Suzuki — DT-30 / 1997

Exploded diagrams and part specifications.

1Cylinder 2Crankshaft 3Inlet Case 4Inlet Case(1988 to 1994)5Inlet Case(1995 to 1997)6Carburetor 7Fuel Pump(1986 to 1994)8Fuel Pump(1995 to 1998)9Oil Pump(1986 to 1994)10Oil Pump(1995 to 1998)11Water Pump 12Oil Pump(1995 to 1997)13Recoil Starter(1986 to 1991)14Recoil Starter 15Throttle Control 16Clutch 17Starting Motor 18Magneto 19Ignition(1986 to 1995)20Ignition(1996 to 1998)21Electrical (1)22Electrical (2)23Electrical 24Clamp Bracket(1994 to 1997)25Swivel Bracket 26Clamp Bracket 27Clamp Bracket(DT40C)28Swivel Bracket(1986 to 1992)29Swivel Bracket(1993 to 1998)30Swivel Bracket(DT40TC 1994 to 1995)31Swivel Bracket(DT40TC 1996 to 1998)32Tilt Cylinder & Support(DT40TC)33Power Unit(DT40TC 1986 to 1989)34Power Unit(DT40TC 1990 to 1993)35Power Trim & Tilt(DT40TC 1994 to 1998)36Power Trim & Tilt Motor(DT40TC 1994 to 1998)37Exhaust Tube 38Drive Shaft Housing 39Gear Case 40Transmission 41Lower Cover(1986 to 1996)42Lower Cover(1997 to 1998)43Engine Cover(1986 to 1988)44Engine Cover(1989 to 1993)45Engine Cover(1994 to 1996)46Engine Cover(1997 to 1998)47Tiller Handle(1986 to 1992)48Tiller Handle(1993 to 1998)49Fuel Tank(1986 to 1987)50Fuel Tank(1988 to 1992)51Fuel Tank(1993 to 1998)52Oil Tank 53Remote Control(1986 to 1992)54Remote Control(1993 to 1998)55Electrical 56Meter 57Electrical(Electric Starter)58Electrical(Manual Starter)59Electrical 60Tiller Handle(1986 to 1992)61Tiller Handle(1993 to 1998)62Remocon Parts 63Gasket Set 64Optional

Fig. 1Cylinder

REF	Part No.	Name	Qty
1	11161-94400-0ED	Cylinder Head Cover	1
2	11162-92L00	Cylinder Head Cover Gasket	1
3	11111-94401-0ED	Cylinder Head (NLA)	1
4	11141-94450	Cylinder Head Gasket	1
5	01560-08757	BOLT	13
6	09103-06182	Bolt (6x28)	3
7	11291-94402	Engine Hook (NLA)	1
8	01550-08357	BOLT	1
10	16710-94420	Oil Check Valve (NLA)	2
11	04211-09109	DOWEL PIN	2
12	01550-10557	BOLT	8
13	01560-10657	BOLT	2
15	09103-06183	Bolt (6x38)	3
14	01550-06407	BOLT	2
16	17685-94410	Thermostat Gasket	1
17	17681-94401-0ED	Thermostat Cover	1
18	09205-06011	Pin (NLA)	1
19	17670-94404	Thermostat (60c)	1
20	11281-94400	Zinc Anode	2
21	09126-06005	Screw (6x30)	2
22	09351-25703-600	Hose (2.5x7x600)	1
23	09351-25703-600	Hose (2.5x7x600)	1
24	09401-06405	Clamp	4

Fig. 2Crankshaft

REF	Part No.	Name	Qty
2	12140-95D01	Piston Ring Set (NLA)	3
3	12151-88410	Piston Pin	3
4	09381-16001	Piston Pin Circlip	6
5	09263-16030	Bearing (16x20x20)	3
6	12200-95D01	Crankshaft Assembly (NLA)	1
7	12161-95D00	Connecting Rod	3
8	09262-25098	Bearing (25x62x17)	3
9	09262-25105	Bearing (25x62x17)	1
10	12211-95D00	Crankshaft Pin	3
11	12221-95D01	Upper Crankshaft (NLA)	1
14	09160-21014	Washer (NLA)	6
15	12240-95D02	Under Crankshaft (NLA)	1
16	16321-95D00	Oil Pump Drive Gear	1
17	09263-21009	Bearing (21x28x17) (NLA)	3
18	09289-39001	Oil Seal (NLA)	2
19	09283-25107	Oil Seal (25x44x7)	1
20	09283-25092	Crankshaft Oil Seal	1
21	09390-62009	C Ring	1

Fig. 3Inlet Case

REF	Part No.	Name	Qty
1	01550-06307	BOLT	10
2	13111-94400-0ED	Inlet Case (NLA)	1
3	13125-95210	Carburetor Gasket	1
4	01411-08207	Stud Bolt (NLA)	2
5	13150-94402	Reed Valve Assembly	1
6	13153-94400	Reed Valve	4
7	13152-94401	Reed Valve Stopper (NLA)	4
8	02112-3306A	SCREW	12
10	08316-10087	Nut	2
11	14151-94412	Exhaust Cover Gasket	2
12	14131-92L10	Exhaust Plate	1
13	14141-92L01	Exhaust Cover	1
14	01550-06307	BOLT	16
15	13811-92L10	Silencer Case	1
16	13812-92L00	Silencer Cover	1
17	13855-95210	Silencer Gasket	1
18	09160-06066	Washer (6.5x20x1.6)	2
19	09180-06254	Spacer	2
20	09125-06089	Screw	2
21	03222-0520B	SCREW	5
22	09280-63005	O-Ring	1
23	09246-04005	Plug	1

Fig. 4Inlet Case(1988 to 1994)

图 4进气壳体(1988至1994) Inlet Case(1988 to 1994) Fig.

REF	Part No.	Name	Qty
1	01550-06257	BOLT	10
3	13121-95D01	Inlet Case Gasket (NLA)	1
4	09280-00001	O-Ring	1
6	13150-95D00	Reed Valve Assembly (NLA)	3
7	13152-95D00	Reed Valve Stopper (NLA)	6
8	13153-95D00	Reed Valve (NLA)	6
9	02112-3306A	SCREW	12
10	02112-3520B	SCREW	6
12	14151-95D10	Exhaust Cover Gasket	2
13	14131-95D00	Exhaust Plate (NLA)	1
14	14141-95D00-0ED	Exhaust Cover (NLA)	1
15	01550-06307	BOLT	13
16	13811-95D01	Silencer Case (NLA)	1
17	13812-95D00	NLA	1
18	03541-0616A	SCREW	4
19	01500-06907	BOLT	6
20	09160-06066	Washer (6.5x20x1.6)	6
21	09351-25703-600	Hose (2.5x7x600)	3
22	09401-06405	Clamp	6

Fig. 5Inlet Case(1995 to 1997)

图 4A进气壳体(1995至1997) Inlet Case(1995 to 1997) Fig.

REF	Part No.	Name	Qty
1	02162-06257	SCREW	10
2	13111-95D80-0ED	Inlet Case (NLA)	1
3	13121-95D01	Inlet Case Gasket (NLA)	1
5	13150-95D00	Reed Valve Assembly (NLA)	3
6	13152-95D00	Reed Valve Stopper (NLA)	6
7	13153-95D00	Reed Valve (NLA)	6
8	02112-3306A	SCREW	12
9	02112-3520B	SCREW	6
10	14131-95D00	Exhaust Plate (NLA)	1
11	14141-95D00-0ED	Exhaust Cover (NLA)	1
12	14151-95D10	Exhaust Cover Gasket	2
13	01550-06307	BOLT	1
14	13811-95D01	Silencer Case (NLA)	1
15	13812-95D00	NLA	1
16	03541-0616A	SCREW	4
17	01550-06907	BOLT	6
18	09160-06066	Washer (6.5x20x1.6)	6
19	13125-95D30	Carburetor Gasket	1

Fig. 6Carburetor

REF	Part No.	Name	Qty
5	13235-95D20	Main Nozzle	3
6	13239-95D00	Main Nozzle Cap	3
7	13250-95D01	Carburetor Float	3
8	13251-95D00	Float Chamber Gasket	3
9	13254-98300	Float Pin	3
10	13616-93900	Adjuster	3
11	13268-96111	Spring	3
14	13268-96111	Spring	3
15	02112-05127	SCREW	4
16	08321-0105A	Lock Washer	4
17	37810-95D05	Throttle Valve Sensor Assembly (NLA)	1
18	02112-04107	SCREW	3
19	08321-0104A	Lock Washer	3
21	13245-95D00	Float Chamber	3
23	13534-95D00	Screw	1
24	13589-95210	Washer	1
25	13268-96111	Spring	1
26	13432-33110	Washer	1
27	13464-96350	Spring Pin	1
29	13510-95D00	Throttle Rod Assembly (NLA)	2
30	13631-93501	Starter Knob	1
31	09320-04013	Bushing	1
32	09367-06002	3 Way	1
33	09352-50006-600	Hose (5x9x600)	2
34	09352-50006-600	Hose (5x9x600)	1
35	09401-08411	Clip	6
36	09140-04007	Nut	1
37	13910-95D00	Carburetor Repair Kit	3

Fig. 7Fuel Pump(1986 to 1994)

图 6燃油泵(1986至1994款) Fuel Pump(1986 to 1994) Fig.

REF	Part No.	Name	Qty
1	15100-94312	Fuel Pump Assembly	1
2	15170-94312	Fuel Pump Diaphragm Set	1
3	15183-94301	Fuel Pump Screw	2
4	15186-94300	Nut	2
5	15851-94300	Fuel Pump Screen	3
6	01500-0640B	BOLT	2
7	08321-01067	Lock Washer	2
8	08322-01067	Washer (6.5x13x1.0)	2
9	15321-99710	Fuel Pump Gasket	1
10	09352-50006-600	Hose (5x9x600)	1
11	09352-50006-600	Hose (5x9x600)	1
12	15410-94401	Fuel Filter	1
14	15413-93400	Fuel Strainer Cup (NLA)	1
17	08322-01087	Washer	1
18	08310-00087	Nut (8mm)	1
19	09352-50006-600	Hose (5x9x600)	1
21	15331-94300	Clip	2
22	09401-08410	Clip	4
23	09401-08411	Clip	6

Fig. 8Fuel Pump(1995 to 1998)

图 6A燃油泵(1995至1998) Fuel Pump(1995 to 1998) Fig.

REF	Part No.	Name	Qty
1	15100-94312	Fuel Pump Assembly	1
2	15170-94320	Fuel Pump Diaphragm Set*	1
3	15321-99710	Fuel Pump Gasket	1
4	15410-94401	Fuel Filter	1
5	15413-93400	Fuel Strainer Cup (NLA)	1
6	15430-93411	Fuel Filter Strainer Set	1
7	09352-50006-600	Hose (5x9x600)	1
8	09352-50006-600	Hose (5x9x600)	1
9	09367-06005	3 Way (NLA)	1
10	09401-08411	Clip	4
11	09352-50006-600	Hose (5x9x600)	1
12	09352-50006-600	Hose (5x9x600)	1
13	09401-08411	Clip	4
15	01570-06407	Bolt (NLA)	2
16	08310-00087	Nut (8mm)	1
17	08322-01087	Washer	1
18	15410-94401	Fuel Filter	1
19	15430-87D10	Fuel Filter Strainer Set	1
20	15413-87D10	Fuel Strainer Cup	1
21	08316-10087	Nut	1

Fig. 9Oil Pump(1986 to 1994)

图 7机油泵(1986至1994) Oil Pump(1986 to 1994) Fig.

