Suzuki — DT-65 / 1997

Exploded diagrams and part specifications.

1Cylinder 2Crankshaft 3Inlet Case 4Carburetor 5Fuel Pump(1988 to 1994)6Fuel Pump(1995 to 1997)7Oil Pump(1988 to 1992)8Oil Pump(1993 to 1997)9Water Pump 10Throttle Link 11Starting Motor 12Magneto 13Ignition 14Electrical 15Trim Relay 16Solenoid 17Harness 18Clutch 19Clamp Bracket(1988 to 1994)20Clamp Bracket(1995 to 1997)21Swivel Bracket(1988 to 1994)22Swivel Bracket(1995)23Swivel Bracket(1996 to 1997)24Cylinder Support 25Power Unit(1988 to 1990)26Power Unit(1991 to 1994)27Power Unit(1995 to 1997)28Trim Cylinder(1988 to 1994)29Trim Cylinder(1995 to 1997)30Engine Holder 31Drive Shaft Housing 32Gear Case 33Transmission 34Lower Cover 35Engine Cover(1988)36Engine Cover(1989 to 1994)37Engine Cover(1995 to 1997)38Fuel Tank 39Oil Tank(1988 to 1994)40Oil Tank(1995 to 1997)41Remote Control(1988 to 1992)42Remote Control(1993 to 1997)43Meter 44Panel Switch 45Electrical (1)46Electrical (2)47Harness 48Handle(1996 to 1997)49Tie Rod 50Gasket Set 51Optional

Fig. 1Cylinder

REF	Part No.	Name	Qty
1	11161-94700-0ED	Cylinder Head Cover (NLA)	1
2	11162-94730	Cylinder Head Cover Gasket	1
3	11111-94702-0ED	Cylinder Head (NLA)	1
4	11141-94720	Cylinder Head Gasket	1
5	01550-06307	BOLT	5
6	09246-04005	Plug	1
7	01560-08757	BOLT	18
8	11291-94701-02M	Engine Hook (NLA)	1
9	11290-94710-0ED	Engine Hook (NLA)	1
10	01550-08207	BOLT	2
11	09352-50006-600	Hose (5x9x600)	1
12	09401-08410	Clip	2
13	09401-08411	Clip	2
14	11281-94400	Zinc Anode	1
15	09126-06005	Screw (6x30)	1
17	04211-09109	DOWEL PIN	2
18	01550-06407	BOLT	1
19	01550-10407	BOLT	6
20	01550-10657	BOLT	7
21	01550-10857	BOLT	1
22	16710-94420	Oil Check Valve (NLA)	3
23	17670-93964	Thermostat (50c)	1
24	17681-94401-0ED	Thermostat Cover	1
25	17685-94410	Thermostat Gasket	1
26	01550-06407	BOLT	3
27	34870-94630	Cooling Water Sensor	1
28	03212-0512B	SCREW	2
29	34870-94630	Cooling Water Sensor	1
30	03111-0516A	SCREW	2
31	09351-25703-600	Hose (2.5x7x600)	3
32	16911-92E20	Protector	3
33	09401-06405	Clamp	6
35	09108-08137	Stud Bolt (8x40)	1
36	09162-08007	Lock Washer (8.2x15.4x2.0)	1
37	09140-08023-XC0	Nut (8mm)	1
38	34820-95D20	Cylinder Temp Sensor	1
39	03241-0516A	SCREW	2

Fig. 2Crankshaft

REF	Part No.	Name	Qty
3	12151-94700	Piston Pin	3
4	09381-20003	Circlip	6
5	09263-20072	Bearing (20x26x24)	3
6	09169-20006	Washer	6
7	12200-94714	Crankshaft Assembly (NLA)	1
8	12161-92L00	Connecting Rod	3
9	09263-27005	Bearing (27x37x22)	3
10	12211-94400	Crank Pin (NLA)	3
11	09264-35004	Bearing (35x72x23)	1
12	12221-94702	Upper Crankshaft (NLA)	1
13	12232-94703	Middle Under Wheel (NLA)	2
14	12231-94703	Middle Upper Wheel (NLA)	2
15	12240-94701	Under Crankshaft (NLA)	1
16	09289-45L01	Oil Seal (45x72x12)	2
17	16321-95301	Oil Pump Drive Gear (NLA)	1
18	09269-30012	Bearing (30x72x19)(NLA)	2
19	09262-35L09	Bearing (35x72x17)	1
20	09160-27008	Washer	6
21	09421-08001	Key	1
22	09181-30212	Washer (NLA)	1
23	09283-30077	Oil Seal (30x55x8x)	1
24	09283-35L01	Crankshaft Oil Seal	1
25	09181-30167	Shim (1.00)	1
26	09390-72008	C Ring	2
27	08331-31309	CIRCLIP	1
28	09282-17009	Oil Seal (17x28x6)	2
29	11431-95300	Under Oil Seal Housing (NLA)	1
30	09280-50008	O-Ring	1

Fig. 3Inlet Case

REF	Part No.	Name	Qty
1	01550-06307	BOLT	12
2	01421-06257	BOLT, STUD	6
3	08316-10067	Nut	6
4	13110-94700-0ED	Inlet Case (NLA)	3
5	13125-95210	Carburetor Gasket	3
6	13150-94720	Reed Valve Assembly	3
7	13152-94720	Reed Valve Stopper (NLA)	6
8	13153-94700	Reed Valve	6
9	02112-0306B	SCREW	18
10	08321-2103B	Lock Washer	18
11	14151-94712	Exhaust Cover Gasket (NLA)	2
12	14131-94701	Exhaust Plate	1
13	14141-94700-0ED	Exhaust Cover	1
14	01550-06307	BOLT	18
16	13811-94700	Silencer Case (NLA)	1
17	13812-94700	Silencer Cover (NLA)	1
18	01550-06167	BOLT	8
19	01550-06167	BOLT	6
20	02142-05207	SCREW	10
21	09139-05041	Screw (NLA)	1
22	09250-15010	Plug	3
23	09352-50006-600	Hose (5x9x600)	2
24	09352-50006-600	Hose (5x9x600)	1
25	09401-08410	Clip	6
26	09401-08411	Clip	6
27	09367-06002	3 Way	1
28	13855-95210	Silencer Gasket	3
29	13853-94710	Silencer Cover Gasket (NLA)	1

Fig. 4Carburetor

REF	Part No.	Name	Qty
5	13271-93311	Air Screw Spring	3
6	13269-95210	Pilot Air Screw	3
7	13250-93012	Carburetor Float	3
8	13251-95220	Float Chamber Gasket	3
9	13249-95520	Screw (NLA)	12
10	13254-98300	Float Pin	3
11	13370-28110	Needle Valve Assembly	3
12	13392-58600	Valve Seat Gasket	3
16	02112-04087	SCREW 4X8	2
17	08321-0104A	Lock Washer	2
18	13616-94500	Drain Bolt	3
19	13271-93311	Air Screw Spring	3
20	08321-0105A	Lock Washer	12
22	13534-95D00	Screw	1
23	13268-96111	Spring	1
24	13245-95210	Float Chamber (NLA)	3
26	13510-94700	Throttle Rod Assembly (NLA)	2
27	01411-08207	Stud Bolt (NLA)	3
28	08316-10087	Nut	6
29	09352-50006-600	Hose (5x9x600)	2
30	09401-08410	Clip	4
31	09401-08411	Clip	4
33	13910-94400	Carburetor Repair Kit	3

Fig. 5Fuel Pump(1988 to 1994)

图 6燃油泵(1988至1994款) Fuel Pump(1988 to 1994) Fig.

REF	Part No.	Name	Qty
1	15100-94312	Fuel Pump Assembly	1
2	15170-94312	Fuel Pump Diaphragm Set	1
3	15851-94300	Fuel Pump Screen	3
4	15183-94301	Fuel Pump Screw	2
5	15186-94300	Nut	2
6	15321-99710	Fuel Pump Gasket	1
7	01500-0640B	BOLT	2
8	08321-01067	Lock Washer	2
9	08322-01067	Washer (6.5x13x1.0)	2
10	09352-50006-600	Hose (5x9x600)	1
11	09401-08410	Clip	4
12	09401-08411	Clip	4
13	15410-94401	Fuel Filter	1
15	15413-93400	Fuel Strainer Cup (NLA)	1
16	08322-01087	Washer	1
17	08310-00087	Nut (8mm)	1
19	09352-50006-600	Hose (5x9x600)	1
20	09352-50006-600	Hose (5x9x600)	1
21	15331-94300	Clip	2
22	16911-92E20	Protector	1

Fig. 6Fuel Pump(1995 to 1997)

图 6A燃油泵(1995至1997款) Fuel Pump(1995 to 1997) Fig.

