Suzuki — DT-5 / 2001

Exploded diagrams and part specifications.

Fig. 1Cylinder Head

REF	Part No.	Name	Qty
1	01560-08357	BOLT	5
2	11111-986A1-0ED	Cylinder Head (NLA)	1
3	11141-986A0	Cylinder Head Gasket	1
4	11300-986B0-0ED	Crankcase Assembly	1
5	16710-95D10	Oil Check Valve	1
6	04211-09109	DOWEL PIN	2
7	01550-06357	BOLT	4
8	01550-06307	BOLT	2
9	11218-98601	Water Jacket Cover (NLA)	1
10	09126-05003	Screw (5x12)	2
11	11219-98610	Water Jacket Gasket	1
12	13152-98300	Reed Valve Stopper (NLA)	1
13	13153-98600	Reed Valve	1
14	02112-3308A	SCREW	2
15	09355-25705-600	Hose (2.5x7x600)	1
16	09401-06101	Clamp	2

Fig. 2Crankshaft

REF	Part No.	Name	Qty
1	12110-986B0	Piston (NLA)	1
2	12140-986A0	Piston Ring Set	1
3	12151-90600	Piston Pin	1
4	09381-12001	Piston Pin Circlip	2
5	09263-12023	Bearing (12x16x16)	1
6	12200-986A0	Crankshaft Assembly	1
7	12161-98602	Connecting Rod	1
8	09263-17022	Bearing (17x23x13.8)	1
9	12211-96001	Crankshaft Pin (NLA)	1
10	12221-986A0	Upper Crankshaft (NLA)	1
11	12240-986A0	Under Crankshaft (NLA)	1
12	09262-20069	Bearing (20x47x44)	2
13	09283-20018	Oil Seal (20x37x9)	1
14	09283-10003	Oil Seal	1
15	09160-38001	Washer	1
16	09283-20045	Crankshaft Oil Seal	1

Fig. 3Carburetor

REF	Part No.	Name	Qty
1	13200-986A1	Carburetor Assembly	1
2	13268-92910	Spring	1
3	13534-98900	Screw	1
4	13279-90C00	Adjuster	1
5	13268-96111	Spring	1
6	13279-90000	Adjuster	1
7	13254-98300	Float Pin	1
8	13250-87420	Carburetor Float	1
9	13251-87400	Float Chamber Gasket	1
10	13249-90100	Drain Plug Gasket	1
11	13247-986A0	Drain Plug	1
12	13371-986A0	Needle Valve	1
13	13245-986A0	Float Chamber	1
14	13236-986A0	Main Nozzle (NLA)	1
15	09492-55009	Pilot Jet #55	1
16	09491-21029	Main Jet #107.5 (NLA)	1
17	09493-18001	Air Jet #0.9 (NLA)	1
18	09493-24007	Air Jet #1.2	1
19	13631-98610	Choke Lever Knob (NLA)	1
20	13632-93900	Grommet	1
21	13633-98610	Choke Lever (NLA)	1
22	02162-06257	SCREW	1
23	13125-90C10	Carburetor Gasket	2
24	13129-986A0	Carburetor Insulator (NLA)	1
25	09180-06097	Spacer	1
26	01550-06707	BOLT	2

Fig. 4Fuel Pump

REF	Part No.	Name	Qty
1	15100-98610	Fuel Pump Assembly	1
2	15170-98110	Fuel Pump Diaphragm Set	1
3	15251-98101	Screw (NLA)	4
4	15410-98500	Fuel Filter	1
5	09103-06048	Bolt (6x20) (NLA)	2
6	09354-53103-600	Hose (5.3x10x600)	1
7	09355-54115-600	Hose (5.4x11.4x600)	1
8	09352-50006-600	Hose (5x9x600)	1
9	09352-50006-600	Hose (5x9x600)	1
10	09352-50006-600	Hose (5x9x600)	1
11	09352-50006-600	Hose (5x9x600)	1
12	09352-50006-600	Hose (5x9x600)	1
13	09367-06002	3 Way	1
14	09401-08410	Clip	8
15	09401-10411	Clip	3
16	09136-04010	Screw (4x12)	2
17	66100-98601	Fuel Cock Assembly	1
18	66171-98301	Fuel Filter Cup	1
19	66152-98300	Fuel Cock Filter	1
20	66273-98301	Fuel Cock Gasket	1