REF	Part No.	Name	Qty
1	16100-94410	Oil Pump Assembly (NLA)	1
3	16191-94400	Bleed Screw	1
4	16192-94400	Bleed Gasket (NLA)	1
7	09401-06405	Clamp	4
8	16911-92E20	Protector	2
9	16731-95310	Oil Pump Gasket (NLA)	1
10	16340-94420	Oil Pump Retainer (NLA)	1
11	16331-94411	Oil Pump Driven Gear (NLA)	1
12	09119-05013	Bolt (NLA)	1
13	01500-05307	Bolt (NLA)	1
14	08322-01057	Washer	2
15	16710-92E01	Oil Check Valve (Single)	2
18	16411-94400	Rod (NLA)	1
19	19131-95502	Connector	2
20	09140-05005	Nut	2

Fig. 10Oil Pump(1995 to 1998)

图 7A机油泵(1995至1998) Oil Pump(1995 to 1998) Fig.

REF	Part No.	Name	Qty
1	16100-94420	Oil Pump Assembly (NLA)	1
2	16331-94411	Oil Pump Driven Gear (NLA)	1
3	16340-94420	Oil Pump Retainer (NLA)	1
4	16411-94400	Rod (NLA)	1
5	16731-95310	Oil Pump Gasket (NLA)	1
6	19131-95502	Connector	2
7	09119-05013	Bolt (NLA)	1
8	09140-05005	Nut	2
9	01550-05307	Bolt (NLA)	1
10	08322-01057	Washer	1
11	16710-92E01	Oil Check Valve (Single)	1
12	09351-50803-00B	Hose (5x8x2000)	1
13	09355-25705-600	Hose (2.5x7x600)	1
14	09401-06405	Clamp	2
15	09401-08409	Clamp	2

Fig. 11Water Pump

REF	Part No.	Name	Qty
3	17410-92L00	Water Pump Case	1
4	09140-06020	Nut (6mm)	4
5	09162-06006	Lock Washer	4
6	09108-06060	Stud Bolt (6x18)	2
8	09420-04006	Impeller Key	1
9	17461-96312	Water Pump Impeller	1
10	17471-94401	Water Pump Plate	1
11	17472-96304	Water Pump Plate Gasket	1
12	56130-94430-0ED	Drive Shaft Bearing Housing (NLA)	1
13	09282-17005	Oil Seal (16x32x6)	2
14	09263-25025	Bearing (25x33x15)	1
15	17432-96301	Water Tube Grommet	2
16	17563-94400	Water Tube Grommet	1
17	17565-94400	Water Tube Grommet	1
18	17566-94401	Water Tube Grommet	1
19	17400-96354	Water Pump Repair Kit DF25-50 DT20-40c	1

Fig. 12Oil Pump(1995 to 1997)

图 8A机油泵(1995至1997) Oil Pump(1995 to 1997) Fig.

REF	Part No.	Name	Qty
1	16100-95D20	Oil Pump Assembly (NLA)	1
2	16331-95D00	Oil Pump Driven Gear (NLA)	1
3	16340-95D00	Oil Pump Retainer (NLA)	1
4	16731-95520	Oil Pump Retainer Gasket (NLA)	1
5	19131-95502	Connector	2
6	19136-94301	Throttle Rod	1
7	09119-06067	Bolt (NLA)	2
8	09140-05005	Nut	2
9	08322-01067	Washer (6.5x13x1.0)	2
10	16710-92E01	Oil Check Valve (Single)	1
12	09352-50006-600	Hose (5x9x600)	1
13	09355-25705-600	Hose (2.5x7x600)	1
14	09401-06405	Clamp	2
15	09401-08409	Clamp	2

Fig. 13Recoil Starter(1986 to 1991)

图 9反冲启动器(1986至1991款) Recoil Starter(1986 to 1991) Fig.

REF	Part No.	Name	Qty
2	18121-95200	Reel (NLA)	1
3	18130-95200	Ratchet (NLA)	1
4	18153-95200	Friction Spring (NLA)	1
6	18142-95210	Recoil Spring (NLA)	1
8	18335-93000	Thrust Washer (NLA)	1
9	18155-95203	Return Spring (NLA)	1
10	18124-95210	Bushing (NLA)	1
12	18210-93002	Grip Assembly	1
13	18281-96300	Stopper Reel	1
14	18282-96300	Arm Stopper (NLA)	1
15	18284-96300	Spring Stopper (NLA)	1
16	18335-96300	Washer (NLA)	1
17	09204-01006	Cotter Pin	1
18	18291-96300	Cable Holder (NLA)	1
16	18290-94400	NSI Cable	1
20	18157-95200	Washer (NLA)	1
21	18127-95200	Circlip (NLA)	1
23	01500-06207	BOLT	1
24	08321-01067	Lock Washer	3
25	02112-05107	5 X 10 CROSS SC	1
26	01580-06207	Bolt (NLA)	2
27	18158-94400	Spring Stopper Collar (NLA)	1
28	18133-95210	Bushing (NLA)	1
29	18711-94402-0ED	Recoil Starter Starboard Brace (NLA)	1
30	18721-94402-0ED	Recoil Starter Port Brace	1
31	09180-08203	Spacer (NLA)	3
32	09180-08169	Spacer (NLA)	3
33	09320-12059	Cushion	6
34	09320-12059	Cushion	6
36	09160-08054	Washer	3
37	01550-06257	BOLT	4
38	61622-95500	Recoil Starter Seal	1

Fig. 14Recoil Starter

REF	Part No.	Name	Qty
2	18121-95D00	Reel (NLA)	1
3	18130-93900	Ratchet Set	1
4	18151-93900	Plate	1
5	18142-93900	Recoil Spring	1
6	01550-06167	BOLT	1
7	08321-01067	Lock Washer	1
8	18210-93002	Grip Assembly	1
9	18280-95D00	NSI Set	1
11	18190-95D00	Guide Set (NLA)	1
12	18290-95D01	NSI Cable (NLA)	1
13	01570-06167	BOLT	2
14	18111-95D01	Starter Case (NLA)	1
15	18711-95D00-0ED	Recoil Starter Brace (NLA)	2
16	02162-06207	SCREW	4
17	01550-06167	BOLT	2
18	09160-06066	Washer (6.5x20x1.6)	2
19	01550-08357	BOLT	1
21	09180-08203	Spacer (NLA)	1
22	09320-12059	Cushion	6
23	18411-95D00	Starter Cup (NLA)	1
24	01550-08127	BOLT 8 X 12	3
25	69711-93E11	Label (S.I.G.P)	1
26	69712-93E10	Label S.I.G.P	1
27	61622-95500	Recoil Starter Seal	1

Fig. 15Throttle Control

REF	Part No.	Name	Qty
1	19121-94400	Throttle Lever	1
2	19131-95502	Connector	2
3	19132-94501	Connector	1
5	09119-05010	Pivot Ball	1
6	19151-94400	Stator Retainer (NLA)	1
7	19161-94301	Stator Spacer (NLA)	1
8	09139-06015	Screw (NLA)	1
9	09140-06020	Nut (6mm)	1
10	09329-06002	Cushion (NLA)	1
11	19654-94421	Interlock Rod	1
12	19851-94401	NSI Lever	1
13	19861-96301	NSI Cable Stay (NLA)	1
14	19141-94401	Throttle Cam	1
15	19521-94400	Throttle Lever (NLA)	1
16	19811-94400	Throttle Limiter (NLA)	1
17	19815-94400	Holder (NLA)	2
18	09103-06048	Bolt (6x20) (NLA)	4
19	09140-05005	Nut	2
21	02162-06127	BOLT	1
23	08322-01057	Washer	1
24	02162-06127	BOLT	1
25	02142-05207	SCREW	2
26	61610-94400	Fastener Roller (NLA)	1

Fig. 16Clutch

REF	Part No.	Name	Qty
1	21110-95D01	Clutch Lever (NLA)	1
2	21121-95D01	Clutch Plate (NLA)	1
3	02162-05167	BOLT	1
4	21313-95D00	Reverse Switch Arm (NLA)	1
5	21126-95D00	Clutch Shaft Holder	1
6	02162-06127	BOLT	1
7	23111-95D02	Clutch Rod (NLA)	1
8	09140-06020	Nut (6mm)	1
10	25223-96J00	Seal, Shift Rod Dust	1
11	09280-08005	O-Ring	1
12	25211-91L00	Shift Rod Guide	1
13	09280-13005	O-Ring	1
14	09205-03021	Spring Pin (3.5x12)	1
15	25215-96301	Shift Rod Guide Stopper	1
16	09139-04004	Screw (4x12)	2
17	09205-02004	Spring Pin (2.5x12)	1
18	25311-96303	Shift Cam	1
19	23311-95DL0	Clutch Rod Connector	1
20	23131-92L00	Clutch Rod Boot	1
21	23211-94401	Clutch Rod Arm	1
22	23213-94400	Clutch Spring	1
23	02162-06127	BOLT	1
24	25231-96301	Magnet Spacer (NLA)	2
25	25232-96302	Gear Case Magnet	1
26	67467-94404	Cable Connector	1

Fig. 17Starting Motor

REF	Part No.	Name	Qty
1	31100-94401	Starter Motor Assembly	1
2	31310-96300	Armature (NLA)	1
3	31320-94400	Pinion Assembly	1
4	31312-96300	Pinion Stopper Set	1
5	31360-96300	Washer Kit (NLA)	1
6	31173-89J00	Brush Holder Assembly	1
7	31131-96300	Brush (+)	1
8	31132-96300	Brush (-)	1
9	31135-89J00	Spring (NLA)	2
10	31281-93340	Through Bolt (NLA)	2
11	01580-08257	BOLT	2
12	31912-94401	Starting Motor Band	1
13	31918-94402	Lower Damper	1
14	01550-08257	BOLT	2

Fig. 18Magneto

REF	Part No.	Name	Qty
3	02112-36257	SCREW	2
5	02112-36257	SCREW	2
6	32160-87D11	Ignition Timing Coil	3
7	02112-3510B	SCREW	6
9	02112-35127	SCREW 5X12	2
12	09420-04008	Key	1
13	09160-16026	Washer (16x30x3)	1
14	09140-16031	Nut (NLA)	1
16	11413-95D10	Upper Oil Seal Hsg Gasket	1

Fig. 19Ignition(1986 to 1995)

图 15点火系统(1986至1995款) Ignition(1986 to 1995) Fig.

REF	Part No.	Name	Qty
1	32900-94422	CDI Unit Assembly (NLA)	1
2	09280-52001	O-Ring (NLA)	1
3	36650-94402	Junction Box Cover (NLA)	1
4	33510-95520	Spark Plug Cap	2
5	09482-00370	NGK BR8HS Spark Plug	2
6	32950-94410	CDI & Coil Holder	1
7	01500-06127	BOLT	2
8	09160-06054	Washer (6.5x22.1.6)	2
9	09160-12089	Washer	2
10	09320-12090	Cushion	2
12	32890-94401	Electric Parts Holder	1
13	32892-94400	Electric Parts Holder Cap (NLA)	1
14	09103-06049	Bolt (6x12) (NLA)	2
15	09160-06054	Washer (6.5x22.1.6)	2
16	09160-12089	Washer	2
17	09320-12090	Cushion	2
18	32891-94401	Electric Parts Holder Cover	1
19	03212-0512B	SCREW	3
20	31800-94401	Starter Relay	1
21	32919-92L00	Clamp	1

Fig. 20Ignition(1996 to 1998)

图 15A点火系统(1996至1998) Ignition(1996 to 1998) Fig.

