Suzuki — DT-75 / 1997

Exploded diagrams and part specifications.

1Cylinder 2Crankshaft 3Inlet Case - Exhaust Cover 4Carburetor 5Fuel Pump(1988 to 1994)6Fuel Pump(1995 to 1997)7Oil Pump(1988 to 1994)8Oil Pump(1995 to 1997)9Water Pump 10Throttle Link 11Clutch 12Starting Motor 13Magneto 14Ignition Coil 15Electrical 16Relay 17Harness 18Clamp Bracket(1988 to 1994)19Clamp Bracket(1995 to 1997)20Swivel Bracket(1988 to 1994)21Swivel Bracket(1995)22Swivel Bracket(1996 to 1997)23Power Unit(1988 to 1989)24Power Unit(1990 to 1994)25Power Unit(1995 to 1997)26Tilt Cylinder(1988 to 1994)27Trim Cylinder(1988 to 1994)28Trim Cylinder(1995 to 1997)29Engine Holder 30Drive Shaft Housing 31Gear Case 32Transmission 33Lower Cover 34Engine Cover(1988)35Engine Cover(1989 to 1994)36Engine Cover(1995 to 1997)37Oil Tank(1988 to 1994)38Oil Tank(1995 to 1997)39Remote Control(1988 to 1992)40Remote Control(1993 to 1997)41Tie Rod 42Opt: Electrical 43Opt: Meter 44Opt: Switch Panel 45Opt: Tiller Handle(1988 to 1992)46Opt: Tiller Handle(1993 to 1995)47Opt: Tiller Handle(1996 to 1997)48Gasket Set 49Optional

Fig. 1Cylinder

REF	Part No.	Name	Qty
1	11111-95630-0ED	Cylinder Head (NLA)	1
2	11141-95621	Cylinder Head Gasket	1
3	01560-10557	BOLT	14
5	03212-0516B	SCREW	2
7	17685-95510	Thermostat Cover Gasket	1
8	17681-95502-0ED	Thermostat Cover (NLA)	1
9	01550-06307	BOLT	3
10	17611-95201	Water Bypass Valve	1
11	09441-12001	Spring (SUS)	1
12	11291-94402	Engine Hook (NLA)	1
13	01550-08357	BOLT	1
14	09246-04005	Plug	1
15	11301-95606-0ED	Cylinder Assembly (NLA)	1
16	04211-09109	DOWEL PIN	2
17	01560-10457	Bolt (10x45) (NLA)	3
18	01560-10557	BOLT	10
19	01421-10457	BOLT,STUD	1
20	08322-01107	Washer	1
21	08321-01107	Lock Washer	1
22	08310-00107	Nut	1
23	11130-94600	Zinc Anode	1
24	11281-87D00	Zinc Anode	1
25	09126-06005	Screw (6x30)	1
26	09108-08137	Stud Bolt (8x40)	1
27	09162-08007	Lock Washer (8.2x15.4x2.0)	1
28	09140-08023-XC0	Nut (8mm)	1
29	09401-06101	Clamp	4
30	09401-06405	Clamp	4
31	09355-30001-600	Hose (3x7x600)	1
32	09355-30001-600	Hose (3x7x600)	1
33	16710-95211	Check Valve	1
34	34850-95D30	Heat Sensor Assembly	1
35	34853-94700	Heat Sensor Supporter	1
36	09125-06069	Screw (6x12)	2

Fig. 2Crankshaft

REF	Part No.	Name	Qty
1	12110-95516	Piston	3
2	12140-95302	Piston Ring Set (NLA)	3
3	12151-87E01	Piston Pin	3
4	09381-20004	Circlip	6
5	09263-20034	RN 20x25x27.9 Bearing	3
6	09169-20001	Washer	6
7	09283-30029	Oil Seal	1
8	12200-95640	Crankshaft Assembly (NLA)	1
9	09264-40001	Bearing (40x72x33) (NLA)	1
10	12221-95503	Upper Crankshaft (NLA)	1
11	12211-95503	Crankshaft Pin	3
13	09263-28018	RN 26x37x20.8 Bearing	3
14	12161-95301	Connecting Rod	3
15	12231-95502	Middle Upper Crankshaft (NLA)	2
16	09269-30012	Bearing (30x72x19)(NLA)	2
18	12323-95600	Ring Seal	4
19	12232-95600	Middle Crankshaft Wheel (NLA)	2
20	12240-95504	Lower Crankshaft (NLA)	1
21	09262-30055	B1 30x72x19 Bearing	1
22	12324-95600	Outer Seal	2
23	04221-04089	PIN 4X8	1
24	09390-72008	C Ring	2
25	09283-30077	Oil Seal (30x55x8x)	1
26	09282-20003	Oil Seal (20x30x6)(NLA)	2
27	11431-95502	Under Oil Seal Housing	1
28	12100-95331-025	Piston & Ring Set (OS:0.25)(NLA)	3
29	12140-95320-025	Piston Ring Set (OS:0.25)(NLA)	3
30	12100-95331-050	Piston & Ring Set (OS:0.50) (NLA)	3
31	12140-95320-050	Piston Ring Set (OS:0.50)	3

Fig. 3Inlet Case - Exhaust Cover

图 3进气壳体-排气盖 Inlet Case - Exhaust Cover Fig.

REF	Part No.	Name	Qty
2	08316-10067	Nut	6
3	09139-05041	Screw (NLA)	1
4	01421-06257	BOLT, STUD	6
5	01570-06307	Bolt (NLA)	12
7	13125-93010	Carburetor Gasket	3
8	13121-95520	Inlet Case Gasket (NLA)	6
9	13150-95510	Reed Valve Assembly (NLA)	3
10	13152-95500	Reed Valve Stopper (NLA)	12
11	13153-95501	Reed Valve	12
12	02112-0306B	SCREW	24
13	08321-2103B	Lock Washer	24
14	09367-06002	3 Way	1
15	09367-08004	3 Way	1
16	08316-10087	Nut	6
17	14151-95611	Exhaust Cover Gasket	2
18	14131-95600	Exhaust Plate (NLA)	1
19	14141-95600-0ED	Exhaust Cover (NLA)	1
20	01550-06307	BOLT	15
21	13855-93310	Silencer Gasket (NLA)	3
23	13811-94713	Silencer Case (NLA)	1
24	01550-06167	BOLT	8
26	13853-94710	Silencer Cover Gasket (NLA)	1
7	13812-94700	Silencer Cover (NLA)	1
28	02142-05207	SCREW	10
29	09250-15010	Plug	3
32	09401-08410	Clip	6
33	09401-11415	Clip	6

Fig. 4Carburetor

REF	Part No.	Name	Qty
1	13201-956R1	Top Carburetor Assembly (NLA)	1
3	13203-956R1	3rd Carburetor Assembly (NLA)	1
5	13271-93311	Air Screw Spring	3
6	13269-93311	Pilot Air Screw	3
7	13582-95216	Nut (NLA)	1
8	13236-96300	Main Nozzle	3
9	13237-94400	Upper Nozzle	3
10	13392-58600	Valve Seat Gasket	3
11	13370-28110	Needle Valve Assembly	3
12	13254-98300	Float Pin	3
13	13250-93012	Carburetor Float	3
14	13251-93320	Float Chamber Gasket	3
15	13249-95520	Screw (NLA)	12
16	09162-05002	Lock Washer	12
18	13271-93311	Air Screw Spring	3
19	13616-94500	Drain Bolt	3
20	37810-95606	Throttle Valve Sensor Assembly	1
21	09125-05050	Screw (5x8)	2
22	08322-01057	Washer	2
23	13240-94600	Float Chamber Assembly	3
24	13267-93900	Screw	1
25	01411-08207	Stud Bolt (NLA)	3
27	09352-50006-600	Hose (5x9x600)	2
28	09401-08410	Clip	4
29	09401-08411	Clip	4
30	13510-94700	Throttle Rod Assembly (NLA)	2
32	01550-06127	BOLT	1
33	13910-94701	Carburetor Repair Kit	3

Fig. 5Fuel Pump(1988 to 1994)

图 6燃油泵(1988至1994款) Fuel Pump(1988 to 1994) Fig.

REF	Part No.	Name	Qty
1	15100-9560V	Fuel Pump Assembly (NLA)	1
2	15100-7281V	Fuel Pump Diaphragm Set	1
3	15165-93010	Fuel Pump O-Ring	1
4	15322-93000	Fuel Pump Insulator(NLA)	1
5	09280-12012	O-Ring	1
6	01421-06257	BOLT, STUD	2
7	08321-01067	Lock Washer	2
8	08310-00067	Nut	2
9	09352-50006-00B	Hose (5x9x2000)	1
10	09401-08410	Clip	2
11	09401-08411	Clip	2
12	09401-10401	Fuel Hose Clamp	4
13	09401-10409	Clip	4
14	09352-70119-600	HOSE(7X11X600)	1
15	15410-95541	Fuel Filter Assy	1
17	15413-93400	Fuel Strainer Cup (NLA)	1
20	09352-70119-600	HOSE(7X11X600)	1
21	08316-10087	Nut	1
22	01550-06307	BOLT	2
23	15421-95513	Fuel Filter Bracket	1
24	09117-06040-XC0	Bolt (6x15)	2
25	16911-92E20	Protector	2

Fig. 6Fuel Pump(1995 to 1997)

图 6A燃油泵(1995至1997款) Fuel Pump(1995 to 1997) Fig.