Fig. 5Water Pump

REF	Part No.	Name	Qty
1	17563-98500	Water Tube Grommet	1
3	17564-98600	Water Tube Guide	1
4	09117-06038	Bolt (6x16) (NLA)	1
5	17415-98501	Water Pump Case Grommet	1
6	09289-10002	Oil Seal	1
7	09140-06020	Nut (6mm)	4
8	09162-06006	Lock Washer	4
9	09108-06069	Stud Bolt (6x30)	4
10	17411-98611	Water Pump Case	1
11	09420-03002	Key	1
12	17461-985M0	Water Pump Impeller	1
13	17471-98601	Water Pump Plate	1
14	17472-98611	Water Pump Plate Gasket	1
15	56130-98602	Drive Shaft Housing	1
16	09282-10008	Oil Seal (10x21x4.5)	2
17	56132-98610	Drive Shaft Housing Gasket	1
18	09117-06049	Bolt (6x25)	1
19	25215-98601	Shift Rod Guide Stopper	1
20	17400-98652	Water Pump Repair Kit DT4 / DT5	1

Fig. 6Recoil Starter

REF	Part No.	Name	Qty
2	18120-98130	Reel	1
3	18142-92920	Spiral Spring	1
4	18130-98130	Ratchet Set	1
5	18210-98130	Starter Grip	1
6	18280-986A0	NSI Set (NLA)	1
7	18411-986A0	Starter Cup (NLA)	1
8	18642-98101	Interlock Cable Holder (NLA)	1
9	18650-98101	Interlock Arm (NLA)	1
10	18653-98110	Snap Ring (NLA)	1
11	18711-986A0-0ED	Recoil Starter Brace (NLA)	1
12	01550-06207	BOLT	1
13	01550-06307	BOLT	2
14	01570-06207	BOLT	2
15	02112-06127	SCREW	3
16	69711-93E11	Label (S.I.G.P)	1

Fig. 7Clutch

REF	Part No.	Name	Qty
1	21141-98500	Clutch Lever Knob	1
2	21110-98503	Clutch Lever	1
3	09140-08023-XC0	Nut (8mm)	1
4	09162-08007	Lock Washer (8.2x15.4x2.0)	1
5	22511-99011	Grease Nipple	1
6	09280-09005	O-Ring	2
7	09260-10005	Ball	1
8	09440-07021	Spring	1
9	21210-98601	Clutch Lever Shaft (NLA)	1
10	09205-05014	Pin	1
12	09204-01002	Cotter Pin	1
13	23311-99001	Clutch Rod Connector	1
14	23321-99001	Clutch Rod Connector	1
15	09138-06037	Bolt (6x20)	1
16	09383-04002	E Ring	3
17	25100-98606	Shift Rod Assembly (NLA)	1
18	25211-98601	Shift Rod Guide	1
19	25222-93902	Shift Rod Boot	1
20	25311-91J00	Shift Rod Cam (NLA)	1
21	09160-05501	Washer (5.5x20x1.2)	1
22	09205-02006	Spring Pin (2x12)	2
23	09280-05008	O-Ring	1
24	09280-15007	O-Ring	1
25	09320-04010	Bushing	1

