Suzuki — DT-25 / 2000

Exploded diagrams and part specifications.

1Cylinder2Crankshaft3Exhaust Tube4Inlet Case(1989 to 1994)5Inlet Case(1995 to 2000)6Carburetor7Fuel Pump(1989 to 1994)8Fuel Pump(1995 to 2000)9Oil Pump(1989 to 1994)10Oil Pump(1995 to 2000)11Water Pump12Recoil Starter13Throttle Control14Clutch15Starting Motor16Magneto17Electrical18Harness19Ignition Coil20Clamp Bracket(1989 to 1993)21Clamp Bracket(1994 to 2000)22Swivel Bracket23Drive Shaft Housing24Gear Case25Transmission26Under Cover27Engine Cover(1989 to 1993)28Engine Cover(1994 to 1997)29Engine Cover(1998 to 2000)30Handle(1989 to 1992)31Handle(1993 to 2000)32Fuel Tank33Drag Link34Oil Tank35Opt: Electrical(Manual Starter 1)36Opt: Electrical(Manual Starter 2)37Opt: Electrical(Manual Starter 3)38Opt: Electrical39Opt: Meter40Opt: Panel Switch41Opt: Remote Control(1989 to 1992)42Opt: Remote Control(1993 to 2000)43Opt: Tiller Handle44Gasket Set45Optional
Fig. 1Cylinder
图 1气缸 Cylinder Fig.
REFPart No.NameQty
211162-95D20Cylinder Head Cover Gasket1
411141-95D40Cylinder Head Gasket1
501560-08607BOLT14
601550-06257BOLT3
711291-94402Engine Hook (NLA)1
801550-08357BOLT1
909126-06005Screw (6x30)1
1011281-94400Zinc Anode1
1204211-09109DOWEL PIN2
1302162-06257SCREW6
1401550-06407BOLT1
1501550-08457BOLT8
1616710-95D10Oil Check Valve1
1716710-94420Oil Check Valve (NLA)3
1817670-92D11Thermostat (50c)1
1917681-95D03-0EDThermostat Cover (NLA)1
2017685-95D10Thermostat Cover Gasket1
2101560-06257BOLT3
2209355-25705-600Hose (2.5x7x600)1
2309401-06405Clamp2
Fig. 2Crankshaft
图 2曲轴 Crankshaft Fig.
REFPart No.NameQty
212140-95D01Piston Ring Set (NLA)3
312151-88410Piston Pin3
409381-16001Piston Pin Circlip6
509263-16030Bearing (16x20x20)3
612200-95D01Crankshaft Assembly (NLA)1
712161-95D00Connecting Rod3
809262-25098Bearing (25x62x17)3
909262-25105Bearing (25x62x17)1
1012211-95D00Crankshaft Pin3
1112221-95D01Upper Crankshaft (NLA)1
1409160-21014Washer (NLA)6
1512240-95D02Under Crankshaft (NLA)1
1616321-95D00Oil Pump Drive Gear1
1709263-21009Bearing (21x28x17) (NLA)3
1809289-39001Oil Seal (NLA)2
1909283-25107Oil Seal (25x44x7)1
2009283-25092Crankshaft Oil Seal1
2109390-62009C Ring1
Fig. 3Exhaust Tube
图 3排气管 Exhaust Tube Fig.
REFPart No.NameQty
111433-95D11Under Oil Seal Hsg Gasket1
211431-95D20Under Oil Seal Housing1
411434-95D10Oil Seal Housing Gasket1
509280-46003O-Ring (NLA)1
614215-95D10Exhaust Tube Gasket (NLA)1
729103-94400Bolt (6x35)4
809282-17009Oil Seal (17x28x6)2
Fig. 4Inlet Case(1989 to 1994)
图 4进气壳体(1989至1994) Inlet Case(1989 to 1994) Fig.
REFPart No.NameQty
101550-06257BOLT10
409280-00001O-Ring1
613150-95D00Reed Valve Assembly (NLA)3
713152-95D00Reed Valve Stopper (NLA)6
813153-95D00Reed Valve (NLA)6
902112-3306ASCREW12
1002112-3520BSCREW6
1214151-95D10Exhaust Cover Gasket2
1314131-95D00Exhaust Plate (NLA)1
1414141-95D00-0EDExhaust Cover (NLA)1
1501550-06307BOLT13
1613811-95D01Silencer Case (NLA)1
1713812-95D00NLA1
1803541-0616ASCREW4
1901500-06907BOLT6
2009160-06066Washer (6.5x20x1.6)6
2109351-25703-600Hose (2.5x7x600)3
2209401-06405Clamp6
Fig. 5Inlet Case(1995 to 2000)
图 4A进气壳体(1995至2000) Inlet Case(1995 to 2000) Fig.
REFPart No.NameQty
102162-06257SCREW10
213111-95D80-0EDInlet Case (NLA)1
412485-95D00Inlet Case Piece (NLA)1
513150-95D00Reed Valve Assembly (NLA)3
613152-95D00Reed Valve Stopper (NLA)6
713153-95D00Reed Valve (NLA)6
802112-3306ASCREW12
902112-3520BSCREW6
1014131-95D00Exhaust Plate (NLA)1
1114141-95D00-0EDExhaust Cover (NLA)1
1214151-95D10Exhaust Cover Gasket2
1301550-06307BOLT13
1413811-95D01Silencer Case (NLA)1
1513812-95D00NLA1
1603541-0616ASCREW4
1701550-06907BOLT6
1809160-06066Washer (6.5x20x1.6)6
1913125-95D30Carburetor Gasket3
Fig. 6Carburetor
图 6化油器 Carburetor Fig.
