust Cover Gasket (NLA)	2
15	14131-92D00	Exhaust Plate	1
16	02162-06257	SCREW	8
17	09355-25705-600	Hose (2.5x7x600)	1
18	09401-06101	Clamp	4
19	17681-92D00-0ED	Thermostat Cover (NLA)	1
20	17685-92D10	Thermostat Gasket (NLA)	1
21	02162-06257	SCREW	2
22	17670-92D11	Thermostat (50c)	1
23	09108-08219	Stud Bolt (8x25)	2
24	09140-08023-XC0	Nut (8mm)	2
25	09160-08082	Washer (8.5x16x1.2)	2
26	09162-08007	Lock Washer (8.2x15.4x2.0)	2
27	09159-08104	Nut	2
28	09354-53103-600	Hose (5.3x10x600)	1
29	09401-10411	Clip	2

Fig. 2Crankshaft

REF	Part No.	Name	Qty
3	12151-90600	Piston Pin	2
4	09381-12001	Piston Pin Circlip	4
5	09263-12023	Bearing (12x16x16)	2
7	12161-92D00	Connecting Rod	2
8	12211-92D00	Crankshaft Pin	2
9	09263-17035	Bearing (17x24x14 )	2
10	09181-17223	Thrust Washer (1.00)	4
11	12221-92D02	Upper Crankshaft (NLA)	1
12	12231-92D02	Middle Upper Wheel (NLA)	1
13	12232-92D01	Middle Under Wheel (NLA)	1
14	12240-92D11	Under Crankshaft (NLA)	1
17	16321-92D00	Oil Pump Drive Gear	1
18	09283-20006	Crankshaft Oil Seal	1
19	09283-20018	Oil Seal (20x37x9)	1
20	09421-08001	Key	1
22	08211-40552	Thrust Washer	1
23	09181-40186	Shim (0.50)	1
24	08331-3120A	Circlip	1
25	11431-92D00	Under Oil Seal Housing (NLA)	1
26	09280-48006	O-Ring	1
27	09282-12008	Oil Seal (12x24x4.5)	1
28	09116-06094	Bolt (6x15)	1

Fig. 3Inlet Case

REF	Part No.	Name	Qty
1	13150-92D00	Reed Valve Assembly (NLA)	1
2	13153-92D00	Reed Valve (NLA)	2
3	13152-92D00	Reed Valve Stopper (NLA)	2
4	02112-0306B	SCREW	4
5	08321-01067	Lock Washer	4
6	12481-92D02-0ED	Inlet Case (NLA)	1
7	13811-92D00	Silencer Case (NLA)	1
8	13812-92D00	Silencer Cover (NLA)	1
9	03241-0512A	SCREW	1
10	13125-91D00	Carburetor Gasket	1
11	13633-92D01	Choke Lever (NLA)	1
12	09148-06008	Nut	1
13	13694-92D00	Choke Spring Plate	1
14	02112-04087	SCREW 4X8	1
15	01550-06907	BOLT	2
16	09160-06066	Washer (6.5x20x1.6)	2
17	13631-93910	Choke Lever Knob	1
18	13632-93900	Grommet	1

Fig. 4Carburetor

REF	Part No.	Name	Qty
1	13200-92D52	Carburetor Assembly (NLA)	1
2	09492-85001	Pilot Jet #85	1
3	13279-90000	Adjuster	1
4	13268-96111	Spring	1
5	13254-98100	Float Pin	1
6	13250-98110	Carburetor Float	1
7	13245-98110	Float Chamber	1
8	13371-98100	Needle Valve	1
9	13251-98100	Float Chamber Gasket	1
10	13267-93900	Screw	1
11	13343-98100	Float Chamber Bolt Gasket	1
12	13613-98100	Float Chamber Bolt	1
13	09491-21023	Main Jet #105	1
14	13235-91D00	Main Nozzle	1
15	13616-93900	Adjuster	1
16	13268-96111	Spring	1
17	15100-92D11	Fuel Pump Assembly	1
18	15170-93911	Fuel Pump Diaphragm Set	1

Fig. 5Fuel Pump(Sail)

REF	Part No.	Name	Qty
1	15100-94312	Fuel Pump Assembly	1
2	15170-94312	Fuel Pump Diaphragm Set	1
3	15183-94301	Fuel Pump Screw	2
4	15186-94300	Nut	2
5	15851-94300	Fuel Pump Screen	3
6	01570-06457	Bolt (NLA)	2
7	15321-99710	Fuel Pump Gasket	1
8	15410-98500	Fuel Filter	1
10	09352-50006-600	Hose (5x9x600)	1
11	09352-50006-600	Hose (5x9x600)	1
12	09352-50006-600	Hose (5x9x600)	1
13	09352-50006-600	Hose (5x9x600)	1
14	09367-06005	3 Way (NLA)	1
15	09401-08411	Clip	8
16	09404-08206	Clamp (L:82)	1