REF	Part No.	Name	Qty
1	32900-94460	CDI Unit Assembly	1
2	01550-06127	BOLT	2
4	33833-91J00	Tube (6x8x250)	1
5	36650-94402	Junction Box Cover (NLA)	1
6	33510-95520	Spark Plug Cap	2
7	09482-00370	NGK BR8HS Spark Plug	2
8	32950-94420	CDI/Control Unit Holder (NLA)	1
9	01550-06127	BOLT	2
10	09160-08084	Washer	2
11	09160-12089	Washer	2
12	09320-12090	Cushion	2
13	32890-94401	Electric Parts Holder	1
14	09103-06049	Bolt (6x12) (NLA)	2
15	09160-06084	Washer (6.5x18x1.6)	2
16	09160-12089	Washer	2
17	09320-12090	Cushion	2
18	32891-94401	Electric Parts Holder Cover	1
19	03212-0512B	SCREW	3
20	31800-94401	Starter Relay	1
21	32919-92L00	Clamp	1
22	33410-92L11	Ignition Coil Assembly	1
23	01550-06207	BOLT	2
24	09407-14407	Clamp (L:140)	2

Fig. 21Electrical (1)

REF	Part No.	Name	Qty
1	36740-95253	Fuse Case Assembly	1
2	32800-95D02	Rectifier & Regulator Assembly	1
3	02142-0525B	SCREW	1
4	08310-0005A	Nut	1
5	08321-0105A	Lock Washer	1
6	36740-93901	Fuse Case Assembly	1
7	09481-20001	20 Amp Fuse	1
8	37132-93700	Wire Connector	1
9	33810-94411	Starter Motor Cable (NLA)	1
10	09407-25402	Clamp (L:248)	1
11	09403-14204	Clamp (NLA)	1
12	02142-06127	SCREW 6X12	1
14	03241-0625A	SCREW	1
16	02142-06127	SCREW 6X12	1
20	01550-06167	BOLT	1
21	34850-94700	Heat Switch w\Grease	1
22	34853-94400	Heat Switch Supporter (NLA)	1
23	36791-94504	Harness Holder (NLA)	1
24	08322-01087	Washer	1
25	32815-94400	Heat Switch Diode (NLA)	1
26	34853-94700	Heat Sensor Supporter	1
27	34850-94610	Heat Sensor Assy	1
28	33833-91J00	Tube (6x8x250)	1
29	37801-98300	Lead (NLA)	1
30	09125-06069	Screw (6x12)	1

Fig. 22Electrical (2)

REF	Part No.	Name	Qty
1	37721-94406	Neutral Switch Assembly	1
2	37725-94302	Neutral Switch Actuator	1
3	37726-94402	Switch Bracket	1
4	01580-06167	BOLT	1
5	36895-94400	Wire Lead (NLA)	1
6	37110-94X50	Ignition Switch Assembly (NLA)	1
7	38600-94400	Choke Solenoid Assembly	1
9	09162-05002	Lock Washer	2
10	39600-93910	Receptacle Set (NLA)	1
11	09407-25402	Clamp (L:248)	1
12	39601-95D00	Lighting Receptacle Assembly	1
13	39603-94400	Receptacle Grommet (NLA)	1
14	39602-93900	Lamp Cord Plug Assembly	1
15	37800-93955	Engine Stop Switch Assembly	1
16	36365-94401	Indicator (NLA)	1
17	36360-94400	Oil Warning Lamp Assembly (NLA)	1
18	37820-94461	Emergency Stop Switch Assembly	1
19	36367-95D10-064	Oil/Water Lamp Label (NLA)	1
20	09320-11004	Oil Lamp Gasket (NLA)	1
21	36850-95500	Oil Flow & Buzzer Lead (NLA)	1

Fig. 23Electrical

REF	Part No.	Name	Qty
1	37110-94471	Ignition Switch Assembly	1
2	36615-96300	Resin Terminal	2
4	02142-06127	SCREW 6X12	1
5	37820-92E05	Emergency Stop Switch Assembly	1
6	09160-12067	Washer (12.5x23x1.0)	1
7	33833-91J00	Tube (6x8x250)	1
8	37830-95D03	Emergency Stop Switch Assembly	1
9	09160-12067	Washer (12.5x23x1.0)	1
10	39601-95D00	Lighting Receptacle Assembly	1
11	36634-93910	Connector Cap	1
12	39603-94400	Receptacle Grommet (NLA)	1
13	09407-25402	Clamp (L:248)	1
14	36610-94400	Wiring Harness Assembly (NLA)	1
15	36612-94421	Remocon Grommet	1
16	36891-94400	Rev Limit Lead (NLA)	1
17	36630-92E00	Instrument Wire Assembly	1
18	09407-12402	Clamp	1
19	33834-87E00	Protector (NLA)	1
20	09407-18402	Clamp (L:165)	1
21	36893-94410	Ignition Switch Extension Wire (NLA)	1
22	37835-91J00-YAY	Stop Label	1

Fig. 24Clamp Bracket(1994 to 1997)

图 18A夹紧支架(1994-1997款) Clamp Bracket(1994 to 1997) Fig.

REF	Part No.	Name	Qty
1	41111-95D90-0ED	Starboard Clamp Bracket (NLA)	1
2	41121-95D12-0ED	Port Clamp Bracket (NLA)	1
3	41212-93001-0ED	Clamp Handle (NLA)	2
4	09205-06007	Spring Pin (6x25)	2
6	41213-94J01	Clamp Plate	2
7	09100-08239	Bolt (8x90)	2
8	09160-08081	Washer (8.5x23x1.5)	4
9	09162-08007	Lock Washer (8.2x15.4x2.0)	2
10	09140-08023-XC0	Nut (8mm)	3
11	41153-96300	Transom Bolt Cap (NLA)	2
12	09100-08295	Bolt (8x165) (NLA)	1
13	09162-08007	Lock Washer (8.2x15.4x2.0)	1
14	41130-91L01	Clamp Bracket Shaft	1
15	09159-22006	Nut	1
16	41151-94500	Clamp Bracket Shaft Cap	2
17	41310-96310	Clamp Bracket Lower Rod	1
18	45420-95D04	Tilt Lock Pin	1
19	36894-95201	Wire Lead (L:165)	1
20	09125-05050	Screw (5x8)	2
21	09161-05114	Washer (5.2x11x1.0)	2
22	55320-95311	Zinc Anode	1
23	09116-06094	Bolt (6x15)	1
24	41161-94400	Steering Cable Seal	1
25	41200-91L00	Tilt Arm Assembly	1
27	41225-94401	RUBBER,TILT LOC	1
28	09111-10068	Bolt (10x48.5)	2
29	09140-10031	Nut (10mm)	2
30	09160-10082	Washer (10.5x19x2.0)	2
31	09162-10005	Lock Washer	2
32	09448-29015	Spring	1
33	09111-10067	Bolt (10x20.4)	2

Fig. 25Swivel Bracket

REF	Part No.	Name	Qty
2	22511-99011	Grease Nipple	4
3	43710-91L00	Steering Bushing Set	1
4	43710-91L00	Steering Bushing Set	1
5	43721-96302	Upper Bushing Plate (NLA)	1
8	09160-40005	Washer (40x58x2)	1
9	09284-40001	Oil Seal	1
10	09306-22004	Swivel Bracket Bushing	2
12	09117-08074	Bolt (8x22) (NLA)	4
13	43411-96300	Steering Adjuster (NLA)	1
14	43421-96302	Adjuster Bushing	1
15	09119-08044	Bolt (8x23) (NLA)	1
17	45231-96302	Reverse Lock Arm (NLA)	1
18	45246-96302	Spacer (NLA)	1
19	45241-96303	Reverse Lock Arm Link (NLA)	1
20	45252-96303	Release Lever Link	1
21	45255-96302	Release Lever Knob	1
22	45257-96300	Release Lever Bushing	1
23	45260-96300	Release Lever	1
24	45311-96303-0ED	Release Lever Bracket	1
25	09116-05010	Bolt (5x12)	2
26	09111-10034	Bolt (10x16.5) (NLA)	2
27	09140-10032	Nut	2
28	43753-94400	Steering Bracket Grommet (NLA)	1
29	09160-04012	Washer (4.2x10x1)	1
30	09200-05011	Pin (NLA)	1
31	09204-01002	Cotter Pin	1
32	09319-04001	Bushing	1
33	09440-04021	Release Spring (NLA)	1
34	09443-05013	Spring	1
35	09443-09036	Spring (NLA)	1
36	67100-96300	Steering Bracket Attachment Set (NLA)	1
37	43755-96320	Steering Bracket Attachment (NLA)	1
38	09100-08224-XC0	Bolt (8x35)	2
39	09162-08007	Lock Washer (8.2x15.4x2.0)	2
40	09140-08023-XC0	Nut (8mm)	2
41	43754-94301-0ED	Steering Cover (NLA)	1
42	03142-05103	Screw (NLA)	2
43	67100-99700	Remote Control Attachment (NLA)	1
44	45700-96313	Shallow Water Drive Assy	1
45	45255-95500	Knob (NLA)	1
46	45731-96312	Spring Bracket	1
47	09117-06038	Bolt (6x16) (NLA)	1
48	09443-08031	Spring	1
49	09111-10045	Bolt (10x20.8) (NLA)	2
50	09205-06013	Pin	1
51	41130-91L01	Clamp Bracket Shaft	1
52	41310-96310	Clamp Bracket Lower Rod	1
53	45420-95D04	Tilt Lock Pin	1
54	09100-08295	Bolt (8x165) (NLA)	1

Fig. 26Clamp Bracket

REF	Part No.	Name	Qty
1	41110-94421-0ED	Starboard Clamp Bracket (NLA)	1
2	41120-94442-0ED	Port Clamp Bracket (NLA)	1
3	41212-93001-0ED	Clamp Handle (NLA)	2
4	09205-06007	Spring Pin (6x25)	2
5	41211-95250	Clamp Screw (NLA)	2
6	41213-94J01	Clamp Plate	2
7	41151-94500	Clamp Bracket Shaft Cap	2
8	09117-08071	Bolt (8x35)	2
9	41130-94341	Clamp Bracket Shaft	1
10	41153-96300	Transom Bolt Cap (NLA)	2
11	45420-92L00	Tilt Lock Pin	1
12	09441-17002	Spring (NLA)	1
13	45420-94401	Tilt Lock Pin (NLA)	1
14	09441-17003	Spring (NLA)	1
15	41310-94400	Clamp Bracket Lower Rod	1
16	55320-95311	Zinc Anode	1
17	09116-06094	Bolt (6x15)	1
18	09100-08239	Bolt (8x90)	2
19	09140-08023-XC0	Nut (8mm)	2
20	09160-08081	Washer (8.5x23x1.5)	4
21	09162-08007	Lock Washer (8.2x15.4x2.0)	2
22	09159-22006	Nut	1
23	41200-92L00	Tilt Arm Assembly	1
24	41223-94400	Tilt Stop Arm (NLA)	1
25	09111-10067	Bolt (10x20.4)	2
26	09111-10069	BOLT (10X54.5)	2
27	09140-10031	Nut (10mm)	2
28	09160-10082	Washer (10.5x19x2.0)	2
29	09162-10005	Lock Washer	2
30	09448-29009	Spring	1
31	41141-94300	Steering Cable Attachment (NLA)	1
32	41225-94401	RUBBER,TILT LOC	1
33	36894-95201	Wire Lead (L:165)	1
34	09125-05050	Screw (5x8)	2
35	09161-05114	Washer (5.2x11x1.0)	2
36	09160-22033	Washer (22.5x38x1.0)	1
38	48211-94400	Tilt Lower Lock Pin (NLA)	2
39	09160-10098	Washer (10x18x1.0)	4
40	09162-10005	Lock Washer	2
41	09140-10032	Nut	2

Fig. 27Clamp Bracket(DT40C)

图 20A夹紧支架(DT40C型) Clamp Bracket(DT40C) Fig.