REFPart No.NameQty
613239-95D00Main Nozzle Cap3
713250-95D01Carburetor Float3
813251-95D00Float Chamber Gasket3
913254-98300Float Pin3
1013616-93900Adjuster3
1113268-96111Spring3
1413268-96111Spring3
1502112-05127SCREW4
1608321-0105ALock Washer4
1737810-95D05Throttle Valve Sensor Assembly (NLA)1
1802112-04107SCREW3
1908321-0104ALock Washer3
2113245-95D00Float Chamber3
2313534-95D00Screw1
2413589-95210Washer1
2513268-96111Spring1
2613432-33110Washer1
2713464-96350Spring Pin1
3013510-95D00Throttle Rod Assembly (NLA)2
3113631-93501Starter Knob1
3209320-04013Bushing1
3309367-060023 Way1
3409352-50006-600Hose (5x9x600)2
3509352-50006-600Hose (5x9x600)1
3609401-08411Clip6
3709140-04007Nut1
3813910-95D00Carburetor Repair Kit3
Fig. 7Fuel Pump(1989 to 1994)
图 7燃油泵(1989至1994款) Fuel Pump(1989 to 1994) Fig.
REFPart No.NameQty
115100-94312Fuel Pump Assembly1
215170-94312Fuel Pump Diaphragm Set1
315183-94301Fuel Pump Screw2
415186-94300Nut2
515851-94300Fuel Pump Screen3
601500-0640BBOLT2
708321-01067Lock Washer2
815321-99710Fuel Pump Gasket1
909352-50006-600Hose (5x9x600)1
1009352-50006-600Hose (5x9x600)1
1109401-08410Clip6
1215410-94401Fuel Filter1
1415413-93400Fuel Strainer Cup (NLA)1
1508322-01087Washer1
1608310-00087Nut (8mm)1
1709352-50006-600Hose (5x9x600)1
1809401-08411Clip6
1916911-92E20Protector1
Fig. 8Fuel Pump(1995 to 2000)
图 7A燃油泵(1995至2000) Fuel Pump(1995 to 2000) Fig.
REFPart No.NameQty
115100-94312Fuel Pump Assembly1
315183-94301Fuel Pump Screw2
415186-94300Nut2
515851-94300Fuel Pump Screen3
615321-99710Fuel Pump Gasket1
715410-94401Fuel Filter1
815430-93411Fuel Filter Strainer Set1
915413-93400Fuel Strainer Cup (NLA)1
1109352-50006-600Hose (5x9x600)1
1209352-50006-600Hose (5x9x600)1
1309352-50006-600Hose (5x9x600)1
1409352-50006-600Hose (5x9x600)1
1509367-060053 Way (NLA)1
1609401-08411Clip8
1701570-06407Bolt (NLA)2
1808310-00087Nut (8mm)1
1908322-01087Washer1
2015410-94401Fuel Filter1
2115413-87D10Fuel Strainer Cup1
2215430-87D10Fuel Filter Strainer Set1
2308316-10087Nut1
Fig. 9Oil Pump(1989 to 1994)
图 8机油泵(1989至1994) Oil Pump(1989 to 1994) Fig.
REFPart No.NameQty
116100-95D11Oil Pump Assembly (NLA)1
216731-95520Oil Pump Retainer Gasket (NLA)1
316340-95D00Oil Pump Retainer (NLA)1
416331-95D00Oil Pump Driven Gear (NLA)1
509119-06067Bolt (NLA)2
608322-01067Washer (6.5x13x1.0)2
716710-92E01Oil Check Valve (Single)3
819131-95502Connector2
909140-05005Nut2
1019136-94301Throttle Rod1
1116911-92E20Protector6
1309352-50006-600Hose (5x9x600)1
1409352-50006-600Hose (5x9x600)1
1509352-50006-600Hose (5x9x600)1
1709401-06405Clamp6
1909404-08206Clamp (L:82)1
Fig. 10Oil Pump(1995 to 2000)
图 8A机油泵(1995至2000) Oil Pump(1995 to 2000) Fig.
REFPart No.NameQty
116100-95D20Oil Pump Assembly (NLA)1
216331-95D00Oil Pump Driven Gear (NLA)1
316340-95D00Oil Pump Retainer (NLA)1
416731-95520Oil Pump Retainer Gasket (NLA)1
519131-95502Connector2
619136-94301Throttle Rod1
709119-06067Bolt (NLA)2
809140-05005Nut2
908322-01067Washer (6.5x13x1.0)2
1016710-92E01Oil Check Valve (Single)1
1409401-06405Clamp2
1509401-08409Clamp2
Fig. 11Water Pump
图 9水泵 Water Pump Fig.
REFPart No.NameQty
117410-95D20Water Pump Case1
209282-17007Oil Seal1
317461-964L0Water Pump Impeller1
417471-94401Water Pump Plate1
517472-96304Water Pump Plate Gasket1
717563-91L10Water Tube Grommet2
817565-91L00Water Tube Grommet1
917566-96303Water Tube Grommet1
1109140-06020Nut (6mm)4
1209162-06006Lock Washer4
1309420-04006Impeller Key1
1456130-95D20-0EDDrive Shaft Housing1
1525214-96302Shift Rod Bushing1
1609265-17002Bearing (17x40x17.25)1
1709282-17006Oil Seal2
1809117-06031Bolt (6x20)2
1909280-50005O-Ring1
2017453-96300Drain Hose (NLA)1
2156138-96300Water Inlet Cap (NLA)1
2217400-96404Water Pump Repair Kit DT25c / DT30c1
2356130-95D20-0EDDrive Shaft Housing1
2417453-95D00Water Inlet Drain (NLA)1
2509355-40805-600Hose (4x8x600)1
2609367-04005Union (NLA)1
Fig. 12Recoil Starter
图 10反冲启动器 Recoil Starter Fig.