Fig. 6Oil Pump

REF	Part No.	Name	Qty
1	16100-92D11	Oil Pump Assembly	1
2	16191-94400	Bleed Screw	1
3	16192-94400	Bleed Gasket (NLA)	1
4	16731-92D10	Oil Pump Gasket	2
5	16331-92D00	Oil Pump Driven Gear (NLA)	1
6	16340-92D00	Oil Pump Retainer (NLA)	1
7	09180-05030	Spacer (NLA)	2
8	01580-05357	Bolt (NLA)	2
9	02162-05167	BOLT	2
12	16810-92D00	Oil Filter	1
13	16921-92D00	Oil Hose (NLA)	1
16	09401-06405	Clamp	2
17	16710-92E01	Oil Check Valve (Single)	1
19	09367-06005	3 Way (NLA)	1
21	09401-08410	Clip	6
22	09352-50006-600	Hose (5x9x600)	1
23	15811-92D00	Protector (NLA)	1
24	15410-98500	Fuel Filter	1
25	09352-50006-600	Hose (5x9x600)	1
26	09401-08411	Clip	2

Fig. 7Water Pump

REF	Part No.	Name	Qty
1	17410-92D00	Water Pump Case (NLA)	1
2	17417-92D00	Water Seal (NLA)	1
3	09282-12008	Oil Seal (12x24x4.5)	1
4	17461-92D02	Water Pump Impeller	1
5	17471-92D10	Water Pump Plate	1
6	17472-92D10	Water Pump Plate Gasket	1
7	17521-92D02	Water Inlet Tube	1
9	17563-92D01	Water Tube Grommet	1
10	17564-93901	Water Pump Bushing	1
11	17566-92D01	Water Inlet Grommet	1
12	17568-92D00	Water Pump Grommet	1
13	09202-04008	Dowel Pin (4x9)	1
14	09108-06146	Stud Bolt (6x52)	1
15	09108-06101	Stud Bolt (6x57)	2
16	09420-03009	Key	1
17	09140-06020	Nut (6mm)	3
18	09162-06006	Lock Washer	3
19	56130-92D02	Drive Shaft Bearing Housing	1
20	09282-12005	Oil Seal	2
21	56132-92D10	Drive Shaft Bearing Housing Gasket	1
22	17400-92D01	Water Pump Repair Kit DT8c / DT9.9c	1

Fig. 8Exhaust Tube

REF	Part No.	Name	Qty
1	14211-92D01	Exhaust Tube	1
2	14213-92D10	Exhaust Tube Gasket	1
3	09117-06049	Bolt (6x25)	3
4	52113-92D20	Drive Shaft Housing Gasket (NLA)	1

Fig. 9Throttle Shaft

REF	Part No.	Name	Qty
2	19115-92D00	Throttle Shaft Holder (NLA)	2
3	02112-06107	SCREW	2
4	09160-08082	Washer (8.5x16x1.2)	1
5	09161-08009	Washer	1
6	19117-92D00	Throttle Shaft Spring (NLA)	1
7	19148-92D00	Throttle Drum (NLA)	1
8	19184-92D01	Throttle Cable Bracket (NLA)	1
9	19830-92D00	Slow Adjust Rod (NLA)	1
10	09383-07001	E Ring (NLA)	1
11	02162-06127	BOLT	1
12	19131-95502	Connector	2
13	09140-05005	Nut	2
14	19171-92D10	Oil Pump Control Rod (NLA)	1
15	09119-05010	Pivot Ball	1
16	19841-92D00	Slow Adjust Knob (NLA)	1
17	19845-92D01	Slow Adjust Notch (NLA)	1
18	09383-08005	E Ring	1
19	67467-92D00	Carb Rod Connector (NLA)	1
20	09140-05005	Nut	1

Fig. 10Starter

REF	Part No.	Name	Qty
2	18120-93900	Sheave Drum	1
3	18130-93900	Ratchet Set	1
4	18151-93900	Plate	1
5	18142-93900	Recoil Spring	1
6	01500-06167	BOLT	1
7	08321-01067	Lock Washer	1
8	18210-93002	Grip Assembly	1
10	18181-93900	Rope Guide (NLA)	1
11	18280-93900	NSI Set	1
12	18292-92D00	Cable (NLA)	1
13	18186-92D00	Holder Guide (NLA)	1
14	18295-92D00	Holder Cable (NLA)	1
15	01500-06127	BOLT	1
16	08321-01067	Lock Washer	1
17	01500-06167	BOLT	1
18	08321-01067	Lock Washer	1
19	18190-92D00	Guide Set (NLA)	1
20	99000-81159-50M	Starter Rope 6mm Diameter (NLA)	1
21	29103-94400	Bolt (6x35)	3
22	69711-93E11	Label (S.I.G.P)	1
23	61582-98110	Warning Mark (NLA)	1