Fig. 8Magneto

REF	Part No.	Name	Qty
1	32102-98630	Flywheel (NLA)	1
2	32140-98611	Ignition Coil	1
3	02112-3520B	SCREW	2
4	32200-98600	Lighting Coil	1
5	02112-0520B	SCREW	2
6	08321-0105A	Lock Washer	2
7	08316-1010B	Nut	1
8	08341-31039	Woodruff Key	1
10	33410-98630	Ignition Coil Assembly	1
11	09103-06050	Bolt (6x16) (NLA)	1
12	09404-06036	Clamp (L:80)	1
13	09329-06002	Cushion (NLA)	1
14	33510-98601	Spark Plug Cap	1
15	37830-89E04	Stop Switch Assembly	1
16	37823-92E02	Stop Switch Lanyard	1
17	37826-92E00	Nut	1
18	33446-98E20	High Tension Protect Tube (NLA)	1
19	39669-94400	Lower Cover Plug	1
20	09160-12067	Washer (12.5x23x1.0)	1
21	37835-91J00-YAY	Stop Label	1
22	09482-00522	NGK BPR7HS Spark Plug	1

Fig. 9Clamp Bracket

REF	Part No.	Name	Qty
1	41111-98620-0ED	Starboard Clamp Bracket	1
2	41121-98610-0ED	Port Clamp Bracket (NLA)	1
3	41213-94J01	Clamp Plate	2
4	41221-96301	Tilt Stopper Knob	1
5	09100-10217	Bolt (10x150)	1
6	09159-10050	Nut	1
7	09160-10082	Washer (10.5x19x2.0)	1
8	09306-10011	Swivel Bracket Bushing	2
9	41210-986L1	Clamp Screw Assembly	2
12	41222-93910	Tilt Stopper Pin	1
13	09303-14003	Bushing	1
14	09100-06177	Bolt (6x140)	1
16	09162-06006	Lock Washer	1
17	09140-06020	Nut (6mm)	1
20	09180-06163	Spacer	1
21	45420-92DL0	Tilt Lock Pin	1
24	11130-94600	Zinc Anode	1
25	09128-06021	Bolt (6x14)	1

Fig. 10Swivel Bracket

REF	Part No.	Name	Qty
1	43111-98620-0ED	Swivel Bracket (NLA)	1
2	43121-98620-0ED	Swivel Bracket Cover (NLA)	1
3	09117-06043	Bolt (6x40)	4
4	22511-99011	Grease Nipple	4
5	43710-98601	BUSH SET,STEERI	1
6	43712-98601	Upper Bushing Plate	2
7	45231-98601	Reverse Lock Arm (NLA)	1
8	45232-98600	Reverse Lock Plate (NLA)	1
9	09116-06094	Bolt (6x15)	2
10	45211-98601	Starboard Spring (NLA)	1
11	45212-98601	Port Spring (NLA)	1
12	45700-98600-0ED	Shallow Water Drive Assembly	1
13	09200-08045	Shallow Water Drive Shaft (NLA)	1
14	45722-98600	Spring (NLA)	1
15	09204-01002	Cotter Pin	2
16	43410-98600	Steering Adjuster (NLA)	1
17	09119-06060	Bolt (6x23)	1
18	09440-09042	Spring	1

Fig. 11Drive Shaft Housing

REF	Part No.	Name	Qty
2	09205-10006	Pin (10.2x10)	1
3	52113-98610	Drive Shaft Housing Gasket	1
4	52115-98600	Clutch Adjust Hole Cover	1
5	09248-10008	Drain Plug	1
6	09168-10022	Drain Plug Gasket	1
7	09118-08116	Bolt (8x40)	6
8	55320-98600	Zinc Anode	1
9	09116-06204	Bolt (6x20)	1
10	61155-94500	Water Inspection Tube	1
11	09352-50006-600	Hose (5x9x600)	1
12	09401-08410	Clip	1
13	09118-08125	Bolt (8x55) (NLA)	1