REFPart No.NameQty
218121-95D00Reel (NLA)1
318130-93900Ratchet Set1
418151-93900Plate1
518142-93900Recoil Spring1
601500-06167BOLT1
708321-01067Lock Washer1
818210-93002Grip Assembly1
918280-95D00NSI Set1
1118190-95D00Guide Set (NLA)1
1218290-95D01NSI Cable (NLA)1
1301570-06167BOLT2
1418111-95D01Starter Case (NLA)1
1518711-95D00-0EDRecoil Starter Brace (NLA)2
1602162-06207SCREW4
1701550-06167BOLT2
1809160-06066Washer (6.5x20x1.6)2
1901550-08357BOLT1
2109180-08203Spacer (NLA)1
2209320-12059Cushion6
2318411-95D00Starter Cup (NLA)1
2401550-08127BOLT 8 X 123
2569711-93E11Label (S.I.G.P)1
2669712-93E10Label S.I.G.P1
2761622-95500Recoil Starter Seal1
Fig. 13Throttle Control
图 11节气门控制装置 Throttle Control Fig.
REFPart No.NameQty
119121-95D01Throttle Control Lever1
219122-95D10Interlink Lever (NLA)1
302162-06127BOLT1
419131-95502Connector2
509140-05005Nut2
719136-94301Throttle Rod1
819184-95D01Throttle Cable Bracket (NLA)1
919185-87D00Throttle Spring1
1019654-94421Interlock Rod1
1119815-94400Holder (NLA)1
1202162-06207SCREW2
1319851-95D00NSI Lever (NLA)1
1419861-96301NSI Cable Stay (NLA)1
1502162-06127BOLT1
1667466-95200Cable Connector1
1709119-06047Pivot Ball1
Fig. 14Clutch
图 12离合器 Clutch Fig.
REFPart No.NameQty
121110-95D01Clutch Lever (NLA)1
221121-95D01Clutch Plate (NLA)1
302162-05167BOLT1
421313-95D00Reverse Switch Arm (NLA)1
521126-95D00Clutch Shaft Holder1
602162-06127BOLT1
723111-95D02Clutch Rod (NLA)1
809140-06020Nut (6mm)1
1025223-96J00Seal, Shift Rod Dust1
1109280-08005O-Ring1
1225211-91L00Shift Rod Guide1
1309280-13005O-Ring1
1409205-03021Spring Pin (3.5x12)1
1525215-96301Shift Rod Guide Stopper1
1609139-04004Screw (4x12)2
1709205-02004Spring Pin (2.5x12)1
1825311-96303Shift Cam1
1923311-95DL0Clutch Rod Connector1
2023131-92L00Clutch Rod Boot1
2123211-94401Clutch Rod Arm1
2223213-94400Clutch Spring1
2302162-06127BOLT1
2425231-96301Magnet Spacer (NLA)2
2525232-96302Gear Case Magnet1
2667467-94404Cable Connector1
Fig. 15Starting Motor
图 13启动马达 Starting Motor Fig.
REFPart No.NameQty
131100-95D00Starter Motor Assembly1
231310-96300Armature (NLA)1
331320-94400Pinion Assembly1
431312-96300Pinion Stopper Set1
531360-96300Washer Kit (NLA)1
631173-89J00Brush Holder Assembly1
731131-96300Brush (+)1
831132-96300Brush (-)1
931135-89J00Spring (NLA)2
1031281-93340Through Bolt (NLA)2
1101550-06167BOLT1
1231911-95D00-0EDStarting Motor Bracket (NLA)1
1301550-08257BOLT4
1431912-95D00Starting Motor Band1
1531918-94402Lower Damper1
1601550-06357BOLT2
1704211-09189PIN2
1833820-93900Cable Assembly1
Fig. 16Magneto
图 14磁电机 Magneto Fig.
REFPart No.NameQty
302112-36257SCREW2
502112-36257SCREW2
632160-87D11Ignition Timing Coil3
702112-3510BSCREW6
902112-35127SCREW 5X122
1209420-04008Key1
1309160-16026Washer (16x30x3)1
1409140-16031Nut (NLA)1
1611413-95D10Upper Oil Seal Hsg Gasket1
Fig. 17Electrical
图 15电气部件 Electrical Fig.
REFPart No.NameQty
132800-95D02Rectifier & Regulator Assembly1
202112-05257SCREW 5X251
308321-0105ALock Washer1
432825-95D00Rectifier & Relay Cover (NLA)1
509125-05115Screw (5x16)2
602162-06127BOLT1
732800-95D02Rectifier & Regulator Assembly1
831800-94401Starter Relay1
931805-95501Relay Bracket1
1002112-35127SCREW 5X122
1132950-95D00Electric Parts Holder (NLA)1
1201550-06207BOLT3
1309160-06052Washer3
1409180-06248Spacer3
1509320-08001Cushion3
1632951-95D01Electric Parts Cover (NLA)1
1703212-0516BSCREW4
1932940-95D01CDI Unit Resistor (NLA)1
2009280-50008O-Ring1
2136740-93901Fuse Case Assembly1
2237721-94406Neutral Switch Assembly1
2337721-87D03Neutral Switch Assembly1
2437725-95300Neutral Switch Actuator1
2533833-91J00Tube (6x8x250)1
2637726-95D02Switch Bracket1
2737726-94402Switch Bracket1
2801580-06167BOLT2
2932800-95D10Rectifier & Regulator Assembly (NLA)1
3009180-06232Spacer (NLA)1
3102142-05307SCREW1
3236810-95D00CDI Unit to Reverse Switch Lead (NLA)1
Fig. 18Harness
图 16线束 Harness Fig.
