Suzuki — DT-55 / 1997

Exploded diagrams and part specifications.

1Cylinder2Crankshaft3Inlet Case4Carburetor5Fuel Pump(1988 to 1994)6Fuel Pump(1995 to 1997)7Oil Pump(1988 to 1992)8Oil Pump(1993 to 1997)9Water Pump10Throttle Link11Starting Motor12Magneto13Ignition14Electrical15Trim Relay16Solenoid17Harness18Electrical(DT55HTC 1988 to 1991)19Clutch20Clutch Lever(DT55HTC 1988 to 1991)21Clamp Bracket(1988 to 1994)22Clamp Bracket(1995 to 1997)23Swivel Bracket(1988 to 1994)24Swivel Bracket(1995)25Swivel Bracket(1996 to 1997)26Cylinder Support27Power Unit(1988 to 1990)28Power Unit(1991 to 1994)29Power Unit(1995 to 1997)30Trim Cylinder(1988 to 1994)31Trim Cylinder(1995 to 1997)32Engine Holder33Drive Shaft Housing34Gear Case35Transmission36Lower Cover37Engine Cover(1988)38Engine Cover(1989 to 1994)39Engine Cover(1995 to 1997)40Handle(DT55HTC 1988 to 1991)41Fuel Tank42Oil Tank(1988 to 1994)43Oil Tank(1995 to 1997)44Remote Control(1988 to 1992)45Remote Control(1993 to 1997)46Meter47Panel Switch48Electrical (1)49Electrical (2)50Harness51Handle(1996 to 1997)52Tie Rod53Gasket Set54Optional
Fig. 1Cylinder
图 1气缸 Cylinder Fig.
REFPart No.NameQty
111161-94700-0EDCylinder Head Cover (NLA)1
211162-94730Cylinder Head Cover Gasket1
311111-94702-0EDCylinder Head (NLA)1
411141-94720Cylinder Head Gasket1
501550-06307BOLT5
609246-04005Plug1
701560-08757BOLT18
811291-94701-02MEngine Hook (NLA)1
911290-94710-0EDEngine Hook (NLA)1
1001550-08207BOLT2
1109352-50006-600Hose (5x9x600)1
1209401-08410Clip2
1309401-08410Clip2
1411281-94400Zinc Anode1
1509126-06005Screw (6x30)1
1704211-09109DOWEL PIN2
1801550-06407BOLT1
1901550-10407BOLT6
2001550-10657BOLT7
2101550-10857BOLT1
2216710-94420Oil Check Valve (NLA)3
2317670-93964Thermostat (50c)1
2417681-94401-0EDThermostat Cover1
2517685-94410Thermostat Gasket1
2601550-06407BOLT3
2734870-94630Cooling Water Sensor1
2803212-0512BSCREW2
2934870-94630Cooling Water Sensor1
3003111-0516ASCREW2
3109351-25703-600Hose (2.5x7x600)3
3216911-92E20Protector3
3309401-06405Clamp6
3509108-08137Stud Bolt (8x40)1
3609162-08007Lock Washer (8.2x15.4x2.0)1
3709140-08023-XC0Nut (8mm)1
3834820-95D20Cylinder Temp Sensor1
3903241-0516ASCREW2
Fig. 2Crankshaft
图 2曲轴 Crankshaft Fig.
REFPart No.NameQty
312151-94700Piston Pin3
409381-20003Circlip6
509263-20072Bearing (20x26x24)3
609169-20006Washer6
712200-94714Crankshaft Assembly (NLA)1
812161-92L00Connecting Rod3
909263-27005Bearing (27x37x22)3
1012211-94400Crank Pin (NLA)3
1109264-35004Bearing (35x72x23)1
1212221-94702Upper Crankshaft (NLA)1
1312232-94703Middle Under Wheel (NLA)2
1412231-94703Middle Upper Wheel (NLA)2
1512240-94701Under Crankshaft (NLA)1
1609289-45L01Oil Seal (45x72x12)2
1716321-95301Oil Pump Drive Gear (NLA)1
1809269-30012Bearing (30x72x19)(NLA)2
1909262-35L09Bearing (35x72x17)1
2009160-27008Washer6
2109421-08001Key1
2209181-30212Washer (NLA)1
2309283-30077Oil Seal (30x55x8x)1
2409283-35L01Crankshaft Oil Seal1
2509181-30167Shim (1.00)1
2609390-72008C Ring2
2708331-31309CIRCLIP1
2809282-17009Oil Seal (17x28x6)2
2911431-95300Under Oil Seal Housing (NLA)1
3009280-50008O-Ring1
Fig. 3Inlet Case
图 3进气壳体 Inlet Case Fig.
REFPart No.NameQty
101550-06307BOLT12
201421-06257BOLT, STUD6
308316-10067Nut6
413110-94710-0EDInlet Case (NLA)3
513125-93010Carburetor Gasket3
613150-94720Reed Valve Assembly3
713152-94720Reed Valve Stopper (NLA)6
813153-94700Reed Valve6
902112-0306BSCREW18
1008321-2103BLock Washer18
1114151-94712Exhaust Cover Gasket (NLA)2
1214131-94701Exhaust Plate1
1314141-94700-0EDExhaust Cover1
1401550-06307BOLT18
1513855-93310Silencer Gasket (NLA)3
1613811-94713Silencer Case (NLA)1
1713812-94700Silencer Cover (NLA)1
1801550-06167BOLT8
1901550-06167BOLT6
2002142-05207SCREW10
2109139-05041Screw (NLA)1
2209250-15010Plug3
2309352-50006-600Hose (5x9x600)2
2409352-50006-600Hose (5x9x600)1
2509401-08410Clip6
2609401-08411Clip6
2709367-060023 Way1
2913853-94710Silencer Cover Gasket (NLA)1
Fig. 4Carburetor
图 4化油器 Carburetor Fig.
REFPart No.NameQty
513271-93311Air Screw Spring3
613269-93311Pilot Air Screw3
713250-93012Carburetor Float3
813251-93320Float Chamber Gasket3
913249-95520Screw (NLA)12
1013254-98300Float Pin3
1113370-28110Needle Valve Assembly3
1213392-58600Valve Seat Gasket3
1313236-94410Main Nozzle (NLA)3
1413237-94400Upper Nozzle3
1602112-04087SCREW 4X82
1708321-0104ALock Washer2
1813616-94500Drain Bolt3
1913271-93311Air Screw Spring3
2008321-0105ALock Washer12
2213534-95D00Screw1
2313268-96111Spring1
2413240-94600Float Chamber Assembly3
2713510-94700Throttle Rod Assembly (NLA)2
2801411-08207Stud Bolt (NLA)3
2908316-10087Nut6
3009352-50006-600Hose (5x9x600)2
3109401-08410Clip4
3209401-08411Clip4
3413910-94701Carburetor Repair Kit3
Fig. 5Fuel Pump(1988 to 1994)
图 6燃油泵(1988至1994款) Fuel Pump(1988 to 1994) Fig.
REFPart No.NameQty
115100-94312Fuel Pump Assembly1
215170-94312Fuel Pump Diaphragm Set1
315851-94300Fuel Pump Screen3
415183-94301Fuel Pump Screw2
515186-94300Nut2
615321-99710Fuel Pump Gasket1
701500-0640BBOLT2
808321-01067Lock Washer2
908322-01067Washer (6.5x13x1.0)2
1009352-50006-600Hose (5x9x600)1
1109401-08410Clip4
1209401-08411Clip4
1315410-94401Fuel Filter1
1515413-93400Fuel Strainer Cup (NLA)1
1608322-01087Washer1
1708310-00087Nut (8mm)1
1909352-50006-600Hose (5x9x600)1
2009352-50006-600Hose (5x9x600)1
2115331-94300Clip2
2216911-92E20Protector2
Fig. 6Fuel Pump(1995 to 1997)
图 6A燃油泵(1995至1997款) Fuel Pump(1995 to 1997) Fig.