REF	Part No.	Name	Qty
1	15100-9560V	Fuel Pump Assembly (NLA)	1
2	15100-7281V	Fuel Pump Diaphragm Set	1
3	15165-93010	Fuel Pump O-Ring	1
4	09352-50006-00B	Hose (5x9x2000)	1
5	09367-08005	3 Way	1
6	09401-08411	Clip	2
7	09401-10409	Clip	6
9	15410-95541	Fuel Filter Assy	1
10	15430-93411	Fuel Filter Strainer Set	1
11	15413-93400	Fuel Strainer Cup (NLA)	1
12	09352-70119-600	HOSE(7X11X600)	1
13	08316-10087	Nut	1
14	02162-06207	SCREW	2
15	15421-95513	Fuel Filter Bracket	1
17	16911-92E20	Protector	2
18	15410-95541	Fuel Filter Assy	1
19	15413-87D10	Fuel Strainer Cup	1
20	15430-87D10	Fuel Filter Strainer Set	1
21	08316-10087	Nut	1
22	08322-01087	Washer	1

Fig. 7Oil Pump(1988 to 1994)

图 7机油泵(1988至1994) Oil Pump(1988 to 1994) Fig.

REF	Part No.	Name	Qty
1	16100-95531	Oil Pump Assembly	1
2	16198-87D00	Oil Pump O-Ring	1
3	01421-06307	BOLTSTUD	2
4	09162-06006	Lock Washer	2
5	09140-06013	Nut (NLA)	2
6	09168-06023	Gasket	6
7	09363-02002	Union	3
8	09360-06012	Union Bolt	3
9	16710-92E01	Oil Check Valve (Single)	1
10	16710-94641	Oil Check Valve (Double)	2
11	19131-95502	Connector	2
12	09140-05005	Nut	1
13	16411-95500	Control Rod (NLA)	1
14	16731-95520	Oil Pump Retainer Gasket (NLA)	1
15	16340-95520	Driven Gear Retainer (NLA)	1
16	16331-95511	Oil Pump Driven Gear	1
17	16321-95502	Oil Pump Drive Gear	1
18	08331-31309	CIRCLIP	1
19	09421-10001	Key (NLA)	1
23	09351-50803-00B	Hose (5x8x2000)	1
24	09351-50803-00B	Hose (5x8x2000)	2
25	09401-06405	Clamp	6
26	16911-92E20	Protector	3
27	09401-08409	Clamp	6
28	16195-87D00	Snap Pin	1
29	13432-33100	Washer	1

Fig. 8Oil Pump(1995 to 1997)

图 7A机油泵(1995至1997) Oil Pump(1995 to 1997) Fig.

REF	Part No.	Name	Qty
1	16100-95E10	Oil Pump Assembly (NLA)	1
2	13432-33100	Washer	1
3	16195-87D00	Snap Pin	1
4	16198-87D00	Oil Pump O-Ring	1
5	16321-95502	Oil Pump Drive Gear	1
6	16331-95511	Oil Pump Driven Gear	1
7	16340-95520	Driven Gear Retainer (NLA)	1
8	19171-92D10	Oil Pump Control Rod (NLA)	1
9	16731-95520	Oil Pump Retainer Gasket (NLA)	1
10	19131-95502	Connector	2
11	09140-05005	Nut	1
12	09421-10001	Key (NLA)	1
13	07130-06307	BOLT	2
14	08331-31309	CIRCLIP	1
15	16250-94710	Oil Filter/Flow Sensor	1
17	16911-92E20	Protector	1
18	09351-50803-00B	Hose (5x8x2000)	1
19	09352-50006-600	Hose (5x9x600)	1
20	09352-50006-600	Hose (5x9x600)	1
21	09355-25705-600	Hose (2.5x7x600)	1
22	09401-06405	Clamp	2
23	09401-08409	Clamp	2
24	09401-08411	Clip	4

Fig. 9Water Pump

REF	Part No.	Name	Qty
1	56130-95511-0ED	Drive Shaft Housing (NLA)	1
3	09263-25025	Bearing (25x33x15)	1
4	09206-11016	Pin (11x12) (NLA)	4
5	17472-95200	Water Pump Plate Gasket	1
6	17471-95504	Water Pump Plate	1
7	17461-95302	Water Pump Impeller	1
8	09420-04005	Key	1
10	17400-95351	Water Pump Repair Kit DT75 / DT85	1
11	09108-08088	Stud Bolt (NLA)	4
12	09162-08007	Lock Washer (8.2x15.4x2.0)	4
14	17560-95503	Water Tube (L)(NLA)	1
15	17563-95500	Water Tube Bushing (NLA)	1
16	17564-95502	Water Pump Bushing	1
17	09117-08047	Bolt (8x30)	1

Fig. 10Throttle Link

REF	Part No.	Name	Qty
1	19121-95600	Throttle Control Lever (NLA)	1
3	19131-95502	Connector	2
4	19135-95621	Throttle Lever Rod (NLA)	1
5	19137-94700	Throttle Lever Damper Pin (NLA)	1
6	19211-95600	Throttle Lever Washer (NLA)	1
7	67466-95200	Cable Connector	1
8	09117-08071	Bolt (8x35)	1
9	09140-05005	Nut	2
10	09160-06082	Washer (6.5x13x1.0)	2
11	09204-01002	Cotter Pin	2
12	09440-09021	Spring	1
13	09180-08150	Spacer (8.1x15x17) (NLA)	2
14	19113-95300	Connector Cap	1
15	19211-95600	Throttle Lever Washer (NLA)	1
16	23211-95601	Clutch Control Arm (NLA)	1
17	67467-95201	Cable Connector	1
18	09117-08071	Bolt (8x35)	1
19	23111-94701	Clutch Link (NLA)	1
20	09385-06003	Pin (NLA)	3
21	08322-01067	Washer (6.5x13x1.0)	3

Fig. 11Clutch

REF	Part No.	Name	Qty
1	21210-94703	Clutch Shaft	1
2	21213-94700	Clutch Shaft Side Arm	1
3	08319-31087	Nut	1
6	09280-11005	Shift Rod O-Ring	1
7	09280-08005	O-Ring	2
8	25111-95502	Shift Rod (NLA)	1
9	25230-94300	Gear Case Magnet Set	1
10	25232-94300	Gear Case Magnet	1
11	25310-95540	Shift Cam	1
12	09205-02004	Spring Pin (2.5x12)	1
13	09205-02012	Spring Pin #2 (NLA)	1
14	09205-03023	Pin	1
15	21121-93300	Clutch Notch Plate	1
16	09260-10005	Ball	1
17	09440-07033	Cam Notch Spring	1
18	21311-94702	Clutch Shaft Holder (NLA)	1
19	09116-06204	Bolt (6x20)	3

Fig. 12Starting Motor

REF	Part No.	Name	Qty
1	31100-95601	Starter Motor Assembly (NLA)	1
2	31312-94601	Pinion Stopper Set	1
3	31320-95240	Pinion Assembly (NLA)	1
4	31310-94600	Armature (NLA)	1
5	31173-95310	Brush Holder	1
6	31131-95310	Brush (+)	2
7	31131-95241	Brush	1
8	31135-95310	Spring (NLA)	3
9	31360-87D00	Washer Kit (NLA)	1
10	31281-94700	Through Bolt (NLA)	2
11	33820-95601	Starter Sub Cable Assembly (NLA)	1
12	09404-10205	Clamp (NLA)	1
13	31911-95600-0ED	Starting Motor Bracket (NLA)	1
14	01500-08207	BOLT	4
15	08322-01087	Washer	4
16	01500-08257	BOLT	1
17	08321-01087	Lock Washer	1
18	08322-01087	Washer	1
19	01550-08357	BOLT	1
20	01550-08207	BOLT	1
21	01550-08167	BOLT	1

Fig. 13Magneto

REF	Part No.	Name	Qty
3	02112-36257	SCREW	2
6	02112-36207	Screw (NLA)	2
7	11422-94700	Cap (NLA)	1
9	32160-94710	Ignition Timing Coil #1 (NLA)	1
10	32170-94710	Ignition Timing Coil #2	1
11	32180-94710	#3 Ignition Timing Coil (NLA)	1
12	02112-35127	SCREW 5X12	2
13	02112-75107	Screw (NLA)	6
14	33833-91J00	Tube (6x8x250)	1
16	09140-18007	Nut (NLA)	1
17	09160-18011	Washer	1
18	08341-31059	Woodruff Key 5mm	1
19	11411-95601-0ED	Upper Oil Seal Housing (NLA)	1
20	11421-95610	Upper Oil Seal Hsg Gasket	1
21	01550-06167	BOLT	4
22	11511-95600	Magneto Cover (NLA)	1
23	69711-93E11	Label (S.I.G.P)	1