Fig. 12Gear Case

REF	Part No.	Name	Qty
1	55110-98630-0ED	Gear Case Housing (NLA)	1
2	59311-91J00	Pinion Bushing	1
3	09262-20106	Bearing (20x42x12)	1
4	09248-10008	Drain Plug	2
5	09168-10022	Drain Plug Gasket	2
6	09117-08038	Bolt (8x45)	1
7	09206-11006	Pin (8.4x11x8) (NLA)	1
8	09117-08056-XC0	Bolt (8x40)	1
9	09280-49002	O-Ring	1
10	56120-91J10-0ED	Propeller Shaft Bearing Housing (NLA)	1
11	09262-12001	Bearing (12x28x8)	1
12	09282-12008	Oil Seal (12x24x4.5)	2
13	09167-23001	Washer	1
14	09262-20106	Bearing (20x42x12)	1
15	09117-06030	Bolt (6x16)	2
16	09202-04002	Shear Pin	1
17	58120-98600	Type C Propeller Bushing	1
19	09204-03003	Prop Nut Cotter Pin	1
20	58130-91JL0	Propeller Nut	1
21	17631-98600	Water Filter	1
22	03212-0516B	SCREW	1
23	56122-98602	Oil Seal Protector	1
24	56123-986L0	WASHER	1
25	55320-98400	Zinc Anode	1
26	09116-06094	Bolt (6x15)	1

Fig. 13Transmission

REF	Part No.	Name	Qty
2	09320-11018	Bushing	1
3	09380-10002	Snap Ring (NLA)	1
4	09181-10167	Thrust Washer	1
5	08331-31109	Circlip	1
6	57311-98600	Pinion Gear (NLA)	1
7	57510-98611	Forward Gear (NLA)	1
8	57521-98601	Reverse Gear (NLA)	1
9	09169-12002	Washer (NLA)	1
12	09181-12111	Thrust Washer (1.00)	1
15	57611-98602	Propeller Shaft Assembly (NLA)	1
16	57621-98600	Clutch Dog Shifter (NLA)	1
17	09202-04016	Pin	1
18	09440-05039	Spring	1
19	09440-24007	Clutch Dog Spring (NLA)	1
21	57632-97L00	Push Pin	1

Fig. 14Lower Cover

REF	Part No.	Name	Qty
1	61111-986V0-0ED	Lower Engine Cover (NLA)	1
2	61112-98612	Lower Engine Cover Rubber	1
6	09125-05046	Screw (5x12)	1
7	09140-05005	Nut	1
8	61521-98400	Shear Pin Holder (NLA)	1
9	09250-08008	Cap	1
10	61211-98302-064	Fuel Cock Mark (NLA)	1
11	61600-98800	Fastener Set (NLA)	1

Fig. 15Engine Cover

REF	Part No.	Name	Qty
1	61410-986A0-0EM	Engine Cover Assembly	1
2	61622-98600	Recoil Starter Seal (NLA)	1
3	61435-981A2	Rear Engine Cover Mark (NLA)	1
4	61443-986A0	Starboard Engine Cover Stripe	1
5	61453-986A0	Port Engine Cover Stripe	1
6	68166-98600-0JW	Suzuki Emblem (NLA)	1
7	61581-98620	Engine Cover Label	1
8	61582-98100	Warning Mark (NLA)	1
9	21131-94J00-YAY	Clutch Shift Mark	1
10	61581-98620	Engine Cover Label	1
11	09800-01016	Tool Set	1

Fig. 16Fuel Tank

REF	Part No.	Name	Qty
1	65111-98624	Fuel Tank	1
2	65510-91J02	Fuel Tank Cap Assembly	1
3	09168-32003	Tank Cap Gasket	1
4	09119-06097	Bolt	2
6	65281-98610	Fuel Tank Grommet (NLA)	1
7	09160-06084	Washer (6.5x18x1.6)	2
9	09329-12006	CUSHION	2
12	09160-06084	Washer (6.5x18x1.6)	1
13	09329-06002	Cushion (NLA)	1
14	09159-06084	Nut (NLA)	2