REFPart No.NameQty
115100-94312Fuel Pump Assembly1
315183-94301Fuel Pump Screw2
415186-94300Nut2
515851-94300Fuel Pump Screen3
615321-99710Fuel Pump Gasket1
715410-94401Fuel Filter1
815430-93411Fuel Filter Strainer Set1
915413-93400Fuel Strainer Cup (NLA)1
1016911-92E20Protector2
1116911-92E20Protector1
1209352-50006-600Hose (5x9x600)1
1309352-50006-600Hose (5x9x600)1
1409352-50006-600Hose (5x9x600)1
1509352-50006-600Hose (5x9x600)1
1609367-060053 Way (NLA)1
1709401-08411Clip8
1801570-06407Bolt (NLA)2
1908310-00087Nut (8mm)1
2008322-01087Washer1
2215410-94401Fuel Filter1
2315413-87D10Fuel Strainer Cup1
2415430-87D10Fuel Filter Strainer Set1
2508310-00087Nut (8mm)1
2608322-01087Washer1
Fig. 7Oil Pump(1988 to 1992)
图 7机油泵(1988至1992) Oil Pump(1988 to 1992) Fig.
REFPart No.NameQty
116100-94731Oil Pump Assembly (NLA)1
216731-95520Oil Pump Retainer Gasket (NLA)1
316340-94710Oil Pump Retainer (NLA)1
416331-95304Oil Pump Driven Gear (NLA)1
516411-94701Oil Pump Control Rod (NLA)1
619131-95502Connector2
709140-05005Nut2
809168-06023Gasket6
909360-06012Union Bolt3
1009363-02002Union3
1101550-06307BOLT2
1216911-92E20Protector5
1316710-92E01Oil Check Valve (Single)2
1416710-94641Oil Check Valve (Double)1
1709352-50006-600Hose (5x9x600)3
1809401-08409Clamp6
1909401-08411Clip6
2009401-06405Clamp6
Fig. 8Oil Pump(1993 to 1997)
图 7A机油泵(1993至1997) Oil Pump(1993 to 1997) Fig.
REFPart No.NameQty
216198-87D00Oil Pump O-Ring1
316195-87D00Snap Pin1
413432-33100Washer1
516331-95304Oil Pump Driven Gear (NLA)1
616340-94710Oil Pump Retainer (NLA)1
716411-94710Oil Pump Control Rod (NLA)1
816731-95520Oil Pump Retainer Gasket (NLA)1
919131-95502Connector2
1107130-06307BOLT2
1216250-94710Oil Filter/Flow Sensor1
1316710-94641Oil Check Valve (Double)1
1416911-92E20Protector1
1509351-50803-00BHose (5x8x2000)1
1609352-50006-600Hose (5x9x600)1
1709352-50006-600Hose (5x9x600)1
1809355-25705-600Hose (2.5x7x600)1
1909401-06405Clamp2
2009401-08409Clamp2
2109401-08411Clip4
Fig. 9Water Pump
图 8水泵 Water Pump Fig.
REFPart No.NameQty
117560-95222Water Tube (L) (NLA)1
217563-95500Water Tube Bushing (NLA)1
317564-95502Water Pump Bushing1
417411-95206Water Pump Case (NLA)1
509100-08219Bolt (8x20) (NLA)4
609162-08007Lock Washer (8.2x15.4x2.0)4
709420-04005Key1
817461-94701Water Pump Impeller1
917471-95204Water Pump Plate1
1017472-95310Water Pump Plate Gasket1
1156130-95212-0EDDrive Shaft Bearing Housing (NLA)1
1209265-17003Bearing (17x47x15.25) (NLA)1
1309289-17005Oil Seal (NLA)1
1509206-11016Pin (11x12) (NLA)1
1417400-94701Water Pump Repair Kit DT55/DT651
Fig. 10Throttle Link
图 9油门联动杆 Throttle Link Fig.
REFPart No.NameQty
119121-94701Throttle Lever Control (NLA)1
319131-95502Connector2
519137-94700Throttle Lever Damper Pin (NLA)1
419135-94400Rod1
619211-94700Throttle Lever Washer (NLA)1
767466-95200Cable Connector1
1109204-01002Cotter Pin2
1209440-09021Spring1
1319113-95300Connector Cap1
1419211-94700Throttle Lever Washer (NLA)1
1523211-94702Clutch Control Arm (NLA)1
1667467-95201Cable Connector1
1709117-06040-XC0Bolt (6x15)1
1823111-94701Clutch Link (NLA)1
1909385-06003Pin (NLA)2
2008322-01067Washer (6.5x13x1.0)1
2267271-95213Remocon Holder (NLA)1
2309116-06094Bolt (6x15)2
Fig. 11Starting Motor
图 10启动马达 Starting Motor Fig.
REFPart No.NameQty
101580-08257BOLT2
231100-94702Starter Motor Assembly1
331312-94601Pinion Stopper Set1
431320-95240Pinion Assembly (NLA)1
531310-94600Armature (NLA)1
631173-95310Brush Holder1
731131-95310Brush (+)2
831131-95241Brush1
931135-95310Spring (NLA)3
1031360-87D00Washer Kit (NLA)1
1131281-94700Through Bolt (NLA)2
1233820-89E01Starter Sub Cable Assy (NLA)1
1331911-94701-0EDStarting Motor Bracket (NLA)1
1401550-08257BOLT4
1531912-94701Starting Motor Band (NLA)1
1631918-94701Starter Damper (NLA)1
Fig. 12Magneto
图 11磁电机 Magneto Fig.
REFPart No.NameQty
202112-36257SCREW2
402112-36207Screw (NLA)2
608341-31059Woodruff Key 5mm1
709160-18011Washer1
809164-18001Washer1
909140-18014Nut1
1032160-94710Ignition Timing Coil #1 (NLA)1
1132170-94710Ignition Timing Coil #21
1232180-94710#3 Ignition Timing Coil (NLA)1
1302112-75107Screw (NLA)6
1511421-94710Magneto Cover (NLA)1
1511421-94710Magneto Cover (NLA)1
1602162-06257SCREW3
1711413-94710Upper Oil Seal Hsg Gasket1
1811422-94700Cap (NLA)1
2102112-062576X25CROSS SCREW2
2208321-01067Lock Washer2
2309403-10313Clamp (NLA)1
2432150-87E20Gear Counter Coil (NLA)1
2502112-35127SCREW 5X122
Fig. 13Ignition
图 12点火系统 Ignition Fig.
REFPart No.NameQty
133410-95D11Ignition Coil Assembly1
233410-95D11Ignition Coil Assembly1
333410-95D11Ignition Coil Assembly1
433542-38B00Spark Plug Cap Seal3
633541-93950Spark Plug Seal3
809309-06007Grommet (NLA)3
1009407-10404Clamp (L:100)3
Fig. 14Electrical
图 13电气部件 Electrical Fig.
REFPart No.NameQty
102142-05257SCREW 5 X 201
232800-95D02Rectifier & Regulator Assembly1
332800-94620Rectifier & Regulator1
432801-94702Rectifier & Regulator Bracket (NLA)1
501550-06127BOLT2
602112-051075 X 10 CROSS SC2
709404-08205Clamp (L:62)1
832809-94700Rectifier Lead (NLA)1
936840-95D00Tachometer Lead1
1036810-94610Rectifier Extension Lead (NLA)1
1303212-0516BSCREW4
1409320-12090Cushion3
1509160-12089Washer3
1609160-06054Washer (6.5x22.1.6)3
1701550-06127BOLT3
1936740-87D00Fuse Case Assembly (NLA)1
2009481-2000120 Amp Fuse1
2136791-87E00Fuse Case Holder (NLA)1
2209408-00045Clamp1
2336740-94771Fuse Case Assembly (NLA)1
2409481-2500125 Amp Fuse1
2737930-94706Oil Warning Reset Switch Assembly (NLA)1
2903212-0516BSCREW1
3008322-01057Washer1
3133445-94710Lead (NLA)1
Fig. 15Trim Relay
图 14升降继电器 Trim Relay Fig.
REFPart No.NameQty
301550-06167BOLT2
409162-06006Lock Washer2
509160-06082Washer (6.5x13x1.0)2
602112-36167SCREW2
738425-94701Trim Relay Cover (NLA)1
1033831-94702PTT Relay Cable Assembly1
1333833-91J00Tube (6x8x250)1
Fig. 16Solenoid
图 15电磁阀 Solenoid Fig.