REF	Part No.	Name	Qty
1	15100-94312	Fuel Pump Assembly	1
3	15183-94301	Fuel Pump Screw	2
4	15186-94300	Nut	2
5	15851-94300	Fuel Pump Screen	3
6	15321-99710	Fuel Pump Gasket	1
7	15410-94401	Fuel Filter	1
8	15430-93411	Fuel Filter Strainer Set	1
9	15413-93400	Fuel Strainer Cup (NLA)	1
10	16911-92E20	Protector	2
11	16911-92E20	Protector	1
12	09352-50006-600	Hose (5x9x600)	1
13	09352-50006-600	Hose (5x9x600)	1
14	09352-50006-600	Hose (5x9x600)	1
15	09352-50006-600	Hose (5x9x600)	1
16	09367-06005	3 Way (NLA)	1
17	09401-08411	Clip	8
18	01570-06407	Bolt (NLA)	2
19	08310-00087	Nut (8mm)	1
20	08322-01087	Washer	1
22	15410-94401	Fuel Filter	1
23	15413-87D10	Fuel Strainer Cup	1
24	15430-87D10	Fuel Filter Strainer Set	1
25	08310-00087	Nut (8mm)	1
26	08322-01087	Washer	1

Fig. 7Oil Pump(1988 to 1992)

图 7机油泵(1988至1992) Oil Pump(1988 to 1992) Fig.

REF	Part No.	Name	Qty
1	16100-94731	Oil Pump Assembly (NLA)	1
2	16731-95520	Oil Pump Retainer Gasket (NLA)	1
3	16340-94710	Oil Pump Retainer (NLA)	1
4	16331-95304	Oil Pump Driven Gear (NLA)	1
5	16411-94701	Oil Pump Control Rod (NLA)	1
6	19131-95502	Connector	2
7	09140-05005	Nut	2
8	09168-06023	Gasket	6
9	09360-06012	Union Bolt	3
10	09363-02002	Union	3
11	01550-06307	BOLT	2
12	16911-92E20	Protector	5
13	16710-92E01	Oil Check Valve (Single)	2
14	16710-94641	Oil Check Valve (Double)	1
17	09352-50006-600	Hose (5x9x600)	3
18	09401-08409	Clamp	6
19	09401-08411	Clip	6
20	09401-06405	Clamp	6

Fig. 8Oil Pump(1993 to 1997)

图 7A机油泵(1993至1997) Oil Pump(1993 to 1997) Fig.

REF	Part No.	Name	Qty
2	16198-87D00	Oil Pump O-Ring	1
3	16195-87D00	Snap Pin	1
4	13432-33100	Washer	1
5	16331-95304	Oil Pump Driven Gear (NLA)	1
6	16340-94710	Oil Pump Retainer (NLA)	1
7	16411-94710	Oil Pump Control Rod (NLA)	1
8	16731-95520	Oil Pump Retainer Gasket (NLA)	1
9	19131-95502	Connector	2
11	07130-06307	BOLT	2
12	16250-94710	Oil Filter/Flow Sensor	1
13	16710-94641	Oil Check Valve (Double)	1
14	16911-92E20	Protector	1
15	09351-50803-00B	Hose (5x8x2000)	1
16	09352-50006-600	Hose (5x9x600)	1
17	09352-50006-600	Hose (5x9x600)	1
18	09355-25705-600	Hose (2.5x7x600)	1
19	09401-06405	Clamp	2
20	09401-08409	Clamp	2
21	09401-08411	Clip	4

Fig. 9Water Pump

REF	Part No.	Name	Qty
1	17560-95222	Water Tube (L) (NLA)	1
2	17563-95500	Water Tube Bushing (NLA)	1
3	17564-95502	Water Pump Bushing	1
4	17411-95206	Water Pump Case (NLA)	1
6	09162-08007	Lock Washer (8.2x15.4x2.0)	4
7	09420-04005	Key	1
8	17461-94701	Water Pump Impeller	1
9	17471-95204	Water Pump Plate	1
10	17472-95310	Water Pump Plate Gasket	1
11	56130-95212-0ED	Drive Shaft Bearing Housing (NLA)	1
12	09265-17003	Bearing (17x47x15.25) (NLA)	1
13	09289-17005	Oil Seal (NLA)	1
14	17400-94701	Water Pump Repair Kit DT55/DT65	1
15	09206-11016	Pin (11x12) (NLA)	1

Fig. 10Throttle Link

REF	Part No.	Name	Qty
1	19121-94701	Throttle Lever Control (NLA)	1
3	19131-95502	Connector	2
4	19135-94400	Rod	1
5	19137-94700	Throttle Lever Damper Pin (NLA)	1
6	19211-94700	Throttle Lever Washer (NLA)	1
7	67466-95200	Cable Connector	1
11	09204-01002	Cotter Pin	2
12	09440-09021	Spring	1
13	19113-95300	Connector Cap	1
14	19211-94700	Throttle Lever Washer (NLA)	1
15	23211-94702	Clutch Control Arm (NLA)	1
16	67467-95201	Cable Connector	1
17	09117-06040-XC0	Bolt (6x15)	1
18	23111-94701	Clutch Link (NLA)	1
19	09385-06003	Pin (NLA)	2
19	09385-06003	Pin (NLA)	2
22	67271-95213	Remocon Holder (NLA)	1
23	09116-06094	Bolt (6x15)	2

Fig. 11Starting Motor

REF	Part No.	Name	Qty
1	01580-08257	BOLT	2
2	31100-94702	Starter Motor Assembly	1
3	31312-94601	Pinion Stopper Set	1
4	31320-95240	Pinion Assembly (NLA)	1
5	31310-94600	Armature (NLA)	1
6	31173-95310	Brush Holder	1
7	31131-95310	Brush (+)	2
8	31131-95241	Brush	1
9	31135-95310	Spring (NLA)	3
10	31360-87D00	Washer Kit (NLA)	1
11	31281-94700	Through Bolt (NLA)	2
12	33820-89E01	Starter Sub Cable Assy (NLA)	1
13	31911-94701-0ED	Starting Motor Bracket (NLA)	1
14	01550-08257	BOLT	4
15	31912-94701	Starting Motor Band (NLA)	1
16	31918-94701	Starter Damper (NLA)	1

Fig. 12Magneto

REF	Part No.	Name	Qty
2	02112-36257	SCREW	2
4	02112-36207	Screw (NLA)	2
6	08341-31059	Woodruff Key 5mm	1
7	09160-18011	Washer	1
8	09164-18001	Washer	1
9	09140-18014	Nut	1
10	32160-94710	Ignition Timing Coil #1 (NLA)	1
11	32140-94710	Capacitor Charge Coil	1
12	32180-94710	#3 Ignition Timing Coil (NLA)	1
13	02112-75107	Screw (NLA)	6
15	11421-94710	Magneto Cover (NLA)	1
16	02162-06257	SCREW	3
17	11413-94710	Upper Oil Seal Hsg Gasket	1
18	11422-94700	Cap (NLA)	1
21	02112-06257	6X25CROSS SCREW	2
22	08321-01067	Lock Washer	2
23	09403-10313	Clamp (NLA)	1
24	32150-87E20	Gear Counter Coil (NLA)	1
25	02112-35127	SCREW 5X12	2

Fig. 13Ignition

REF	Part No.	Name	Qty
1	33410-95D11	Ignition Coil Assembly	1
2	33410-95D11	Ignition Coil Assembly	1
3	33410-95D11	Ignition Coil Assembly	1
4	33542-38B00	Spark Plug Cap Seal	3
6	33541-93950	Spark Plug Seal	3
8	09309-06007	Grommet (NLA)	3
10	09407-10404	Clamp (L:100)	3

Fig. 14Electrical

REF	Part No.	Name	Qty
1	02142-05257	SCREW 5 X 20	1
2	32800-95D02	Rectifier & Regulator Assembly	1
3	32800-94620	Rectifier & Regulator	1
4	32801-94702	Rectifier & Regulator Bracket (NLA)	1
5	01550-06127	BOLT	2
6	02112-05107	5 X 10 CROSS SC	2
7	09404-08205	Clamp (L:62)	1
9	36840-95D00	Tachometer Lead	1
10	36810-94601	Rectifier Extension Lead (NLA)	1
13	03212-0516B	SCREW	4
14	09320-12090	Cushion	3
15	09160-12089	Washer	3
16	09160-06054	Washer (6.5x22.1.6)	3
17	01550-06127	BOLT	3
18	36740-94720	Fuse Case Assembly (NLA)	1
19	36740-87D00	Fuse Case Assembly (NLA)	1
20	09481-20001	20 Amp Fuse	1
21	36791-87E00	Fuse Case Holder (NLA)	1
22	09408-00045	Clamp	1
23	36740-94771	Fuse Case Assembly (NLA)	1
24	09481-25001	25 Amp Fuse	1
27	37930-94706	Oil Warning Reset Switch Assembly (NLA)	1
29	03212-0516B	SCREW	1
30	08322-01057	Washer	1
31	33445-94710	Lead (NLA)	1