REFPart No.NameQty
133810-95D02Starter Motor Cable (NLA)1
233815-87D00Cable Stopper (NLA)1
302142-06257SCREW1
409404-08206Clamp (L:82)1
533816-96300Cable Clamp1
603241-0625ASCREW1
936616-95301Connector Holder1
1036641-94710Cable Stopper (NLA)1
1136618-87D00Wiring Harness Stopper1
1202142-06207SCREW 6X201
1309404-06036Clamp (L:80)1
1737820-94461Emergency Stop Switch Assembly1
1837800-92D22Stop Switch Assembly (NLA)1
1937110-95D03Ignition Switch Assembly (NLA)1
2103242-0412BSCREW3
2237920-95500Ignition Timing Switch Assembly (NLA)1
2337921-95D00Knob (NLA)1
2402112-0408ASCREW1
2537925-95D00Ignition Timing Switch Cushion (NLA)1
2603112-05203Screw (NLA)1
2709160-05043Washer (5.5x16x1.2)1
2809250-12016CAP(OD:20)1
2938600-95D01Choke Solenoid Assembly1
3102162-06127BOLT2
3201580-06167BOLT1
3436615-96300Resin Terminal2
3537110-95D21Ignition Switch Assembly (NLA)1
3609160-25069Washer1
3837826-92E00Nut1
3937823-92E02Stop Switch Lanyard1
4009160-12087Washer1
4109160-12067Washer (12.5x23x1.0)2
4336630-92E00Instrument Wire Assembly1
4437835-91J00-YAYStop Label1
Fig. 19Ignition Coil
图 17点火线圈 Ignition Coil Fig.
REFPart No.NameQty
133410-95D11Ignition Coil Assembly3
401550-06167BOLT3
633510-95520Spark Plug Cap3
709403-09320Clamp (NLA)3
809482-00277NGK BR7HS Spark Plug3
934870-87D10Cooling Water Sensor (NLA)1
1003212-0512BSCREW2
1234820-95D10Engine Temp Sensor (NLA)1
1333833-91J00Tube (6x8x250)1
1434820-95D20Cylinder Temp Sensor1
1502162-06127BOLT1
1634850-95D30Heat Sensor Assembly1
1736840-95D00Tachometer Lead1
Fig. 20Clamp Bracket(1989 to 1993)
图 18夹紧支架(1989-1993款) Clamp Bracket(1989 to 1993) Fig.
REFPart No.NameQty
341212-93001-0EDClamp Handle (NLA)2
409205-06007Spring Pin (6x25)2
509303-14002Bushing1
741222-96311Tilt Stopper Pin1
841213-94J01Clamp Plate2
941221-96301Tilt Stopper Knob1
1009140-08023-XC0Nut (8mm)2
1109162-08007Lock Washer (8.2x15.4x2.0)2
1209160-08081Washer (8.5x23x1.5)4
1309100-08239Bolt (8x90)2
1441153-96300Transom Bolt Cap (NLA)2
1509180-09016Spacer (NLA)2
1609100-08196Bolt (8x152) (NLA)1
1709162-08007Lock Washer (8.2x15.4x2.0)1
1809140-08023-XC0Nut (8mm)1
1909159-22006Nut1
2041130-91L01Clamp Bracket Shaft1
2141151-94500Clamp Bracket Shaft Cap2
2241310-96301Clamp Bracket Lower Rod (NLA)1
2309380-12005Snap Ring1
2445420-9631VTilt Lock Pin1
2509441-17001Spring1
2645420-95D04Tilt Lock Pin1
2736894-95201Wire Lead (L:165)1
2809125-05050Screw (5x8)2
2909161-05114Washer (5.2x11x1.0)2
3055320-95311Zinc Anode1
3109116-06094Bolt (6x15)1
3241161-94400Steering Cable Seal1
Fig. 21Clamp Bracket(1994 to 2000)
图 18A夹紧支架(1994-2000款) Clamp Bracket(1994 to 2000) Fig.
REFPart No.NameQty
141111-95D90-0EDStarboard Clamp Bracket (NLA)1
241121-95D12-0EDPort Clamp Bracket (NLA)1
341212-93001-0EDClamp Handle (NLA)2
409205-06007Spring Pin (6x25)2
641213-94J01Clamp Plate2
709100-08239Bolt (8x90)2
809160-08081Washer (8.5x23x1.5)4
909162-08007Lock Washer (8.2x15.4x2.0)2
1009140-08023-XC0Nut (8mm)3
1141153-96300Transom Bolt Cap (NLA)2
1209100-08295Bolt (8x165) (NLA)1
1309162-08007Lock Washer (8.2x15.4x2.0)1
1441130-91L01Clamp Bracket Shaft1
1509159-22006Nut1
1641151-94500Clamp Bracket Shaft Cap2
1741310-96310Clamp Bracket Lower Rod1
1845420-95D04Tilt Lock Pin1
1936894-95201Wire Lead (L:165)1
2009125-05050Screw (5x8)2
2109161-05114Washer (5.2x11x1.0)2
2255320-95311Zinc Anode1
2309116-06094Bolt (6x15)1
2441161-94400Steering Cable Seal1
2541200-91L00Tilt Arm Assembly1
2741225-94401RUBBER,TILT LOC1
2809111-10068Bolt (10x48.5)2
2909140-10031Nut (10mm)2
3009160-10082Washer (10.5x19x2.0)2
3109162-10005Lock Washer2
3209448-29015Spring1
3309111-10067Bolt (10x20.4)2
Fig. 22Swivel Bracket
图 19旋转支架 Swivel Bracket Fig.