REFPart No.NameQty
138412-94700Relay Bracket (NLA)1
231800-94401Starter Relay1
301580-06167BOLT1
402112-36167SCREW1
538600-95520Choke Solenoid Assembly (NLA)1
737920-94710Ignition Timing Switch Assembly (NLA)1
937922-94610Knob1
1002112-04087SCREW 4X81
1103212-0512BSCREW1
1209160-05024Washer (5.5x16x1.5)1
1308322-01107Washer1
1437920-95500Ignition Timing Switch Assembly (NLA)1
1502112-04087SCREW 4X81
1637921-95D00Knob (NLA)1
1734820-94600Engine Temp Sensor (NLA)1
1834850-94610Heat Sensor Assy1
1934853-94700Heat Sensor Supporter1
2009125-06069Screw (6x12)2
2109407-25402Clamp (L:248)4
Fig. 17Harness
图 16线束 Harness Fig.
REFPart No.NameQty
136659-95501Clamp (NLA)1
209125-06067Screw (6x16)2
336656-94701Cable Grommet1
536616-95301Connector Holder1
636895-94700Lead (NLA)1
702142-06127SCREW 6X121
836664-94700Grommet (NLA)1
933810-94700Starter Motor Cable (NLA)1
1109160-08082Washer (8.5x16x1.2)1
1209403-17312CLAMP,BREATHER1
1436661-95210PTT Cable Cap (NLA)1
1536662-95210Battery Cable Cap (NLA)1
1636663-94700Wiring Harness Cap (NLA)1
1709403-17302Clamp (NLA)1
1809407-12402Clamp1
1936630-92E00Instrument Wire Assembly1
2001550-08167BOLT1
2136615-96300Resin Terminal1
2233833-91J00Tube (6x8x250)1
Fig. 18Electrical(DT55HTC 1988 to 1991)
图 17电气部件(DT55HTC 1988至1991) Electrical(DT55HTC 1988 to 1991) Fig.
REFPart No.NameQty
136360-94700Oil/Heat Warning Lamp Assembly (NLA)1
209320-11004Oil Lamp Gasket (NLA)1
437110-94720Ignition Switch Assembly (NLA)1
637110-94732Ignition Switch Assembly (NLA)1
837721-94406Neutral Switch Assembly1
937725-95300Neutral Switch Actuator1
1037726-95303Neutral Switch Bracket (NLA)1
1109100-06122Bolt (6x20)2
1209160-06082Washer (6.5x13x1.0)2
1309162-06006Lock Washer2
1437820-94461Emergency Stop Switch Assembly1
1537860-95590Trim Switch1
1637869-95590Trim Switch Cap1
1709139-02003Screw (2x6)2
1836656-94310Extension Harness Guide (NLA)1
2009404-10205Clamp (NLA)1
2137862-94700Trim Lead Extension (NLA)1
2237862-95201Trim Switch Lead Extension (NLA)1
2333833-91J00Tube (6x8x250)1
Fig. 19Clutch
图 18离合器 Clutch Fig.
REFPart No.NameQty
121210-94703Clutch Shaft1
221213-94700Clutch Shaft Side Arm1
308319-31087Nut1
609280-11005Shift Rod O-Ring1
709280-08005O-Ring2
825111-95204Shift Rod (L)1
925230-94300Gear Case Magnet Set1
1025232-94300Gear Case Magnet1
1125311-947V0Shift Cam1
1209205-02004Spring Pin (2.5x12)1
1309205-03021Spring Pin (3.5x12)1
1421121-93300Clutch Notch Plate1
1509260-10005Ball1
1609440-07033Cam Notch Spring1
1721311-94702Clutch Shaft Holder (NLA)1
1809116-06204Bolt (6x20)3
Fig. 20Clutch Lever(DT55HTC 1988 to 1991)
图 19离合器操纵杆(DT55HTC 1988至1991款) Clutch Lever(DT55HTC 1988 to 1991) Fig.
REFPart No.NameQty
121111-95512Clutch Lever (NLA)1
209111-08073Bolt (NLA)1
309160-10097Washer (10.5x22x2.5)1
409162-08007Lock Washer (8.2x15.4x2.0)1
509140-08023-XC0Nut (8mm)1
667261-95600Handle Grip for PTT1
709125-05042Screw (5x10)1
821112-95501Clutch Lever Plate (NLA)1
901550-06167BOLT2
1009160-06036Washer (6.5x18x1.5)2
1109162-06006Lock Washer2
1267467-94404Cable Connector1
1323230-95500Clutch Cable Assembly1
1409180-11006Spacer (NLA)1
1509260-14001Clutch Notch Ball (NLA)1
1609440-09021Spring1
1767341-94302Remocon Cable Holder1
1801550-06167BOLT1
1909160-06085Washer (6.5x15x1.0)1
2021121-95502Clutch Lever Panel1
2103211-0410BSCREW2
2237860-95590Trim Switch1
2337869-95590Trim Switch Cap1
2467263-95600Grip Cap1
2509139-02003Screw (2x6)1
Fig. 21Clamp Bracket(1988 to 1994)
图 20夹紧支架(1988-1994款) Clamp Bracket(1988 to 1994) Fig.
REFPart No.NameQty
241121-95281-0EDPort Clamp Bracket (NLA)1
341130-95292Clamp Bracket Shaft1
409159-22006Nut1
509100-12093Transom Bolt (12x100)4
609160-12044Washer (12.5x35x3.2)4
709160-12066Washer (12.5x22x2.5)4
809162-12005Lock Washer4
909140-12028Nut4
1041153-94500Transom Bolt Cap4
1141222-95260-0EDTilt Lock Arm (NLA)1
1241225-94401RUBBER,TILT LOC1
1341227-95250Tilt Lock Bracket (NLA)1
1441228-95250Tilt Lock Spring (NLA)1
1509111-12008Bolt (NLA)2
1609321-06024Cushion (NLA)1
1755320-95311Zinc Anode1
1809116-06094Bolt (6x15)1
1936894-95201Wire Lead (L:165)1
2009125-05050Screw (5x8)2
2109161-05114Washer (5.2x11x1.0)2
2236894-94401Wire Lead (L:195)1
2341151-94500Clamp Bracket Shaft Cap1
2441152-94500Clamp Bracket Shaft Plug1
2509160-22046Washer (NLA)1
2645420-95250Tilt Lock Pin (NLA)1
2709441-21002Spring (NLA)1
2841200-95200Tilt Arm Assembly (NLA)1
2909111-12008Bolt (NLA)4
3009448-27010Spring (NLA)1
3109448-27011Spring (NLA)1
3241223-95210-0EDTilt Stop Arm (NLA)1
3341311-95250-0EDClamp Bracket Plate (NLA)1
3409160-10082Washer (10.5x19x2.0)4
3509162-10005Lock Washer4
3609100-10220Bolt (10x35)4
3741222-95251-0EDTilt Lock Arm (NLA)1
3841223-95251-0EDTilt Stop Arm (NLA)1
3941161-94400Steering Cable Seal1
4009140-10031Nut (10mm)4
4109159-12014Nut (12x17)4
Fig. 22Clamp Bracket(1995 to 1997)
图 21夹紧支架(1995-1997款) Clamp Bracket(1995 to 1997) Fig.
REFPart No.NameQty
141111-95E03-0EDStarboard Clamp Bracket1
241121-95E05-0EDPort Clamp Bracket (NLA)1
341130-95541Clamp Bracket Shaft1
441153-94500Transom Bolt Cap4
555320-95311Zinc Anode2
609116-06094Bolt (6x15)2
709100-12093Transom Bolt (12x100)4
809125-06063Screw (6x10)1
909140-12028Nut4
1009159-22006Nut1
1109160-12044Washer (12.5x35x3.2)4
1209160-12066Washer (12.5x22x2.5)4
1309162-12005Lock Washer4
1541225-95E00Tilt Stopper Plate (NLA)1
1709106-10065Bolt (10x20)2
1809160-10082Washer (10.5x19x2.0)1
1909159-14020Nut (14mm)2
2041241-95E00Tilt Lock Lever Guide (NLA)1
2109125-06063Screw (6x10)1
2209161-06120Washer (6.3x12.5x1.0) (NLA)1
2336894-87D00Wire Lead (L:195)1
2409126-05007Screw (5x12)1
2541161-94400Steering Cable Seal1
2641242-95E00Tilt Lock Arm Guide (NLA)1
2741337-95E00Tilt Lock Warning Mark (NLA)1
2834801-94710Trim Sender1
2901550-06167BOLT1
3009100-06131Bolt (6x12)1
3109159-12014Nut (12x17)4
Fig. 23Swivel Bracket(1988 to 1994)
图 22旋转支架(1988-1994款) Swivel Bracket(1988 to 1994) Fig.