Fig. 14Ignition Coil

REF	Part No.	Name	Qty
1	33410-95D11	Ignition Coil Assembly	1
2	33410-95D11	Ignition Coil Assembly	1
3	33430-95600	Ignition Coil Assembly	1
4	03242-05253	Screw (NLA)	3
5	33542-38B00	Spark Plug Cap Seal	3
6	33510-95520	Spark Plug Cap	3
7	33541-93950	Spark Plug Seal	3
8	09482-00370	NGK BR8HS Spark Plug	3
9	09309-06007	Grommet (NLA)	3
10	09408-00033	Clamp	1
11	33446-98E20	High Tension Protect Tube (NLA)	1
12	09407-14403	Clamp (L:125)	3

Fig. 15Electrical

REF	Part No.	Name	Qty
1	32890-95611	Electric Parts Holder (NLA)	1
2	01550-06207	BOLT	4
3	09160-06052	Washer	4
4	09320-08001	Cushion	4
5	09180-06248	Spacer	4
6	32891-95601	Electric Parts Holder Cover (NLA)	1
7	03212-0516B	SCREW	4
11	09280-70005	O-Ring	2
14	03212-0512B	SCREW	1
15	02112-36207	Screw (NLA)	1
16	08310-00067	Nut	1
17	34250-87D11	Tachometer Control Unit (NLA)	1
18	03212-0516B	SCREW	1
19	08322-01057	Washer	1
20	34853-94600	Engine Temp Support (NLA)	1

Fig. 16Relay

REF	Part No.	Name	Qty
1	31810-95600	Motor Relay Cover (NLA)	1
2	02112-06167	SCREW 6X16	2
7	02112-36167	SCREW	3
8	33833-91J00	Tube (6x8x250)	1
9	31800-94401	Starter Relay	1
10	38422-94520	Relay Damper (NLA)	1
11	01550-06167	BOLT	1
12	09160-06082	Washer (6.5x13x1.0)	1
13	09162-06006	Lock Washer	1
14	36740-94771	Fuse Case Assembly (NLA)	1
15	09481-25001	25 Amp Fuse	1
16	33831-95600	PTT Relay Cable (NLA)	1
17	33832-95601	PTT Relay Ground Cable (NLA)	1
18	33833-91J00	Tube (6x8x250)	1
20	09100-06113	Bolt (6x16)	2

Fig. 17Harness

REF	Part No.	Name	Qty
2	33810-95602	Starter Motor Cable	1
3	36616-95301	Connector Holder	1
4	37930-95612	Oil Warning Reset Switch Assembly	1
5	37850-95612	PTT Switch Assembly	1
7	36659-95501	Clamp (NLA)	1
8	09125-06067	Screw (6x16)	2
9	09403-17312	CLAMP,BREATHER	1
10	36656-94701	Cable Grommet	1
11	36664-95600	Indicator Wire Grommet (NLA)	1
13	02112-0408A	SCREW	1
14	37921-95D00	Knob (NLA)	1
15	37925-95D00	Ignition Timing Switch Cushion (NLA)	1
16	03112-05203	Screw (NLA)	1
17	09160-05043	Washer (5.5x16x1.2)	1
18	37935-95602	Low Oil Warning Reset Label (NLA)	1
19	36645-94712	Relay Control Lead (NLA)	1
20	36895-94700	Lead (NLA)	1
21	38600-95520	Choke Solenoid Assembly (NLA)	1
23	36641-95500	Wiring Harness Stopper (NLA)	3
24	37940-94701	Ignition Timing Resistor (NLA)	1
27	36630-92E00	Instrument Wire Assembly	1
28	36658-95600	Cable Grommet (NLA)	1
29	36682-92E00	Wire Harness	1

Fig. 18Clamp Bracket(1988 to 1994)

图 17夹紧支架(1988-1994款) Clamp Bracket(1988 to 1994) Fig.

REF	Part No.	Name	Qty
1	41111-95602-0ED	Starboard Clamp Bracket (NLA)	1
2	41121-95610-0ED	Port Clamp Bracket (NLA)	1
3	41130-95541	Clamp Bracket Shaft	1
4	41151-94500	Clamp Bracket Shaft Cap	1
5	41152-94500	Clamp Bracket Shaft Plug	1
6	55320-95311	Zinc Anode	2
7	09116-06094	Bolt (6x15)	2
8	09100-12093	Transom Bolt (12x100)	4
9	09140-12028	Nut	4
10	09159-22006	Nut	1
11	09160-22046	Washer (NLA)	1
12	09160-12044	Washer (12.5x35x3.2)	4
13	09160-12066	Washer (12.5x22x2.5)	6
14	09162-12005	Lock Washer	4
15	41153-94500	Transom Bolt Cap	4
16	36894-94401	Wire Lead (L:195)	1
17	09125-05050	Screw (5x8)	2
18	09161-05114	Washer (5.2x11x1.0)	2
19	09100-10155	Bolt (10x50)	2
20	09100-10264	Bolt (10x80)	4
21	09162-10005	Lock Washer	6
22	41161-94400	Steering Cable Seal	1
23	41141-94300	Steering Cable Attachment (NLA)	1
24	09159-12014	Nut (12x17)	4

Fig. 19Clamp Bracket(1995 to 1997)

图 17A夹紧支架(1995-1997款) Clamp Bracket(1995 to 1997) Fig.

REF	Part No.	Name	Qty
1	41111-95E03-0ED	Starboard Clamp Bracket	1
2	41121-95E20-0ED	Port Clamp Bracket (NLA)	1
3	41130-95541	Clamp Bracket Shaft	1
4	41153-94500	Transom Bolt Cap	4
5	55320-95311	Zinc Anode	2
6	09116-06094	Bolt (6x15)	2
7	09100-12093	Transom Bolt (12x100)	4
8	09125-06063	Screw (6x10)	1
9	09140-12028	Nut	4
10	09159-22006	Nut	1
11	09160-12044	Washer (12.5x35x3.2)	4
12	09160-12066	Washer (12.5x22x2.5)	4
13	09162-12005	Lock Washer	4
15	41225-95E00	Tilt Stopper Plate (NLA)	1
16	45421-87D03	Tilt Lock Pin	1
17	09106-10065	Bolt (10x20)	2
19	09159-14020	Nut (14mm)	2
20	41241-95E00	Tilt Lock Lever Guide (NLA)	1
21	09125-06063	Screw (6x10)	1
22	09161-06120	Washer (6.3x12.5x1.0) (NLA)	1
23	36894-87D00	Wire Lead (L:195)	1
24	09126-05007	Screw (5x12)	1
25	41161-94400	Steering Cable Seal	1
26	41242-95E00	Tilt Lock Arm Guide (NLA)	1
27	41337-95E00	Tilt Lock Warning Mark (NLA)	1
28	41141-94300	Steering Cable Attachment (NLA)	1
29	09159-12014	Nut (12x17)	4

Fig. 20Swivel Bracket(1988 to 1994)

图 18旋转支架(1988-1994款) Swivel Bracket(1988 to 1994) Fig.

REF	Part No.	Name	Qty
1	43111-95530-0ED	Swivel Bracket	1
2	22511-99011	Grease Nipple	4
3	43211-95510	Bushing (NLA)	2
4	43711-95500	Bushing (NLA)	2
5	43750-95604-0ED	Steering Bracket (NLA)	1
6	09140-24010	Nut	1
7	09160-25052	Washer (NLA)	1
8	09166-25007	Washer (NLA)	1
9	09181-26006	Shim (0.3) (NLA)	1
11	09420-05003	Key (NLA)	1
12	41220-95501-0ED	Tilt Lock Lever (NLA)	1
13	45420-95500	Tilt Lock Pin	1
14	09441-24002	Spring (NLA)	1
16	09443-10029	Tilt Lock Lever Spring (NLA)	1
17	43770-99E03	Steering Tensioner Assembly	1

Fig. 21Swivel Bracket(1995)

图 18A旋转支架(1995款) Swivel Bracket(1995) Fig.

REF	Part No.	Name	Qty
1	43111-95E01-0ED	Swivel Bracket (NLA)	1
2	22511-99011	Grease Nipple	1
3	09205-06013	Pin	1
4	36894-94401	Wire Lead (L:195)	1
5	43211-95510	Bushing (NLA)	2
6	43750-95604-0ED	Steering Bracket (NLA)	1
7	09160-25052	Washer (NLA)	1
8	09125-05050	Screw (5x8)	2
9	09140-24010	Nut	1
10	09160-25052	Washer (NLA)	1
11	09125-05050	Screw (5x8)	2
12	09161-05114	Washer (5.2x11x1.0)	2
13	09166-25007	Washer (NLA)	1
14	09181-26006	Shim (0.3) (NLA)	2
15	09306-26005	Bushing (NLA)	2
16	09420-05003	Key (NLA)	1
17	41220-95E00	Starboard Tilt Lock Lever (NLA)	1
18	41221-95E31-01T	Port Tilt Lock Lever (NLA)	1
19	41224-95E01	Tilt Stopper Rod Bushing	1
20	41227-95E00	Spring Stopper (NLA)	1
21	09140-10032	Nut	1
22	09440-19028	Spring	1
23	09444-34001	Spring (NLA)	1
24	43770-99E03	Steering Tensioner Assembly	1

Fig. 22Swivel Bracket(1996 to 1997)

图 18B旋转支架(1996-1997款) Swivel Bracket(1996 to 1997) Fig.