REFPart No.NameQty
222511-99011Grease Nipple4
343710-91L00Steering Bushing Set1
443710-91L00Steering Bushing Set1
543721-96302Upper Bushing Plate (NLA)1
809160-40005Washer (40x58x2)1
909284-40001Oil Seal1
1009306-22004Swivel Bracket Bushing2
1209117-08074Bolt (8x22) (NLA)4
1343411-96300Steering Adjuster (NLA)1
1443421-96302Adjuster Bushing1
1509119-08044Bolt (8x23) (NLA)1
1745231-96302Reverse Lock Arm (NLA)1
1845246-96302Spacer (NLA)1
1945241-96303Reverse Lock Arm Link (NLA)1
2045252-96303Release Lever Link1
2145255-96302Release Lever Knob1
2245257-96300Release Lever Bushing1
2345260-96300Release Lever1
2445311-96303-0EDRelease Lever Bracket1
2509116-05010Bolt (5x12)2
2609111-10034Bolt (10x16.5) (NLA)2
2709140-10032Nut2
2843753-94400Steering Bracket Grommet (NLA)1
2909160-04012Washer (4.2x10x1)1
3009200-05011Pin (NLA)1
3109204-01002Cotter Pin1
3209319-04001Bushing1
3309440-04021Release Spring (NLA)1
3409443-05013Spring1
3509443-09036Spring (NLA)1
3667100-96300Steering Bracket Attachment Set (NLA)1
3743755-96320Steering Bracket Attachment (NLA)1
3809100-08224-XC0Bolt (8x35)2
3909162-08007Lock Washer (8.2x15.4x2.0)2
4009140-08023-XC0Nut (8mm)2
4143754-94301-0EDSteering Cover (NLA)1
4203142-05103Screw (NLA)2
4367100-99700Remote Control Attachment (NLA)1
4445700-96313Shallow Water Drive Assy1
4545255-95500Knob (NLA)1
4645731-96312Spring Bracket1
4709117-06038Bolt (6x16) (NLA)1
4809443-08031Spring1
4909111-10045Bolt (10x20.8) (NLA)2
5009205-06013Pin1
5141130-91L01Clamp Bracket Shaft1
5241310-96310Clamp Bracket Lower Rod1
5345420-95D04Tilt Lock Pin1
5409100-08295Bolt (8x165) (NLA)1
Fig. 23Drive Shaft Housing
图 20驱动轴壳体 Drive Shaft Housing Fig.
REFPart No.NameQty
209118-08172Bolt (8x85)4
309118-08090Bolt (8x52)4
409202-06023Knock Pin (6x10)2
552117-94400Water Inspection Tube1
609202-06015Knock Pin2
754121-96301Upper Thrust Reverse Mount (NLA)1
809117-06030Bolt (6x16)4
954137-96301-0EDUpper Mount Cover (NLA)2
1054130-95D01Upper Mount (NLA)2
1109100-10220Bolt (10x35)2
1209162-10005Lock Washer2
1354160-95D00Lower Mount2
1454165-96310Reverse Stopper Damper (NLA)2
1554166-96311Lower Mount Bolt2
1609140-10032Nut2
1709160-10083Washer (NLA)2
1854221-96301-0EDLower Mount Cover (NLA)2
1909117-06032Bolt (6x30)4
2009159-10050Nut2
2109160-10082Washer (10.5x19x2.0)2
2209180-10152Spacer (NLA)2
2354151-96300Lower Thrust Mount (NLA)1
2454211-96321-0EDLower Mount Forward Bracket (NLA)1
2554212-96311-0EDLower Mount Aft Bracket1
2654211-96321-0EDLower Mount Forward Bracket (NLA)1
2754212-96311-0EDLower Mount Aft Bracket1
2854138-96300Upper Mounting Sleeve2
3009161-05114Washer (5.2x11x1.0)2
3136894-95201Wire Lead (L:165)1
3209125-05050Screw (5x8)2
3309117-08056-XC0Bolt (8x40)2
3452112-95D00Driveshaft Housing Grommet (NLA)1
Fig. 24Gear Case
图 21齿轮箱 Gear Case Fig.
REFPart No.NameQty
155100-91L00-0EDGear Case Housing1
209263-20046Bearing (20.6x27x25.4)1
309265-25015Bearing (25x52x16.25)1
455114-96310Gear Case Under Cover1
555125-96310Trim Tab Anode1
609117-08109Bolt (8x16)1
709248-10008Drain Plug3
809168-10022Drain Plug Gasket3
909117-08056-XC0Bolt (8x40)6
1009202-06015Knock Pin2
1258120-96401Type P Propeller Bushing1
1357632-96400Propeller Bushing Stopper1
1457633-96300Propeller Nut Spacer1
1509160-14028Propeller Nut Washer1
1609141-14008Nut 14mm1
1709204-03003Prop Nut Cotter Pin1
1817631-96320Water Filter2
1903142-04259SCREW2
2055300-95500Zinc Anode1
2155181-95200Flush Hose Attachment1
2257630-96300Propeller Hardware Kit DT20/30/25c/30c DF25/DF301
2325700-95D03Gear Case Seal Kit DT25c / DT30c - DF25 / DF301
Fig. 25Transmission
图 22变速箱 Transmission Fig.