Fig. 11Clutch

REF	Part No.	Name	Qty
1	21110-90L00	Clutch Lever	1
2	23311-95DL0	Clutch Rod Connector	1
3	25211-92D00	Shift Rod Guide (NLA)	1
4	23111-92D00	Clutch Rod (NLA)	1
5	23211-93900	Clutch Rod Arm	1
8	21221-95L00	Clutch Shaft Bushing	1
7	25311-93910	Shift Cam	1
9	23213-93900	Spring	1
10	09140-06020	Nut (6mm)	1
1	09103-06120	Bolt (6x12) (NLA)	1
12	25222-92D00	Shift Rod Boot (NLA)	1
13	09205-02006	Spring Pin (2x12)	2
14	25205-92D00	Shift Rod Stopper (NLA)	1
15	21313-93900	NSI Arm	1
16	02112-05167	SCREW	1
17	08310-00057	Nut	1
18	19851-92D00	NSI Lever (NLA)	1
19	21126-92D00	Clutch Shaft Holder	1
20	09103-06120	Bolt (6x12) (NLA)	1

Fig. 12Starting Motor

REF	Part No.	Name	Qty
1	31100-92D11	Starter Motor Assembly (NLA)	1
2	31310-92D10	Armature (NLA)	1
3	31320-92D10	Pinion Assembly (NLA)	1
4	31312-92D10	Pinion Stopper Set (NLA)	1
5	31131-89E00	Brush (+) (NLA)	1
6	31132-89E00	Brush (-) (NLA)	1
7	31135-92D10	Spring (NLA)	2
8	31360-92D10	Washer Kit (NLA)	1
9	31281-92D10	Through Bolt (NLA)	2
10	31911-92D01-0ED	Starting Motor Bracket (NLA)	1
11	02162-06257	SCREW	4
12	01550-08307	BOLT	1
13	09126-08008	Screw (NLA)	1
14	08310-00087	Nut (8mm)	2
15	08321-01087	Lock Washer	2
16	08322-01087	Washer	2
17	33816-92D00	Magneto Leads Guide (NLA)	1
18	09180-06309	Spacer	1
19	01550-06167	BOLT	1

Fig. 13Magneto

REF	Part No.	Name	Qty
2	32200-92D20	Lighting Coil (NLA)	1
3	02112-06257	6X25CROSS SCREW	2
4	08321-01067	Lock Washer	2
5	32140-92D20	Ignition Coil Assembly (NLA)	1
6	02112-06207	CROSS SCREW,6X2	2
7	08321-01067	Lock Washer	2
8	32160-92D10	Timer Sensor (NLA)	2
9	02112-0510A	SCREW	4
10	08322-01057	Washer	4
1	32102-92D02	Flywheel (NLA)	1
12	09160-12080	Washer	1
13	09140-12038	Nut	1
14	08341-31039	Woodruff Key	1
15	32390-92D00	Magneto Base Retainer (NLA)	1
16	02142-0512A	SCREW	3
19	19181-92D00	Stator Friction (NLA)	1
20	19151-92D00	Stator Retainer (NLA)	1
21	19161-92D00	Stator Spacer (NLA)	1

Fig. 14Ignition

REF	Part No.	Name	Qty
3	01550-06167	BOLT	2
4	33833-91J00	Tube (6x8x250)	1
6	33541-93950	Spark Plug Seal	2
7	33542-38B00	Spark Plug Cap Seal	2
9	32900-92D20	CDI Unit Assembly	1
10	01550-06207	BOLT	2
11	09403-14204	Clamp (NLA)	1
12	32916-92D00	Leads Wrapper (NLA)	1
13	09404-08206	Clamp (L:82)	1

Fig. 15Electrical(Electric Starter)

图 15电气部件(电动启动器) Electrical(Electric Starter) Fig.

REF	Part No.	Name	Qty
1	37721-94406	Neutral Switch Assembly	1
2	37725-94302	Neutral Switch Actuator	1
3	37726-94402	Switch Bracket	1
4	09118-06038	Bolt (6x12) (NLA)	1
5	09180-06309	Spacer	1
6	31800-94401	Starter Relay	1
7	31805-95501	Relay Bracket	1
8	02112-35087	Screw (NLA)	2
9	37801-98300	Lead (NLA)	1
10	33820-89E01	Starter Sub Cable Assy (NLA)	1
11	32800-95D02	Rectifier & Regulator Assembly	1
12	32815-92D00	Rectifier Bracket (NLA)	1
13	02142-05257	SCREW 5 X 20	1
14	08310-00057	Nut	1
15	08321-0105A	Lock Washer	1
17	09408-00043	Clamp	1
18	09408-00168	Clamp (NLA)	1
19	01550-06167	BOLT	2
20	36610-92D00	Wiring Harness Assembly (NLA)	1
21	36615-96300	Resin Terminal	1

Fig. 16Electrical

REF	Part No.	Name	Qty
2	33810-92D00	Starter Cable (NLA)	1
3	33811-96300	Grommet (NLA)	1
4	33816-96300	Cable Clamp	1
5	03241-0625A	SCREW	1
6	37161-89E13	Start Switch Assembly	1
7	09159-14014	Nut (10mm)	1
9	09407-25402	Clamp (L:248)	1
10	39601-95D00	Lighting Receptacle Assembly	1
11	36634-93910	Connector Cap	1
12	39603-92D00	Receptacle Grommet (NLA)	1
13	36895-92D10	Lead (NLA)	1
14	09103-06049	Bolt (6x12) (NLA)	1
16	33833-91J00	Tube (6x8x250)	1
17	37830-89E04	Stop Switch Assembly	1
18	37826-92E00	Nut	1
19	37823-92E02	Stop Switch Lanyard	1
20	09160-12067	Washer (12.5x23x1.0)	1
21	37835-91J00-YAY	Stop Label	1
22	37823-94401	Emergency Stop Switch Cap	1