REF	Part No.	Name	Qty
1	41111-97E01-0ED	Starboard Clamp Bracket (NLA)	1
2	41121-97E01-0ED	Port Clamp Bracket (NLA)	1
3	41130-95292	Clamp Bracket Shaft	1
4	41151-94500	Clamp Bracket Shaft Cap	1
5	41152-94500	Clamp Bracket Shaft Plug	1
6	41153-94500	Transom Bolt Cap	4
7	55320-95311	Zinc Anode	1
8	09116-06094	Bolt (6x15)	1
9	09100-12093	Transom Bolt (12x100)	4
10	09140-12028	Nut	4
11	09160-12044	Washer (12.5x35x3.2)	4
12	09160-12066	Washer (12.5x22x2.5)	4
13	09162-12005	Lock Washer	4
14	45421-97E00	Tilt Lock Pin (NLA)	1
15	09159-10050	Nut	2
16	09159-22006	Nut	1
17	48121-97E00	Tilt Cylinder Shaft (NLA)	1
18	09307-18002	Bushing	2
19	09100-10190-XC0	Bolt (10x145)	1
20	09159-10050	Nut	1
21	09160-10082	Washer (10.5x19x2.0)	1
22	09159-12014	Nut (12x17)	4

Fig. 28Swivel Bracket(1986 to 1992)

图 21旋转支架(1986-1992款) Swivel Bracket(1986 to 1992) Fig.

REF	Part No.	Name	Qty
1	43751-94450-0ED	Steering Bracket (NLA)	1
2	09117-08073	Bolt (8x35) (NLA)	2
3	09117-08047	Bolt (8x30)	2
4	09443-15031	Spring (NLA)	2
5	09448-29018	Spring	1
6	45231-94401	Reverse Lock Arm	1
7	43411-94400	Steering Adjuster (NLA)	1
8	43421-96302	Adjuster Bushing	1
9	09119-08044	Bolt (8x23) (NLA)	1
10	09306-22006	Bushing	2
11	09440-13045	Spring (NLA)	1
12	43111-94490-0ED	Swivel Bracket (NLA)	1
13	22511-99011	Grease Nipple	3
14	43211-87JL0	Swivel Bracket Bushing	2
15	45255-93001	Release Lever Rubber	1
16	45261-92L00	Release Lever	1
17	41225-94502	Release Arm Pin	1
18	45250-94400	Release Link (NLA)	1
19	09200-05015	Pin (NLA)	1
20	09200-08043	Pin (NLA)	1
21	45241-94400	Reverse Lock Arm Link	1
22	45700-94401	Shallow Water Drive Assembly (NLA)	1
23	45720-94401	Shallow Water Drive Shaft (NLA)	1
24	45730-94401	Shallow Water Drive Plate (NLA)	1
26	09441-17002	Spring (NLA)	1
27	09443-08045	Spring (NLA)	1
28	45725-94400	Knob (NLA)	1
29	09204-01002	Cotter Pin	2
30	09160-08082	Washer (8.5x16x1.2)	1
31	43711-94400	Upper Steering Bushing (NLA)	1
32	43712-94410	Under Steering Bushing (NLA)	1
33	43713-94400	Steering Bushing Spacer (NLA)	1
34	43741-94400-0ED	Pilot Shaft (NLA)	1
35	43753-94400	Steering Bracket Grommet (NLA)	1
36	09161-47001	Washer (NLA)	1
37	09206-09001	Pin	2
38	09285-47001	Oil Seal (NLA)	1
39	43755-96320	Steering Bracket Attachment (NLA)	1
40	09100-08224-XC0	Bolt (8x35)	2
41	09140-08023-XC0	Nut (8mm)	2
42	09162-08007	Lock Washer (8.2x15.4x2.0)	2
43	43754-94301-0ED	Steering Cover (NLA)	1
44	03142-05103	Screw (NLA)	2
45	45700-94412	Shallow Water Drive Assy	1
47	45713-94420	Stopper (NLA)	1
48	09111-10045	Bolt (10x20.8) (NLA)	2
49	09117-06038	Bolt (6x16) (NLA)	1
50	09443-12039	Spring (NLA)	1
51	45255-95500	Knob (NLA)	1
52	09160-05032	Washer (NLA)	1
53	09204-01002	Cotter Pin	1
54	45331-94610	Shallow Water Drive Pin (NLA)	1

Fig. 29Swivel Bracket(1993 to 1998)

图 22旋转支架(1993-1998款) Swivel Bracket(1993 to 1998) Fig.

REF	Part No.	Name	Qty
1	22511-99011	Grease Nipple	3
2	36894-94401	Wire Lead (L:195)	1
3	43111-97E00-0ED	Swivel Bracket (NLA)	1
4	43211-87JL0	Swivel Bracket Bushing	2
5	43711-97E11	Steering Bushing	2
6	43750-97E03-0ED	Steering Bracket (NLA)	1
8	09125-05050	Screw (5x8)	2
9	09160-39001	Washer (39.5x64x1.0)	3
10	09161-05114	Washer (5.2x11x1.0)	2
11	09181-39001	Shim (39.5x64x0.3)	2
12	09282-39001	Oil Seal (38x51x5)	1
13	09380-38003	Circlip	1
14	41225-94502	Release Arm Pin	1
15	45231-94401	Reverse Lock Arm	1
16	45241-94400	Reverse Lock Arm Link	1
17	45250-94400	Release Link (NLA)	1
18	45255-93001	Release Lever Rubber	1
19	45261-92L00	Release Lever	1
20	09160-08082	Washer (8.5x16x1.2)	1
21	09200-05015	Pin (NLA)	1
22	09200-08043	Pin (NLA)	1
23	09204-01002	Cotter Pin	2
24	09306-22006	Bushing	2
25	09443-15031	Spring (NLA)	2
26	09448-29018	Spring	1
27	43755-97E01	Steering Attachment (NLA)	1
28	09100-10270	Bolt (10x25)	2
29	09162-10005	Lock Washer	2
30	43411-97E00	Steering Adjuster (NLA)	1
31	43412-93901	COVER,STEERING	1
32	09100-08224-XC0	Bolt (8x35)	1
33	09160-08082	Washer (8.5x16x1.2)	1
34	09440-11022	Spring	1
35	45700-94412	Shallow Water Drive Assy	1
37	45713-94420	Stopper (NLA)	1
38	09111-10045	Bolt (10x20.8) (NLA)	2
39	09117-06038	Bolt (6x16) (NLA)	1
40	09443-12039	Spring (NLA)	1
41	45255-95500	Knob (NLA)	1
43	09204-01002	Cotter Pin	1
44	09205-08002	Pin (NLA)	1

Fig. 30Swivel Bracket(DT40TC 1994 to 1995)

图 22A旋转支架(DT40TC 1994-1995款) Swivel Bracket(DT40TC 1994 to 1995) Fig.

REF	Part No.	Name	Qty
1	22511-99011	Grease Nipple	4
2	36894-95201	Wire Lead (L:165)	1
3	43111-87J20-0ED	Swivel Bracket (L)	1
4	43211-95250	Bushing (NLA)	2
5	43711-97E11	Steering Bushing	2
6	43750-97E03-0ED	Steering Bracket (NLA)	1
7	09125-05050	Screw (5x8)	2
8	09160-39001	Washer (39.5x64x1.0)	3
9	09161-05114	Washer (5.2x11x1.0)	2
10	09181-39001	Shim (39.5x64x0.3)	2
11	09282-39001	Oil Seal (38x51x5)	1
12	09380-38003	Circlip	1
13	41220-97E00-0ED	Tilt Lock Lever (NLA)	2
14	41226-97E00	Bushing	2
15	41231-97E00	Link Plate (NLA)	1
16	09205-03012	Spring Pin (3x16)	2
17	09443-09047	Tilt Link Plate Spring (NLA)	1
18	43411-97E00	Steering Adjuster (NLA)	1
19	43412-93901	COVER,STEERING	1
20	09100-08224-XC0	Bolt (8x35)	1
21	09160-08082	Washer (8.5x16x1.2)	1
22	09440-11022	Spring	1
23	43755-97E50	Steering Attachment (NLA)	1
24	09100-10270	Bolt (10x25)	2
25	09162-10005	Lock Washer	2

Fig. 31Swivel Bracket(DT40TC 1996 to 1998)

图 22B旋转支架(DT40TC 1996-1998款) Swivel Bracket(DT40TC 1996 to 1998) Fig.

REF	Part No.	Name	Qty
1	22511-99011	Grease Nipple	4
2	36894-95201	Wire Lead (L:165)	1
3	43111-87J20-0ED	Swivel Bracket (L)	1
4	43211-95250	Bushing (NLA)	2
5	43711-97E11	Steering Bushing	2
6	43750-97E03-0ED	Steering Bracket (NLA)	1
7	09125-05050	Screw (5x8)	2
8	09160-39001	Washer (39.5x64x1.0)	3
9	09161-05114	Washer (5.2x11x1.0)	2
10	09181-39001	Shim (39.5x64x0.3)	2
11	09282-39001	Oil Seal (38x51x5)	1
12	09380-38003	Circlip	1
13	41230-97E10	Tilt Lock Spring	1
14	41226-97E00	Bushing	2
15	41270-97E00	Starboard Tilt Lock Lever (NLA)	1
16	41280-97E00	Port Tilt Lock Lever (NLA)	1
17	09205-03012	Spring Pin (3x16)	1
18	43411-97E00	Steering Adjuster (NLA)	1
19	43412-93901	COVER,STEERING	1
20	09100-08224-XC0	Bolt (8x35)	1
21	09160-08082	Washer (8.5x16x1.2)	1
22	09440-11022	Spring	1
23	43755-97E50	Steering Attachment (NLA)	1
24	09100-10270	Bolt (10x25)	2
25	09162-10005	Lock Washer	2
26	45700-94412	Shallow Water Drive Assy	1

Fig. 32Tilt Cylinder & Support(DT40TC)

图 23倾斜油缸及支架(DT40TC) Tilt Cylinder & Support(DT40TC) Fig.