REFPart No.NameQty
257134-96301Gear Oil Barrier1
308211-20253Thrust Washer (NLA)1
508331-41406Circlip1
609440-25002Drive Shaft Spring1
709166-17005Washer (17.1x26x3.0)1
809167-20021Washer (20.5x25.5x2.0)1
957133-96302Drive Shaft Spring Collar1
1057311-91L00Pinion Gear1
1209159-08046Nut1
1309280-75002O-Ring1
1457510-94L00Forward Gear1
1509181-16184Shim (1.5)1
1657631-96301Push Rod1
1709209-08016Push Pin1
1857621-91L10Clutch Dog Shifter1
1909202-05021Clutch Dog Shifter Pin1
2009440-35004Spring1
2109440-07041Return Spring1
2257610-96311Propeller Shaft Assembly1
2457521-94L00Reverse Gear1
2656120-96332-0EDPropeller Shaft Bearing Housing1
2708113-60060B1 30X55X13 BEA1
2809263-20047Bearing (20x26x20)1
2909289-20009Oil Seal2
3009117-06049Bolt (6x25)2
Fig. 26Under Cover
图 23下盖 Under Cover Fig.
REFPart No.NameQty
161111-95D12-0EDUnder Engine Cover1
261112-96302Engine Cover Seal (NLA)1
361113-95D00Under Cover Seal (NLA)1
409320-10031Under Cover Cushion (NLA)4
509180-06289Spacer4
609116-06133Bolt (6x25)4
861631-94410Lower Engine Cover Hook (NLA)1
909164-14008Wave Washer1
1009307-13006Bushing1
1161633-93930-0EDHook Lever1
1363625-94300Throttle Cable Cap1
1461138-95D00Water Cover (NLA)1
1503241-0510ASCREW4
1661124-95D01Cable Grommet (NLA)1
1761124-95D20Cable Grommet1
1861125-95D00-0EDCable Grommet Plate (NLA)1
1909116-06204Bolt (6x20)2
2009250-21003Plug1
Fig. 27Engine Cover(1989 to 1993)
图 24发动机罩(1989至1993年款) Engine Cover(1989 to 1993) Fig.
REFPart No.NameQty
161410-95D03-0EDEngine Cover (NLA)1
261433-95D00Air Intake Inner Cover (NLA)1
361422-95D10-70GFront Emblem Mark1
461443-95D30-70GStbd Engine Cover Decal (NLA)1
561453-95D30-70GPort Engine Cover Decal (NLA)1
661435-95D30-70GRear Engine Cover Decal (NLA)1
721131-94J00-YAYClutch Shift Mark1
861441-95560-764Suzuki Mark2
961442-94600-764Oil Injection Mark2
1061610-94420Fastener1
1101550-06127BOLT1
1261481-95D01-0EDOil Tank Filler Lid (NLA)1
1461482-95D00Oil Filler Lid Hinge (NLA)1
1561485-94400Oil Filler Lid Spring1
1609125-05046Screw (5x12)2
1709321-05019Cushion2
1803242-0412BSCREW4
1961412-95D00Engine Cover Hook (NLA)1
2061621-96303Fastener Bracket (NLA)1
2109229-04029Rivet (NLA)5
2209800-01016Tool Set1
2361581-98620Engine Cover Label1
2461582-98100Warning Mark (NLA)1
Fig. 28Engine Cover(1994 to 1997)
图 26发动机罩(1994至1997年款) Engine Cover(1994 to 1997) Fig.
REFPart No.NameQty
161420-95844-0EDEngine Cover (NLA)1
261412-95D00Engine Cover Hook (NLA)1
361433-95D00Air Intake Inner Cover (NLA)1
461621-96303Fastener Bracket (NLA)1
509229-04029Rivet (NLA)5
603242-0412BSCREW4
761481-95D01-0EDOil Tank Filler Lid (NLA)1
861482-95D00Oil Filler Lid Hinge (NLA)1
961485-94400Oil Filler Lid Spring1
1061610-94420Fastener1
1161622-95500Recoil Starter Seal1
1209125-05046Screw (5x12)2
1309321-05019Cushion2
1402162-06127BOLT1
1561440-91D00Engine Cover Stripe Set1
1668181-33C20-1RRSuzuki Emblem (NLA)2
1721131-94J00-YAYClutch Shift Mark1
1961435-95D51Rear Emblem Mark (NLA)1
2061581-98620Engine Cover Label1
2161582-98100Warning Mark (NLA)1
2209800-01016Tool Set1
Fig. 29Engine Cover(1998 to 2000)
图 27发动机罩(1998至2000年款) Engine Cover(1998 to 2000) Fig.
REFPart No.NameQty
161420-95860-0EDEngine Cover (NLA)1
261412-95D00Engine Cover Hook (NLA)1
361433-95D00Air Intake Inner Cover (NLA)1
461621-96303Fastener Bracket (NLA)1
509229-04029Rivet (NLA)5
603242-0412BSCREW4
761481-95D01-0EDOil Tank Filler Lid (NLA)1
861482-95D00Oil Filler Lid Hinge (NLA)1
961485-94400Oil Filler Lid Spring1
1061610-94420Fastener1
1161622-95500Recoil Starter Seal1
1209125-05046Screw (5x12)2
1309321-05019Cushion2
1402162-06127BOLT1
1509160-05024Washer (5.5x16x1.5)2
1661443-95D50Starboard Engine Cover Stripe (NLA)1
1761453-95D50Port Engine Cover Stripe (NLA)1
1821131-94J00-YAYClutch Shift Mark1
1961422-95D30Front Emblem Mark (NLA)1
2061435-95D80Rear Emblem Mark (NLA)1
2161581-98620Engine Cover Label1
2261582-98100Warning Mark (NLA)1
2309800-01016Tool Set1
Fig. 30Handle(1989 to 1992)
图 28手柄(1989至1992款) Handle(1989 to 1992) Fig.