REF	Part No.	Name	Qty
1	43111-95E41-0ED	Swivel Bracket (NLA)	1
2	22511-99011	Grease Nipple	4
3	36894-94401	Wire Lead (L:195)	1
4	36894-95201	Wire Lead (L:165)	1
5	43211-95510	Bushing (NLA)	2
6	43750-95604-0ED	Steering Bracket (NLA)	1
7	09160-25052	Washer (NLA)	1
8	09125-05050	Screw (5x8)	3
9	09140-24010	Nut	1
10	09160-25052	Washer (NLA)	1
11	09161-05114	Washer (5.2x11x1.0)	2
12	09161-05114	Washer (5.2x11x1.0)	1
13	09166-25007	Washer (NLA)	1
14	09181-26006	Shim (0.3) (NLA)	4
15	09306-26005	Bushing (NLA)	2
16	09420-05003	Key (NLA)	1
17	41220-95E13	Starboard Tilt Lock Lever	1
18	41221-95E40	Port Tilt Lock Lever	1
19	41224-95E01	Tilt Stopper Rod Bushing	1
20	41225-94401	RUBBER,TILT LOC	1
21	41228-95E00	Tilt Lock Lever Spring (NLA)	1
22	41230-95E00	Tilt Lock Lever Link	1
23	41233-95E10	Tilt Lock Spring Bracket	1
24	09125-06063	Screw (6x10)	1
25	09140-10032	Nut	1
26	09204-01006	Cotter Pin	1
27	09440-19028	Spring	1
28	09160-06082	Washer (6.5x13x1.0)	1
29	43770-99E03	Steering Tensioner Assembly	1

Fig. 23Power Unit(1988 to 1989)

图 19动力单元(1988至1989) Power Unit(1988 to 1989) Fig.

REF	Part No.	Name	Qty
2	09168-10022	Drain Plug Gasket	1
3	09248-10008	Drain Plug	1
4	48502-94530	Pump & Valve Body (NLA)	1
5	48583-94520	Drive Joint	1
6	48585-94520	Valve Body O-Ring	1
7	48550-94600	Manual Valve Release	1
8	09136-05041	Screw (5x20)	4
9	09282-08003	Oil Seal (NLA)	1
10	09280-70005	O-Ring	2
11	48570-94600-0ED	Reservoir Assembly (NLA)	1
12	31281-94510	Through Bolt	2
13	31170-94520-0ED	Upper Cover (NLA)	1
15	31133-94521	Brush (NLA)	2
16	31110-94520-0ED	Yoke Assembly (NLA)	1
17	31311-94600	Armature (NLA)	1
18	33899-95500	PTT Cable Seal (NLA)	1
19	09407-25402	Clamp (L:248)	2
20	33861-95600	PTT Cable (NLA)	1
21	09100-08219	Bolt (8x20) (NLA)	1
22	09162-08007	Lock Washer (8.2x15.4x2.0)	1
23	09108-08130	Stud Bolt (8x20)	2
24	09140-08023-XC0	Nut (8mm)	2
25	09162-08007	Lock Washer (8.2x15.4x2.0)	2
26	48131-95200	Power Unit Spacer (NLA)	1
27	09108-08137	Stud Bolt (8x40)	3
28	09140-08023-XC0	Nut (8mm)	3
29	09162-08007	Lock Washer (8.2x15.4x2.0)	3
30	33833-91J00	Tube (6x8x250)	1
31	33835-95500	PTT Motor Cable Clamp (NLA)	1

Fig. 24Power Unit(1990 to 1994)

图 20动力单元(1990至1994) Power Unit(1990 to 1994) Fig.

REF	Part No.	Name	Qty
2	09280-09005	O-Ring	2
3	48511-95500	Oil Filler Plug (NLA)	2
4	48502-94530	Pump & Valve Body (NLA)	1
5	48550-94600	Manual Valve Release	1
6	48581-94500	PTT Pump Filter (NLA)	1
7	48583-94520	Drive Joint	1
8	48585-94520	Valve Body O-Ring	1
9	09136-05041	Screw (5x20)	4
10	48586-94500	Plug	2
11	09280-70005	O-Ring	2
12	31281-94610	Through Bolt (NLA)	1
13	31170-94610-0ED	PTT Motor Cover (NLA)	1
14	31173-94620	Brush Holder	1
15	31133-94610	Brush	2
16	31110-94610-0ED	Yoke Assembly (NLA)	1
17	31311-94610	Armature (NLA)	1
18	48570-94610-0ED	Reservoir Assembly (NLA)	1
19	33799-94610	Oil Seal	1
20	09108-08130	Stud Bolt (8x20)	2
21	09140-08023-XC0	Nut (8mm)	4
22	09162-08007	Lock Washer (8.2x15.4x2.0)	2
23	09117-08046	Bolt (NLA)	1
24	48131-95200	Power Unit Spacer (NLA)	1
25	09108-08137	Stud Bolt (8x40)	3
26	09140-08023-XC0	Nut (8mm)	3
27	09162-08007	Lock Washer (8.2x15.4x2.0)	3

Fig. 25Power Unit(1995 to 1997)

图 20A动力单元(1995至1997) Power Unit(1995 to 1997) Fig.

REF	Part No.	Name	Qty
1	38100-95E01-0ED	PTT Motor Assembly	1
2	31111-87D60	Screw	2
3	31311-95E00	Armature (NLA)	1
4	31173-95E01	Brush Holder Assembly	1
5	31133-95E00	Brush	1
6	31135-97E00	Spring	2
7	31136-94900	Breaker (NLA)	1
8	31123-87D60	O-Ring	1
9	33799-97E00	Oil Seal	1
10	48585-95E00	O-Ring	1
11	48583-95E00	Drive Joint	1
12	48502-95E00	PTT Pump Assembly	1
13	48582-95E01	Filter	1
14	48864-95E00	Manual Valve Set	1
15	48862-95E00	Bolt	1
16	48862-95E10	Bolt	1
17	31281-95E00	Through Bolt	2
18	09403-17304	Clamp	1
19	02162-06127	BOLT	1

Fig. 26Tilt Cylinder(1988 to 1994)

图 21倾斜缸(1988至1994款) Tilt Cylinder(1988 to 1994) Fig.

REF	Part No.	Name	Qty
1	48400-94511-0ED	Tilt Cylinder Assembly (NLA)	1
2	48401-94501	Piston & Rod Sub Assembly	1
3	48427-94500	Tilt Piston O-Ring (NLA)	1
4	48433-94500	O-Ring (NLA)	1
5	48441-94510	Cylinder Tube (NLA)	1
6	22511-99011	Grease Nipple	2
7	48720-94521	Tilt Inlet Tube (NLA)	1
8	48730-94521	Tilt Outlet Tube (NLA)	1
9	48740-94521	Trim Inlet Tube (NLA)	1
10	48750-94521	Trim Outlet Tube (NLA)	1
11	48321-94510	Tilt Cylinder Shaft	1
12	09306-16003	Bushing	2
13	09380-16003	Circlip	2
14	09407-14403	Clamp (L:125)	6
15	48720-94580	Tilt Inlet Tube (NLA)	1
16	48730-94580	Tilt Outlet Tube (NLA)	1
17	48740-94580	Trim Inlet Tube (NLA)	1
18	48750-94580	Trim Outlet Tube (NLA)	1
19	09407-14403	Clamp (L:125)	6

Fig. 27Trim Cylinder(1988 to 1994)

图 22升降油缸(1988-1994款) Trim Cylinder(1988 to 1994) Fig.

REF	Part No.	Name	Qty
1	48600-94511-0ED	Trim Cylinder Assembly (NLA)	1
2	48601-94501	Piston & Piston Rod Assembly (NLA)	2
3	48627-94500	Trim Piston O-Ring	4
4	48633-94500	Trim Cylinder O-Ring	4
5	48641-94510	Trim Cylinder (NLA)	1
6	48630-94500	Trim Cylinder Head	2
7	48760-94501	Trim Cylinder Outlet Tube (NLA)	1
8	48121-94510	Tilt Cylinder Lower Shaft (NLA)	1
9	48311-94501	Trim Cylinder Ram Pad	2
10	09140-08023-XC0	Nut (8mm)	2
11	09162-08007	Lock Washer (8.2x15.4x2.0)	2

Fig. 28Trim Cylinder(1995 to 1997)

图 22A升降油缸(1995-1997款) Trim Cylinder(1995 to 1997) Fig.