Fig. 15Trim Relay

REF	Part No.	Name	Qty
3	01550-06167	BOLT	2
4	09162-06006	Lock Washer	2
5	09160-06082	Washer (6.5x13x1.0)	2
6	02112-36167	SCREW	2
7	38425-94701	Trim Relay Cover (NLA)	1
10	33831-94702	PTT Relay Cable Assembly	1
13	33833-91J00	Tube (6x8x250)	1

Fig. 16Solenoid

REF	Part No.	Name	Qty
1	38412-94700	Relay Bracket (NLA)	1
2	31800-94401	Starter Relay	1
3	01580-06167	BOLT	1
4	02112-36167	SCREW	1
6	38600-95555	Choke Solenoid Assembly (NLA)	1
7	37920-94710	Ignition Timing Switch Assembly (NLA)	1
9	37922-94610	Knob	1
10	02112-04087	SCREW 4X8	1
11	03212-0512B	SCREW	1
12	09160-05024	Washer (5.5x16x1.5)	1
13	08322-01107	Washer	1
14	37920-95500	Ignition Timing Switch Assembly (NLA)	1
15	02112-04087	SCREW 4X8	1
16	37921-95D00	Knob (NLA)	1
17	34820-94600	Engine Temp Sensor (NLA)	1
18	34850-94610	Heat Sensor Assy	1
19	34853-94700	Heat Sensor Supporter	1
20	09125-06069	Screw (6x12)	2
21	09407-25402	Clamp (L:248)	4

Fig. 17Harness

REF	Part No.	Name	Qty
1	36659-95501	Clamp (NLA)	1
2	09125-06067	Screw (6x16)	2
3	36656-94701	Cable Grommet	1
5	36616-95301	Connector Holder	1
6	36895-94700	Lead (NLA)	1
7	02142-06127	SCREW 6X12	1
8	36664-94700	Grommet (NLA)	1
9	33810-94700	Starter Motor Cable (NLA)	1
11	09160-08082	Washer (8.5x16x1.2)	1
12	09403-17312	CLAMP,BREATHER	1
14	36661-95210	PTT Cable Cap (NLA)	1
18	09407-12402	Clamp	1
19	36630-92E00	Instrument Wire Assembly	1
20	01550-08167	BOLT	1
21	36615-96300	Resin Terminal	1
22	33833-91J00	Tube (6x8x250)	1

Fig. 18Clutch

REF	Part No.	Name	Qty
1	21210-94703	Clutch Shaft	1
2	21213-94700	Clutch Shaft Side Arm	1
3	08319-31087	Nut	1
6	09280-11005	Shift Rod O-Ring	1
7	09280-08005	O-Ring	2
8	25111-95204	Shift Rod (L)	1
9	25230-94300	Gear Case Magnet Set	1
10	25232-94300	Gear Case Magnet	1
11	25311-947V0	Shift Cam	1
12	09205-02004	Spring Pin (2.5x12)	1
13	09205-03021	Spring Pin (3.5x12)	1
14	21121-93300	Clutch Notch Plate	1
15	09260-10005	Ball	1
16	09440-07033	Cam Notch Spring	1
17	21311-94702	Clutch Shaft Holder (NLA)	1
18	09116-06204	Bolt (6x20)	3

Fig. 19Clamp Bracket(1988 to 1994)

图 20夹紧支架(1988-1994款) Clamp Bracket(1988 to 1994) Fig.

REF	Part No.	Name	Qty
2	41121-95281-0ED	Port Clamp Bracket (NLA)	1
3	41130-95292	Clamp Bracket Shaft	1
4	09159-22006	Nut	1
5	09100-12093	Transom Bolt (12x100)	4
6	09160-12044	Washer (12.5x35x3.2)	4
7	09160-12066	Washer (12.5x22x2.5)	4
8	09162-12005	Lock Washer	4
9	09140-12028	Nut	4
10	41153-94500	Transom Bolt Cap	4
11	41222-95260-0ED	Tilt Lock Arm (NLA)	1
12	41225-94401	RUBBER,TILT LOC	1
13	41227-95250	Tilt Lock Bracket (NLA)	1
14	41228-95250	Tilt Lock Spring (NLA)	1
15	09111-12008	Bolt (NLA)	2
16	09321-06024	Cushion (NLA)	1
17	55320-95311	Zinc Anode	1
18	09116-06094	Bolt (6x15)	1
19	36894-95201	Wire Lead (L:165)	1
21	09161-05114	Washer (5.2x11x1.0)	2
20	09125-05050	Screw (5x8)	2
22	36894-94401	Wire Lead (L:195)	1
23	41151-94500	Clamp Bracket Shaft Cap	1
24	41152-94500	Clamp Bracket Shaft Plug	1
25	09160-22046	Washer (NLA)	1
26	45420-95250	Tilt Lock Pin (NLA)	1
27	09441-21002	Spring (NLA)	1
28	41200-95200	Tilt Arm Assembly (NLA)	1
29	09111-12008	Bolt (NLA)	4
30	09448-27010	Spring (NLA)	1
31	09448-27011	Spring (NLA)	1
32	41223-95210-0ED	Tilt Stop Arm (NLA)	1
33	41311-95250-0ED	Clamp Bracket Plate (NLA)	1
34	09160-10082	Washer (10.5x19x2.0)	4
35	09162-10005	Lock Washer	4
36	09100-10220	Bolt (10x35)	4
39	41161-94400	Steering Cable Seal	1
40	09140-10031	Nut (10mm)	4
41	09159-12014	Nut (12x17)	0

Fig. 20Clamp Bracket(1995 to 1997)

图 21夹紧支架(1995-1997款) Clamp Bracket(1995 to 1997) Fig.

REF	Part No.	Name	Qty
13	09162-12005	Lock Washer	4
1	41111-95E03-0ED	Starboard Clamp Bracket	1
2	41121-95E05-0ED	Port Clamp Bracket (NLA)	1
3	41130-95541	Clamp Bracket Shaft	1
4	41153-94500	Transom Bolt Cap	4
5	55320-95311	Zinc Anode	2
6	09116-06094	Bolt (6x15)	2
7	09100-12093	Transom Bolt (12x100)	4
8	09125-06063	Screw (6x10)	1
9	09140-12028	Nut	4
10	09159-22006	Nut	1
11	09160-12044	Washer (12.5x35x3.2)	4
12	09160-12066	Washer (12.5x22x2.5)	4
15	41225-95E00	Tilt Stopper Plate (NLA)	1
17	09106-10065	Bolt (10x20)	2
18	09160-10082	Washer (10.5x19x2.0)	1
19	09159-14020	Nut (14mm)	2
20	41241-95E00	Tilt Lock Lever Guide (NLA)	1
21	09125-06063	Screw (6x10)	1
22	09161-06120	Washer (6.3x12.5x1.0) (NLA)	1
23	36894-87D00	Wire Lead (L:195)	1
24	09126-05007	Screw (5x12)	1
25	41161-94400	Steering Cable Seal	1
26	41242-95E00	Tilt Lock Arm Guide (NLA)	1
27	41337-95E00	Tilt Lock Warning Mark (NLA)	1
28	34801-94710	Trim Sender	1
29	01550-06167	BOLT	1
30	09100-06131	Bolt (6x12)	1
31	09159-12014	Nut (12x17)	4

Fig. 21Swivel Bracket(1988 to 1994)

图 22旋转支架(1988-1994款) Swivel Bracket(1988 to 1994) Fig.

REF	Part No.	Name	Qty
1	43111-95252-0ED	Swivel Bracket (L) (NLA)	1
2	22511-99011	Grease Nipple	4
3	09306-26005	Bushing (NLA)	2
4	43750-95253-0ED	Steering Bracket (L) (NLA)	1
5	43211-95250	Bushing (NLA)	2
6	09420-05003	Key (NLA)	1
7	09166-25007	Washer (NLA)	1
8	09140-24010	Nut	1
10	09160-25052	Washer (NLA)	2
11	45245-95202	Reverse Lock Arm Shaft	1
12	45241-95202	Reverse Lock Arm Link (NLA)	2
13	45231-95201	Reverse Lock Arm (NLA)	2
14	45243-95201	Pin (NLA)	1
15	09448-12018	Spring (NLA)	2
16	45244-95200	Reverse Lock Stopper (NLA)	2
17	09440-21005	Spring (NLA)	2
18	45252-96303	Release Lever Link	1
19	45242-95251	Reverse Lock Arm Plate (NLA)	1
20	45255-96302	Release Lever Knob	1
21	45257-93900	Bushing	1
22	45260-95250	Release Lever (NLA)	1
23	45311-93900-0ED	Release Lever Bracket (NLA)	1
24	09116-05010	Bolt (5x12)	2
25	09160-04012	Washer (4.2x10x1)	1
26	09204-01002	Cotter Pin	3
27	09319-04001	Bushing	1
28	09440-04021	Release Spring (NLA)	1
29	09443-05013	Spring	1

Fig. 22Swivel Bracket(1995)

图 23旋转支架(1995款) Swivel Bracket(1995) Fig.