REF	Part No.	Name	Qty
2	48112-94402-0ED	Port Tilt Cylinder Bracket (NLA)	1
3	48135-94400	Tilt Cylinder Bracket Rod (NLA)	1
4	09117-08047	Bolt (8x30)	2
5	09117-08110	Bolt (8x25)	4
6	55320-95311	Zinc Anode	1
7	48600-94401-0ED	PTT Cylinder Assembly (NLA)	1
8	48601-94400	Piston & Piston Rod Assembly (NLA)	1
9	48627-95510	O-Ring (NLA)	1
11	48641-94400	Cylinder Tube (NLA)	1
12	48710-94400	No. 1 Inlet Tube (NLA)	1
13	48720-94401	No. 2 Inlet Tube (NLA)	1
14	09407-25402	Clamp (L:248)	2
15	09380-12002	Snap Ring	2
16	48321-94400	Tilt Cylinder Upper Shaft (NLA)	1
17	09319-12041	Bushing	2
18	48121-94401	Tilt Cylinder Lower Shaft (NLA)	1
19	48163-94400	Tilt Cylinder Lower Spacer (NLA)	2
20	09117-08110	Bolt (8x25)	2

Fig. 33Power Unit(DT40TC 1986 to 1989)

图 24动力单元(DT40TC型 1986至1989年款) Power Unit(DT40TC 1986 to 1989) Fig.

REF	Part No.	Name	Qty
1	48500-94420-0ED	Power Unit Assembly	1
2	09168-10022	Drain Plug Gasket	1
3	09248-10008	Drain Plug	1
4	48502-94410	Pump & Valve Body	1
5	48550-94600	Manual Valve Release	1
6	48583-94520	Drive Joint	1
7	48585-94520	Valve Body O-Ring	1
8	09136-05041	Screw (5x20)	4
9	09282-08003	Oil Seal (NLA)	1
10	09280-70005	O-Ring	1
11	31281-94510	Through Bolt	2
12	31170-94520-0ED	Upper Cover (NLA)	1
13	31173-94521	Brush Holder Assembly (NLA)	1
14	31133-94521	Brush (NLA)	2
15	31110-94520-0ED	Yoke Assembly (NLA)	1
18	33899-95500	PTT Cable Seal (NLA)	1
19	09407-25402	Clamp (L:248)	2
20	33861-95600	PTT Cable (NLA)	1
21	09108-08130	Stud Bolt (8x20)	2
22	09100-08219	Bolt (8x20) (NLA)	1
23	09140-08023-XC0	Nut (8mm)	2
24	09162-08007	Lock Washer (8.2x15.4x2.0)	3
25	09403-12308	Clamp (NLA)	1
26	09100-06106	Bolt (6x9)	1
27	09160-06082	Washer (6.5x13x1.0)	1
28	38410-94552	PTT Relay Assembly	2
29	33832-94400	PTT Relay Cable Assembly (NLA)	1

Fig. 34Power Unit(DT40TC 1990 to 1993)

图 25动力单元(DT40TC型 1990至1993年款) Power Unit(DT40TC 1990 to 1993) Fig.

REF	Part No.	Name	Qty
1	48500-94420-0ED	Power Unit Assembly	1
2	48511-95500	Oil Filler Plug (NLA)	1
3	09280-09005	O-Ring	1
4	48502-94410	Pump & Valve Body	1
5	48550-94600	Manual Valve Release	1
6	48581-94500	PTT Pump Filter (NLA)	1
7	48583-94520	Drive Joint	1
8	48585-94520	Valve Body O-Ring	1
9	48586-94500	Plug	2
10	09136-05041	Screw (5x20)	4
11	31123-87D60	O-Ring	2
12	31281-94610	Through Bolt (NLA)	2
13	31170-94610-0ED	PTT Motor Cover (NLA)	1
14	31173-94620	Brush Holder	1
15	31133-94610	Brush	2
16	31110-94610-0ED	Yoke Assembly (NLA)	1
17	31311-94610	Armature (NLA)	1
18	48570-94610-0ED	Reservoir Assembly (NLA)	1
19	33799-94610	Oil Seal	1
20	09108-08130	Stud Bolt (8x20)	2
21	09140-08023-XC0	Nut (8mm)	2
22	09162-08007	Lock Washer (8.2x15.4x2.0)	2
23	09117-08046	Bolt (NLA)	1

Fig. 35Power Trim & Tilt(DT40TC 1994 to 1998)

图 25A动力升降倾斜装置(DT40TC 1994至1998) Power Trim & Tilt(DT40TC 1994 to 1998) Fig.

REF	Part No.	Name	Qty
1	48601-97E00	Piston Rod (NLA)	1
2	48632-97E00	Cylinder Head Oil Seal (NLA)	1
3	48633-97E00	Cylinder Head O-Ring	1
4	48634-97E00	Cylinder Head O-Ring (NLA)	1
5	09280-22020	O-Ring	1
6	48572-97E00	Reservoir Plug Set	1
7	48405-87D00	Tilt O-Ring Set	1
8	48615-97E00	Piston Ring Set	1
9	48650-97E00	Free Piston (NLA)	1
10	48582-97E00	Pump Filter (NLA)	1
11	48583-97E00	Drive Joint	1
12	48541-97E00	Pump Bolt Set (NLA)	1
13	48870-97E00	Thermal Valve (NLA)	1
14	48820-97E00	Up Pressure Valve (NLA)	1
15	48830-97E00	Down Pressure Valve	1
16	48518-87D00	O-Ring	2
17	48690-97E00	Manifold Plug Set (NLA)	1
18	48530-97E00	Main Valve Set (NLA)	1
19	48536-97E01	O-Ring Set	1
20	48550-97E00	Manual Valve Set (NLA)	1
21	48557-97E00	O-Ring Set	1
22	48641-97E00-0ED	PTT Manifold (NLA)	1
23	48519-97E00	Pump Holder (NLA)	1
24	48575-97E00	Reservoir Plug (NLA)	1
25	48321-97E01	Upper Tilt Cylinder Shaft	1
26	48325-97E00	Tilt Cylinder Upper Bushing	2
27	09380-12002	Snap Ring	2

Fig. 36Power Trim & Tilt Motor(DT40TC 1994 to 1998)

图 25B动力升降倾斜电机(DT40TC 1994至1998) Power Trim & Tilt Motor(DT40TC 1994 to 1998) Fig.

REF	Part No.	Name	Qty
1	38100-97E00-0ED	PTT Motor Assembly	1
2	31173-97E00	Brush Holder (NLA)	1
3	31133-97E00	Brush	1
4	31136-97E00	Breaker (NLA)	1
5	31135-97E00	Spring	2
6	31311-97E00	Armature (NLA)	1
7	31110-97E00-0ED	Yoke Assembly (NLA)	1
8	31123-97E10	O-Ring	1
9	09136-05041	Screw (5x20)	3
10	33799-97E00	Oil Seal	1
11	48862-97E00	Motor Screw	4
12	38111-97E00	PTT Cable Holder (NLA)	1

Fig. 37Exhaust Tube

REF	Part No.	Name	Qty
1	11433-94412	Under Oil Seal Housing Gasket	1
2	11431-94406	Under Oil Seal Housing	1
3	11434-94411	Oil Seal Housing Gasket	1
4	14211-94451	Exhaust Tube	1
5	14212-94413	Exhaust Tube Gasket	1
6	29103-94400	Bolt (6x35)	6
7	54121-94400	Upper Thrust Stopper	2
8	09160-10080	Washer (NLA)	2
9	09117-08038	Bolt (8x45)	4
11	09202-07006	PIN (7X10)	2
12	54100-94800	Upper Mount Set (NLA)	2
13	09100-10217	Bolt (10x150)	2
14	09160-10081	Washer (10x20x3.0)	2
15	09160-10082	Washer (10.5x19x2.0)	2
16	09159-10050	Nut	2
17	09280-50008	O-Ring	1
18	09282-17009	Oil Seal (17x28x6)	2
19	09116-06204	Bolt (6x20)	2
20	54146-94400	Upper Mount Case Guide	1

Fig. 38Drive Shaft Housing

REF	Part No.	Name	Qty
1	09202-06031	Knock Pin (6x12)	2
2	09162-08007	Lock Washer (8.2x15.4x2.0)	2
3	09160-08082	Washer (8.5x16x1.2)	2
4	09118-08172	Bolt (8x85)	1
5	09118-08171	Bolt (8x75)	2
6	09118-08106	Bolt (8x50)	6
8	54125-94400	Upper Thrust Reverse Mount (NLA)	1
9	54151-94400	Lower Thrust Mount (NLA)	1
10	54211-94410-0ED	Front Side Bracket (NLA)	1
11	54212-94400-0ED	Rear Side Bracket (NLA)	1
12	54221-94400-0ED	Lower Mount Cover (NLA)	2
13	09117-08038	Bolt (8x45)	4
14	09117-08071	Bolt (8x35)	4
15	54160-94400	Lower Mount (NLA)	2
16	54165-94400	Lower Damper	2
17	54166-94410	Lower Mount Bolt (NLA)	2
18	09140-12029	Nut	2
19	09160-12066	Washer (12.5x22x2.5)	2
20	09159-12014	Nut (12x17)	2
21	09160-12066	Washer (12.5x22x2.5)	2
22	09180-12104	Spacer (NLA)	2
23	11435-94400	Exhaust Release Plate	1
24	36894-94401	Wire Lead (L:195)	1
25	36894-95201	Wire Lead (L:165)	1
26	09125-05050	Screw (5x8)	3
27	09161-05114	Washer (5.2x11x1.0)	3
28	52117-94400	Water Inspection Tube	1
29	54200-87852-0ED	Lower Mount Bracket Set	1

Fig. 39Gear Case

REF	Part No.	Name	Qty
2	09263-22039	Bearing (22x30x30)	1
3	09265-30004	Bearing (30x62x17.25)	1
4	17631-96320	Water Filter	2
5	03142-04309	SCREW 4 X 30	2
6	17635-95501	Sub Water Filter (NLA)	1
7	17635-95510	Sub Water Seal Plate	1
8	09125-06053	Screw (6x16)	1
9	55122-88L00	Gear Case Seal Ring	1
10	55125-95500	Trim Tab Zinc Anode	1
11	09117-08109	Bolt (8x16)	1
12	55117-94401	Starboard Gear Case Cover (NLA)	1
13	03141-0420A	SCREW	2
14	55112-94401	Gear Case Cover (NLA)	1
15	09248-10008	Drain Plug	3
16	09168-10022	Drain Plug Gasket	3
17	09116-08131	Bolt (8x45)	6
18	09202-06027	Pin (6x23)	1
19	09202-06025	Pin (6x17)	1
20	57632-95330	STOPPER,PROPELL	1
22	58120-88L01	Propeller Bushing	1
23	57633-94301	Propeller Nut Spacer	1
24	57635-95300	Propeller Nut Washer	1
25	09160-18028	Washer (18.5x31x1.0)	1
26	09159-18004	Nut	1
27	09141-18005	Nut (18mm)	1
32	25700-88L03	Gear Case Seal Kit DT40c - DF40 / DF50 / 60A	1
28	09204-03003	Prop Nut Cotter Pin	1
29	55300-95500	Zinc Anode	1
31	57630-94301	Propeller Hardware Kit DT40/DT55/DT65/ DF40/DF50/DF60A	1

Fig. 40Transmission

REF	Part No.	Name	Qty
2	57130-94301	Drive Shaft Bushing	1
3	09205-03019	Spring Pin (3x10)	1
5	09160-26015	Washer (26.2x42x4.0)	1
6	09263-25062	BT 25x42x5 Bearing	1
7	09440-30005	Spring	1
8	09160-24020	Washer (24x33x2.5)	1
8	09166-25006	Washer	1
10	57133-94400	Drive Shaft Spring Collar	1
11	57311-94410	Pinion Gear	1
12	09140-12034	Pinion Nut	1
14	57510-94410	Forward Gear	1
16	57631-95303	Push Rod	1
17	57634-88L00	Push Pin	1
19	09202-05022	Clutch Dog Shifter Pin	1
21	09440-08034	Return Spring	1
24	57521-94401	Reverse Gear	1
26	09280-75001	O-Ring	1
27	56120-94321-0ED	Propeller Shaft Bearing Housing (NLA)	1
28	09262-35021-0A0	Bearing (35x62x14)	1
39	09263-22020	Bearing (22.225x28.575.19.05)	2
30	09289-22007	Oil Seal (21.2x35x5)	2
31	09117-08047	Bolt (8x30)	2
32	09141-18005	Nut (18mm)	1

Fig. 41Lower Cover(1986 to 1996)

图 30下盖(1986至1996款) Lower Cover(1986 to 1996) Fig.