REFPart No.NameQty
222511-99011Grease Nipple4
443750-95253-0EDSteering Bracket (L) (NLA)1
543211-95250Bushing (NLA)2
609420-05003Key (NLA)1
709166-25007Washer (NLA)1
809140-24010Nut1
1009160-25052Washer (NLA)2
1145245-95202Reverse Lock Arm Shaft1
1245241-95202Reverse Lock Arm Link (NLA)2
1345231-95201Reverse Lock Arm (NLA)2
1445243-95201Pin (NLA)1
1509448-12018Spring (NLA)2
1645244-95200Reverse Lock Stopper (NLA)2
1709440-21005Spring (NLA)2
1545252-96303Release Lever Link1
1945242-95251Reverse Lock Arm Plate (NLA)1
2045255-96302Release Lever Knob1
2145257-93900Bushing1
2245260-95250Release Lever (NLA)1
2345311-93900-0EDRelease Lever Bracket (NLA)1
2409116-05010Bolt (5x12)2
2509160-04012Washer (4.2x10x1)1
2609204-01002Cotter Pin3
2709319-04001Bushing1
2809440-04021Release Spring (NLA)1
2909443-05013Spring1
3043411-94300Steering Adjuster (NLA)1
3143421-96302Adjuster Bushing1
3209119-08044Bolt (8x23) (NLA)1
3309440-13045Spring (NLA)1
Fig. 24Swivel Bracket(1995)
图 23旋转支架(1995款) Swivel Bracket(1995) Fig.
REFPart No.NameQty
143111-95E01-0EDSwivel Bracket (NLA)1
222511-99011Grease Nipple4
436894-94401Wire Lead (L:195)1
543211-95510Bushing (NLA)2
643750-95254-0EDSteering Bracket (L) (NLA)1
709160-25052Washer (NLA)1
809125-05050Screw (5x8)2
909140-24010Nut1
1009160-25052Washer (NLA)1
1109125-05050Screw (5x8)2
1209161-05114Washer (5.2x11x1.0)2
1309166-25007Washer (NLA)1
1509306-26005Bushing (NLA)2
1609420-05003Key (NLA)1
1741220-95E00Starboard Tilt Lock Lever (NLA)1
1841221-95E30Port Tilt Lock Lever (NLA)1
1941224-95E01Tilt Stopper Rod Bushing1
2041227-95E00Spring Stopper (NLA)1
2109140-10032Nut1
2209440-19028Spring1
2309444-34001Spring (NLA)1
2409205-06013Pin1
Fig. 25Swivel Bracket(1996 to 1997)
图 23A旋转支架(1996-1997款) Swivel Bracket(1996 to 1997) Fig.
REFPart No.NameQty
143111-95E41-0EDSwivel Bracket (NLA)1
222511-99011Grease Nipple4
336894-95201Wire Lead (L:165)1
436894-94401Wire Lead (L:195)1
543211-95510Bushing (NLA)2
643750-95253-0EDSteering Bracket (L) (NLA)1
709160-25052Washer (NLA)1
809125-05050Screw (5x8)3
909140-24010Nut1
1009160-25052Washer (NLA)1
1109160-06082Washer (6.5x13x1.0)1
1209161-05114Washer (5.2x11x1.0)3
1309166-25007Washer (NLA)1
1409181-26006Shim (0.3) (NLA)1
1509306-26005Bushing (NLA)2
1609420-05003Key (NLA)1
1741220-95E13Starboard Tilt Lock Lever1
1841221-95E40Port Tilt Lock Lever1
1941224-95E01Tilt Stopper Rod Bushing1
2041225-94401RUBBER,TILT LOC1
2141228-95E00Tilt Lock Lever Spring (NLA)1
2241230-95E00Tilt Lock Lever Link1
2341233-95E10Tilt Lock Spring Bracket1
2409125-06063Screw (6x10)1
2509204-01006Cotter Pin1
2609140-10032Nut1
2709440-19028Spring1
Fig. 26Cylinder Support
图 24气缸支架 Cylinder Support Fig.
REFPart No.NameQty
148111-95201-0EDOil Cylinder Support Bracket (NLA)1
209108-10061Stud Bolt2
309162-10005Lock Washer2
409140-10031Nut (10mm)2
509160-10082Washer (10.5x19x2.0)2
609100-10220Bolt (10x35)2
748121-95200Oil Cylinder Shaft (NLA)1
809160-15036Washer (NLA)2
922511-99011Grease Nipple1
1048163-95200-0EDOil Cylinder Spacer (NLA)1
1155320-95311Zinc Anode1
1209116-06094Bolt (6x15)1
Fig. 27Power Unit(1988 to 1990)
图 25动力单元(1988至1990) Power Unit(1988 to 1990) Fig.
REFPart No.NameQty
209168-10022Drain Plug Gasket1
309248-10008Drain Plug1
448502-94530Pump & Valve Body (NLA)1
548550-94600Manual Valve Release1
609136-05041Screw (5x20)4
709160-05032Washer (NLA)4
809280-70005O-Ring2
931281-94510Through Bolt2
1031170-94520-0EDUpper Cover (NLA)1
1131173-94521Brush Holder Assembly (NLA)1
1231133-94521Brush (NLA)2
1331110-94520-0EDYoke Assembly (NLA)1
1431311-94600Armature (NLA)1
1548570-94600-0EDReservoir Assembly (NLA)1
1609282-08003Oil Seal (NLA)1
1733899-95500PTT Cable Seal (NLA)1
1809407-25402Clamp (L:248)2
1948585-94520Valve Body O-Ring1
2048583-94520Drive Joint1
2133861-95600PTT Cable (NLA)1
2209108-08137Stud Bolt (8x40)3
2309140-08023-XC0Nut (8mm)3
2409162-08007Lock Washer (8.2x15.4x2.0)3
2533835-95500PTT Motor Cable Clamp (NLA)1
2648131-95200Power Unit Spacer (NLA)1
2748131-95281-0EDPower Unit Spacer (NLA)1
2809108-08063Stud Bolt (8x45) (NLA)1
2909108-08130Stud Bolt (8x20)2
3009117-08056-XC0Bolt (8x40)2
3209140-08023-XC0Nut (8mm)3
3309162-08007Lock Washer (8.2x15.4x2.0)3
Fig. 28Power Unit(1991 to 1994)
图 26动力单元(1991至1994) Power Unit(1991 to 1994) Fig.
REFPart No.NameQty
209280-09005O-Ring1
348511-95500Oil Filler Plug (NLA)1
448502-94530Pump & Valve Body (NLA)1
548550-94600Manual Valve Release1
648581-94500PTT Pump Filter (NLA)1
748583-94520Drive Joint1
848585-94520Valve Body O-Ring1
909136-05041Screw (5x20)4
1048586-94500Plug1
1109280-70005O-Ring2
1231281-94610Through Bolt (NLA)2
1331170-94610-0EDPTT Motor Cover (NLA)1
1431173-94620Brush Holder1
1531133-94610Brush2
1631110-94610-0EDYoke Assembly (NLA)1
1731311-94610Armature (NLA)1
1848570-94610-0EDReservoir Assembly (NLA)1
1933799-94610Oil Seal1
2009108-08137Stud Bolt (8x40)3
2109140-08023-XC0Nut (8mm)3
2209162-08007Lock Washer (8.2x15.4x2.0)3
2309117-08046Bolt (NLA)1
2448131-95200Power Unit Spacer (NLA)1
2509140-08023-XC0Nut (8mm)3
2609162-08007Lock Washer (8.2x15.4x2.0)3
2748131-95281-0EDPower Unit Spacer (NLA)1
2809108-08063Stud Bolt (8x45) (NLA)1
2909108-08130Stud Bolt (8x20)2
3009117-08056-XC0Bolt (8x40)2
Fig. 29Power Unit(1995 to 1997)
图 27动力单元(1995至1997) Power Unit(1995 to 1997) Fig.
REFPart No.NameQty
138100-95E01-0EDPTT Motor Assembly1
231111-87D60Screw2
331311-95E00Armature (NLA)1
431173-95E01Brush Holder Assembly1
531133-95E00Brush1
631135-97E00Spring2
731136-94900Breaker (NLA)1
833799-97E00Oil Seal1
931123-87D60O-Ring1
1048583-95E00Drive Joint1
1148502-95E00PTT Pump Assembly1
1248582-95E01Filter1
1348862-95E00Bolt1
1448862-95E10Bolt2
1531281-95E00Through Bolt2
Fig. 30Trim Cylinder(1988 to 1994)
图 28升降油缸(1988-1994款) Trim Cylinder(1988 to 1994) Fig.