REF	Part No.	Name	Qty
1	48401-95E00	Piston & Rod Sub Assembly	1
2	48627-95E00	O-Ring Set	1
3	48630-95E00	Trim Cylinder Head	2
4	48633-95E00	Trim Head O-Ring (NLA)	2
5	48601-95E00	Piston & Ram Assembly (NLA)	2
6	48627-95E00	O-Ring Set	2
7	48861-95E00	Reservoir Bolt (NLA)	3
8	48570-95E01	Reservoir Assembly	1
9	48588-95E00	O-Ring	5
10	48121-95E00	Tilt Cylinder Shaft (NLA)	1
11	48311-94501	Trim Cylinder Ram Pad	2
12	48321-87D03	Tilt Cylinder Upper Shaft	1
13	48326-95E00	Tilt Cylinder Lower Bushing	2
14	09140-08023-XC0	Nut (8mm)	2
15	09162-08007	Lock Washer (8.2x15.4x2.0)	2
16	09306-17001	Bushing	2
17	09380-17009	Circlip	2
8	09380-22015	Circlip	2
19	48570-95E01	Reservoir Assembly	1
20	48572-95E00	Cap	1
21	48641-95E00	PTT Cylinder	1
22	48650-94900	Free Piston	1
23	48405-87D00	Tilt O-Ring Set	1
24	48615-97E00	Piston Ring Set	1

Fig. 29Engine Holder

REF	Part No.	Name	Qty
1	51111-95602-0ED	Engine Holder (NLA)	1
2	09117-08071	Bolt (8x35)	2
3	09206-11004	Pin (11x14)	2
4	51211-95630	Engine Holder Gasket (NLA)	1
5	09100-12052	Bolt (12x70)	2
7	09381-38002	Circlip (NLA)	2
8	54135-95200	Upper Thrust Mount (NLA)	1
9	52113-95630	Drive Shaft Housing Gasket	1
10	14211-95602	Exhaust Tube	1
11	09117-06049	Bolt (6x25)	4
12	09117-06049	Bolt (6x25)	7
13	09206-11017	Pin (11x20)	1
14	52311-94701	Exhaust Tube Housing (L) (NLA)	1
15	52332-94711	Exhaust Tube Seal	1
16	54140-95270	Upper Mount Stopper (NLA)	2
17	54411-95600	Upper Mount Washer (NLA)	2

Fig. 30Drive Shaft Housing

REF	Part No.	Name	Qty
1	52111-95660-0ED	Driveshaft Housing (NLA)	1
2	09118-08102-XC0	Bolt (8x100)	8
5	09206-11004	Pin (11x14)	2
6	54160-95600	Lower Mount (NLA)	2
7	54160-95510	Lower Mount (NLA)	1
8	09387-46001	Set Ring (NLA)	2
10	54167-95500	Lower Side Mount (NLA)	2
11	54311-95210-0ED	Cap (NLA)	2
12	09116-12008	Bolt (12x145) (NLA)	1
14	09160-12066	Washer (12.5x22x2.5)	1
15	09140-12029	Nut	1
16	54210-95210-0ED	Lower Mount Bracket (NLA)	1
26	09140-08023-XC0	Nut (8mm)	4
27	09140-10031	Nut (10mm)	5
28	09162-08007	Lock Washer (8.2x15.4x2.0)	4
30	36894-95201	Wire Lead (L:165)	1
31	09125-05050	Screw (5x8)	2
32	09161-05114	Washer (5.2x11x1.0)	2
33	36894-94401	Wire Lead (L:195)	1

Fig. 31Gear Case

REF	Part No.	Name	Qty
1	55100-95561-0ED	Gear Case Housing (NLA)	1
2	09263-29004	RN 29x38x20 Bearing	2
3	03142-04259	SCREW	2
4	17631-94600	Water Filter	2
5	09117-08038	Bolt (8x45)	2
6	09162-08007	Lock Washer (8.2x15.4x2.0)	2
7	09206-11016	Pin (11x12) (NLA)	1
8	09108-08154	Stud (NLA)	2
9	09140-08023-XC0	Nut (8mm)	2
10	09116-10150	Bolt (10x55)	4
11	09206-13017	Pin (13x20)	1
12	09117-10024-XC0	Bolt (10x100) (NLA)	1
14	55125-95500	Trim Tab Zinc Anode	1
15	09117-08109	Bolt (8x16)	1
16	09168-10022	Drain Plug Gasket	3
17	09248-10008	Drain Plug	3
19	58120-95500	Type U Propeller Bushing	1
21	57630-95500	Propeller Hardware Kit DT75 / DT85 / DT90 / DT100 / DT115 / DT140/DF60 / DF70 U-Style	1
22	57633-95501	Propeller Nut Spacer	1
24	58120-94520	Propeller Bushing (NLA)	1
26	57630-94500	Propeller Hardware Kit DT75 / DT85 / DT90 / DT100 / DT115 / DT140/DF60 / DF70 V-Style	1
27	57633-94500	Propeller Nut Spacer	1
28	09160-18028	Washer (18.5x31x1.0)	1
29	09141-18005	Nut (18mm)	1
30	09204-03003	Prop Nut Cotter Pin	1
31	55300-95500	Zinc Anode	1
32	17635-95501	Sub Water Filter (NLA)	1
33	09125-06053	Screw (6x16)	1
34	55122-95500	Gear Case Seal Ring (NLA)	1
35	55320-95311	Zinc Anode	1
36	09116-06094	Bolt (6x15)	1
37	55181-95200	Flush Hose Attachment	1
38	55182-95200	Flush Hose Attachment (NLA)	1
39	17635-95510	Sub Water Seal Plate	1

Fig. 32Transmission

REF	Part No.	Name	Qty
1	57110-95508	Drive Shaft (L) (NLA)	1
2	09205-03028	Pin	1
5	09160-32005	Thrust Washer (4.25)	1
6	09263-30046	Bearing (30x52x8)	1
7	09440-30003	Spring (NLA)	1
8	09160-30027	Washer (NLA)	1
9	09167-31001	Thrust Washer (NLA)	1
10	57133-95501	Drive Shaft Spring Collar (NLA)	1
12	09140-14021	Nut	1
13	09205-05006	Pin (NLA)	1
15	09269-60001	Bearing (60x85x3.0)	1
16	09160-60002	Thrust Washer (NLA)	1
18	09181-25018	Thrust Washer (NLA)	1
19	57631-95542	Push Rod	1
20	57632-95502	Push Pin	1
21	57621-95511	Clutch Dog Shifter (NLA)	1
22	09202-06028	Clutch Dog Shifter Pin	1
23	09440-48003	Clutch Dog Shifter Spring	1
24	09440-11020	Spring	1
27	56120-95505-0ED	Propeller Shaft Bearing Housing (NLA)	1
28	08113-60097	B1 45X75X16 BEA	1
29	09280-85001	O-Ring	1
30	09263-28011	RN 28x35x16 Bearing (NLA)	2
31	09282-28002	Oil Seal	2
32	09117-08047	Bolt (8x30)	2

Fig. 33Lower Cover

REF	Part No.	Name	Qty
1	61110-96X55-0ED	Lower Engine Cover (NLA)	1
2	61155-94500	Water Inspection Tube	1
3	61139-94511	Drain Tube	1
4	13979-37400	Drain Tube Retainer (NLA)	1
5	61113-95205	Under Cover Lower Seal	1
6	61131-95201-0ED	Lower Front Under Cover (NLA)	1
7	61141-95204-0ED	Lower Rear Under Cover (NLA)	1
8	61142-95201	Under Cover Lower Grommet (NLA)	1
9	67331-95210	Grommet	1
10	61116-94702	Engine Cover Bracket (NLA)	1
12	67271-95213	Remocon Holder (NLA)	1
13	09116-06094	Bolt (6x15)	2
14	09320-10502	Cushion	4
15	09180-06289	Spacer	4
16	09118-06093	Bolt (6x25) (NLA)	4
17	09352-50006-600	Hose (5x9x600)	1
18	09401-08411	Clip	2
19	09138-06037	Bolt (6x20)	6
20	09118-06095	Bolt (6x12)	1
21	61631-95310	Lower Engine Cover Hook	1
22	09164-13005	Wave Washer	1
23	09306-13007	Bushing	1
24	61645-90J01-0ED	Front Hook Lever	1
25	23131-95501	Clutch Rod Boot	1
28	61112-95208	Under Cover Upper Seal (NLA)	1
29	61610-95514	Fastener	1
30	02162-06127	BOLT	1
31	61138-95600	Water Cover (NLA)	1
33	09160-06094	Washer (6.5x15x1.0)	2
34	09162-06006	Lock Washer	2
35	09180-06200	Grommet (NLA)	2
37	61124-95200	Lower Cover Grommet	1
38	09250-21003	Plug	1
39	41336-95E01	Tilt Lock Mark (NLA)	1
40	48171-95E00	PTT Mark (NLA)	1

Fig. 34Engine Cover(1988)

图 28发动机罩(1988年款) Engine Cover(1988) Fig.