REF	Part No.	Name	Qty
1	61111-94432-0ED	Lower Engine Cover (NLA)	1
2	61113-92L00	Engine Cover Lower Seal	1
3	09180-06295	Spacer	4
4	09320-10035	Cushion (NLA)	4
5	09160-06104	Washer (6.5x24x2)	4
6	09162-06006	Lock Washer	4
7	09100-06121	Bolt (6x30) (NLA)	4
8	61138-94402	Water Cover (NLA)	1
9	03241-0510A	SCREW	4
10	01500-06127	BOLT	1
11	09160-06084	Washer (6.5x18x1.6)	1
12	61631-94410	Lower Engine Cover Hook (NLA)	1
13	09164-13005	Wave Washer	1
14	09306-13007	Bushing	1
15	61633-93930-0ED	Hook Lever	1
16	33811-94400	Starter Cable Grommet	1
17	36612-94421	Remocon Grommet	1
18	36612-94421	Remocon Grommet	1
19	09407-25402	Clamp (L:248)	1
20	63625-94300	Throttle Cable Cap	1
21	63625-96300	Throttle Cable Grommet	1
22	36895-94400	Wire Lead (NLA)	1
23	61633-93930-0ED	Hook Lever	1
24	09164-13005	Wave Washer	2
25	09306-13005	Bushing	1
26	09306-13006	Bushing (NLA)	1
27	01550-06127	BOLT	1
28	09160-06084	Washer (6.5x18x1.6)	1
29	09250-13005	Plug (NLA)	2
30	09250-33001	Cap	1
31	39669-94400	Lower Cover Plug	1
32	09250-08001	CAP	1

Fig. 42Lower Cover(1997 to 1998)

图 30A下盖(1997至1998款) Lower Cover(1997 to 1998) Fig.

REF	Part No.	Name	Qty
1	61111-94452-0ED	Lower Engine Cover (NLA)	1
2	61112-94420	Lower Engine Cover Rubber - NLA	1
3	61113-92L00	Engine Cover Lower Seal	1
4	61131-94402-0ED	Engine Holder Cover	1
5	09100-06121	Bolt (6x30) (NLA)	4
6	09125-05126	Screw (5x45) (NLA)	1
7	09140-05005	Nut	1
8	09148-06015	Nut	2
9	09160-06104	Washer (6.5x24x2)	4
10	09180-06295	Spacer	4
11	09320-10035	Cushion (NLA)	4
12	02142-06207	SCREW 6X20	2
13	61610-90L00	Fastener	1
14	61616-93EL0	Lever Pin	1
15	61642-93902	Fastener Lever Holder (NLA)	1
16	09161-04012	Washer (4.2x11x1)	1
17	09385-04004	Snap Pin	1
18	01550-06167	BOLT	1
20	61155-94500	Water Inspection Tube	1
21	09352-50006-600	Hose (5x9x600)	1
22	33811-94400	Starter Cable Grommet	1
23	09407-25402	Clamp (L:248)	1
26	09250-33001	Cap	1
27	63625-94300	Throttle Cable Cap	1

Fig. 43Engine Cover(1986 to 1988)

图 31发动机罩(1986至1988年款) Engine Cover(1986 to 1988) Fig.

REF	Part No.	Name	Qty
2	61421-94421-019	Front Emblem	1
3	61422-95570-8EF	Front Emblem Mark (NLA)	1
5	68112-43400-019	Suzuki Emblem	2
6	61442-94600-019	Oil Injection Mark (NLA)	2
7	09160-05024	Washer (5.5x16x1.5)	4
8	61443-94450-70G	Starboard Engine Cover Decal (NLA)	1
9	61453-94450-70G	Port Engine Cover Decal (NLA)	1
10	61435-94450-70G	Rear Emblem Mark (NLA)	1
11	61481-94410-0ED	Oil Tank Filler Lid (NLA)	1
12	61482-94400	Oil Filler Lid Hinge	1
13	61485-94400	Oil Filler Lid Spring	1
14	09125-05046	Screw (5x12)	2
15	09160-05024	Washer (5.5x16x1.5)	2
16	09140-05005	Nut	2
17	09321-05019	Cushion	2
18	61610-94420	Fastener	1
19	01550-06127	BOLT	1
20	61622-94400	Recoil Starter Seal (NLA)	1
21	61491-94400	Oil Tank Filler Lid Seal (NLA)	1
22	21131-94J00-YAY	Clutch Shift Mark	1
23	61112-94303	Lower Engine Cover Rubber (NLA)	1
24	09800-01016	Tool Set	1
25	61631-94410	Lower Engine Cover Hook (NLA)	1

Fig. 44Engine Cover(1989 to 1993)

图 32发动机罩(1989至1993年款) Engine Cover(1989 to 1993) Fig.

REF	Part No.	Name	Qty
1	61410-94452-0ED	Engine Cover	1
2	61421-94421-019	Front Emblem	1
3	61422-95570-12R	Front Emblem Mark (NLA)	1
4	03241-0510A	SCREW	4
5	61441-95560-764	Suzuki Mark	2
6	61442-94600-764	Oil Injection Mark	2
7	09160-05029	Washer (5.5x10x0.8)	4
8	61443-94450-70G	Starboard Engine Cover Decal (NLA)	1
9	61453-94450-70G	Port Engine Cover Decal (NLA)	1
10	61435-94450-70G	Rear Emblem Mark (NLA)	1
11	61481-94410-0ED	Oil Tank Filler Lid (NLA)	1
12	61482-94400	Oil Filler Lid Hinge	1
13	61485-94400	Oil Filler Lid Spring	1
14	09125-05046	Screw (5x12)	2
15	09160-05024	Washer (5.5x16x1.5)	2
16	09140-05005	Nut	2
17	09321-05019	Cushion	2
18	61610-94420	Fastener	1
19	01550-06127	BOLT	1
20	61621-96303	Fastener Bracket (NLA)	1
21	09229-04025	Rivet	3
22	61412-96300	Cover Hook (NLA)	1
23	09229-04018	Rivet	2
25	61491-94400	Oil Tank Filler Lid Seal (NLA)	1
26	21131-94J00-YAY	Clutch Shift Mark	1
27	61433-94422	Air Intake Inner Cover (NLA)	1
28	03242-0412B	SCREW	4
29	61112-94303	Lower Engine Cover Rubber (NLA)	1
30	09800-01016	Tool Set	1

Fig. 45Engine Cover(1994 to 1996)

图 32A发动机罩(1994至1996年款) Engine Cover(1994 to 1996) Fig.

REF	Part No.	Name	Qty
1	61410-94452-0ED	Engine Cover	1
2	61412-96300	Cover Hook (NLA)	1
3	61433-94422	Air Intake Inner Cover (NLA)	1
4	61621-96303	Fastener Bracket (NLA)	1
5	09229-04018	Rivet	2
6	09229-04025	Rivet	3
7	03242-0412B	SCREW	4
8	61481-94410-0ED	Oil Tank Filler Lid (NLA)	1
9	61482-94400	Oil Filler Lid Hinge	1
10	61485-94400	Oil Filler Lid Spring	1
11	61491-94400	Oil Tank Filler Lid Seal (NLA)	1
12	61610-94420	Fastener	1
13	61622-95500	Recoil Starter Seal	1
14	09125-05046	Screw (5x12)	2
15	09140-05005	Nut	2
16	09160-05024	Washer (5.5x16x1.5)	2
17	09321-05019	Cushion	2
18	01580-06127	BOLT	1
19	61435-97E01	Rear Emblem Mark (NLA)	1
20	61440-91D00	Engine Cover Stripe Set	1
22	68181-33C20-1RR	Suzuki Emblem (NLA)	2
23	21131-94J00-YAY	Clutch Shift Mark	1
24	61112-94303	Lower Engine Cover Rubber (NLA)	1
25	61581-98620	Engine Cover Label	1
26	61582-98100	Warning Mark (NLA)	1
27	09800-01016	Tool Set	1

Fig. 46Engine Cover(1997 to 1998)

图 32B发动机罩(1997至1998年款) Engine Cover(1997 to 1998) Fig.

REF	Part No.	Name	Qty
1	61420-94853-0ED	Engine Cover Set (NLA)	1
2	61431-94400-019	Tilt Up Handle (NLA)	1
3	61481-94420-0ED	Oil Tank Filler Lid (NLA)	1
4	61482-94411	Oil Filler Lid Hinge (NLA)	1
5	61485-94411	Oil Filler Lid Spring (NLA)	1
6	61488-94400	Oil Filler Lid Pin (NLA)	1
7	61491-94400	Oil Tank Filler Lid Seal (NLA)	1
8	61622-95500	Recoil Starter Seal	1
9	09125-05046	Screw (5x12)	2
10	09140-05005	Nut	2
11	09160-05024	Washer (5.5x16x1.5)	2
12	03541-0616A	SCREW	4
13	61435-97E20	Rear Emblem Mark (NLA)	1
14	61435-97E40	Front Emblem Mark	1
15	61440-97E00	Engine Cover Stripe Set (NLA)	1
17	21131-94J00-YAY	Clutch Shift Mark	1
18	61581-98620	Engine Cover Label	1
19	61582-98100	Warning Mark (NLA)	1
20	69711-93E11	Label (S.I.G.P)	1
21	69712-93E10	Label S.I.G.P	1

Fig. 47Tiller Handle(1986 to 1992)

图 33舵柄(1986至1992款) Tiller Handle(1986 to 1992) Fig.

REF	Part No.	Name	Qty
1	63121-96302-0ED	Tiller Handle Cover (NLA)	1
2	63114-95L00	Handle Cover Spacer	1
3	63115-96310	Handle Cover Inside Spacer	1
4	63117-96301	Stop Switch Wire Cover	1
5	09108-08147	Stud Bolt (8x61)	2
6	09162-08007	Lock Washer (8.2x15.4x2.0)	2
7	09140-08023-XC0	Nut (8mm)	2
8	63215-93400	Handle Grip Mark	1
9	63111-96332-0ED	Tiller Handle	1
10	63610-92L00	Throttle Cable Assembly	2
11	63627-94400	Throttle Cable Guide (NLA)	1
12	63225-93200	Handle Rod Bushing	1
13	63240-96300	Handle Grip Adjuster	1
14	09440-12027	Spring	1
15	63227-93200	Handle Rod Pin	1
16	63223-92D00	Handle Rod Stopper	1
17	09163-06001	Lock Washer (6.4x12x0.5)	1
18	09126-06006	Screw (6x20)	1
19	63210-93E30	Handle Grip	1
20	09250-25001	Cap	1
21	63220-96302	Handle Rod	1
24	63001-94411-02M	Tiller Handle Assembly (NLA)	1

Fig. 48Tiller Handle(1993 to 1998)

图 34舵柄(1993至1998款) Tiller Handle(1993 to 1998) Fig.