REFPart No.NameQty
163121-96302-0EDTiller Handle Cover (NLA)1
263114-95L00Handle Cover Spacer1
309108-08147Stud Bolt (8x61)2
409162-08007Lock Washer (8.2x15.4x2.0)2
509140-08023-XC0Nut (8mm)2
663215-93110Handle Grip Mark1
763111-96332-0EDTiller Handle1
863115-96310Handle Cover Inside Spacer1
963625-96300Throttle Cable Grommet1
1063610-95D02Throttle Cable Assembly (NLA)2
1163225-93200Handle Rod Bushing1
1263240-96300Handle Grip Adjuster1
1309440-12027Spring1
1463227-93200Handle Rod Pin1
1563223-92D00Handle Rod Stopper1
1609163-06001Lock Washer (6.4x12x0.5)1
1709126-06006Screw (6x20)1
1863210-93E30Handle Grip1
1963220-96302Handle Rod1
2063117-96301Stop Switch Wire Cover1
2163300-93900Extension Bar Assembly (NLA)1
Fig. 31Handle(1993 to 2000)
图 29手柄(1993至2000款) Handle(1993 to 2000) Fig.
REFPart No.NameQty
263114-95L00Handle Cover Spacer1
409162-08007Lock Washer (8.2x15.4x2.0)2
509140-08023-XC0Nut (8mm)2
663215-93110Handle Grip Mark1
763111-96332-0EDTiller Handle1
863115-96310Handle Cover Inside Spacer1
963625-96300Throttle Cable Grommet1
1063610-95D02Throttle Cable Assembly (NLA)2
1163225-93200Handle Rod Bushing1
1263240-97E20Handle Grip Adjuster1
1309440-12027Spring1
1463227-93200Handle Rod Pin1
1563223-92D00Handle Rod Stopper1
1609163-06001Lock Washer (6.4x12x0.5)1
1709126-06015Screw (6x23)1
1863210-93E30Handle Grip1
1963220-96302Handle Rod1
2063116-96301Tiller Handle Bushing1
2263117-96301Stop Switch Wire Cover1
Fig. 32Fuel Tank
图 31燃油箱 Fuel Tank Fig.
REFPart No.NameQty
165000-95D016 Gallon Suzuki Fuel Tank (NLA)1
265520-95D00Fuel Tank Cap Assembly (NLA)1
365561-95D00Fuel Tank Cap Gasket1
465831-95D00Fuel Outlet Filter1
565890-95D00Outlet Assembly1
665892-95D00Fuel Outlet O-Ring1
765740-95D01Fuel Tank Connector (13mm)1
865700-87D85Fuel Hose1
965750-95501Fuel Hose Connector (13mm)1
1065750-98506Fuel Hose Connector (11mm)1
1165770-95541Squeeze Pump (NLA)1
1265781-98500Hose Clip4
1365720-985L1Fuel Connector (11mm)1
1409140-10032Nut1
1508321-01107Lock Washer1
Fig. 33Drag Link
图 32转向拉杆 Drag Link Fig.
REFPart No.NameQty
367721-94310Drag Link Spacer1
467725-99E10Replaced by 67725-99E201
567726-99E00Lock Nut2
609100-08224-XC0Bolt (8x35)2
709140-08023-XC0Nut (8mm)2
867728-99E00Washer3
909162-08007Lock Washer (8.2x15.4x2.0)2
1067711-97E50Drag Link (LH) (NLA)1
Fig. 34Oil Tank
图 33机油箱 Oil Tank Fig.
REFPart No.NameQty
169200-94510Suzuki Oil Tank Cap1
269241-94500Oil Tank Cap Gasket1
369355-95D02Oil Tank Gutter (NLA)1
469357-95D11Oil Tank Gutter Seal (NLA)1
569110-95D01Oil Tank (NLA)1
609160-06054Washer (6.5x22.1.6)2
709280-40008O-Ring (NLA)1
809320-12027Cushion3
909136-06134Bolt1
1009352-50006-600Hose (5x9x600)1
1216921-95D00Hose (NLA)1
1434860-94402Oil Level Switch Assembly1
1516250-94710Oil Filter/Flow Sensor1
1634860-94431Oil Level Switch Assembly (NLA)1
2016911-92E20Protector1
2109401-08411Clip2
2203511-0616BSCREW2
2316810-95D00Oil Filter (NLA)1
Fig. 35Opt: Electrical(Manual Starter 1)
图 34选配:电动系统(手动启动器1型) Opt: Electrical(Manual Starter 1) Fig.
REFPart No.NameQty
131101-95D20Starter Motor Set (NLA)1
233800-95D01Starter Cable/Switch Set (NLA)1
336740-93901Fuse Case Assembly1
409481-2000120 Amp Fuse1
Fig. 36Opt: Electrical(Manual Starter 2)
图 35选配:电动系统(手动启动器2型) Opt: Electrical(Manual Starter 2) Fig.