Fig. 17Clamp Bracket

REF	Part No.	Name	Qty
2	41121-92D11-0ED	Port Clamp Bracket (NLA)	1
3	41210-986L1	Clamp Screw Assembly	2
4	09205-05013	Clamp Handle Pin	2
5	41210-986L1	Clamp Screw Assembly	2
6	41213-94J01	Clamp Plate	2
7	45420-92DL0	Tilt Lock Pin	1
8	09100-06177	Bolt (6x140)	1
9	09140-06020	Nut (6mm)	1
10	09162-06006	Lock Washer	1
11	41310-93901	Clamp Bracket Rod	1
12	09100-10188	Bolt (10x155)	1
13	09159-10050	Nut	1
14	09160-10082	Washer (10.5x19x2.0)	1
15	55320-95311	Zinc Anode	1
16	09116-06094	Bolt (6x15)	1
18	09303-14003	Bushing	1
19	41221-96301	Tilt Stopper Knob	1
20	41222-93910	Tilt Stopper Pin	1

Fig. 18Swivel Bracket

REF	Part No.	Name	Qty
1	43111-92D30-0ED	Swivel Bracket (NLA)	1
2	22511-99011	Grease Nipple	3
3	43710-92D00	Steering Bushing Set (NLA)	1
4	43712-92D00	Lower Steering Bushing (NLA)	1
5	43750-92D03-0ED	Steering Bracket (NLA)	1
6	09306-10016	Bushing (NLA)	2
7	43411-92D00	Steering Adjuster Plate (NLA)	1
8	45231-92D00	Reverse Lock Arm (NLA)	1
9	09180-05060	Spacer	2
10	45241-92D00	Reverse Lock Arm Link (NLA)	1
11	45250-92D00	Release Link (NLA)	1
12	45255-92D10	Release Lever Rubber (NLA)	1
13	45261-92D02	Release Lever (NLA)	1
14	09204-01002	Cotter Pin	3
15	43721-92D00	Upper Bushing Plate (NLA)	1
16	43412-93901	COVER,STEERING	1
17	09100-08232	Bolt (8x30)	1
18	09160-08082	Washer (8.5x16x1.2)	1
19	09440-11022	Spring	1
20	09200-05014	Pin	1
21	09200-06061	Pin	1
22	09160-06082	Washer (6.5x13x1.0)	1
23	09160-30046	Washer (NLA)	1
24	09284-30001	Oil Seal (NLA)	1
25	45254-92D00	Release Arm Pin (NLA)	1
26	09443-08048	Spring (NLA)	1
27	09443-13027	Spring (NLA)	2
28	09448-13011	Spring (NLA)	1
30	09200-08065	Pin (NLA)	2
31	09204-01002	Cotter Pin	2
32	36894-95201	Wire Lead (L:165)	2
33	36894-95201	Wire Lead (L:165)	1
34	09125-05050	Screw (5x8)	5
35	09161-05114	Washer (5.2x11x1.0)	5
36	43514-92D02	Steering Lock Plate (NLA)	1
37	09117-05001	Bolt (NLA)	2
39	43511-92D02-0ED	Steering Bracket (NLA)	1
40	43512-92D01	Steering Lock Shaft	1
41	43515-92D01	Steering Lock Shaft Stopper (NLA)	1
42	09116-08159	Bolt (8x55)	1
43	09140-08019	Nut (8mm)	1
44	09160-08081	Washer (8.5x23x1.5)	1
45	09440-11008	Spring (NLA)	1

Fig. 19Drive Shaft Housing

REF	Part No.	Name	Qty
2	09118-08090	Bolt (8x52)	2
3	09117-08047	Bolt (8x30)	2
4	09205-04019	Pin	2
5	09100-08213	Bolt (8x100)	2
6	52117-92D00	Water Inspection Tube	1
7	54121-92D00	Upper Thrust Washer (NLA)	4
8	54137-92D00-0ED	Upper Mounting Cover (NLA)	2
10	54145-92D01	Upper Mount Cushion (NLA)	1
11	54151-92D01	Lower Thrust Mount (NLA)	1
12	54211-92D01-0ED	Lower Mounting Starboard Cover	1
13	54221-92D01-0ED	Lower Mounting Port Cover (NLA)	1
15	54171-92D00	Lower Side Cushion (NLA)	2
17	09160-08082	Washer (8.5x16x1.2)	4
18	09117-08063-XC0	Bolt (8x50)	2
20	09160-08084	Washer	2
21	09180-08148	Spacer (NLA)	2
22	09117-06049	Bolt (6x25)	4
24	52131-92D01-0ED	Extension Case (NLA)	1
25	52211-92D00	Extension Bushing (NLA)	1
26	09108-08104	Stud Bolt (NLA)	4
27	09202-06023	Knock Pin (6x10)	2
28	09140-08023-XC0	Nut (8mm)	4
29	09162-08007	Lock Washer (8.2x15.4x2.0)	4