REF	Part No.	Name	Qty
1	63127-97E00	Stud Bolt (NLA)	1
2	63111-97E05-0ED	Tiller Handle	1
3	63115-97E00	Tiller Handle Bushing (NLA)	1
4	63116-97E00	Tiller Handle Washer (NLA)	1
5	63117-96301	Stop Switch Wire Cover	1
6	63117-97E01	Tiller Handle Washer (NLA)	1
7	63125-97E01	Tiller Handle Plate (NLA)	1
8	63126-97E01	Handle Stud Spring	1
9	63131-97E03-0ED	Tiller Handle Bracket	1
10	63210-93E30	Handle Grip	1
11	63220-96302	Handle Rod	1
12	63223-92D00	Handle Rod Stopper	1
13	63225-93200	Handle Rod Bushing	1
14	63227-93200	Handle Rod Pin	1
15	63240-97E20	Handle Grip Adjuster	1
16	63241-92D00	Handle Rod Support (NLA)	1
17	63610-92L00	Throttle Cable Assembly	2
18	63625-96300	Throttle Cable Grommet	1
19	63627-94400	Throttle Cable Guide (NLA)	1
20	09100-10155	Bolt (10x50)	2
21	09125-05046	Screw (5x12)	2
22	09126-06015	Screw (6x23)	1
23	09159-10050	Nut	1
24	09160-10082	Washer (10.5x19x2.0)	2
25	09162-10005	Lock Washer	2
26	09163-06001	Lock Washer (6.4x12x0.5)	1
27	09440-12027	Spring	1
28	09404-06036	Clamp (L:80)	1
29	63128-97E00	Handle Nut Cover	1
30	09204-01002	Cotter Pin	1
31	63215-93400	Handle Grip Mark	1

Fig. 49Fuel Tank(1986 to 1987)

图 35油箱(1986至1987款) Fuel Tank(1986 to 1987) Fig.

REF	Part No.	Name	Qty
2	65510-92D00	Fuel Tank Cap Assembly	1
3	65561-92D00	Tank Cap Gasket	1
4	65871-93010	Fuel Gauge Gasket	1
5	02112-06167	SCREW 6X16	3
6	02112-06407	SCREW	1
7	09168-06004	Washer	4
8	65850-95506	Fuel Gauge Assembly (NLA)	1
9	65740-95501	Fuel Tank Connector (13mm)	1
10	65854-93001	Gasket (NLA)	1
11	65853-93001	Fuel Strainer	1
12	02112-04107	SCREW	2
13	65864-95200	Float (NLA)	1
14	65830-95500	Fuel Outlet Filter	1
15	09168-12001	Gasket	1
16	65700-87D85	Fuel Hose	1
17	65750-98506	Fuel Hose Connector (11mm)	1
18	65750-93000	Fuel Hose Connector (13mm)(NLA)	1
19	65781-98500	Hose Clip	4
20	65770-99703	Squeeze Pump (NLA)	1
21	65720-985L1	Fuel Connector (11mm)	1
22	08321-01107	Lock Washer	1
23	08310-00107	Nut	1
24	65700-95271	Fuel Hose Joint (NLA)	1
25	65720-98590	Fuel Tank Connector	1

Fig. 50Fuel Tank(1988 to 1992)

图 36油箱(1988至1992款) Fuel Tank(1988 to 1992) Fig.

REF	Part No.	Name	Qty
1	65800-92823	Fuel Tank Set (NLA)	1
2	65510-92D00	Fuel Tank Cap Assembly	1
3	65561-92D00	Tank Cap Gasket	1
4	02112-16167	SCREW	4
5	09168-06026	Gasket	4
7	09168-12015-XC0	Gasket (12.2x21x0.8)	1
8	65850-92D01	Fuel Gauge Assembly (NLA)	1
11	65853-92D00	Lens (NLA)	1
13	03221-04083	Screw (NLA)	2
14	65864-92D00	Float (NLA)	1
15	65866-92D00	Push Nut (NLA)	1
16	65871-92D00	Gasket (NLA)	1
17	65700-87D16	Fuel Hose (NLA)	1
18	65750-94404	Fuel Hose Connector	2
20	65781-98500	Hose Clip	4
21	65720-94403	Fuel Connector	1
22	08310-00107	Nut	1
23	08321-01107	Lock Washer	1
24	65316-93331	Fuel Caution Mark (NLA)	1
25	65317-95260	Fuel Capacity Mark (NLA)	1
26	65720-985L1	Fuel Connector (11mm)	1
27	09140-10032	Nut	1
28	08321-01107	Lock Washer	1
29	65700-87D85	Fuel Hose	1
30	65750-95501	Fuel Hose Connector (13mm)	1
31	65750-98506	Fuel Hose Connector (11mm)	1
32	65770-95540	Squeeze Pump (NLA)	1
33	65781-98500	Hose Clip	4

Fig. 51Fuel Tank(1993 to 1998)

图 37油箱(1993至1998款) Fuel Tank(1993 to 1998) Fig.

REF	Part No.	Name	Qty
1	65000-95D01	6 Gallon Suzuki Fuel Tank (NLA)	1
2	65520-95D00	Fuel Tank Cap Assembly (NLA)	1
3	65561-95D00	Fuel Tank Cap Gasket	1
4	65831-95D00	Fuel Outlet Filter	1
5	65890-95D00	Outlet Assembly	1
6	65892-95D00	Fuel Outlet O-Ring	1
7	65740-95D01	Fuel Tank Connector (13mm)	1
8	65720-985L1	Fuel Connector (11mm)	1
9	09140-10032	Nut	1
10	08321-01107	Lock Washer	1
11	65700-87D85	Fuel Hose	1
12	65750-95501	Fuel Hose Connector (13mm)	1
13	65750-98506	Fuel Hose Connector (11mm)	1
14	65770-95540	Squeeze Pump (NLA)	1
15	65781-98500	Hose Clip	4

Fig. 52Oil Tank

REF	Part No.	Name	Qty
1	69200-94510	Suzuki Oil Tank Cap	1
2	69241-94500	Oil Tank Cap Gasket	1
3	69251-94401	Oil Level Gauge (NLA)	1
4	69351-94400	Oil Tank Inlet Tube (NLA)	1
5	09280-40008	O-Ring (NLA)	1
6	69355-94400	Oil Tank Gutter (NLA)	1
7	09352-50006-600	Hose (5x9x600)	1
8	69110-94400	Oil Tank (NLA)	1
9	09160-06084	Washer (6.5x18x1.6)	2
10	09180-06310	Spacer (6.5x10x10)	2
11	09320-10075	Cushion	2
12	02162-06257	SCREW	2
13	09329-12006	CUSHION	1
16	09408-00033	Clamp	1
17	34860-94402	Oil Level Switch Assembly	1
19	36615-96300	Resin Terminal	1
20	33833-91J00	Tube (6x8x250)	1
21	09403-12308	Clamp (NLA)	1
25	16250-94710	Oil Filter/Flow Sensor	1
27	09407-12402	Clamp	2

Fig. 53Remote Control(1986 to 1992)

图 39遥控装置(1986至1992款) Remote Control(1986 to 1992) Fig.

REF	Part No.	Name	Qty
2	67232-95600	Bushing	1
3	67232-95620	Bushing (NLA)	1
4	67296-95600	Screw	3
5	67294-95600	Spacer	3
6	09160-06104	Washer (6.5x24x2)	3
7	09140-06020	Nut (6mm)	3
8	67232-95610	Bushing (NLA)	1
9	67253-95600	Washer (NLA)	1
10	67252-95600	Bushing	1
11	09100-08232	Bolt (8x30)	1
12	67296-94300	Screw (4x10)	3
14	09126-05003	Screw (5x12)	2
15	67243-95600	Bushing (NLA)	1
16	67220-95620	Plate Assembly	1
17	67275-95600	Cable End	2
18	67223-95600	Brake Adjustment Knob	1
19	67292-94300	E Ring	3
21	67296-95610	Screw	7
23	67256-95600	Neutral Lock Holder	1
24	67251-95680	Handle Lever (Gray) (NLA)	1
25	67297-95600	Washer	2
26	67273-95600	Spacer	1
27	37820-92E05	Emergency Stop Switch Assembly	1
28	37823-94401	Emergency Stop Switch Cap	1
29	67255-95600	Neutral Lock Arm	1
31	67238-87D00	Drive Gear	1
32	37721-94601	Neutral Switch Assembly	1
33	37110-99E02	Ignition Switch Assembly	1
35	38500-92X50	Warning Buzzer	1
36	36620-92E00	21' Main Wire Harness (NLA)	1
37	37860-94610	Trim Switch Assembly	1
38	09139-02003	Screw (2x6)	2
39	67263-95600	Grip Cap	1
40	37869-95590	Trim Switch Cap	1
41	67245-95600	Free Throttle Drum (NLA)	1
42	67258-87D00	Neutral Arm Bracket	1
43	67259-87D00	Neutral Arm Spring (NLA)	1
44	67140-95600	Replaced by 67140-95601	1
45	67282-95610	Port Decal (Black) (NLA)	1

Fig. 54Remote Control(1993 to 1998)

图 40遥控装置(1993至1998款) Remote Control(1993 to 1998) Fig.

REF	Part No.	Name	Qty
1	67200-87D61	Side Mount Control Box (NLA)	1
2	67232-95600	Bushing	1
3	67232-95620	Bushing (NLA)	1
4	67296-95600	Screw	3
5	67294-95600	Spacer	3
6	09160-06104	Washer (6.5x24x2)	3
7	09140-06020	Nut (6mm)	3
8	67232-95610	Bushing (NLA)	1
9	67253-95600	Washer (NLA)	1
10	67252-95600	Bushing	1
11	09100-08232	Bolt (8x30)	1
12	67296-94300	Screw (4x10)	3
13	67241-95680	Free Throttle Lever (Gray) (NLA)	1
14	09126-05003	Screw (5x12)	2
15	67243-95600	Bushing (NLA)	1
16	67220-95620	Plate Assembly	1
17	67275-95600	Cable End	2
18	67223-95600	Brake Adjustment Knob	1
19	67292-94300	E Ring	1
20	67267-95610	Wire Cover (Black)	1
21	67296-95610	Screw	1
22	67257-95610	Lever Cap (Black)	1
23	67256-95600	Neutral Lock Holder	1
24	67251-95680	Handle Lever (Gray) (NLA)	1
25	67297-95600	Washer	2
26	67273-95600	Spacer	1
27	37820-92E05	Emergency Stop Switch Assembly	1
28	37823-92E02	Stop Switch Lanyard	1
29	67255-95600	Neutral Lock Arm	1
31	67238-87D00	Drive Gear	1
32	37721-94601	Neutral Switch Assembly	1
33	37110-99E02	Ignition Switch Assembly	1
35	38500-92X50	Warning Buzzer	1
36	36620-92E00	21' Main Wire Harness (NLA)	1
37	37860-94610	Trim Switch Assembly	1
38	09139-02003	Screw (2x6)	2
39	67263-95600	Grip Cap	1
40	37869-95590	Trim Switch Cap	1
41	67245-95600	Free Throttle Drum (NLA)	1
42	67258-87D00	Neutral Arm Bracket	1
43	67259-87D00	Neutral Arm Spring (NLA)	1
44	67140-95600	Replaced by 67140-95601	1
45	67282-95610	Port Decal (Black) (NLA)	1