Fig. 17Fuel Tank

REF	Part No.	Name	Qty
1	65000-99J01	3 Gallon Fuel Tank	1
2	65520-99100	Fuel Tank Cap (NLA)	1
3	65561-95D00	Fuel Tank Cap Gasket	1
4	99105-00192	Fuel Tank Connector (11mm)	1
5	65831-95D00	Fuel Outlet Filter	1
6	65890-99100	Outlet Assembly	1
7	65892-95D00	Fuel Outlet O-Ring	1
8	65700-95D18	Fuel Hose	1
9	65750-98506	Fuel Hose Connector (11mm)	2
10	65770-99703	Squeeze Pump (NLA)	1
11	65781-98500	Hose Clip	4
12	65720-985L1	Fuel Connector (11mm)	1

Fig. 18Tiller Handle

REF	Part No.	Name	Qty
1	63111-98620-0ED	Tiller Handle	1
2	63115-98600	Tiller Handle Bushing	2
3	63116-98603	Tiller Handle Mount	2
4	63125-98612	Tiller Handle Stopper (NLA)	1
5	63210-93E30	Handle Grip	1
6	63221-98600	Handle Rod (NLA)	1
7	63225-98601	Throttle Adjust Plate	1
8	63241-986B0	Handle Rod Support	1
9	63244-986A0	Throttle Adjust Knob	1
10	63610-986A0	Throttle Cable Assembly	1
11	63621-98600	Throttle Cable Guide	1
12	09126-06015	Screw (6x23)	1
13	09136-05041	Screw (5x20)	2
14	09148-06008	Nut	1
15	09280-20004	O-Ring	1
16	09308-05015	Grommet	1
17	09308-05018	Grommet (NLA)	1
19	01550-06167	BOLT	2
20	63215-93110	Handle Grip Mark	1

Fig. 19Opt: Electrical

REF	Part No.	Name	Qty
1	39600-93910	Receptacle Set (NLA)	1
2	39601-95D00	Lighting Receptacle Assembly	1
3	36634-93910	Connector Cap	1
4	39602-93900	Lamp Cord Plug Assembly	1
5	39603-94400	Receptacle Grommet (NLA)	1
7	32200-98600	Lighting Coil	1
8	02112-0520B	SCREW	2
9	08321-0105A	Lock Washer	2

Fig. 20Opt: Electrical

REF	Part No.	Name	Qty
1	32801-98602	Rectifier Set (NLA)	1
3	32890-98600	Rectifier Bracket (NLA)	1
4	37132-93700	Wire Connector	1
5	36791-95200	Fuse Case Holder (NLA)	1
6	36740-95253	Fuse Case Assembly	1
7	09103-06049	Bolt (6x12) (NLA)	2
8	02142-05257	SCREW 5 X 20	1
9	02112-06087	6X8 CROSS SCREW	1
10	08321-0105A	Lock Washer	1
11	08321-01067	Lock Washer	1
12	37801-98300	Lead (NLA)	1
13	32500-95722	Voltage Regulator Assembly (NLA)	1
14	02112-06107	SCREW	2
15	08321-01067	Lock Washer	2
16	08322-01067	Washer (6.5x13x1.0)	2
17	36990-87D00	Terminal & Sleeve Set	1

Fig. 21Opt: Fuel Tank

REF	Part No.	Name	Qty
1	65000-99J01	3 Gallon Fuel Tank	1
2	65520-99100	Fuel Tank Cap (NLA)	1
3	65561-95D00	Fuel Tank Cap Gasket	1
4	99105-00192	Fuel Tank Connector (11mm)	1
5	65831-95D00	Fuel Outlet Filter	1
6	65890-99100	Outlet Assembly	1
7	65892-95D00	Fuel Outlet O-Ring	1
8	65700-95D18	Fuel Hose	1
9	65750-98506	Fuel Hose Connector (11mm)	2
10	65770-99703	Squeeze Pump (NLA)	1
11	65781-98500	Hose Clip	4
12	65720-985L1	Fuel Connector (11mm)	1
13	09168-12015-XC0	Gasket (12.2x21x0.8)	1