Fig. 20Gear Case

REF	Part No.	Name	Qty
1	55100-92D01-0ED	Gear Case Housing (NLA)	1
2	09263-12025	Bearing (12x19x20) (NLA)	1
3	09262-20069	Bearing (20x47x44)	1
4	55321-939L0	Zinc Anode	1
5	09116-06094	Bolt (6x15)	1
6	09117-08071	Bolt (8x35)	4
7	09248-10008	Drain Plug	3
8	09168-10022	Drain Plug Gasket	3
9	56120-92D00-0ED	Propeller Shaft Housing (NLA)	1
10	09262-22021	Bearing (22x44x12) (NLA)	1
11	09280-52004	O-Ring (NLA)	1
12	09282-16003	Oil Seal (NLA)	2
13	09117-06031	Bolt (6x20)	2
15	58120-92D01	Type E Propeller Bushing (NLA)	1
16	57632-92D00	Propeller Stopper	1
17	57633-92D00	Propeller Nut Spacer (NLA)	1
19	17631-92D01	Water Filter	1
20	09125-06063	Screw (6x10)	1
21	55332-92D01	Exhaust Seal Rubber	1
22	09202-06023	Knock Pin (6x10)	2
23	09160-10082	Washer (10.5x19x2.0)	1
24	09204-02004	Cotter Pin	1
25	56120-92D20-0ED	Propeller Shaft Housing (NLA)	1
26	09262-22021	Bearing (22x44x12) (NLA)	1
27	09280-52004	O-Ring (NLA)	1
28	09282-16003	Oil Seal (NLA)	2
29	09108-06106	Stud Bolt (NLA)	2
30	09140-06020	Nut (6mm)	2
31	09162-06006	Lock Washer	2

Fig. 21Transmission

REF	Part No.	Name	Qty
2	57133-92D02	Drive Shaft Spring Collar (NLA)	1
3	09181-14167	Washer (1.00)	1
5	09181-12139	Washer (1.00) (NLA)	1
6	09181-14162	Washer (0.80) (NLA)	2
7	08331-3112A	Circlip	1
8	09380-12006	Snap Ring (NLA)	1
9	57311-92D03	Pinion Gear (NLA)	1
10	57510-92D00	Forward Gear (NLA)	1
11	57521-92D00	Reverse Gear (NLA)	1
12	09160-18024	Washer (NLA)	1
13	09160-17044	Washer (NLA)	1
14	09263-17040	Pinion Bearing (NLA)	1
16	09160-13012	Washer (NLA)	1
20	57610-92D01	Propeller Shaft Assembly (NLA)	1
21	57621-92D01	Clutch Dog Shifter (NLA)	1
22	09202-04018	Pin (NLA)	1
23	09440-05027	Return Spring	1
24	09440-27011	Clutch Dog Spring (NLA)	1
25	57631-92D00	Push Rod (NLA)	1
26	08331-41229	Circlip	1

Fig. 22Lower Cover

REF	Part No.	Name	Qty
1	61111-92D10-0ED	Lower Engine Cover (NLA)	1
2	61112-92D00	Under Cover Seal (NLA)	1
3	61631-92D00	Lower Engine Cover Hook (NLA)	1
4	61633-92D01	Hook Lever (NLA)	1
5	61635-98602	Lower Hook Pin	1
6	08310-00067	Nut	1
7	61636-98600	Lower Hook Roller	1
8	09125-06094	Screw (NLA)	1
9	09140-06020	Nut (6mm)	1
11	09250-08007	Cap	1
12	09250-10012	Cap (NLA)	1
13	23131-94300	Clutch Rod Boot (NLA)	1
14	61138-92D00	Water Cover (NLA)	1
15	02112-04107	SCREW	1
16	08310-00047	Nut	1
17	09160-06085	Washer (6.5x15x1.0)	1
18	09164-14008	Wave Washer	1
19	09250-18003	Plug	1
21	09354-53103-600	Hose (5.3x10x600)	1

Fig. 23Engine Cover(1988)

图 23发动机罩(1988年款) Engine Cover(1988) Fig.

REF	Part No.	Name	Qty
1	61410-92D00-0ED	Engine Cover Assembly (NLA)	1
2	21131-94J00-YAY	Clutch Shift Mark	1
6	68111-47C10-019	Suzuki Emblem	2
7	61431-92D00-0ED	Tilt Up Handle (NLA)	1
8	61442-92D00-019	Oil Injection Mark (NLA)	2
9	61622-93901	Recoil Starter Seal (NLA)	1
10	03241-0616C	SCREW	3
11	09800-01016	Tool Set	1

Fig. 24Engine Cover(1989 to 1993)

图 24发动机罩(1989至1993年款) Engine Cover(1989 to 1993) Fig.