REF	Part No.	Name	Qty
1	61410-95671-0ED	Engine Cover (NLA)	1
2	61431-95501-0ED	Tilt Up Handle (NLA)	1
3	09160-06036	Washer (6.5x18x1.5)	4
4	09162-06006	Lock Washer	4
5	01550-06167	BOLT	4
6	61421-94421-019	Front Emblem	1
7	03241-0510A	SCREW	1
9	68112-43400-019	Suzuki Emblem	2
10	61443-95660-70G	Starboard Engine Cover Decal (NLA)	1
17	61481-95522-0ED	Oil Tank Filler Lid	1
18	61482-94510	Oil Filler Lid Hinge	1
19	61485-95500	Oil Filler Lid Spring	1
20	09100-06131	Bolt (6x12)	1
21	09160-06036	Washer (6.5x18x1.5)	1
22	09162-06006	Lock Washer	1
23	61641-94700	Front Hook (NLA)	1
24	61645-94701-0ED	Front Hook Lever (NLA)	1
25	09125-06067	Screw (6x16)	2
26	09140-06020	Nut (6mm)	2
27	09160-06082	Washer (6.5x13x1.0)	2
28	61414-95501	Oil Filler Gasket (NLA)	1
29	61442-94600-019	Oil Injection Mark (NLA)	2
30	61610-94420	Fastener	1
31	01500-06127	BOLT	1
32	08321-01067	Lock Washer	1
33	08322-01067	Washer (6.5x13x1.0)	1
34	09164-13005	Wave Washer	1
35	09321-05019	Cushion	2
36	09800-01016	Tool Set	1

Fig. 35Engine Cover(1989 to 1994)

图 29发动机罩(1989至1994年款) Engine Cover(1989 to 1994) Fig.

REF	Part No.	Name	Qty
2	61621-96303	Fastener Bracket (NLA)	1
3	61651-94701	Front Hook Holder (NLA)	1
4	09229-04025	Rivet	3
5	09229-04026	Rivet (NLA)	3
6	09229-04027	Rivet (NLA)	2
7	08322-01057	Washer	5
8	61414-95501	Oil Filler Gasket (NLA)	1
9	61431-95501-0ED	Tilt Up Handle (NLA)	1
10	61481-95522-0ED	Oil Tank Filler Lid	1
11	61670-94600	Oil Lid Striker Assy (NLA)	1
12	03241-0410A	SCREW	2
13	61482-94510	Oil Filler Lid Hinge	1
14	61485-95500	Oil Filler Lid Spring	1
15	61610-94420	Fastener	1
16	61641-94700	Front Hook (NLA)	1
17	61645-94701-0ED	Front Hook Lever (NLA)	1
18	09118-06095	Bolt (6x12)	1
19	09125-06067	Screw (6x16)	2
20	09140-06020	Nut (6mm)	2
21	09160-06082	Washer (6.5x13x1.0)	2
22	09164-13005	Wave Washer	1
23	09280-18004	O-Ring	1
24	09321-05019	Cushion	2
25	01550-06127	BOLT	1
26	61421-94421-019	Front Emblem	1
27	61422-95570-12R	Front Emblem Mark (NLA)	1
31	61443-95660-70G	Starboard Engine Cover Decal (NLA)	1
33	03241-0510A	SCREW	4
34	09160-06036	Washer (6.5x18x1.5)	4
35	09162-06006	Lock Washer	4
36	01550-06167	BOLT	4
37	09800-01016	Tool Set	1
38	61581-98620	Engine Cover Label	1

Fig. 36Engine Cover(1995 to 1997)

图 30A发动机罩(1995至1997年款) Engine Cover(1995 to 1997) Fig.

REF	Part No.	Name	Qty
1	61410-95800-0ED	Engine Cover (NLA)	1
2	61621-96303	Fastener Bracket (NLA)	1
3	61651-94701	Front Hook Holder (NLA)	1
4	09229-04025	Rivet	3
5	09229-04026	Rivet (NLA)	3
6	09229-04027	Rivet (NLA)	2
7	08322-01057	Washer	5
8	61414-95501	Oil Filler Gasket (NLA)	1
9	61431-95501-0ED	Tilt Up Handle (NLA)	1
10	61481-95522-0ED	Oil Tank Filler Lid	1
11	61482-94510	Oil Filler Lid Hinge	1
12	61485-95500	Oil Filler Lid Spring	1
13	61610-94420	Fastener	1
14	61641-94700	Front Hook (NLA)	1
15	61645-94701-0ED	Front Hook Lever (NLA)	1
16	61670-94600	Oil Lid Striker Assy (NLA)	1
17	09118-06095	Bolt (6x12)	1
18	01550-06167	BOLT	4
20	09140-06020	Nut (6mm)	2
22	09164-13005	Wave Washer	1
23	09250-12012	Cap (NLA)	1
24	09280-13005	O-Ring	1
25	09321-05019	Cushion	2
26	02162-06127	BOLT	1
27	03241-0410A	SCREW	2
28	61440-96E10	Engine Cover Stripe Set (NLA)	1
29	68111-42031-1RR	Suzuki Mark	2
30	61435-95E50	Rear Emblem Mark (NLA)	1
32	61581-98620	Engine Cover Label	1
33	09800-01016	Tool Set	1

Fig. 37Oil Tank(1988 to 1994)

图 32机油箱(1988至1994款) Oil Tank(1988 to 1994) Fig.

REF	Part No.	Name	Qty
1	69201-95500	Suzuki Oil Tank Cap (NLA)	1
2	09280-41006	O-Ring	1
3	69101-95500	Oil Tank (NLA)	1
4	09160-06084	Washer (6.5x18x1.6)	2
5	09180-06310	Spacer (6.5x10x10)	1
6	09320-10075	Cushion	1
7	01550-06257	BOLT	1
8	09320-12027	Cushion	1
9	09180-08301	Spacer	1
10	34860-94741	Oil Level Switch Assembly	1
11	16250-94710	Oil Filter/Flow Sensor	1
12	65281-95500	Oil Tank Grommet (NLA)	1
13	09329-18002	Cushion (NLA)	1
16	09401-08409	Clamp	4
17	09401-08411	Clip	4
20	33833-91J00	Tube (6x8x250)	1

Fig. 38Oil Tank(1995 to 1997)

图 32A机油箱(1995至1997款) Oil Tank(1995 to 1997) Fig.

REF	Part No.	Name	Qty
1	69101-95500	Oil Tank (NLA)	1
2	69220-94700	Oil Tank Air Vent	1
4	69201-95500	Suzuki Oil Tank Cap (NLA)	1
5	09280-41006	O-Ring	1
6	69241-95510	Oil Tank Cap Gasket (NLA)	1
7	65281-95500	Oil Tank Grommet (NLA)	1
8	09160-06084	Washer (6.5x18x1.6)	1
9	09180-06310	Spacer (6.5x10x10)	1
10	09180-08301	Spacer	1
11	09320-12027	Cushion	1
12	09329-18002	Cushion (NLA)	1
13	09320-10075	Cushion	1
14	02162-06257	SCREW	1
15	34860-94741	Oil Level Switch Assembly	1
16	34700-92E11	Monitor Gauge Assembly (NLA)	1

Fig. 39Remote Control(1988 to 1992)

图 33遥控装置(1988至1992款) Remote Control(1988 to 1992) Fig.

REF	Part No.	Name	Qty
1	67200-87D61	Side Mount Control Box (NLA)	1
2	67232-95600	Bushing	1
3	67232-95620	Bushing (NLA)	1
4	67296-95600	Screw	3
5	67294-95600	Spacer	3
6	09160-06104	Washer (6.5x24x2)	3
7	09140-06020	Nut (6mm)	3
8	67232-95610	Bushing (NLA)	1
9	67253-95600	Washer (NLA)	1
10	67252-95600	Bushing	1
11	09100-08232	Bolt (8x30)	1
12	67238-87D00	Drive Gear	1
13	67296-94300	Screw (4x10)	3
14	37721-94601	Neutral Switch Assembly	1
16	09126-05003	Screw (5x12)	2
17	67243-95600	Bushing (NLA)	1
18	67220-95620	Plate Assembly	1
19	67275-95600	Cable End	2
20	67223-95600	Brake Adjustment Knob	1
21	67292-94300	E Ring	3
23	67296-95610	Screw	7
25	67256-95600	Neutral Lock Holder	1
27	37110-99E02	Ignition Switch Assembly	1
29	67297-95600	Washer	2
30	67273-95600	Spacer	1
31	38500-92X50	Warning Buzzer	1
32	36620-92E00	21' Main Wire Harness (NLA)	1
33	37820-92E05	Emergency Stop Switch Assembly	1
34	37823-94401	Emergency Stop Switch Cap	1
35	67255-95600	Neutral Lock Arm	1
36	67261-95600	Handle Grip for PTT	1
37	37860-94610	Trim Switch Assembly	1
38	09139-02003	Screw (2x6)	2
39	67263-95600	Grip Cap	1
40	37869-95590	Trim Switch Cap	1
41	67245-95600	Free Throttle Drum (NLA)	1
42	67258-87D00	Neutral Arm Bracket	1
43	67259-87D00	Neutral Arm Spring (NLA)	1
44	67140-95600	Replaced by 67140-95601	1
45	67282-95610	Port Decal (Black) (NLA)	1

Fig. 40Remote Control(1993 to 1997)

图 34遥控装置(1993至1997款) Remote Control(1993 to 1997) Fig.