REF	Part No.	Name	Qty
1	43111-95E01-0ED	Swivel Bracket (NLA)	1
2	22511-99011	Grease Nipple	4
4	36894-94401	Wire Lead (L:195)	1
5	43211-95510	Bushing (NLA)	2
6	43750-95253-0ED	Steering Bracket (L) (NLA)	1
7	09160-25052	Washer (NLA)	1
8	09125-05050	Screw (5x8)	2
9	09140-24010	Nut	1
10	09160-25052	Washer (NLA)	1
11	09125-05050	Screw (5x8)	2
12	09161-05114	Washer (5.2x11x1.0)	2
13	09166-25007	Washer (NLA)	1
15	09306-26005	Bushing (NLA)	2
16	09420-05003	Key (NLA)	1
17	41220-95E00	Starboard Tilt Lock Lever (NLA)	1
18	41221-95E30	Port Tilt Lock Lever (NLA)	1
19	41224-95E01	Tilt Stopper Rod Bushing	1
20	41227-95E00	Spring Stopper (NLA)	1
21	09140-10032	Nut	2
22	09440-19028	Spring	1
23	09444-34001	Spring (NLA)	1
24	09205-06013	Pin	1

Fig. 23Swivel Bracket(1996 to 1997)

图 23A旋转支架(1996-1997款) Swivel Bracket(1996 to 1997) Fig.

REF	Part No.	Name	Qty
1	43111-95E41-0ED	Swivel Bracket (NLA)	1
2	22511-99011	Grease Nipple	4
3	36894-95201	Wire Lead (L:165)	1
4	36894-94401	Wire Lead (L:195)	1
5	43211-95510	Bushing (NLA)	2
6	43750-95253-0ED	Steering Bracket (L) (NLA)	1
7	09160-25052	Washer (NLA)	1
8	09125-05050	Screw (5x8)	3
9	09140-24010	Nut	1
10	09160-25052	Washer (NLA)	1
11	09160-06082	Washer (6.5x13x1.0)	1
12	09161-05114	Washer (5.2x11x1.0)	3
13	09166-25007	Washer (NLA)	1
14	09181-26006	Shim (0.3) (NLA)	1
15	09306-26005	Bushing (NLA)	2
16	09420-05003	Key (NLA)	1
17	41220-95E13	Starboard Tilt Lock Lever	1
18	41221-95E40	Port Tilt Lock Lever	1
19	41224-95E01	Tilt Stopper Rod Bushing	1
20	41225-94401	RUBBER,TILT LOC	1
21	41228-95E00	Tilt Lock Lever Spring (NLA)	1
22	41230-95E00	Tilt Lock Lever Link	1
23	41233-95E10	Tilt Lock Spring Bracket	1
24	09125-06063	Screw (6x10)	1
25	09204-01006	Cotter Pin	1
26	09140-10032	Nut	1
27	09440-19028	Spring	1

Fig. 24Cylinder Support

REF	Part No.	Name	Qty
1	48111-95201-0ED	Oil Cylinder Support Bracket (NLA)	1
2	09108-10061	Stud Bolt	2
3	09162-10005	Lock Washer	2
4	09140-10031	Nut (10mm)	2
5	09160-10082	Washer (10.5x19x2.0)	2
6	09100-10220	Bolt (10x35)	2
7	48121-95200	Oil Cylinder Shaft (NLA)	1
8	09160-15036	Washer (NLA)	2
9	22511-99011	Grease Nipple	1
10	48163-95200-0ED	Oil Cylinder Spacer (NLA)	1
11	55320-95311	Zinc Anode	1
12	09116-06094	Bolt (6x15)	1

Fig. 25Power Unit(1988 to 1990)

图 25动力单元(1988至1990) Power Unit(1988 to 1990) Fig.

REF	Part No.	Name	Qty
2	09168-10022	Drain Plug Gasket	1
3	09248-10008	Drain Plug	1
4	48502-94530	Pump & Valve Body (NLA)	1
5	48550-94600	Manual Valve Release	1
6	09136-05041	Screw (5x20)	4
7	09160-05032	Washer (NLA)	4
8	09280-70005	O-Ring	2
9	31281-94510	Through Bolt	2
10	31170-94520-0ED	Upper Cover (NLA)	1
11	31173-94521	Brush Holder Assembly (NLA)	1
12	31133-94521	Brush (NLA)	2
13	31110-94520-0ED	Yoke Assembly (NLA)	1
14	31311-94600	Armature (NLA)	1
15	48570-94600-0ED	Reservoir Assembly (NLA)	1
16	09282-08003	Oil Seal (NLA)	1
17	33899-95500	PTT Cable Seal (NLA)	1
18	09407-25402	Clamp (L:248)	2
19	48585-94520	Valve Body O-Ring	1
20	48583-94520	Drive Joint	1
21	33861-95600	PTT Cable (NLA)	1
22	09108-08137	Stud Bolt (8x40)	3
23	09140-08023-XC0	Nut (8mm)	3
24	09162-08007	Lock Washer (8.2x15.4x2.0)	3
25	33835-95500	PTT Motor Cable Clamp (NLA)	1
26	48131-95200	Power Unit Spacer (NLA)	1
27	48131-95281-0ED	Power Unit Spacer (NLA)	1
28	09108-08063	Stud Bolt (8x45) (NLA)	1
29	09108-08130	Stud Bolt (8x20)	2
30	09117-08056-XC0	Bolt (8x40)	2
32	09140-08023-XC0	Nut (8mm)	3
33	09162-08007	Lock Washer (8.2x15.4x2.0)	3

Fig. 26Power Unit(1991 to 1994)

图 26动力单元(1991至1994) Power Unit(1991 to 1994) Fig.

REF	Part No.	Name	Qty
2	09280-09005	O-Ring	1
3	48511-95500	Oil Filler Plug (NLA)	1
4	48502-94530	Pump & Valve Body (NLA)	1
5	48550-94600	Manual Valve Release	1
6	48581-94500	PTT Pump Filter (NLA)	1
7	48583-94520	Drive Joint	1
8	48585-94520	Valve Body O-Ring	1
9	09136-05041	Screw (5x20)	4
10	48586-94500	Plug	1
11	09280-70005	O-Ring	2
12	31281-94610	Through Bolt (NLA)	2
13	31170-94610-0ED	PTT Motor Cover (NLA)	1
14	31173-94620	Brush Holder	1
15	31133-94610	Brush	2
16	31110-94610-0ED	Yoke Assembly (NLA)	1
17	31311-94610	Armature (NLA)	1
18	48570-94610-0ED	Reservoir Assembly (NLA)	1
19	33799-94610	Oil Seal	1
20	09108-08137	Stud Bolt (8x40)	3
21	09140-08023-XC0	Nut (8mm)	3
22	09162-08007	Lock Washer (8.2x15.4x2.0)	3
23	09117-08046	Bolt (NLA)	1
24	48131-95200	Power Unit Spacer (NLA)	1
25	09140-08023-XC0	Nut (8mm)	3
26	09162-08007	Lock Washer (8.2x15.4x2.0)	3
27	48131-95281-0ED	Power Unit Spacer (NLA)	1
28	09108-08063	Stud Bolt (8x45) (NLA)	1
29	09108-08130	Stud Bolt (8x20)	2
30	09117-08056-XC0	Bolt (8x40)	2

Fig. 27Power Unit(1995 to 1997)

图 27动力单元(1995至1997) Power Unit(1995 to 1997) Fig.

REF	Part No.	Name	Qty
1	38100-95E01-0ED	PTT Motor Assembly	1
2	31111-87D60	Screw	2
3	31311-95E00	Armature (NLA)	1
4	31173-95E01	Brush Holder Assembly	1
5	31133-95E00	Brush	1
6	31135-97E00	Spring	2
7	31136-94900	Breaker (NLA)	1
8	33799-97E00	Oil Seal	1
9	31123-87D60	O-Ring	1
10	48583-95E00	Drive Joint	1
11	48502-95E00	PTT Pump Assembly	1
12	48582-95E01	Filter	1
13	48862-95E00	Bolt	1
14	48862-95E10	Bolt	2
15	31281-95E00	Through Bolt	2

Fig. 28Trim Cylinder(1988 to 1994)

图 28升降油缸(1988-1994款) Trim Cylinder(1988 to 1994) Fig.