REF	Part No.	Name	Qty
2	61412-92D00	Engine Cover Upper Hook (NLA)	1
3	61611-92D00	Fastener (NLA)	1
4	09229-04007	Rivet (NLA)	2
5	09229-04020	Rivet	2
6	61431-92D00-0ED	Tilt Up Handle (NLA)	1
7	21131-94J00-YAY	Clutch Shift Mark	1
8	61622-93901	Recoil Starter Seal (NLA)	1
12	61443-92D60-70G	Starboard Cover Decal (NLA)	1
16	03241-0616C	SCREW	3
17	09800-01016	Tool Set	1

Fig. 25Engine Cover(1994 to 1997)

图 25发动机罩(1994至1997年款) Engine Cover(1994 to 1997) Fig.

REF	Part No.	Name	Qty
2	61412-92D00	Engine Cover Upper Hook (NLA)	1
3	61611-92D00	Fastener (NLA)	1
4	09229-04007	Rivet (NLA)	2
5	09229-04020	Rivet	2
6	61431-92D00-0ED	Tilt Up Handle (NLA)	1
7	61622-93901	Recoil Starter Seal (NLA)	1
8	21131-94J00-YAY	Clutch Shift Mark	1
9	03241-0616C	SCREW	3
10	61440-98100	Engine Cover Stripe Set (NLA)	1
11	68111-43400-1RR	Suzuki Emblem (NLA)	2
12	61435-92D71	Rear Emblem Mark (NLA)	1
13	61581-98620	Engine Cover Label	1
14	09800-01016	Tool Set	1

Fig. 26Handle

REF	Part No.	Name	Qty
1	63111-92D10-0ED	Tiller Handle (NLA)	1
2	63115-92D01	Tiller Handle Bushing	1
3	63116-92D01	Tiller Handle Bushing	1
4	63125-92D01	Tiller Handle Plate (NLA)	1
5	63610-92D01	Throttle Cable Assembly	2
6	63227-93200	Handle Rod Pin	1
7	63220-92D03	Handle Rod (NLA)	1
8	63241-92D00	Handle Rod Support (NLA)	1
9	63240-96300	Handle Grip Adjuster	1
10	63225-93200	Handle Rod Bushing	1
11	09440-12027	Spring	1
12	63223-92D00	Handle Rod Stopper	1
13	09126-06015	Screw (6x23)	1
14	63210-93E30	Handle Grip	1
15	09163-06001	Lock Washer (6.4x12x0.5)	1
16	63215-93400	Handle Grip Mark	1
17	63625-96300	Throttle Cable Grommet	1
21	09162-06006	Lock Washer	2
22	09160-06055	Washer (7x12x1.0)	2
23	09125-05046	Screw (5x12)	2
24	63117-92D00	Tiller Handle Shim	1
25	63118-92D00	Tiller Handle Shim (NLA)	1
26	63213-94400	Stop Switch Cap	1
27	63300-93900	Extension Bar Assembly (NLA)	1

Fig. 27Fuel Tank

REF	Part No.	Name	Qty
1	65800-92813	Fuel Tank Set (NLA)	1
2	65510-92D00	Fuel Tank Cap Assembly	1
3	65561-92D00	Tank Cap Gasket	1
4	02112-16167	SCREW	4
5	09168-06004	Washer	4
7	09168-12001	Gasket	1
8	65850-92D51	Fuel Gauge Assembly (NLA)	1
9	65855-92D10	Gauge Cover (NLA)	1
10	65854-92D20	Lens Gasket (NLA)	1
11	65853-92D00	Lens (NLA)	1
12	65854-92D30	Lens Gasket (NLA)	1
13	03221-04083	Screw (NLA)	2
14	65864-92D00	Float (NLA)	1
15	65866-92D00	Push Nut (NLA)	2
16	65871-92D00	Gasket (NLA)	1
17	65750-94404	Fuel Hose Connector	1
18	65781-98500	Hose Clip	1
19	65871-93010	Fuel Gauge Gasket	1
20	65880-98500	Fuel Tank Outlet Assembly (NLA)	1
21	65830-93301	Fuel Outlet Filter (NLA)	1
22	02112-05087	SCREW	1
23	08321-0105A	Lock Washer	1
24	08322-01057	Washer	1
25	02112-06107	SCREW	4
26	09168-06026	Gasket	4
27	65700-98583	Fuel Hose (NLA)	1
28	65750-94404	Fuel Hose Connector	1
29	65770-93903	Fuel Squeeze Pump (NLA)	1
30	65781-98500	Hose Clip	3
31	09401-11403	Fuel Hose Clip	1
32	65720-94403	Fuel Connector	1
33	08310-00107	Nut	1
34	65720-985L1	Fuel Connector (11mm)	1
35	09140-10032	Nut	1
36	65700-98524	Fuel Hose	1
37	65750-98506	Fuel Hose Connector (11mm)	1
38	65770-99703	Squeeze Pump (NLA)	1
39	65781-98500	Hose Clip	3
40	65317-98520	Fuel Capacity Mark (NLA)	1