REF	Part No.	Name	Qty
1	67200-87D61	Side Mount Control Box (NLA)	1
2	67232-95600	Bushing	1
3	67258-87D00	Neutral Arm Bracket	1
4	67296-95600	Screw	3
5	67294-95600	Spacer	3
6	09160-06104	Washer (6.5x24x2)	3
7	09140-06020	Nut (6mm)	3
8	67259-87D00	Neutral Arm Spring (NLA)	1
9	67253-95600	Washer (NLA)	1
10	67252-95600	Bushing	1
11	09100-08232	Bolt (8x30)	1
12	67238-87D00	Drive Gear	1
13	67296-94300	Screw (4x10)	3
14	37721-94601	Neutral Switch Assembly	1
15	67241-95680	Free Throttle Lever (Gray) (NLA)	1
16	09126-05003	Screw (5x12)	2
17	67243-95600	Bushing (NLA)	1
18	67220-95620	Plate Assembly	1
19	67275-95600	Cable End	2
20	67223-95600	Brake Adjustment Knob	1
21	67292-94300	E Ring	3
22	67267-95610	Wire Cover (Black)	1
23	67296-95610	Screw	7
24	67257-95610	Lever Cap (Black)	1
25	67256-95600	Neutral Lock Holder	1
26	67251-95680	Handle Lever (Gray) (NLA)	1
27	37110-99E02	Ignition Switch Assembly	1
29	67297-95600	Washer	2
30	67273-95600	Spacer	1
31	38500-92X50	Warning Buzzer	1
32	36620-92E00	21' Main Wire Harness (NLA)	1
33	37820-92E05	Emergency Stop Switch Assembly	1
34	37823-92E02	Stop Switch Lanyard	1
35	67255-95600	Neutral Lock Arm	1
36	67261-95600	Handle Grip for PTT	1
37	37860-94610	Trim Switch Assembly	1
38	09139-02003	Screw (2x6)	2
39	67263-95600	Grip Cap	1
40	37869-95590	Trim Switch Cap	1
41	67245-95600	Free Throttle Drum (NLA)	1
42	67282-95610	Port Decal (Black) (NLA)	1
43	67140-95600	Replaced by 67140-95601	1

Fig. 41Tie Rod

REF	Part No.	Name	Qty
1	67701-95520	Drag Link Assembly (NLA)	1
2	67721-99E00	Drag Link Spacer	1
3	67725-99E10	Replaced by 67725-99E20	1
4	67726-99E00	Lock Nut	2
5	67728-99E00	Washer	3

Fig. 42Opt: Electrical

REF	Part No.	Name	Qty
2	02112-06257	6X25CROSS SCREW	2
3	08321-01067	Lock Washer	2
4	38500-92X50	Warning Buzzer	1
5	03142-06253	Screw (NLA)	1
7	34109-94500	Extension Lead (NLA)	1
9	34804-94701	Trim Sender Set (NLA)	1
10	34801-95241	Trim Sender (NLA)	1
11	34803-94500	Trim Sensor Grommet (NLA)	1
12	01550-06167	BOLT	2
14	34804-94701	Trim Sender Set (NLA)	1
15	34803-94500	Trim Sensor Grommet (NLA)	1
16	01550-06167	BOLT	1
17	36680-94600	Sender Extension Wire (S) (NLA)	1
19	32801-95601	Rectifier & Regulator Set (NLA)	1
20	32800-94700	Voltage Regulator Assembly (NLA)	1
21	02162-06207	SCREW	2
22	08321-01067	Lock Washer	2
23	08310-00067	Nut	2
24	37721-95500	Neutral Switch Assembly	2
25	02112-0316B	SCREW	4
26	36620-95302	Wiring Harness Extension (NLA)	1
27	36631-94300	Cap	1
28	36620-87D20	Wiring Harness Extension (NLA)	1
29	36631-94300	Cap	1

Fig. 43Opt: Meter

REF	Part No.	Name	Qty
1	34200-92E02	Tachometer (NLA)	1
2	09471-12179	Bulb (Red)	1
3	34800-92E00	Trim Meter Assembly (NLA)	1
4	09471-12180	Bulb (NLA)	1
5	36682-92E00	Wire Harness	1
6	34100-92E00	Speedometer (80mph) (NLA)	1
7	09471-12179	Bulb (Red)	1
8	34191-92E00	Water Pressure Tubing	1
9	09407-14407	Clamp (L:140)	2
10	36615-96300	Resin Terminal	2
13	34300-92E00	Fuel Gauge Set (NLA)	1
14	34320-92E00	Fuel Gauge (NLA)	1
15	34310-92E00	Fuel Gauge Lead (NLA)	1
16	34360-92E00	Adapter Harness (NLA)	1
17	09471-12180	Bulb (NLA)	1
18	34500-92E00	Hour Meter (NLA)	1
19	09471-12180	Bulb (NLA)	1
20	34600-92E00	Volt Meter (NLA)	1
21	09471-12180	Bulb (NLA)	1
23	34191-92E00	Water Pressure Tubing	1
24	09407-14407	Clamp (L:140)	2
25	34652-92E00	Union (NLA)	1
26	36658-95600	Cable Grommet (NLA)	1
27	09471-12180	Bulb (NLA)	1
28	09320-08028	Grommet	1
29	34190-87D00	Speedometer Sensor	1
30	09362-09007	Union (NLA)	1

Fig. 44Opt: Switch Panel

REF	Part No.	Name	Qty
3	34802-95301	PTT Attachment (NLA)	1
4	34803-94500	Trim Sensor Grommet (NLA)	1
5	36658-95600	Cable Grommet (NLA)	1
6	36680-92E00	Trim Meter Wire Assembly (NLA)	1
7	36682-92E00	Wire Harness	1
8	09100-06113	Bolt (6x16)	2
9	09100-06131	Bolt (6x12)	2
10	09162-06006	Lock Washer	2
11	09160-06082	Washer (6.5x13x1.0)	2
15	37100-92E00	Ignition Switch Panel Assembly (NLA)	1
16	37139-92E01	Single Ingition Switch Panel	1
17	37803-92E00	Emergency Stop Switch Assembly (NLA)	1
18	37825-92E00	Emergency Switch Panel	1
21	36990-87D00	Terminal & Sleeve Set	1

Fig. 45Opt: Tiller Handle(1988 to 1992)

图 39选配: 舵柄(1988至1992款) Opt: Tiller Handle(1988 to 1992) Fig.

REF	Part No.	Name	Qty
1	63001-95514-0ED	Tiller Handle Assembly (NLA)	1
2	63111-95503-0ED	Tiller Handle (NLA)	1
3	63121-95501-0ED	Tiller Handle Cover (NLA)	1
4	63610-95511	Throttle Cable Assembly	1
5	63225-93200	Handle Rod Bushing	1
6	63240-96300	Handle Grip Adjuster	1
7	09440-12027	Spring	1
8	63227-93200	Handle Rod Pin	1
9	63223-92D00	Handle Rod Stopper	1
10	09163-06001	Lock Washer (6.4x12x0.5)	1
11	09126-06006	Screw (6x20)	1
12	63210-93E30	Handle Grip	1
13	63221-95500	Handle Rod (NLA)	1
14	63230-95501	Throttle Cable Gear	1
15	63410-95500	Gear Housing (NLA)	1
16	09100-10264	Bolt (10x80)	1
17	09125-06053	Screw (6x16)	4
18	09159-10050	Nut	1
19	09160-10114	Washer (10.5x22x1.5)	3
20	09205-03012	Spring Pin (3x16)	1
22	43761-95502-0ED	Steering Handle Bracket (NLA)	1
23	43762-95500	Bolt (NLA)	2
24	09440-22008	Spring	1
25	43764-95500	Nut (NLA)	2
26	09160-10098	Washer (10x18x1.0)	2
27	21111-95512	Clutch Lever (NLA)	1
28	09111-08073	Bolt (NLA)	1
29	09160-10097	Washer (10.5x22x2.5)	1
30	09162-08007	Lock Washer (8.2x15.4x2.0)	1
31	09140-08023-XC0	Nut (8mm)	1
32	67261-95600	Handle Grip for PTT	1
33	09125-05042	Screw (5x10)	1
34	21112-95501	Clutch Lever Plate (NLA)	1
35	01550-06167	BOLT	2
36	09160-06036	Washer (6.5x18x1.5)	2
37	09162-06006	Lock Washer	2
38	67467-94404	Cable Connector	1
39	23230-95500	Clutch Cable Assembly	1
40	09180-11006	Spacer (NLA)	1
41	09260-14001	Clutch Notch Ball (NLA)	1
42	09440-09021	Spring	1
43	67341-94302	Remocon Cable Holder	1
44	01550-06167	BOLT	1
45	09160-06085	Washer (6.5x15x1.0)	1
46	21121-95502	Clutch Lever Panel	1
47	03211-0410B	SCREW	2
48	36656-94310	Extension Harness Guide (NLA)	1
49	37110-94641	Ignition Switch Assembly (NLA)	1
50	37721-95592	Neutral Switch Assembly (NLA)	1
51	37725-95300	Neutral Switch Actuator	1
52	37726-95591	Neutral Switch Bracket (NLA)	1
53	37820-94461	Emergency Stop Switch Assembly	1
54	37860-95590	Trim Switch	1
55	37869-95590	Trim Switch Cap	1
56	67263-95600	Grip Cap	1
57	09139-02003	Screw (2x6)	2
58	63119-95500	Tiller Handle Cover Gasket (NLA)	1
59	37729-95591	Neutral Switch Lever (NLA)	1

Fig. 46Opt: Tiller Handle(1993 to 1995)

图 40选配: 舵柄(1993至1995款) Opt: Tiller Handle(1993 to 1995) Fig.