REF	Part No.	Name	Qty
1	48600-95201-0ED	Trim & Tilt Cylinder Assy (NLA)	2
2	48601-95200	Piston (NLA)	2
3	48627-95510	O-Ring (NLA)	2
5	48641-95200	Cylinder Tube (NLA)	2
6	48711-95510	3 Way Connector (NLA)	1
7	48720-95200	No. 1 Inlet Tube (NLA)	1
8	48730-95200	No. 2 Inlet Tube (NLA)	1
9	48750-95202	No. 1 Outlet Tube (NLA)	1
10	48760-95202	No. 2 Outlet Tube (NLA)	1
11	48770-95202	No. 3 Outlet Tube (NLA)	1
12	48790-95300	Power Trim Hose (NLA)	3
13	09407-11401	Clamp (L:95)	4
14	09380-12002	Snap Ring	2
15	48321-95200	Piston Rod Pin (NLA)	1
16	09319-12041	Bushing	2
17	48720-95280	No. 1 Inlet Tube (NLA)	1
18	48730-95280	No. 2 Inlet Tube (NLA)	1
19	48750-95280	Outlet Tube (NLA)	1
20	09407-11401	Clamp (L:95)	4

Fig. 29Trim Cylinder(1995 to 1997)

图 29升降油缸(1995-1997款) Trim Cylinder(1995 to 1997) Fig.

REF	Part No.	Name	Qty
1	48401-95E00	Piston & Rod Sub Assembly	1
2	48627-95E00	O-Ring Set	1
3	48630-95E00	Trim Cylinder Head	2
4	48633-95E00	Trim Head O-Ring (NLA)	2
5	48601-95E00	Piston & Ram Assembly (NLA)	2
6	48627-95E00	O-Ring Set	1
7	48861-95E00	Reservoir Bolt (NLA)	3
8	48570-95E01	Reservoir Assembly	1
9	48588-95E00	O-Ring	5
10	48121-95E00	Tilt Cylinder Shaft (NLA)	1
11	48311-94501	Trim Cylinder Ram Pad	1
12	48321-87D03	Tilt Cylinder Upper Shaft	1
13	48326-95E00	Tilt Cylinder Lower Bushing	2
14	09140-08023-XC0	Nut (8mm)	2
15	09162-08007	Lock Washer (8.2x15.4x2.0)	2
16	09306-17001	Bushing	2
17	09380-17009	Circlip	2
18	09380-22015	Circlip	2
19	48570-95E01	Reservoir Assembly	1
20	48572-95E00	Cap	1
21	48641-95E00	PTT Cylinder	1

Fig. 30Engine Holder

REF	Part No.	Name	Qty
1	51111-94711-0ED	Engine Holder (NLA)	1
2	09117-08047	Bolt (8x30)	2
3	09206-11017	Pin (11x20)	1
4	09206-11004	Pin (11x14)	2
5	51211-94750	Engine Holder Gasket (NLA)	1
6	09100-10208	Bolt (10x70)	2
7	54130-95500	Upper Mount	2
8	09160-10082	Washer (10.5x19x2.0)	2
9	09140-10031	Nut (10mm)	2
10	54136-95501	Upper Mount Stopper (NLA)	2
11	54135-95200	Upper Thrust Mount (NLA)	1
12	52113-94731	Drive Shaft Housing Gasket (NLA)	1
13	09100-06122	Bolt (6x20)	4
14	14211-94701	Exhaust Tube (L) (NLA)	1
15	52311-94701	Exhaust Tube Housing (L) (NLA)	1
17	52332-94711	Exhaust Tube Seal	1
18	09100-06122	Bolt (6x20)	7

Fig. 31Drive Shaft Housing

REF	Part No.	Name	Qty
1	52111-94741-0ED	Driveshaft Housing (L) (NLA)	1
2	09100-08213	Bolt (8x100)	8
3	09162-08007	Lock Washer (8.2x15.4x2.0)	8
4	09160-08082	Washer (8.5x16x1.2)	8
5	09206-11004	Pin (11x14)	2
6	54160-95200	Lower Mount (NLA)	2
8	09387-46001	Set Ring (NLA)	2
9	54167-95500	Lower Side Mount (NLA)	2
10	54311-95210-0ED	Cap (NLA)	2
11	09140-12029	Nut	1
12	09160-12066	Washer (12.5x22x2.5)	1
13	09116-12008	Bolt (12x145) (NLA)	1
14	09160-25052	Washer (NLA)	1
15	54210-95210-0ED	Lower Mount Bracket (NLA)	1
16	54165-95200	Lower Thrust Mount	1
17	36894-95201	Wire Lead (L:165)	1
18	09125-05050	Screw (5x8)	3
19	09161-05114	Washer (5.2x11x1.0)	3
28	36894-94401	Wire Lead (L:195)	1

Fig. 32Gear Case

REF	Part No.	Name	Qty
2	09263-26023	Bearing (26x34x30)	1
3	09265-30004	Bearing (30x62x17.25)	1
5	09162-10005	Lock Washer	1
6	17631-94600	Water Filter	2
7	03142-04259	SCREW	2
8	55122-95202	Gear Case Seal Ring (NLA)	1
10	55125-95500	Trim Tab Zinc Anode	1
11	09117-08109	Bolt (8x16)	1
12	55320-95311	Zinc Anode	1
13	09116-06094	Bolt (6x15)	1
14	09248-10008	Drain Plug	3
15	09168-10022	Drain Plug Gasket	3
16	09117-08038	Bolt (8x45)	6
17	09117-08063-XC0	Bolt (8x50)	2
19	57632-95330	STOPPER,PROPELL	1
22	58120-88L01	Propeller Bushing	1
24	57630-94301	Propeller Hardware Kit DT40/DT55/DT65/ DF40/DF50/DF60A	1
26	09204-03003	Prop Nut Cotter Pin	1
25	57633-94301	Propeller Nut Spacer	1
27	09141-18005	Nut (18mm)	1
28	09160-18028	Washer (18.5x31x1.0)	1
29	55300-95500	Zinc Anode	1
30	09126-06006	Screw (6x20)	2
31	09140-06020	Nut (6mm)	2
32	09162-06006	Lock Washer	2
33	55181-95200	Flush Hose Attachment	1
34	09206-11017	Pin (11x20)	1
35	09206-11016	Pin (11x12) (NLA)	1
36	17635-95301	Sub Water Filter	1
37	09116-06094	Bolt (6x15)	1
38	25700-94700	Gear Case Seal Kit DT55 / DT65 (NLA)	1

Fig. 33Transmission

REF	Part No.	Name	Qty
1	57110-94741	Drive Shaft (L) (NLA)	1
2	09166-17004	Thrust Washer	1
3	09440-26002	Spring (NLA)	1
4	09167-20017	Washer (NLA)	1
5	08331-41479	Circlip	1
6	57133-95200	Drive Shaft Spring Collar (NLA)	1
7	09160-17029	Washer (NLA)	1
9	57300-94843	Pinion & Gear Set	1
10	09180-12087	Pinion Spacer	1
11	09181-10156	Washer	1
12	09140-10022	Pinion Nut (NLA)	1
14	08211-20263	Thrust Washer (2.00)	1
15	57631-95303	Push Rod	1
17	57622-94700	Push Pin	1
18	57621-94700	Clutch Dog Shifter (NLA)	1
19	09202-06030	Discontinued	1
20	09440-40002	Clutch Dog Spring	1
21	09440-09022	Spring	1
24	56120-95311-0ED	Propeller Shaft Bearing Housing (NLA)	1
25	09263-22020	Bearing (22.225x28.575.19.05)	2
26	09280-76006	O-Ring (NLA)	1
27	09289-22007	Oil Seal (21.2x35x5)	2
28	09387-37001	Set Ring (NLA)	1
29	09262-35021-0A0	Bearing (35x62x14)	1
30	09117-08047	Bolt (8x30)	2
31	09160-22030	Washer (NLA)	1
32	09141-18005	Nut (18mm)	1