REFPart No.NameQty
148600-95201-0EDTrim & Tilt Cylinder Assy (NLA)2
248601-95200Piston (NLA)2
348627-95510O-Ring (NLA)2
548641-95200Cylinder Tube (NLA)2
648711-955103 Way Connector (NLA)1
748720-95200No. 1 Inlet Tube (NLA)1
848730-95200No. 2 Inlet Tube (NLA)1
948750-95202No. 1 Outlet Tube (NLA)1
1048760-95202No. 2 Outlet Tube (NLA)1
1148770-95202No. 3 Outlet Tube (NLA)1
1248790-95300Power Trim Hose (NLA)3
1309407-11401Clamp (L:95)4
1409380-12002Snap Ring2
1548321-95200Piston Rod Pin (NLA)1
1609319-12041Bushing2
1748720-95280No. 1 Inlet Tube (NLA)1
1848730-95280No. 2 Inlet Tube (NLA)1
1948750-95280Outlet Tube (NLA)1
2009407-11401Clamp (L:95)4
Fig. 31Trim Cylinder(1995 to 1997)
图 29升降油缸(1995-1997款) Trim Cylinder(1995 to 1997) Fig.
REFPart No.NameQty
148401-95E00Piston & Rod Sub Assembly1
248627-95E00O-Ring Set1
348630-95E00Trim Cylinder Head2
448633-95E00Trim Head O-Ring (NLA)2
548601-95E00Piston & Ram Assembly (NLA)2
648627-95E00O-Ring Set1
748861-95E00Reservoir Bolt (NLA)3
848570-95E01Reservoir Assembly1
948588-95E00O-Ring5
1048121-95E00Tilt Cylinder Shaft (NLA)1
1148311-94501Trim Cylinder Ram Pad1
1248321-87D03Tilt Cylinder Upper Shaft1
1348326-95E00Tilt Cylinder Lower Bushing2
1409140-08023-XC0Nut (8mm)2
1509162-08007Lock Washer (8.2x15.4x2.0)2
1609306-17001Bushing2
1709380-17009Circlip2
1809380-22015Circlip2
1948570-95E01Reservoir Assembly1
2048572-95E00Cap1
2148641-95E00PTT Cylinder1
Fig. 32Engine Holder
图 30发动机支架 Engine Holder Fig.
REFPart No.NameQty
151111-94711-0EDEngine Holder (NLA)1
209117-08047Bolt (8x30)2
309206-11017Pin (11x20)1
409206-11004Pin (11x14)2
551211-94750Engine Holder Gasket (NLA)1
609100-10208Bolt (10x70)2
754130-95500Upper Mount2
809160-10082Washer (10.5x19x2.0)2
909140-10031Nut (10mm)2
1054136-95501Upper Mount Stopper (NLA)2
1154135-95200Upper Thrust Mount (NLA)1
1252113-94731Drive Shaft Housing Gasket (NLA)1
1309100-06122Bolt (6x20)4
1414211-94701Exhaust Tube (L) (NLA)1
1552311-94701Exhaust Tube Housing (L) (NLA)1
1752332-94711Exhaust Tube Seal1
1809100-06122Bolt (6x20)7
Fig. 33Drive Shaft Housing
图 31驱动轴壳体 Drive Shaft Housing Fig.
REFPart No.NameQty
152111-94741-0EDDriveshaft Housing (L) (NLA)1
209100-08213Bolt (8x100)8
309162-08007Lock Washer (8.2x15.4x2.0)8
409160-08082Washer (8.5x16x1.2)8
509206-11004Pin (11x14)2
654160-95200Lower Mount (NLA)2
809387-46001Set Ring (NLA)2
954167-95500Lower Side Mount (NLA)2
1054311-95210-0EDCap (NLA)2
1109140-12029Nut1
1209160-12066Washer (12.5x22x2.5)1
1309116-12008Bolt (12x145) (NLA)1
1409160-25052Washer (NLA)1
1554210-95210-0EDLower Mount Bracket (NLA)1
1654165-95200Lower Thrust Mount1
1736894-95201Wire Lead (L:165)1
1809125-05050Screw (5x8)3
1909161-05114Washer (5.2x11x1.0)3
2836894-94401Wire Lead (L:195)1
Fig. 34Gear Case
图 32齿轮箱 Gear Case Fig.
REFPart No.NameQty
209263-26023Bearing (26x34x30)1
309265-30004Bearing (30x62x17.25)1
509162-10005Lock Washer1
617631-94600Water Filter2
703142-04259SCREW2
855122-95202Gear Case Seal Ring (NLA)1
1055125-95500Trim Tab Zinc Anode1
1109117-08109Bolt (8x16)1
1255320-95311Zinc Anode1
1309116-06094Bolt (6x15)1
1409248-10008Drain Plug3
1509168-10022Drain Plug Gasket3
1609117-08038Bolt (8x45)6
1709117-08063-XC0Bolt (8x50)2
1957632-95330STOPPER,PROPELL1
2258120-88L01Propeller Bushing1
2457630-94301Propeller Hardware Kit DT40/DT55/DT65/ DF40/DF50/DF60A1
2457633-94301Propeller Nut Spacer1
2609204-03003Prop Nut Cotter Pin1
2709141-18005Nut (18mm)1
2809160-18028Washer (18.5x31x1.0)1
2955300-95500Zinc Anode1
3009126-06006Screw (6x20)2
3109140-06020Nut (6mm)2
3209162-06006Lock Washer2
3355181-95200Flush Hose Attachment1
3409206-11017Pin (11x20)1
3509206-11016Pin (11x12) (NLA)1
3617635-95301Sub Water Filter1
3709116-06094Bolt (6x15)1
3825700-94700Gear Case Seal Kit DT55 / DT65 (NLA)1
Fig. 35Transmission
图 33变速箱 Transmission Fig.
REFPart No.NameQty
157110-94741Drive Shaft (L) (NLA)1
209166-17004Thrust Washer1
309440-26002Spring (NLA)1
409167-20017Washer (NLA)1
508331-41479Circlip1
657133-95200Drive Shaft Spring Collar (NLA)1
709160-17029Washer (NLA)1
957300-94843Pinion & Gear Set1
1009180-12087Pinion Spacer1
1109181-10156Washer1
1209140-10022Pinion Nut (NLA)1
1408211-20263Thrust Washer (2.00)1
1557631-95303Push Rod1
1757622-94700Push Pin1
1857621-94700Clutch Dog Shifter (NLA)1
1909202-06030Discontinued1
2009440-40002Clutch Dog Spring1
2109440-09022Spring1
2456120-95311-0EDPropeller Shaft Bearing Housing (NLA)1
2509263-22020Bearing (22.225x28.575.19.05)2
2609280-76006O-Ring (NLA)1
2709289-22007Oil Seal (21.2x35x5)2
2809387-37001Set Ring (NLA)1
2909262-35021-0A0Bearing (35x62x14)1
3009117-08047Bolt (8x30)2
3109160-22030Washer (NLA)1
3209141-18005Nut (18mm)1
Fig. 36Lower Cover
图 34下盖 Lower Cover Fig.