Fig. 22Opt: Remote Control

REF	Part No.	Name	Qty
2	67232-95600	Bushing	1
3	67232-95620	Bushing (NLA)	1
4	67296-95600	Screw	3
5	67294-95600	Spacer	3
6	09160-06104	Washer (6.5x24x2)	3
7	09140-06020	Nut (6mm)	3
8	67232-95610	Bushing (NLA)	2
9	67253-95600	Washer (NLA)	1
10	67252-95600	Bushing	2
11	09100-08232	Bolt (8x30)	1
12	67296-94300	Screw (4x10)	2
13	67241-95680	Free Throttle Lever (Gray) (NLA)	1
14	09126-05003	Screw (5x12)	2
15	67243-95600	Bushing (NLA)	1
16	67220-95620	Plate Assembly	1
17	67275-95600	Cable End	2
18	67223-95600	Brake Adjustment Knob	1
19	67292-94300	E Ring	3
20	67267-95610	Wire Cover (Black)	1
21	67296-95610	Screw	7
22	67257-95610	Lever Cap (Black)	1
23	67256-95600	Neutral Lock Holder	1
24	67251-95680	Handle Lever (Gray) (NLA)	1
25	67297-95600	Washer	2
26	67273-95600	Spacer	1
28	37823-92E02	Stop Switch Lanyard	1
29	67255-95600	Neutral Lock Arm	1
30	67261-95610	Handle Grip no PTT	1
31	67245-95600	Free Throttle Drum (NLA)	1
32	67258-87D00	Neutral Arm Bracket	1
33	67140-95600	Replaced by 67140-95601	1
34	67282-95610	Port Decal (Black) (NLA)	1

Fig. 23Opt: Remote Control

REF	Part No.	Name	Qty
1	67200-95203	Side Mount Control Box (NLA)	1
2	67200-95213	Side Mount Control Box (NLA)	1
3	67200-95871	Side Mount Control Box (NLA)	1
4	67214-95200	Control Box Knob (NLA)	1
5	67300-95810	Cable Holder Set	1

Fig. 24Opt: Remote Control Parts

图 45选配: 遥控部件 Opt: Remote Control Parts Fig.

REF	Part No.	Name	Qty
1	67130-98820	Remote Control Parts Set (NLA)	1
2	21110-98650	Clutch Lever (NLA)	1
3	37800-93714	Engine Stop Switch Assembly (NLA)	1
4	63610-98610	Throttle Cable Assembly (NLA)	1
5	67340-98600	Remocon Cable Holder (NLA)	1
6	67340-98610	Remocon Cable Holder (NLA)	1
7	67410-98600	Remocon Throttle Shaft (NLA)	1
8	67412-98600	Remocon Throttle Lever (NLA)	1
9	67440-93701	Clutch Cable Guide	1
10	67466-95200	Cable Connector	1
11	09100-06131	Bolt (6x12)	4
12	09119-06047	Pivot Ball	1
13	09140-06020	Nut (6mm)	5
14	09140-08023-XC0	Nut (8mm)	1
15	09140-14030	Nut (NLA)	1
16	09160-08082	Washer (8.5x16x1.2)	1
17	09306-08002	Bushing (NLA)	2

Fig. 25Opt: Gasket Set

REF	Part No.	Name	Qty
1	11400-98802	Engine Gasket Set	1
2	11141-986A0	Cylinder Head Gasket	1
3	11219-98610	Water Jacket Gasket	1
4	13125-90C10	Carburetor Gasket	2
5	17472-98611	Water Pump Plate Gasket	1
6	52113-98610	Drive Shaft Housing Gasket	1
7	56132-98610	Drive Shaft Housing Gasket	1

Fig. 26Optional

REF	Part No.	Name	Qty
1	93691-80030	Suzuki Silicone Seal	1
4	99000-25490	Suzuki Ecstar Super Grease C	1