Fig. 28Fuel Tank

REF	Part No.	Name	Qty
1	65000-99J01	3 Gallon Fuel Tank	1
2	65520-99100	Fuel Tank Cap (NLA)	1
3	65561-95D00	Fuel Tank Cap Gasket	1
4	65831-95D00	Fuel Outlet Filter	1
5	65890-99100	Outlet Assembly	1
6	65892-95D00	Fuel Outlet O-Ring	1
7	99105-00192	Fuel Tank Connector (11mm)	1
8	65720-985L1	Fuel Connector (11mm)	1
9	09140-10032	Nut	1
10	65700-95D18	Fuel Hose	1
11	65750-98506	Fuel Hose Connector (11mm)	2
12	65770-99703	Squeeze Pump (NLA)	1
13	65781-98500	Hose Clip	4

Fig. 29Oil Tank

REF	Part No.	Name	Qty
1	69111-92D00	Oil Tank (NLA)	1
2	69200-92D02	Suzuki Oil Tank Cap (NLA)	1
3	69250-92D00	Oil Tank Chain Assembly (NLA)	1
4	69311-92D00	Oil Tank Support (NLA)	1
5	09320-12044	Cushion (NLA)	1
6	09329-12006	CUSHION	3
7	02162-06127	BOLT	1
8	34860-92D11	Oil Level Switch (NLA)	1

Fig. 30Opt: Electrical (1)

图 35选配:电动系统(1型) Opt: Electrical (1) Fig.

REF	Part No.	Name	Qty
1	31101-92D01	Starter Motor Set (NLA)	1
2	33800-92D03	Starter Cable Switch Set (NLA)	1
3	32102-92D02	Flywheel (NLA)	1
4	32801-92D12	Rectifier Set (NLA)	1

Fig. 31Opt: Electrical (2)

图 36选配:电动系统(2型) Opt: Electrical (2) Fig.

REF	Part No.	Name	Qty
1	32801-92D01	Rectifier Set (NLA)	1
2	32800-95D02	Rectifier & Regulator Assembly	1
3	32815-92D00	Rectifier Bracket (NLA)	1
4	36740-92D52	Fuse Case Assembly (NLA)	1
5	09408-00043	Clamp	1
6	37801-98300	Lead (NLA)	1
7	39602-93900	Lamp Cord Plug Assembly	1
8	32501-92D00	Regulator Set (NLA)	1
9	32500-95722	Voltage Regulator Assembly (NLA)	1
10	32590-92D00	Regulator Bracket (NLA)	1
11	09407-25402	Clamp (L:248)	1
12	36612-92D00	Remote Wire Harness Grommet (NLA)	1
13	36630-89E02	Remote Control Wire Harness	1
14	36631-94300	Cap	1
15	38600-92D02	Choke Solenoid Assembly (NLA)	1
16	38610-92D01	Choke Solenoid (NLA)	1
17	02112-05127	SCREW	2
18	08321-0105A	Lock Washer	2
19	08310-00057	Nut	2
21	37824-92D00	Grommet (NLA)	1
22	03142-05253	Screw (NLA)	1
23	36990-87D00	Terminal & Sleeve Set	1

Fig. 32Opt: Remote Control Parts

图 37选配: 遥控部件 Opt: Remote Control Parts Fig.

REF	Part No.	Name	Qty
1	67130-92810	Remote Control Parts Set (NLA)	1
2	67340-92D00	Remocon Cable Holder (NLA)	1
3	09116-06094	Bolt (6x15)	2
4	09119-05010	Pivot Ball	1
5	67440-93701	Clutch Cable Guide	1
6	09119-06047	Pivot Ball	1
7	09140-05005	Nut	2
8	67413-92D00	Remocon Throttle Rod (NLA)	1
9	09159-08059	Nut	1
10	09140-06020	Nut (6mm)	2
11	67410-92D01	Remocon Throttle Lever (NLA)	1
12	09306-08016	Bushing	1
13	09306-08014	Bushing	1
14	67466-95200	Cable Connector	1
15	67417-92D00	Remocon Throttle Arm (NLA)	1
16	19131-95502	Connector	1
17	09164-10009	Washer	1
18	67418-92D00	Remocon Throttle Arm (NLA)	1
19	67419-92D00	Throttle Arm Nut (NLA)	1

Fig. 33Opt: Remote Control(1988 to 1992)

图 38选配: 遥控装置(1988至1992款) Opt: Remote Control(1988 to 1992) Fig.