REFPart No.NameQty
161110-96X54-0EDLower Engine Cover1
261155-94500Water Inspection Tube1
361113-95205Under Cover Lower Seal1
461112-95208Under Cover Upper Seal (NLA)1
561142-95201Under Cover Lower Grommet (NLA)1
661141-95204-0EDLower Rear Under Cover (NLA)1
761131-95201-0EDLower Front Under Cover (NLA)1
809250-05003Cap (NLA)2
963725-95200Grommet (NLA)1
1067331-95210Grommet1
1161116-94702Engine Cover Bracket (NLA)1
1209117-06046Bolt (6x20) (NLA)2
1361124-95200Lower Cover Grommet1
1409320-10502Cushion4
1509180-06289Spacer4
1609118-06093Bolt (6x25) (NLA)4
1709160-06082Washer (6.5x13x1.0)8
1809162-06006Lock Washer8
2009100-06131Bolt (6x12)8
2109160-06036Washer (6.5x18x1.5)1
2209162-06006Lock Washer1
2361631-95310Lower Engine Cover Hook1
2409164-13005Wave Washer1
2509306-13007Bushing1
2661645-90J01-0EDFront Hook Lever1
2813979-37400Drain Tube Retainer (NLA)1
2936641-94710Cable Stopper (NLA)3
3023131-95501Clutch Rod Boot1
3161240-95900-70GLower Cover Decal Set (NLA)1
3261231-95570-26GPort Lower Cover Decal (NLA)1
3361610-95514Fastener1
3401550-06127BOLT1
3509250-30003Cap1
3636658-94701Cable Grommet (NLA)1
3767331-95220Grommet (NLA)1
3809308-05015Grommet1
3937930-95612Oil Warning Reset Switch Assembly1
4037935-95602Low Oil Warning Reset Label (NLA)1
4137920-95500Ignition Timing Switch Assembly (NLA)1
4237925-95D00Ignition Timing Switch Cushion (NLA)1
4337922-94610Knob1
4402112-04087SCREW 4X81
4509132-05039Screw (NLA)1
4609160-05024Washer (5.5x16x1.5)1
4708322-01107Washer1
4909407-25402Clamp (L:248)1
5037850-95612PTT Switch Assembly1
5261512-95600-064Ignition Timing Mark (NLA)1
5321131-94J00-YAYClutch Shift Mark1
5437940-94701Ignition Timing Resistor (NLA)1
5603241-0510ASCREW1
5709250-21003Plug1
5833833-91J00Tube (6x8x250)1
Fig. 37Engine Cover(1988)
图 35发动机罩(1988年款) Engine Cover(1988) Fig.
REFPart No.NameQty
161400-94720-0EDEngine Cover (NLA)1
261414-95501Oil Filler Gasket (NLA)1
361415-94700Air Intake Insulator1
461415-94700Air Intake Insulator1
561417-94701Oil Tank Lid Insulator (NLA)1
661431-95202-0EDTilt Up Handle (NLA)1
761432-94700Air Intake Front Cover (NLA)1
861433-94701Air Intake Inner Cover (NLA)1
961481-95503-0EDOil Tank Filler Lid (NLA)1
1061482-94510Oil Filler Lid Hinge1
1161485-95500Oil Filler Lid Spring1
1261610-94420Fastener1
1361641-94700Front Hook (NLA)1
1461645-94701-0EDFront Hook Lever (NLA)1
1509100-06122Bolt (6x20)3
1609160-06082Washer (6.5x13x1.0)3
1709162-06006Lock Washer3
1809100-06131Bolt (6x12)1
1909160-06036Washer (6.5x18x1.5)1
2009162-06006Lock Washer1
2109125-06067Screw (6x16)2
2209140-06020Nut (6mm)2
2309160-06082Washer (6.5x13x1.0)2
2409161-06008Washer (NLA)2
2509164-13005Wave Washer2
2601500-06127BOLT1
2708321-01067Lock Washer1
2808322-01067Washer (6.5x13x1.0)1
2961421-94421-019Front Emblem1
3061422-95570-8EFFront Emblem Mark (NLA)1
3168112-43400-019Suzuki Emblem2
3261442-94600-019Oil Injection Mark (NLA)2
3361443-94760-70GStarboard Engine Cover Decal (NLA)1
3461453-94760-70GPort Engine Cover Decal (NLA)1
3503241-0516ASCREW4
3861435-95960-70GRear Emblem Mark (NLA)1
4009800-01016Tool Set1
Fig. 38Engine Cover(1989 to 1994)
图 36发动机罩(1989至1994年款) Engine Cover(1989 to 1994) Fig.
REFPart No.NameQty
161400-94720-0EDEngine Cover (NLA)1
261414-95501Oil Filler Gasket (NLA)1
361417-94701Oil Tank Lid Insulator (NLA)1
461415-94700Air Intake Insulator1
561415-94700Air Intake Insulator1
661431-95202-0EDTilt Up Handle (NLA)1
709161-06008Washer (NLA)2
861432-94700Air Intake Front Cover (NLA)1
961433-94701Air Intake Inner Cover (NLA)1
1061481-95503-0EDOil Tank Filler Lid (NLA)1
1161482-94510Oil Filler Lid Hinge1
1261485-95500Oil Filler Lid Spring1
1361610-94420Fastener1
1461641-94700Front Hook (NLA)1
1561645-94701-0EDFront Hook Lever (NLA)1
1709100-06131Bolt (6x12)1
1809160-06036Washer (6.5x18x1.5)1
1909162-06006Lock Washer1
2009125-06067Screw (6x16)2
2109140-06020Nut (6mm)2
2209160-06082Washer (6.5x13x1.0)2
2309164-13005Wave Washer1
2401550-06127BOLT2
2561621-96303Fastener Bracket (NLA)1
2609229-04025Rivet3
2761651-94701Front Hook Holder (NLA)1
2808322-01057Washer5
2909280-18004O-Ring1
3009229-04026Rivet (NLA)3
3109229-04027Rivet (NLA)2
3261421-94421-019Front Emblem1
3361422-95570-12RFront Emblem Mark (NLA)1
3461435-94780-70GRear Emblem Mark (NLA)1
3661441-95560-764Suzuki Mark2
3761442-94600-764Oil Injection Mark2
3861443-94760-70GStarboard Engine Cover Decal (NLA)1
4061453-94760-70GPort Engine Cover Decal (NLA)1
4203241-0516ASCREW4
4361670-95300Oil Lid Striker Assy (NLA)1
4409131-03007Striker Screw (NLA)2
4509250-12012Cap (NLA)1
4609800-01016Tool Set1
4761581-98620Engine Cover Label1
Fig. 39Engine Cover(1995 to 1997)
图 37发动机罩(1995至1997年款) Engine Cover(1995 to 1997) Fig.
REFPart No.NameQty
161400-94720-0EDEngine Cover (NLA)1
261621-96303Fastener Bracket (NLA)1
361651-94701Front Hook Holder (NLA)1
409229-04025Rivet3
509229-04026Rivet (NLA)3
609229-04027Rivet (NLA)2
708322-01057Washer5
861414-95501Oil Filler Gasket (NLA)1
961415-94700Air Intake Insulator1
1061415-94700Air Intake Insulator1
1161417-94701Oil Tank Lid Insulator (NLA)1
1261418-94700-0EDFront Air Intake1
1361431-95202-0EDTilt Up Handle (NLA)1
1461432-94700Air Intake Front Cover (NLA)1
1561433-94701Air Intake Inner Cover (NLA)1
1661481-95503-0EDOil Tank Filler Lid (NLA)1
1761482-94510Oil Filler Lid Hinge1
1861485-95500Oil Filler Lid Spring1
1961610-94420Fastener1
2061641-94700Front Hook (NLA)1
2161645-94701-0EDFront Hook Lever (NLA)1
2261670-95300Oil Lid Striker Assy (NLA)1
2309118-06095Bolt (6x12)1
2509131-03007Striker Screw (NLA)2
2609140-06020Nut (6mm)2
2709160-06082Washer (6.5x13x1.0)2
2909164-13005Wave Washer1
3009250-12012Cap (NLA)1
3109280-13005O-Ring1
3202162-06127BOLT1
3301550-06167BOLT3
3403241-0516ASCREW4
3561440-96E10Engine Cover Stripe Set (NLA)1
3668111-42031-1RRSuzuki Mark2
3761435-96E50Rear Emblem Mark (NLA)1
3961581-98620Engine Cover Label1
4069711-93E11Label (S.I.G.P)1
4109800-01016Tool Set1
Fig. 40Handle(DT55HTC 1988 to 1991)
图 38手柄(DT55HTC 1988至1991款) Handle(DT55HTC 1988 to 1991) Fig.