REF	Part No.	Name	Qty
1	63001-95602-0ED	Tiller Handle Assembly (NLA)	1
2	21115-95500	Clutch Lever Bolt Plate (NLA)	1
3	09160-10114	Washer (10.5x22x1.5)	3
5	21111-95512	Clutch Lever (NLA)	1
6	21112-95501	Clutch Lever Plate (NLA)	1
7	21121-95502	Clutch Lever Panel	1
8	23230-95500	Clutch Cable Assembly	1
9	67261-95600	Handle Grip for PTT	1
10	67341-94302	Remocon Cable Holder	1
11	67467-94404	Cable Connector	1
12	09111-08073	Bolt (NLA)	1
13	01550-06167	BOLT	1
14	09160-06085	Washer (6.5x15x1.0)	1
15	01550-06167	BOLT	2
18	09125-05042	Screw (5x10)	1
19	09140-08023-XC0	Nut (8mm)	1
20	09160-10097	Washer (10.5x22x2.5)	1
21	09162-08007	Lock Washer (8.2x15.4x2.0)	1
22	09180-11006	Spacer (NLA)	1
23	09260-14001	Clutch Notch Ball (NLA)	1
24	09440-09021	Spring	1
25	43761-95502-0ED	Steering Handle Bracket (NLA)	1
26	43762-95500	Bolt (NLA)	2
27	43764-95500	Nut (NLA)	2
28	09160-10098	Washer (10x18x1.0)	2
29	03211-0410B	SCREW	2
30	22511-99011	Grease Nipple	1
31	63111-95503-0ED	Tiller Handle (NLA)	1
32	63119-95500	Tiller Handle Cover Gasket (NLA)	1
33	63121-95501-0ED	Tiller Handle Cover (NLA)	1
34	63210-93E30	Handle Grip	1
35	63221-95500	Handle Rod (NLA)	1
36	63223-92D00	Handle Rod Stopper	1
37	63225-93200	Handle Rod Bushing	1
38	63227-93200	Handle Rod Pin	1
39	63230-95501	Throttle Cable Gear	1
40	63240-96300	Handle Grip Adjuster	1
41	63410-95500	Gear Housing (NLA)	1
42	63610-95511	Throttle Cable Assembly	1
43	09100-10264	Bolt (10x80)	1
44	09125-06053	Screw (6x16)	4
45	09126-06015	Screw (6x23)	1
46	09159-10050	Nut	1
47	09163-06001	Lock Washer (6.4x12x0.5)	1
48	09205-03012	Spring Pin (3x16)	1
49	09306-10009	Handle Bushing	4
50	09440-12027	Spring	1
51	09440-22008	Spring	1
52	33833-91J00	Tube (6x8x250)	1
53	36647-95600	PTT Relay Wire (NLA)	1
54	36656-94310	Extension Harness Guide (NLA)	1
55	36663-94700	Wiring Harness Cap (NLA)	1
56	37110-94641	Ignition Switch Assembly (NLA)	1
57	37111-95310	Buzzer Lead (NLA)	1
58	37721-95592	Neutral Switch Assembly (NLA)	1
59	37725-95300	Neutral Switch Actuator	1
60	37726-95591	Neutral Switch Bracket (NLA)	1
61	37729-95591	Neutral Switch Lever (NLA)	1
62	37820-92E05	Emergency Stop Switch Assembly	1
63	37860-95590	Trim Switch	1
64	37869-95590	Trim Switch Cap	1
65	33833-91J00	Tube (6x8x250)	1
66	38500-92X50	Warning Buzzer	1
67	67263-95600	Grip Cap	1
68	09118-06027	Bolt (NLA)	2
69	09139-02003	Screw (2x6)	2
70	09160-06104	Washer (6.5x24x2)	1
71	09160-12087	Washer	1
72	09160-12067	Washer (12.5x23x1.0)	2
73	09160-25069	Washer	1
75	03142-05253	Screw (NLA)	1
76	08322-01127	Washer	1
77	21113-95500	Plate (NLA)	1
78	21114-95500	Spacer (NLA)	2
79	09117-06035	Bolt (NLA)	2

Fig. 47Opt: Tiller Handle(1996 to 1997)

图 41选配: 舵柄(1996至1997款) Opt: Tiller Handle(1996 to 1997) Fig.

REF	Part No.	Name	Qty
1	63001-95611-0ED	Tiller Handle Assembly (NLA)	1
2	21110-94702	Clutch Lever (NLA)	1
3	21150-95214-0ED	Clutch Lever Bracket (NLA)	1
4	21211-95212	Clutch Lever Shaft (NLA)	1
5	22511-99011	Grease Nipple	1
6	23115-94720	Clutch Lever Link (NLA)	1
7	09385-06003	Pin (NLA)	1
8	23312-95210	Clutch Link Connector	1
9	09111-06064	Bolt (6x17)	1
10	09117-08109	Bolt (8x16)	1
11	09159-08059	Nut	1
12	09160-08081	Washer (8.5x23x1.5)	2
13	09162-08007	Lock Washer (8.2x15.4x2.0)	1
14	09140-05005	Nut	1
15	08322-01067	Washer (6.5x13x1.0)	1
16	09260-10005	Ball	1
17	09440-07021	Spring	1
18	43761-95502-0ED	Steering Handle Bracket (NLA)	1
19	43762-95500	Bolt (NLA)	2
20	43764-95500	Nut (NLA)	2
21	09160-10098	Washer (10x18x1.0)	2
22	22511-99011	Grease Nipple	1
23	63111-95503-0ED	Tiller Handle (NLA)	1
24	63119-95500	Tiller Handle Cover Gasket (NLA)	1
25	63121-95501-0ED	Tiller Handle Cover (NLA)	1
26	63210-93E30	Handle Grip	1
27	63221-95500	Handle Rod (NLA)	1
28	63223-92D00	Handle Rod Stopper	1
29	63225-93200	Handle Rod Bushing	1
30	63227-93200	Handle Rod Pin	1
31	63230-95501	Throttle Cable Gear	1
32	63240-96300	Handle Grip Adjuster	1
33	63410-95500	Gear Housing (NLA)	1
34	63610-95511	Throttle Cable Assembly	1
35	09100-10264	Bolt (10x80)	1
36	09125-06053	Screw (6x16)	4
37	09126-06015	Screw (6x23)	1
38	09159-10050	Nut	1
39	09163-06001	Lock Washer (6.4x12x0.5)	1
40	09205-03012	Spring Pin (3x16)	1
41	09306-10009	Handle Bushing	1
42	09440-12027	Spring	1
43	09440-22008	Spring	1
44	33833-91J00	Tube (6x8x250)	1
45	36647-95600	PTT Relay Wire (NLA)	1
46	36656-94310	Extension Harness Guide (NLA)	1
47	36663-94700	Wiring Harness Cap (NLA)	1
48	37110-94641	Ignition Switch Assembly (NLA)	1
49	37111-95310	Buzzer Lead (NLA)	1
50	37721-95592	Neutral Switch Assembly (NLA)	1
51	37725-95300	Neutral Switch Actuator	1
52	37726-95591	Neutral Switch Bracket (NLA)	1
53	37729-95591	Neutral Switch Lever (NLA)	1
54	37820-92E05	Emergency Stop Switch Assembly	1
55	33833-91J00	Tube (6x8x250)	1
56	38500-92X50	Warning Buzzer	1
57	09118-06027	Bolt (NLA)	2
58	09160-06104	Washer (6.5x24x2)	1
59	09160-12087	Washer	1
60	09160-12067	Washer (12.5x23x1.0)	2
61	09160-25069	Washer	1
63	03142-05253	Screw (NLA)	1
64	08322-01127	Washer	1

Fig. 48Gasket Set

REF	Part No.	Name	Qty
1	11403-95829	Engine Gasket Set	1
2	11141-95621	Cylinder Head Gasket	1
3	11421-95610	Upper Oil Seal Hsg Gasket	1
4	13121-95520	Inlet Case Gasket (NLA)	6
5	13125-93010	Carburetor Gasket	3
6	13853-94710	Silencer Cover Gasket (NLA)	1
7	13855-93310	Silencer Gasket (NLA)	3
8	14151-95611	Exhaust Cover Gasket	1
9	16731-95520	Oil Pump Retainer Gasket (NLA)	1
10	17472-95200	Water Pump Plate Gasket	1
11	17685-95510	Thermostat Cover Gasket	1
12	51211-95630	Engine Holder Gasket (NLA)	1
13	52113-95630	Drive Shaft Housing Gasket	1

Fig. 49Optional

REF	Part No.	Name	Qty
2	99000-31030	Liguid Gasket (NLA)	1
4	99000-25520	Water Resistant Grease	1
5	99000-25490	Suzuki Ecstar Super Grease C	1