Fig. 34Lower Cover

REF	Part No.	Name	Qty
1	61110-96X54-0ED	Lower Engine Cover	1
2	61155-94500	Water Inspection Tube	1
3	61113-95205	Under Cover Lower Seal	1
4	61112-95208	Under Cover Upper Seal (NLA)	1
5	61142-95201	Under Cover Lower Grommet (NLA)	1
6	61141-95204-0ED	Lower Rear Under Cover (NLA)	1
7	61131-95201-0ED	Lower Front Under Cover (NLA)	1
8	09250-05003	Cap (NLA)	2
9	63725-95200	Grommet (NLA)	1
10	67331-95210	Grommet	1
11	61116-94702	Engine Cover Bracket (NLA)	1
12	09117-06046	Bolt (6x20) (NLA)	2
13	61124-95200	Lower Cover Grommet	1
14	09320-10502	Cushion	4
15	09180-06289	Spacer	4
16	09118-06093	Bolt (6x25) (NLA)	4
17	09160-06082	Washer (6.5x13x1.0)	8
18	09162-06006	Lock Washer	8
19	09138-06037	Bolt (6x20)	8
20	09100-06131	Bolt (6x12)	8
21	09160-06036	Washer (6.5x18x1.5)	1
22	09162-06006	Lock Washer	1
23	61631-95310	Lower Engine Cover Hook	1
24	09164-13005	Wave Washer	1
25	09306-13007	Bushing	1
26	61645-90J01-0ED	Front Hook Lever	1
28	13979-37400	Drain Tube Retainer (NLA)	1
29	36641-94710	Cable Stopper (NLA)	3
30	23131-95501	Clutch Rod Boot	1
31	61240-95900-70G	Lower Cover Decal Set (NLA)	1
32	61231-95570-26G	Port Lower Cover Decal (NLA)	1
33	61610-95514	Fastener	1
34	01550-06127	BOLT	1
35	09250-30003	Cap	1
36	36658-94701	Cable Grommet (NLA)	1
39	37930-95612	Oil Warning Reset Switch Assembly	1
40	37935-95602	Low Oil Warning Reset Label (NLA)	1
41	37920-95500	Ignition Timing Switch Assembly (NLA)	1
42	37925-95D00	Ignition Timing Switch Cushion (NLA)	1
43	37922-94610	Knob	1
44	02112-04087	SCREW 4X8	1
45	09132-05039	Screw (NLA)	1
46	09160-05024	Washer (5.5x16x1.5)	1
47	08322-01107	Washer	1
49	09407-25402	Clamp (L:248)	1
50	37850-95612	PTT Switch Assembly	1
52	61512-95600-064	Ignition Timing Mark (NLA)	1
53	21131-94J00-YAY	Clutch Shift Mark	1
54	37940-94701	Ignition Timing Resistor (NLA)	1
56	03241-0510A	SCREW	1
57	09250-21003	Plug	1
58	33833-91J00	Tube (6x8x250)	1

Fig. 35Engine Cover(1988)

图 35发动机罩(1988年款) Engine Cover(1988) Fig.

REF	Part No.	Name	Qty
1	61400-94720-0ED	Engine Cover (NLA)	1
2	61414-95501	Oil Filler Gasket (NLA)	1
3	61415-94700	Air Intake Insulator	1
4	61415-94700	Air Intake Insulator	1
5	61417-94701	Oil Tank Lid Insulator (NLA)	1
6	61431-95202-0ED	Tilt Up Handle (NLA)	1
7	61432-94700	Air Intake Front Cover (NLA)	1
8	61433-94701	Air Intake Inner Cover (NLA)	1
9	61481-95503-0ED	Oil Tank Filler Lid (NLA)	1
10	61482-94510	Oil Filler Lid Hinge	1
11	61485-95500	Oil Filler Lid Spring	1
12	61610-94420	Fastener	1
13	61641-94700	Front Hook (NLA)	1
14	61645-94701-0ED	Front Hook Lever (NLA)	1
15	09100-06122	Bolt (6x20)	3
16	09160-06082	Washer (6.5x13x1.0)	3
17	09162-06006	Lock Washer	3
18	09100-06131	Bolt (6x12)	1
19	09160-06036	Washer (6.5x18x1.5)	1
20	09162-06006	Lock Washer	1
21	09125-06067	Screw (6x16)	2
22	09140-06020	Nut (6mm)	2
23	09160-06082	Washer (6.5x13x1.0)	2
24	09161-06008	Washer (NLA)	2
25	09164-13005	Wave Washer	2
26	01500-06127	BOLT	1
27	08321-01067	Lock Washer	1
28	08322-01067	Washer (6.5x13x1.0)	1
29	61421-94421-019	Front Emblem	1
30	61422-95570-8EF	Front Emblem Mark (NLA)	1
31	68112-43400-019	Suzuki Emblem	2
32	61442-94600-019	Oil Injection Mark (NLA)	2
35	03241-0516A	SCREW	4
36	61443-94770-70G	Starboard Engine Cover Decal (NLA)	1
37	61453-94770-70G	Port Engine Cover Decal (NLA)	1
39	61435-94770-70G	Rear Emblem Mark (NLA)	1
40	09800-01016	Tool Set	1

Fig. 36Engine Cover(1989 to 1994)

图 36发动机罩(1989至1994年款) Engine Cover(1989 to 1994) Fig.

REF	Part No.	Name	Qty
1	61400-94720-0ED	Engine Cover (NLA)	1
2	61414-95501	Oil Filler Gasket (NLA)	1
3	61417-94701	Oil Tank Lid Insulator (NLA)	1
4	61415-94700	Air Intake Insulator	1
5	61415-94700	Air Intake Insulator	1
6	61431-95202-0ED	Tilt Up Handle (NLA)	1
7	09161-06008	Washer (NLA)	2
8	61432-94700	Air Intake Front Cover (NLA)	1
9	61433-94701	Air Intake Inner Cover (NLA)	1
10	61481-95503-0ED	Oil Tank Filler Lid (NLA)	1
11	61482-94510	Oil Filler Lid Hinge	1
12	61485-95500	Oil Filler Lid Spring	1
13	61610-94420	Fastener	1
14	61641-94700	Front Hook (NLA)	1
15	61645-94701-0ED	Front Hook Lever (NLA)	1
17	09100-06131	Bolt (6x12)	1
18	09160-06036	Washer (6.5x18x1.5)	1
19	09162-06006	Lock Washer	1
20	09125-06067	Screw (6x16)	2
21	09140-06020	Nut (6mm)	2
22	09160-06082	Washer (6.5x13x1.0)	2
23	09164-13005	Wave Washer	1
24	01550-06127	BOLT	2
25	61621-96303	Fastener Bracket (NLA)	1
26	09229-04025	Rivet	3
27	61651-94701	Front Hook Holder (NLA)	1
28	08322-01057	Washer	5
29	09280-18004	O-Ring	1
30	09229-04026	Rivet (NLA)	3
31	09229-04027	Rivet (NLA)	2
32	61421-94421-019	Front Emblem	1
33	61422-95570-12R	Front Emblem Mark (NLA)	1
35	61435-94790-70G	Rear Emblem Mark (NLA)	1
36	61441-95560-764	Suzuki Mark	2
37	61442-94600-764	Oil Injection Mark	2
39	61443-94770-70G	Starboard Engine Cover Decal (NLA)	1
41	61453-94770-70G	Port Engine Cover Decal (NLA)	1
42	03241-0516A	SCREW	4
43	61670-95300	Oil Lid Striker Assy (NLA)	1
44	09131-03007	Striker Screw (NLA)	2
45	09250-12012	Cap (NLA)	1
46	09800-01016	Tool Set	1
47	61581-98620	Engine Cover Label	1

Fig. 37Engine Cover(1995 to 1997)

图 37发动机罩(1995至1997年款) Engine Cover(1995 to 1997) Fig.

REF	Part No.	Name	Qty
1	61400-94720-0ED	Engine Cover (NLA)	1
2	61621-96303	Fastener Bracket (NLA)	1
3	61651-94701	Front Hook Holder (NLA)	1
4	09229-04025	Rivet	3
5	09229-04026	Rivet (NLA)	3
6	09229-04027	Rivet (NLA)	2
7	08322-01057	Washer	5
8	61414-95501	Oil Filler Gasket (NLA)	1
9	61415-94700	Air Intake Insulator	1
10	61415-94700	Air Intake Insulator	1
11	61417-94701	Oil Tank Lid Insulator (NLA)	1
12	61418-94700-0ED	Front Air Intake	1
13	61431-95202-0ED	Tilt Up Handle (NLA)	1
15	61432-94700	Air Intake Front Cover (NLA)	1
15	61433-94701	Air Intake Inner Cover (NLA)	1
16	61481-95503-0ED	Oil Tank Filler Lid (NLA)	1
17	61482-94510	Oil Filler Lid Hinge	1
18	61485-95500	Oil Filler Lid Spring	1
19	61610-94420	Fastener	1
20	61641-94700	Front Hook (NLA)	1
21	61645-94701-0ED	Front Hook Lever (NLA)	1
22	61670-95300	Oil Lid Striker Assy (NLA)	1
23	09118-06095	Bolt (6x12)	1
25	09131-03007	Striker Screw (NLA)	2
26	09140-06020	Nut (6mm)	2
27	09160-06082	Washer (6.5x13x1.0)	2
29	09164-13005	Wave Washer	1
30	09250-12012	Cap (NLA)	1
31	09280-13005	O-Ring	1
32	02162-06127	BOLT	1
33	01550-06167	BOLT	3
34	03241-0516A	SCREW	4
35	61440-96E10	Engine Cover Stripe Set (NLA)	1
36	68111-42031-1RR	Suzuki Mark	2
38	61435-96E60	Rear Emblem Mark (NLA)	1
39	61581-98620	Engine Cover Label	1
40	69711-93E11	Label (S.I.G.P)	1
41	09800-01016	Tool Set	1