Fig. 55Electrical

REF	Part No.	Name	Qty
1	31101-94402	Starter Motor Set (NLA)	1
2	33800-94431	Starting Cable/Switch Set (NLA)	1
3	32102-94412	Flywheel (NLA)	1
4	37820-94461	Emergency Stop Switch Assembly	1
5	37823-94401	Emergency Stop Switch Cap	1
6	36740-93901	Fuse Case Assembly	1
7	09481-20001	20 Amp Fuse	1

Fig. 56Meter

REF	Part No.	Name	Qty
1	34100-92E00	Speedometer (80mph) (NLA)	1
2	34191-92E00	Water Pressure Tubing	1
3	09407-14407	Clamp (L:140)	2
4	09471-12179	Bulb (Red)	1
5	34190-87D00	Speedometer Sensor	1
6	03112-06303	Screw (NLA)	2
7	34100-92E10	Speedometer (50mph) (NLA)	1
8	34200-92E02	Tachometer (NLA)	1
9	09471-12179	Bulb (Red)	1
10	34500-92E00	Hour Meter (NLA)	1
11	09471-12180	Bulb (NLA)	1
12	34600-92E00	Volt Meter (NLA)	1
13	09471-12180	Bulb (NLA)	1
14	34800-92E00	Trim Meter Assembly (NLA)	1
15	09471-12180	Bulb (NLA)	1
16	34109-94500	Extension Lead (NLA)	1

Fig. 57Electrical(Electric Starter)

图 43电气部件(电动启动器) Electrical(Electric Starter) Fig.

REF	Part No.	Name	Qty
1	37802-95D20	Emergency Switch Set (NLA)	1
2	37830-95D03	Emergency Stop Switch Assembly	1
3	37823-92E02	Stop Switch Lanyard	1
5	33833-91J00	Tube (6x8x250)	1
6	36660-94400	Meter Extension Harness (NLA)	1
7	36660-94480	Trim Wire Harness (6 ft) (NLA)	1
8	34850-94610	Heat Sensor Assy	1
9	34853-94700	Heat Sensor Supporter	1
10	09125-06069	Screw (6x12)	1
12	33833-91J00	Tube (6x8x250)	1
13	32815-94400	Heat Switch Diode (NLA)	1
14	37801-98300	Lead (NLA)	1
15	34804-94701	Trim Sender Set (NLA)	1
16	34801-94700	Trim Sender (NLA)	1
17	34802-95301	PTT Attachment (NLA)	1
18	34803-94500	Trim Sensor Grommet (NLA)	1
19	36658-95600	Cable Grommet (NLA)	1
20	36680-92E00	Trim Meter Wire Assembly (NLA)	1
21	36682-92E00	Wire Harness	1
22	09100-06113	Bolt (6x16)	2
23	09100-06131	Bolt (6x12)	2
24	09160-06082	Washer (6.5x13x1.0)	2
25	09162-06006	Lock Washer	2
27	09407-14407	Clamp (L:140)	6
28	09407-14403	Clamp (L:125)	1

Fig. 58Electrical(Manual Starter)

图 44电气部件(手动启动器) Electrical(Manual Starter) Fig.

REF	Part No.	Name	Qty
1	39600-93910	Receptacle Set (NLA)	1
2	09407-25402	Clamp (L:248)	1
3	39601-95D00	Lighting Receptacle Assembly	1
4	36634-93910	Connector Cap	1
5	39602-93900	Lamp Cord Plug Assembly	1
6	39603-94400	Receptacle Grommet (NLA)	1
7	32801-94402	Rectifier Set (NLA)	1
8	32800-95D02	Rectifier & Regulator Assembly	1
9	36740-95253	Fuse Case Assembly	1
10	37132-93700	Wire Connector	1
11	02142-0525B	SCREW	1
12	08310-00057	Nut	1
13	08321-0105A	Lock Washer	1
14	37802-95D20	Emergency Switch Set (NLA)	1
15	37830-95D03	Emergency Stop Switch Assembly	1
16	37823-92E02	Stop Switch Lanyard	1
17	33833-91J00	Tube (6x8x250)	1
18	09160-12067	Washer (12.5x23x1.0)	1

Fig. 59Electrical

REF	Part No.	Name	Qty
2	36631-94300	Cap	1
3	32500-95722	Voltage Regulator Assembly (NLA)	1
4	01550-06167	BOLT	2
5	08321-01067	Lock Washer	2
6	36620-92E00	21' Main Wire Harness (NLA)	1
7	36615-96300	Resin Terminal	9
9	36990-87D00	Terminal & Sleeve Set	1

Fig. 60Tiller Handle(1986 to 1992)

图 46舵柄(1986至1992款) Tiller Handle(1986 to 1992) Fig.

REF	Part No.	Name	Qty
1	63001-94431-0ED	Tiller Handle Assembly (NLA)	1
2	19184-94301	Throttle Cable Bracket (NLA)	1
3	37110-94X50	Ignition Switch Assembly (NLA)	1
4	43753-94400	Steering Bracket Grommet (NLA)	1
5	63111-96332-0ED	Tiller Handle	1
6	63114-95L00	Handle Cover Spacer	1
7	63115-96310	Handle Cover Inside Spacer	1
8	63117-96301	Stop Switch Wire Cover	1
10	63121-96302-0ED	Tiller Handle Cover (NLA)	1
11	63210-93E30	Handle Grip	1
12	09404-06036	Clamp (L:80)	1
13	63220-96302	Handle Rod	1
14	63223-92D00	Handle Rod Stopper	1
15	63225-93200	Handle Rod Bushing	1
16	63227-93200	Handle Rod Pin	1
17	63240-96300	Handle Grip Adjuster	1
18	63610-92L00	Throttle Cable Assembly	2
19	63625-96300	Throttle Cable Grommet	1
20	09100-08147	Bolt (NLA)	2
21	09140-08023-XC0	Nut (8mm)	2
22	09162-08007	Lock Washer (8.2x15.4x2.0)	2
23	09163-06001	Lock Washer (6.4x12x0.5)	1
24	09126-06006	Screw (6x20)	1
25	09440-12027	Spring	1
26	36360-94400	Oil Warning Lamp Assembly (NLA)	1
27	36365-94401	Indicator (NLA)	1
28	37800-93955	Engine Stop Switch Assembly	1
30	63215-93401	Handle Grip Mark (NLA)	1

Fig. 61Tiller Handle(1993 to 1998)

图 47舵柄(1993至1998款) Tiller Handle(1993 to 1998) Fig.

REF	Part No.	Name	Qty
1	63001-97E02-0ED	Tiller Handle Assembly (NLA)	1
2	63111-97E05-0ED	Tiller Handle	1
3	63115-97E00	Tiller Handle Bushing (NLA)	1
4	63116-97E00	Tiller Handle Washer (NLA)	1
5	63117-97E01	Tiller Handle Washer (NLA)	1
6	63125-97E01	Tiller Handle Plate (NLA)	1
7	63126-97E01	Handle Stud Spring	1
8	63127-97E00	Stud Bolt (NLA)	1
9	63128-97E00	Handle Nut Cover	1
10	63131-97E03-0ED	Tiller Handle Bracket	1
11	63210-93E30	Handle Grip	1
12	63220-96302	Handle Rod	1
13	63223-92D00	Handle Rod Stopper	1
14	63225-93200	Handle Rod Bushing	1
15	63227-93200	Handle Rod Pin	1
16	63240-97E20	Handle Grip Adjuster	1
17	63241-92D00	Handle Rod Support (NLA)	1
18	63610-92L00	Throttle Cable Assembly	2
19	63625-96300	Throttle Cable Grommet	1
20	63627-94400	Throttle Cable Guide (NLA)	1
21	09100-10155	Bolt (10x50)	2
22	09125-05046	Screw (5x12)	2
23	09126-06015	Screw (6x23)	1
24	09159-10050	Nut	1
25	09160-10082	Washer (10.5x19x2.0)	2
26	09162-10005	Lock Washer	2
27	09163-06001	Lock Washer (6.4x12x0.5)	1
28	09204-01002	Cotter Pin	1
29	09404-06036	Clamp (L:80)	1
30	09440-12027	Spring	1
32	33833-91J00	Tube (6x8x250)	1
33	34860-94402	Oil Level Switch Assembly	1
34	36360-94400	Oil Warning Lamp Assembly (NLA)	1
35	36367-95D10-064	Oil/Water Lamp Label (NLA)	1
36	36893-94410	Ignition Switch Extension Wire (NLA)	1
37	37110-94471	Ignition Switch Assembly	1
38	37820-92E05	Emergency Stop Switch Assembly	1
39	09160-12067	Washer (12.5x23x1.0)	1
40	09160-25069	Washer	1
41	09320-11004	Oil Lamp Gasket (NLA)	1
43	02142-06127	SCREW 6X12	1
44	03241-0625A	SCREW	1

Fig. 62Remocon Parts

REF	Part No.	Name	Qty
1	67130-94810	Remote Control Parts Set (NLA)	1
2	67331-94400	Cable Grommet	1
3	67341-94400	Remocon Cable Holder	1
4	09116-06094	Bolt (6x15)	2
5	67466-95200	Cable Connector	1
6	67467-94404	Cable Connector	1
7	09119-06047	Pivot Ball	1
8	09140-06020	Nut (6mm)	1
9	67701-94420	Drag Link Assembly	1
10	43755-96320	Steering Bracket Attachment (NLA)	1
11	67721-94310	Drag Link Spacer	1
12	67725-99E10	Replaced by 67725-99E20	1
13	67726-99E00	Lock Nut	2
14	09100-08224-XC0	Bolt (8x35)	2
15	09140-08023-XC0	Nut (8mm)	2
16	67728-99E00	Washer	3
17	09162-08007	Lock Washer (8.2x15.4x2.0)	2
18	67701-94430	Drag Link Assembly (NLA)	1
19	67721-94310	Drag Link Spacer	1
20	67725-99E10	Replaced by 67725-99E20	1
21	67726-99E00	Lock Nut	2
22	67728-99E00	Washer	3
23	67711-97E50	Drag Link (LH) (NLA)	1

Fig. 63Gasket Set

REF	Part No.	Name	Qty
1	11410-94827	GASKET SET	1
2	11141-94450	Cylinder Head Gasket	1
3	11162-92L00	Cylinder Head Cover Gasket	1
4	11413-94411	Upper Oil Seal Housing Gasket	1
5	11433-94412	Under Oil Seal Housing Gasket	1
6	11434-94411	Oil Seal Housing Gasket	1
7	14212-94413	Exhaust Tube Gasket	1
8	13855-95210	Silencer Gasket	1
9	14151-94412	Exhaust Cover Gasket	2
10	16731-95310	Oil Pump Gasket (NLA)	1
11	17472-96304	Water Pump Plate Gasket	1

Fig. 64Optional

REF	Part No.	Name	Qty
1	99000-31030	Liguid Gasket (NLA)	1
2	93691-80030	Suzuki Silicone Seal	1
5	99000-25520	Water Resistant Grease	1
6	99000-25490	Suzuki Ecstar Super Grease C	1