REF	Part No.	Name	Qty
2	67232-95600	Bushing	1
3	67232-95620	Bushing (NLA)	1
4	67296-95600	Screw	3
5	67294-95600	Spacer	3
6	09160-06104	Washer (6.5x24x2)	3
7	09140-06020	Nut (6mm)	3
8	67232-95610	Bushing (NLA)	2
9	67253-95600	Washer (NLA)	1
10	67252-95600	Bushing	2
11	09100-08232	Bolt (8x30)	1
19	67292-94300	E Ring	3
12	67296-94300	Screw (4x10)	2
14	09126-05003	Screw (5x12)	2
15	67243-95600	Bushing (NLA)	1
16	67220-95620	Plate Assembly	1
17	67275-95600	Cable End	2
18	67223-95600	Brake Adjustment Knob	1
21	67296-95610	Screw	7
23	67256-95600	Neutral Lock Holder	1
25	67297-95600	Washer	2
26	67273-95600	Spacer	1
27	37820-92E05	Emergency Stop Switch Assembly	1
28	37823-94401	Emergency Stop Switch Cap	1
29	67255-95600	Neutral Lock Arm	1
30	67261-95610	Handle Grip no PTT	1
31	67245-95600	Free Throttle Drum (NLA)	1
32	67258-87D00	Neutral Arm Bracket	1
33	67140-95600	Replaced by 67140-95601	1
34	67282-95610	Port Decal (Black) (NLA)	1

Fig. 34Opt: Remote Control(1993 to 1997)

图 39选配: 遥控装置(1993至1997款) Opt: Remote Control(1993 to 1997) Fig.

REF	Part No.	Name	Qty
2	67232-95600	Bushing	1
3	67232-95620	Bushing (NLA)	1
4	67296-95600	Screw	3
5	67294-95600	Spacer	3
6	09160-06104	Washer (6.5x24x2)	3
7	09140-06020	Nut (6mm)	3
8	67232-95610	Bushing (NLA)	2
9	67253-95600	Washer (NLA)	1
10	67252-95600	Bushing	2
11	09100-08232	Bolt (8x30)	1
12	67296-94300	Screw (4x10)	2
13	67241-95680	Free Throttle Lever (Gray) (NLA)	1
14	09126-05003	Screw (5x12)	2
15	67243-95600	Bushing (NLA)	1
16	67220-95620	Plate Assembly	1
17	67275-95600	Cable End	2
18	67223-95600	Brake Adjustment Knob	1
19	67292-94300	E Ring	3
20	67267-95610	Wire Cover (Black)	1
21	67296-95610	Screw	7
22	67257-95610	Lever Cap (Black)	1
23	67256-95600	Neutral Lock Holder	1
24	67251-95680	Handle Lever (Gray) (NLA)	1
25	67297-95600	Washer	2
26	67273-95600	Spacer	1
28	37823-92E02	Stop Switch Lanyard	1
29	67255-95600	Neutral Lock Arm	1
30	67261-95610	Handle Grip no PTT	1
31	67245-95600	Free Throttle Drum (NLA)	1
32	67258-87D00	Neutral Arm Bracket	1
33	36620-95D00	Wiring Harness (NLA)	1
34	37110-99E02	Ignition Switch Assembly	1
36	38500-92X50	Warning Buzzer	1
37	67140-95600	Replaced by 67140-95601	1
38	67282-95610	Port Decal (Black) (NLA)	1

Fig. 35Opt: Gasket Set

REF	Part No.	Name	Qty
1	11400-92840	Engine Gasket Set	1
2	11141-92D20	Cylinder Head Gasket (NLA)	1
3	13125-91D00	Carburetor Gasket	1
4	14151-92D10	Exhaust Cover Gasket (NLA)	2
5	14213-92D10	Exhaust Tube Gasket	1
6	17472-92D10	Water Pump Plate Gasket	1
7	17685-92D10	Thermostat Gasket (NLA)	1
8	52113-92D20	Drive Shaft Housing Gasket (NLA)	1
9	56132-92D10	Drive Shaft Bearing Housing Gasket	1

Fig. 36Opt: Reverse Lock Set

图 41选配: 倒车锁止套件 Opt: Reverse Lock Set Fig.

REF	Part No.	Name	Qty
1	43755-93900	Attachment Bracket (NLA)	1
2	09100-08224-XC0	Bolt (8x35)	2
3	09140-08023-XC0	Nut (8mm)	2
4	09162-08007	Lock Washer (8.2x15.4x2.0)	2
5	45200-92D01	Reverse Lock Set (NLA)	1
6	45211-92D00	Reverse Lock Spring (NLA)	1
7	09140-06020	Nut (6mm)	1
8	09160-06082	Washer (6.5x13x1.0)	1
9	09200-05007	Pin (NLA)	1
10	09200-06061	Pin	1
11	09204-01002	Cotter Pin	2
12	45700-92D01	Shallow Water Drive Assy	1
13	45255-95500	Knob (NLA)	1
15	45722-92D00	Spring (NLA)	1
16	09200-08066	Pin (NLA)	1
17	09204-01002	Cotter Pin	1
18	67100-99700	Remote Control Attachment (NLA)	1

Fig. 37Optional

REF	Part No.	Name	Qty
1	990A0-06E70-03Z	Suzuki Ecstar Silicone Bond 1207B	1
3	93691-80030	Suzuki Silicone Seal	1
5	99000-25520	Water Resistant Grease	1
6	99000-25490	Suzuki Ecstar Super Grease C	1