Fig. 38Fuel Tank

REF	Part No.	Name	Qty
1	65800-92823	Fuel Tank Set (NLA)	1
2	65510-92D00	Fuel Tank Cap Assembly	1
3	65561-92D00	Tank Cap Gasket	1
4	02112-16167	SCREW	4
8	65850-92D01	Fuel Gauge Assembly (NLA)	1
11	65853-92D00	Lens (NLA)	1
13	03221-04083	Screw (NLA)	2
14	65864-92D00	Float (NLA)	1
15	65866-92D00	Push Nut (NLA)	1
16	65871-92D00	Gasket (NLA)	1
17	65700-87D16	Fuel Hose (NLA)	1
18	65750-94404	Fuel Hose Connector	2
20	65781-98500	Hose Clip	4
21	65700-87D85	Fuel Hose	1
22	65750-95501	Fuel Hose Connector (13mm)	1
23	65750-98506	Fuel Hose Connector (11mm)	1
24	65770-95540	Squeeze Pump (NLA)	1
25	65781-98500	Hose Clip	4
26	65720-94403	Fuel Connector	1
27	08310-00107	Nut	1
28	08321-01107	Lock Washer	1
29	65720-985L1	Fuel Connector (11mm)	1
30	09161-10007	Washer	1
31	08310-00107	Nut	1
32	65317-95260	Fuel Capacity Mark (NLA)	1
33	65316-93331	Fuel Caution Mark (NLA)	1
34	09408-00056	Clip	1

Fig. 39Oil Tank(1988 to 1994)

图 40机油箱(1988至1994款) Oil Tank(1988 to 1994) Fig.

REF	Part No.	Name	Qty
1	69201-95500	Suzuki Oil Tank Cap (NLA)	1
2	09280-41006	O-Ring	1
3	69101-94700	Oil Tank Set	1
4	09160-06084	Washer (6.5x18x1.6)	3
5	09180-06310	Spacer (6.5x10x10)	3
6	09320-10075	Cushion	3
7	01550-06257	BOLT	3
8	01550-06167	BOLT	2
10	34860-94741	Oil Level Switch Assembly	1
11	69311-94700	Oil Tank Support (NLA)	1
14	09401-08409	Clamp	4
15	09401-08411	Clip	4
16	16911-92E20	Protector	1
17	33833-91J00	Tube (6x8x250)	1
18	09403-12308	Clamp (NLA)	1
20	16250-94710	Oil Filter/Flow Sensor	1

Fig. 40Oil Tank(1995 to 1997)

图 41机油箱(1995至1997款) Oil Tank(1995 to 1997) Fig.

REF	Part No.	Name	Qty
1	69101-94700	Oil Tank Set	1
2	69220-94700	Oil Tank Air Vent	1
3	09404-06208	Clamp (NLA)	1
4	69201-95500	Suzuki Oil Tank Cap (NLA)	1
5	69241-95510	Oil Tank Cap Gasket (NLA)	1
6	09280-41006	O-Ring	1
7	69311-94700	Oil Tank Support (NLA)	1
8	09160-06084	Washer (6.5x18x1.6)	3
9	09180-06310	Spacer (6.5x10x10)	3
10	09320-10075	Cushion	3
11	01550-06167	BOLT	2
12	02162-06257	SCREW	3
13	09403-12308	Clamp (NLA)	1
14	34860-94741	Oil Level Switch Assembly	1
15	34700-92E11	Monitor Gauge Assembly (NLA)	1

Fig. 41Remote Control(1988 to 1992)

图 42遥控装置(1988至1992款) Remote Control(1988 to 1992) Fig.

REF	Part No.	Name	Qty
1	67200-87D61	Side Mount Control Box (NLA)	1
2	67232-95600	Bushing	1
3	67232-95620	Bushing (NLA)	1
4	67296-95600	Screw	3
5	67294-95600	Spacer	3
6	09160-06104	Washer (6.5x24x2)	3
7	09140-06020	Nut (6mm)	3
8	67232-95610	Bushing (NLA)	1
9	67253-95600	Washer (NLA)	1
10	67252-95600	Bushing	1
11	09100-08232	Bolt (8x30)	1
12	67238-87D00	Drive Gear	1
13	67296-94300	Screw (4x10)	3
14	67258-87D00	Neutral Arm Bracket	1
15	37721-94601	Neutral Switch Assembly	1
17	09126-05003	Screw (5x12)	2
18	67243-95600	Bushing (NLA)	1
19	67245-95600	Free Throttle Drum (NLA)	1
20	67220-95620	Plate Assembly	1
21	67275-95600	Cable End	2
22	67223-95600	Brake Adjustment Knob	1
23	67292-94300	E Ring	3
24	67267-95610	Wire Cover (Black)	1
25	67296-95610	Screw	7
26	67257-95610	Lever Cap (Black)	1
27	67256-95600	Neutral Lock Holder	1
28	67251-95680	Handle Lever (Gray) (NLA)	1
29	37110-99E02	Ignition Switch Assembly	1
31	67297-95600	Washer	2
32	67273-95600	Spacer	1
33	38500-92X50	Warning Buzzer	1
34	36620-92E00	21' Main Wire Harness (NLA)	1
35	37820-92E05	Emergency Stop Switch Assembly	1
36	37823-94401	Emergency Stop Switch Cap	1
37	67255-95600	Neutral Lock Arm	1
39	37860-94610	Trim Switch Assembly	1
40	37869-95590	Trim Switch Cap	1
41	09139-02003	Screw (2x6)	2
42	67263-95600	Grip Cap	1
43	67259-87D00	Neutral Arm Spring (NLA)	1
44	67140-95600	Replaced by 67140-95601	1
45	67282-95610	Port Decal (Black) (NLA)	1

Fig. 42Remote Control(1993 to 1997)

图 43遥控装置(1993至1997款) Remote Control(1993 to 1997) Fig.

REF	Part No.	Name	Qty
1	67200-87D61	Side Mount Control Box (NLA)	1
2	67232-95600	Bushing	1
3	67232-95620	Bushing (NLA)	1
4	67296-95600	Screw	3
5	67294-95600	Spacer	3
6	09160-06104	Washer (6.5x24x2)	3
7	09140-06020	Nut (6mm)	3
8	67232-95610	Bushing (NLA)	1
9	67253-95600	Washer (NLA)	1
10	67252-95600	Bushing	1
11	09100-08232	Bolt (8x30)	1
12	67238-87D00	Drive Gear	1
13	67296-94300	Screw (4x10)	3
14	67258-87D00	Neutral Arm Bracket	1
15	37721-94601	Neutral Switch Assembly	1
16	67241-95680	Free Throttle Lever (Gray) (NLA)	1
17	09126-05003	Screw (5x12)	2
18	67243-95600	Bushing (NLA)	1
19	67245-95600	Free Throttle Drum (NLA)	1
20	67220-95620	Plate Assembly	1
21	67275-95600	Cable End	2
22	67223-95600	Brake Adjustment Knob	1
23	67292-94300	E Ring	3
24	67267-95610	Wire Cover (Black)	1
25	67296-95610	Screw	7
26	67257-95610	Lever Cap (Black)	1
27	67256-95600	Neutral Lock Holder	1
28	67251-95680	Handle Lever (Gray) (NLA)	1
29	37110-99E02	Ignition Switch Assembly	1
31	67297-95600	Washer	2
32	67273-95600	Spacer	1
33	38500-92X50	Warning Buzzer	1
34	36620-92E00	21' Main Wire Harness (NLA)	1
35	37820-92E05	Emergency Stop Switch Assembly	1
36	37823-92E02	Stop Switch Lanyard	1
37	67255-95600	Neutral Lock Arm	1
38	67261-95600	Handle Grip for PTT	1
39	37860-94610	Trim Switch Assembly	1
40	37869-95590	Trim Switch Cap	1
41	09139-02003	Screw (2x6)	2
42	67263-95600	Grip Cap	1
43	67259-87D00	Neutral Arm Spring (NLA)	1
44	36629-92E00	Connector Plug (NLA)	1
45	67140-95600	Replaced by 67140-95601	1
46	67282-95610	Port Decal (Black) (NLA)	1

Fig. 43Meter

REF	Part No.	Name	Qty
1	34200-92E01	Tachometer (NLA)	1
2	09471-12179	Bulb (Red)	1
3	34800-92E00	Trim Meter Assembly (NLA)	1
4	09471-12180	Bulb (NLA)	1
5	36682-92E00	Wire Harness	1
6	34100-92E00	Speedometer (80mph) (NLA)	1
7	34100-92E10	Speedometer (50mph) (NLA)	1
8	09471-12179	Bulb (Red)	1
9	34191-92E00	Water Pressure Tubing	1
10	09407-14407	Clamp (L:140)	2
11	36615-96300	Resin Terminal	2
16	34300-92E00	Fuel Gauge Set (NLA)	1
17	34310-92E00	Fuel Gauge Lead (NLA)	1
18	34360-92E00	Adapter Harness (NLA)	1
19	09471-12180	Bulb (NLA)	1
20	34500-92E00	Hour Meter (NLA)	1
21	09471-12180	Bulb (NLA)	1
22	34600-92E00	Volt Meter (NLA)	1
23	09471-12180	Bulb (NLA)	1
24	34650-92E00	Water Pressure Gauge (NLA)	1
25	34191-92E00	Water Pressure Tubing	1
26	09407-14407	Clamp (L:140)	2
27	34652-92E00	Union (NLA)	1
28	36658-95600	Cable Grommet (NLA)	1
29	09471-12180	Bulb (NLA)	1
30	34190-87D00	Speedometer Sensor	1