REFPart No.NameQty
163111-95503-0EDTiller Handle (NLA)1
263121-95501-0EDTiller Handle Cover (NLA)1
363610-95511Throttle Cable Assembly1
463225-93200Handle Rod Bushing1
563240-96300Handle Grip Adjuster1
609440-12027Spring1
763227-93200Handle Rod Pin1
863223-92D00Handle Rod Stopper1
909163-06001Lock Washer (6.4x12x0.5)1
1009126-06006Screw (6x20)1
1163210-93E30Handle Grip1
1263221-95500Handle Rod (NLA)1
1363230-95501Throttle Cable Gear1
1463410-95500Gear Housing (NLA)1
1509100-10264Bolt (10x80)1
1609125-06053Screw (6x16)4
1709159-10050Nut1
1809160-10097Washer (10.5x22x2.5)3
1909205-03012Spring Pin (3x16)1
2009306-10007Handle Bushing (NLA)2
2143761-95501-0EDSteering Handle Bracket (NLA)1
2243762-95500Bolt (NLA)1
2309440-22008Spring1
2443764-95500Nut (NLA)2
2509160-10098Washer (10x18x1.0)2
2663215-93110Handle Grip Mark1
2722511-99011Grease Nipple1
2863119-95500Tiller Handle Cover Gasket (NLA)1
2963300-93900Extension Bar Assembly (NLA)1
Fig. 41Fuel Tank
图 39燃油箱 Fuel Tank Fig.
REFPart No.NameQty
165800-92823Fuel Tank Set (NLA)1
265510-92D00Fuel Tank Cap Assembly1
365561-92D00Tank Cap Gasket1
402112-16167SCREW4
865850-92D01Fuel Gauge Assembly (NLA)1
1165853-92D00Lens (NLA)1
1303221-04083Screw (NLA)2
1465864-92D00Float (NLA)1
1565866-92D00Push Nut (NLA)1
1665871-92D00Gasket (NLA)1
1765700-87D16Fuel Hose (NLA)1
1865750-94404Fuel Hose Connector2
2065781-98500Hose Clip4
2165700-87D85Fuel Hose1
2265750-95501Fuel Hose Connector (13mm)1
2365750-98506Fuel Hose Connector (11mm)1
2465770-95540Squeeze Pump (NLA)1
2565781-98500Hose Clip4
2665720-94403Fuel Connector1
2708310-00107Nut1
2808321-01107Lock Washer1
2965720-985L1Fuel Connector (11mm)1
3009161-10007Washer1
3108310-00107Nut1
3265317-95260Fuel Capacity Mark (NLA)1
3365316-93331Fuel Caution Mark (NLA)1
3409408-00056Clip1
Fig. 42Oil Tank(1988 to 1994)
图 40机油箱(1988至1994款) Oil Tank(1988 to 1994) Fig.
REFPart No.NameQty
169201-95500Suzuki Oil Tank Cap (NLA)1
209280-41006O-Ring1
369101-94700Oil Tank Set1
409160-06084Washer (6.5x18x1.6)3
509180-06310Spacer (6.5x10x10)3
609320-10075Cushion3
701550-06257BOLT3
801550-06167BOLT2
934860-94700Oil Level Switch Assembly (NLA)1
1034860-94741Oil Level Switch Assembly1
1169311-94700Oil Tank Support (NLA)1
1409401-08409Clamp4
1509401-08411Clip4
1616911-92E20Protector1
1733833-91J00Tube (6x8x250)1
1809403-12308Clamp (NLA)1
2016250-94710Oil Filter/Flow Sensor1
Fig. 43Oil Tank(1995 to 1997)
图 41机油箱(1995至1997款) Oil Tank(1995 to 1997) Fig.
REFPart No.NameQty
169101-94700Oil Tank Set1
269220-94700Oil Tank Air Vent1
309404-06208Clamp (NLA)1
469201-95500Suzuki Oil Tank Cap (NLA)1
569241-95510Oil Tank Cap Gasket (NLA)1
609280-41006O-Ring1
769311-94700Oil Tank Support (NLA)1
809160-06084Washer (6.5x18x1.6)3
909180-06310Spacer (6.5x10x10)3
1009320-10075Cushion3
1101550-06167BOLT2
1202162-06257SCREW3
1309403-12308Clamp (NLA)1
1434860-94741Oil Level Switch Assembly1
1534700-92E11Monitor Gauge Assembly (NLA)1
Fig. 44Remote Control(1988 to 1992)
图 42遥控装置(1988至1992款) Remote Control(1988 to 1992) Fig.
REFPart No.NameQty
167200-87D61Side Mount Control Box (NLA)1
267232-95600Bushing1
367232-95620Bushing (NLA)1
467296-95600Screw3
567294-95600Spacer3
609160-06104Washer (6.5x24x2)3
709140-06020Nut (6mm)3
867232-95610Bushing (NLA)1
967253-95600Washer (NLA)1
1067252-95600Bushing1
1109100-08232Bolt (8x30)1
1267238-87D00Drive Gear1
1367296-94300Screw (4x10)3
1467258-87D00Neutral Arm Bracket1
1537721-94601Neutral Switch Assembly1
1709126-05003Screw (5x12)2
1867243-95600Bushing (NLA)1
1967245-95600Free Throttle Drum (NLA)1
2067220-95620Plate Assembly1
2167275-95600Cable End2
2267223-95600Brake Adjustment Knob1
2367292-94300E Ring3
2467267-95610Wire Cover (Black)1
2567296-95610Screw7
2667257-95610Lever Cap (Black)1
2767256-95600Neutral Lock Holder1
2867251-95680Handle Lever (Gray) (NLA)1
2937110-99E02Ignition Switch Assembly1
3167297-95600Washer2
3267273-95600Spacer1
3338500-92X50Warning Buzzer1
3436620-92E0021' Main Wire Harness (NLA)1
3537820-92E05Emergency Stop Switch Assembly1
3637823-94401Emergency Stop Switch Cap1
3767255-95600Neutral Lock Arm1
3937860-94610Trim Switch Assembly1
4037869-95590Trim Switch Cap1
4109139-02003Screw (2x6)2
4267263-95600Grip Cap1
4367259-87D00Neutral Arm Spring (NLA)1
4467140-95600Replaced by 67140-956011
4567282-95610Port Decal (Black) (NLA)1
Fig. 45Remote Control(1993 to 1997)
图 43遥控装置(1993至1997款) Remote Control(1993 to 1997) Fig.
REFPart No.NameQty
167200-87D61Side Mount Control Box (NLA)1
267232-95600Bushing1
367232-95620Bushing (NLA)1
467296-95600Screw3
567294-95600Spacer3
609160-06104Washer (6.5x24x2)3
709140-06020Nut (6mm)3
867232-95610Bushing (NLA)1
967253-95600Washer (NLA)1
1067252-95600Bushing1
1109100-08232Bolt (8x30)1
1267238-87D00Drive Gear1
1367296-94300Screw (4x10)3
1467258-87D00Neutral Arm Bracket1
1537721-94601Neutral Switch Assembly1
1667241-95680Free Throttle Lever (Gray) (NLA)1
1709126-05003Screw (5x12)2
1867243-95600Bushing (NLA)1
1967245-95600Free Throttle Drum (NLA)1
2067220-95620Plate Assembly1
2167275-95600Cable End2
2267223-95600Brake Adjustment Knob1
2367292-94300E Ring3
2467267-95610Wire Cover (Black)1
2567296-95610Screw7
2667257-95610Lever Cap (Black)1
2767256-95600Neutral Lock Holder1
2867251-95680Handle Lever (Gray) (NLA)1
2937110-99E02Ignition Switch Assembly1
3167297-95600Washer2
3267273-95600Spacer1
3338500-92X50Warning Buzzer1
3436620-92E0021' Main Wire Harness (NLA)1
3537820-92E05Emergency Stop Switch Assembly1
3637823-92E02Stop Switch Lanyard1
3767255-95600Neutral Lock Arm1
3867261-95600Handle Grip for PTT1
3937860-94610Trim Switch Assembly1
4037869-95590Trim Switch Cap1
4109139-02003Screw (2x6)2
4267263-95600Grip Cap1
4367259-87D00Neutral Arm Spring (NLA)1
4436629-92E00Connector Plug (NLA)1
4567140-95600Replaced by 67140-956011
4667282-95610Port Decal (Black) (NLA)1
Fig. 46Meter
图 44仪表 Meter Fig.