Fig. 44Panel Switch

REF	Part No.	Name	Qty
3	34802-95301	PTT Attachment (NLA)	1
4	34803-94500	Trim Sensor Grommet (NLA)	1
5	36658-95600	Cable Grommet (NLA)	1
6	36680-92E00	Trim Meter Wire Assembly (NLA)	1
7	36682-92E00	Wire Harness	1
8	09100-06113	Bolt (6x16)	2
9	09100-06131	Bolt (6x12)	2
10	09162-06006	Lock Washer	2
11	09160-06082	Washer (6.5x13x1.0)	2
15	37100-92E00	Ignition Switch Panel Assembly (NLA)	1
15	37139-92E01	Single Ingition Switch Panel	1
17	37803-92E00	Emergency Stop Switch Assembly (NLA)	1
18	37825-92E00	Emergency Switch Panel	1
19	37805-92E00	PTT Switch Set (NLA)	1
20	37855-92E00	PTT Switch Panel (NLA)	1

Fig. 45Electrical (1)

REF	Part No.	Name	Qty
1	32500-95722	Voltage Regulator Assembly (NLA)	1
2	01500-06127	BOLT	2
3	08321-01067	Lock Washer	2
4	08310-00067	Nut	2
6	36631-94300	Cap	1
7	32800-94700	Voltage Regulator Assembly (NLA)	1
8	01500-06207	BOLT	2
9	08321-01067	Lock Washer	2
10	08310-00067	Nut	2
11	32590-94700	Voltage Regulator Bracket (NLA)	1
12	02142-06127	SCREW 6X12	2
13	34250-94703	Tachometer Control Unit (NLA)	1
14	03141-0516A	SCREW	1
17	36990-87D00	Terminal & Sleeve Set	1

Fig. 46Electrical (2)

REF	Part No.	Name	Qty
1	34804-94701	Trim Sender Set (NLA)	1
2	34803-94500	Trim Sensor Grommet (NLA)	1
3	01550-06167	BOLT	2
4	09160-06082	Washer (6.5x13x1.0)	2
5	34804-94701	Trim Sender Set (NLA)	1
6	34802-95301	PTT Attachment (NLA)	1
7	09100-06131	Bolt (6x12)	2
8	09162-06006	Lock Washer	2
9	09160-06082	Washer (6.5x13x1.0)	2
11	36640-95500	Trim Relay Harness (NLA)	1
12	37853-95251	Trim Switch Harness (NLA)	1

Fig. 47Harness

REF	Part No.	Name	Qty
1	34108-94510	Meter Switch Assembly (NLA)	1
2	34109-94500	Extension Lead (NLA)	1
4	36670-94700	Wire Harness Extension (NLA)	1
5	36615-96300	Resin Terminal	2
6	36630-87D00	Meter Ext. Harness Assembly (NLA)	1

Fig. 48Handle(1996 to 1997)

图 48A手柄(1996至1997款) Handle(1996 to 1997) Fig.

REF	Part No.	Name	Qty
1	63001-95610-0ED	Tiller Handle Assembly (NLA)	1
2	21110-94702	Clutch Lever (NLA)	1
3	21150-95214-0ED	Clutch Lever Bracket (NLA)	1
4	21211-95212	Clutch Lever Shaft (NLA)	1
5	22511-99011	Grease Nipple	1
6	23115-94720	Clutch Lever Link (NLA)	1
7	09385-06003	Pin (NLA)	1
8	23312-95210	Clutch Link Connector	1
9	09111-06064	Bolt (6x17)	1
10	09117-08109	Bolt (8x16)	1
11	09159-08059	Nut	1
12	09160-08081	Washer (8.5x23x1.5)	2
13	09162-08007	Lock Washer (8.2x15.4x2.0)	1
14	09140-05005	Nut	1
15	08322-01067	Washer (6.5x13x1.0)	1
16	09260-10005	Ball	1
17	09440-07021	Spring	1
18	43761-95501-0ED	Steering Handle Bracket (NLA)	1
19	43762-95500	Bolt (NLA)	2
20	43764-95500	Nut (NLA)	2
21	09160-10098	Washer (10x18x1.0)	2
22	22511-99011	Grease Nipple	1
23	63111-95503-0ED	Tiller Handle (NLA)	1
24	63119-95500	Tiller Handle Cover Gasket (NLA)	1
25	63121-95501-0ED	Tiller Handle Cover (NLA)	1
26	63210-93E30	Handle Grip	1
27	63221-95500	Handle Rod (NLA)	1
28	63223-92D00	Handle Rod Stopper	1
29	63225-93200	Handle Rod Bushing	1
30	63227-93200	Handle Rod Pin	1
31	63230-95501	Throttle Cable Gear	1
32	63240-96300	Handle Grip Adjuster	1
33	63410-95500	Gear Housing (NLA)	1
34	63610-95511	Throttle Cable Assembly	1
35	09100-10264	Bolt (10x80)	1
36	09125-06053	Screw (6x16)	4
37	09126-06015	Screw (6x23)	1
38	09159-10050	Nut	1
39	09163-06001	Lock Washer (6.4x12x0.5)	1
40	09205-03012	Spring Pin (3x16)	1
41	09306-10009	Handle Bushing	4
42	09440-12027	Spring	1
43	09440-22008	Spring	1
44	33833-91J00	Tube (6x8x250)	1
45	36647-95600	PTT Relay Wire (NLA)	1
46	36656-94310	Extension Harness Guide (NLA)	1
47	36663-94700	Wiring Harness Cap (NLA)	1
48	37110-94641	Ignition Switch Assembly (NLA)	1
49	37111-95310	Buzzer Lead (NLA)	1
50	37721-95592	Neutral Switch Assembly (NLA)	1
51	37725-95300	Neutral Switch Actuator	1
53	37729-95591	Neutral Switch Lever (NLA)	1
54	37820-92E05	Emergency Stop Switch Assembly	1
55	33833-91J00	Tube (6x8x250)	1
56	38500-92X50	Warning Buzzer	1
57	09118-06027	Bolt (NLA)	2
58	09160-06104	Washer (6.5x24x2)	1
59	09160-12087	Washer	1
60	09160-12067	Washer (12.5x23x1.0)	2
61	09160-25069	Washer	1
63	03142-05253	Screw (NLA)	1

Fig. 49Tie Rod

REF	Part No.	Name	Qty
4	67701-95520	Drag Link Assembly (NLA)	1
5	67721-99E00	Drag Link Spacer	1
6	67725-99E10	Replaced by 67725-99E20	1
7	67726-99E00	Lock Nut	2
8	67728-99E00	Washer	3
9	45600-95250	Trailer Arm Assembly (NLA)	1
10	41221-98400	Tilt Stopper Knob	1
11	45610-95250	Trailering Arm (NLA)	1
12	45615-95250	Bolt (NLA)	2
13	45621-95250	Pin (NLA)	1
14	45622-95250	Spring (NLA)	1
15	45631-95250	Lock Arm Plate (NLA)	1
16	09160-10082	Washer (10.5x19x2.0)	1
17	09160-12066	Washer (12.5x22x2.5)	2
18	09205-03012	Spring Pin (3x16)	1
18	09204-01002	Cotter Pin	1

Fig. 50Gasket Set

REF	Part No.	Name	Qty
1	11400-94802	Engine Gasket Set	1
2	11162-94730	Cylinder Head Cover Gasket	1
3	11141-94720	Cylinder Head Gasket	1
4	17685-94410	Thermostat Gasket	1
5	13125-95210	Carburetor Gasket	3
6	13853-94710	Silencer Cover Gasket (NLA)	1
8	13855-95210	Silencer Gasket	3
9	14151-94712	Exhaust Cover Gasket (NLA)	2
10	15321-99710	Fuel Pump Gasket	1
11	16731-95520	Oil Pump Retainer Gasket (NLA)	1
12	17472-95310	Water Pump Plate Gasket	1
13	11413-94710	Upper Oil Seal Hsg Gasket	1
14	51211-94750	Engine Holder Gasket (NLA)	1
15	52113-94731	Drive Shaft Housing Gasket (NLA)	1

Fig. 51Optional

REF	Part No.	Name	Qty
1	99000-31030	Liguid Gasket (NLA)	1
2	93691-80030	Suzuki Silicone Seal	1
5	99000-25520	Water Resistant Grease	1
6	99000-25490	Suzuki Ecstar Super Grease C	1