REFPart No.NameQty
134200-92E01Tachometer (NLA)1
209471-12179Bulb (Red)1
334800-92E00Trim Meter Assembly (NLA)1
409471-12180Bulb (NLA)1
536682-92E00Wire Harness1
634100-92E00Speedometer (80mph) (NLA)1
734100-92E10Speedometer (50mph) (NLA)1
809471-12179Bulb (Red)1
934191-92E00Water Pressure Tubing1
1009407-14407Clamp (L:140)2
1136615-96300Resin Terminal2
1634300-92E00Fuel Gauge Set (NLA)1
1734310-92E00Fuel Gauge Lead (NLA)1
1834360-92E00Adapter Harness (NLA)1
1909471-12180Bulb (NLA)1
2034500-92E00Hour Meter (NLA)1
2109471-12180Bulb (NLA)1
2234600-92E00Volt Meter (NLA)1
2309471-12180Bulb (NLA)1
2434650-92E00Water Pressure Gauge (NLA)1
2534191-92E00Water Pressure Tubing1
2609407-14407Clamp (L:140)2
2734652-92E00Union (NLA)1
2836658-95600Cable Grommet (NLA)1
2909471-12180Bulb (NLA)1
3034190-87D00Speedometer Sensor1
Fig. 47Panel Switch
图 45面板开关 Panel Switch Fig.
REFPart No.NameQty
334802-95301PTT Attachment (NLA)1
434803-94500Trim Sensor Grommet (NLA)1
536658-95600Cable Grommet (NLA)1
636680-92E00Trim Meter Wire Assembly (NLA)1
736682-92E00Wire Harness1
809100-06113Bolt (6x16)2
909100-06131Bolt (6x12)2
1009162-06006Lock Washer2
1109160-06082Washer (6.5x13x1.0)2
1537100-92E00Ignition Switch Panel Assembly (NLA)1
1637139-92E01Single Ingition Switch Panel1
1737803-92E00Emergency Stop Switch Assembly (NLA)1
1837825-92E00Emergency Switch Panel1
1937805-92E00PTT Switch Set (NLA)1
2037855-92E00PTT Switch Panel (NLA)1
Fig. 48Electrical (1)
图 46电气部件(1) Electrical (1) Fig.
REFPart No.NameQty
132500-95722Voltage Regulator Assembly (NLA)1
201500-06127BOLT2
308321-01067Lock Washer2
408310-00067Nut2
636631-94300Cap1
732800-94700Voltage Regulator Assembly (NLA)1
801500-06207BOLT2
908321-01067Lock Washer2
1008310-00067Nut2
1132590-94700Voltage Regulator Bracket (NLA)1
1202142-06127SCREW 6X122
1334250-94703Tachometer Control Unit (NLA)1
1403141-0516ASCREW1
1538500-92X50Warning Buzzer1
1603142-0520BSCREW1
1736990-87D00Terminal & Sleeve Set1
1837110-94732Ignition Switch Assembly (NLA)1
Fig. 49Electrical (2)
图 47电气部件(2) Electrical (2) Fig.
REFPart No.NameQty
134804-94701Trim Sender Set (NLA)1
234803-94500Trim Sensor Grommet (NLA)1
301550-06167BOLT2
409160-06082Washer (6.5x13x1.0)2
534804-94701Trim Sender Set (NLA)1
634802-95301PTT Attachment (NLA)1
709100-06131Bolt (6x12)2
809162-06006Lock Washer2
909160-06082Washer (6.5x13x1.0)2
1136640-95500Trim Relay Harness (NLA)1
1237853-95251Trim Switch Harness (NLA)1
Fig. 50Harness
图 48线束 Harness Fig.
REFPart No.NameQty
134108-94510Meter Switch Assembly (NLA)1
234109-94500Extension Lead (NLA)1
436670-94700Wire Harness Extension (NLA)1
536615-96300Resin Terminal2
636630-87D00Meter Ext. Harness Assembly (NLA)1
Fig. 51Handle(1996 to 1997)
图 48A手柄(1996至1997款) Handle(1996 to 1997) Fig.
REFPart No.NameQty
163001-95610-0EDTiller Handle Assembly (NLA)1
221110-94702Clutch Lever (NLA)1
321150-95214-0EDClutch Lever Bracket (NLA)1
421211-95212Clutch Lever Shaft (NLA)1
522511-99011Grease Nipple1
623115-94720Clutch Lever Link (NLA)1
709385-06003Pin (NLA)1
823312-95210Clutch Link Connector1
909111-06064Bolt (6x17)1
1009117-08109Bolt (8x16)1
1109159-08059Nut1
1209160-08081Washer (8.5x23x1.5)2
1309162-08007Lock Washer (8.2x15.4x2.0)1
1409140-05005Nut1
1508322-01067Washer (6.5x13x1.0)1
1609260-10005Ball1
1709440-07021Spring1
1843761-95501-0EDSteering Handle Bracket (NLA)1
1943762-95500Bolt (NLA)2
2043764-95500Nut (NLA)2
2109160-10098Washer (10x18x1.0)2
2222511-99011Grease Nipple1
2363111-95503-0EDTiller Handle (NLA)1
2463119-95500Tiller Handle Cover Gasket (NLA)1
2563121-95501-0EDTiller Handle Cover (NLA)1
2663210-93E30Handle Grip1
2763221-95500Handle Rod (NLA)1
2863223-92D00Handle Rod Stopper1
2963225-93200Handle Rod Bushing1
3063227-93200Handle Rod Pin1
3163230-95501Throttle Cable Gear1
3263240-96300Handle Grip Adjuster1
3363410-95500Gear Housing (NLA)1
3463610-95511Throttle Cable Assembly1
3509100-10264Bolt (10x80)1
3609125-06053Screw (6x16)4
3709126-06015Screw (6x23)1
3809159-10050Nut1
3909163-06001Lock Washer (6.4x12x0.5)1
4009205-03012Spring Pin (3x16)1
4109306-10009Handle Bushing4
4209440-12027Spring1
4309440-22008Spring1
4433833-91J00Tube (6x8x250)1
4536647-95600PTT Relay Wire (NLA)1
4636656-94310Extension Harness Guide (NLA)1
4736663-94700Wiring Harness Cap (NLA)1
4837110-94641Ignition Switch Assembly (NLA)1
4937111-95310Buzzer Lead (NLA)1
5037721-95592Neutral Switch Assembly (NLA)1
5137725-95300Neutral Switch Actuator1
5337729-95591Neutral Switch Lever (NLA)1
5437820-92E05Emergency Stop Switch Assembly1
5533833-91J00Tube (6x8x250)1
5638500-92X50Warning Buzzer1
5709118-06027Bolt (NLA)2
5809160-06104Washer (6.5x24x2)1
5909160-12087Washer1
6009160-12067Washer (12.5x23x1.0)2
6109160-25069Washer1
6303142-05253Screw (NLA)1
6408322-01127Washer1
Fig. 52Tie Rod
图 49拉杆 Tie Rod Fig.
REFPart No.NameQty
467701-95520Drag Link Assembly (NLA)1
567721-99E00Drag Link Spacer1
667725-99E10Replaced by 67725-99E201
767726-99E00Lock Nut2
867728-99E00Washer3
945600-95250Trailer Arm Assembly (NLA)1
1041221-98400Tilt Stopper Knob1
1145610-95250Trailering Arm (NLA)1
1245615-95250Bolt (NLA)2
1345621-95250Pin (NLA)1
1445622-95250Spring (NLA)1
1545631-95250Lock Arm Plate (NLA)1
1609160-10082Washer (10.5x19x2.0)1
1709160-12066Washer (12.5x22x2.5)2
1809204-01002Cotter Pin1
1909205-03012Spring Pin (3x16)1
Fig. 53Gasket Set
图 50垫片套装 Gasket Set Fig.
REFPart No.NameQty
111400-94802Engine Gasket Set1
211162-94730Cylinder Head Cover Gasket1
311141-94720Cylinder Head Gasket1
417685-94410Thermostat Gasket1
513125-93010Carburetor Gasket3
613853-94710Silencer Cover Gasket (NLA)1
713855-93310Silencer Gasket (NLA)3
914151-94712Exhaust Cover Gasket (NLA)2
1015321-99710Fuel Pump Gasket1
1116731-95520Oil Pump Retainer Gasket (NLA)1
1217472-95310Water Pump Plate Gasket1
1311413-94710Upper Oil Seal Hsg Gasket1
1451211-94750Engine Holder Gasket (NLA)1
1552113-94731Drive Shaft Housing Gasket (NLA)1
Fig. 54Optional
图 51选配件 Optional Fig.
REFPart No.NameQty
199000-31030Liguid Gasket (NLA)1
293691-80030Suzuki Silicone Seal1
599000-25520Water Resistant Grease1
699000-25490Suzuki Ecstar Super Grease C1