REFPart No.NameQty
332825-95D00Rectifier & Relay Cover (NLA)1
436740-95253Fuse Case Assembly1
536895-95D00Lead (NLA)1
609180-06232Spacer (NLA)1
702162-06127BOLT1
909125-05115Screw (5x16)2
1002142-05257SCREW 5 X 201
1233810-95D02Starter Motor Cable (NLA)1
1333815-87D00Cable Stopper (NLA)1
1433820-93900Cable Assembly1
1636641-94710Cable Stopper (NLA)1
1737110-95D03Ignition Switch Assembly (NLA)1
1937110-95D21Ignition Switch Assembly (NLA)1
2137721-94406Neutral Switch Assembly1
2237725-95300Neutral Switch Actuator1
2337726-95D02Switch Bracket1
2409404-08206Clamp (L:82)1
2501580-06167BOLT1
2602142-06257SCREW1
2703242-0412BSCREW3
2801550-06167BOLT1
Fig. 37Opt: Electrical(Manual Starter 3)
图 36选配:电动系统(手动启动器3型) Opt: Electrical(Manual Starter 3) Fig.
REFPart No.NameQty
139600-95D11Receptacle Set (NLA)1
233815-87D00Cable Stopper (NLA)1
339602-93900Lamp Cord Plug Assembly1
409407-25402Clamp (L:248)1
539603-95D01Grommet (NLA)1
739601-95D00Lighting Receptacle Assembly1
836634-93910Connector Cap1
902142-06257SCREW1
1037820-94461Emergency Stop Switch Assembly1
1137823-94401Emergency Stop Switch Cap1
1237825-89E00Upper Nut (NLA)1
1337826-89E00Lower Nut (NLA)1
1436990-87D00Terminal & Sleeve Set1
1537830-95D03Emergency Stop Switch Assembly1
1609160-12087Washer1
1709160-12067Washer (12.5x23x1.0)2
Fig. 38Opt: Electrical
图 37选配:电动系统 Opt: Electrical Fig.
REFPart No.NameQty
236631-94300Cap1
337100-95210Ignition Switch Panel Assembly (NLA)1
409250-12016CAP(OD:20)1
537820-92E05Emergency Stop Switch Assembly1
637823-95251Emergency Stop Switch Cap1
737139-95251Switch Plate (NLA)1
837150-93350Holder (NLA)1
937110-95210Ignition Switch Assembly (NLA)1
1103112-05203Screw (NLA)4
1236620-95D00Wiring Harness (NLA)1
Fig. 39Opt: Meter
图 38选配: 仪表 Opt: Meter Fig.
REFPart No.NameQty
134200-92E02Tachometer (NLA)1
209471-12179Bulb (Red)1
509471-12179Bulb (Red)1
634191-92E00Water Pressure Tubing1
709407-14407Clamp (L:140)2
836615-96300Resin Terminal2
934190-95500Speedometer Sensor (NLA)1
1003112-06303Screw (NLA)2
1134300-92E00Fuel Gauge Set (NLA)1
1234310-92E00Fuel Gauge Lead (NLA)1
1334360-92E00Adapter Harness (NLA)1
1409471-12180Bulb (NLA)1
1534500-92E00Hour Meter (NLA)1
1609471-12180Bulb (NLA)1
1734600-92E00Volt Meter (NLA)1
1809471-12180Bulb (NLA)1
1934109-94500Extension Lead (NLA)1
2034190-87D00Speedometer Sensor1
Fig. 40Opt: Panel Switch
图 39选配: 面板开关 Opt: Panel Switch Fig.
REFPart No.NameQty
137100-92E00Ignition Switch Panel Assembly (NLA)1
237139-92E01Single Ingition Switch Panel1
337803-92E00Emergency Stop Switch Assembly (NLA)1
437825-92E00Emergency Switch Panel1
537823-92E02Stop Switch Lanyard1
603112-05203Screw (NLA)4
736658-95600Cable Grommet (NLA)1
Fig. 41Opt: Remote Control(1989 to 1992)
图 40选配: 遥控装置(1989至1992款) Opt: Remote Control(1989 to 1992) Fig.
REFPart No.NameQty
167200-94462-0EDRemote Control Box (NLA)1
267232-95600Bushing1
367232-95620Bushing (NLA)1
467296-95600Screw3
567294-95600Spacer3
609160-06104Washer (6.5x24x2)3
709140-06020Nut (6mm)3
867232-95610Bushing (NLA)2
967253-95600Washer (NLA)1
1067252-95600Bushing2
1109100-08232Bolt (8x30)1
1267296-94300Screw (4x10)3
1367241-95680Free Throttle Lever (Gray) (NLA)1
1409126-05003Screw (5x12)2
1567243-95600Bushing (NLA)1
1667220-95620Plate Assembly1
1767275-95600Cable End2
1867223-95600Brake Adjustment Knob1
1967292-94300E Ring3
2067267-95610Wire Cover (Black)1
2167296-95610Screw7
2267257-95610Lever Cap (Black)1
2367256-95600Neutral Lock Holder1
2467251-95680Handle Lever (Gray) (NLA)1
2567297-95600Washer2
2667273-95600Spacer1
2737820-92E05Emergency Stop Switch Assembly1
2837823-94401Emergency Stop Switch Cap1
2967255-95600Neutral Lock Arm1
3067261-95610Handle Grip no PTT1
3167238-87D00Drive Gear1
3237721-94601Neutral Switch Assembly1
3337110-99E02Ignition Switch Assembly1
3538500-92X50Warning Buzzer1
3636620-94330Wiring Harness (NLA)1
3767245-95600Free Throttle Drum (NLA)1
3867258-87D00Neutral Arm Bracket1
3967140-95600Replaced by 67140-956011
4067282-95610Port Decal (Black) (NLA)1
4167130-95810Remocon Parts Assembly (NLA)1
4261124-95D20Cable Grommet1
4367466-95200Cable Connector1
4467467-94404Cable Connector1
4509119-06047Pivot Ball1
Fig. 42Opt: Remote Control(1993 to 2000)
图 41选配: 遥控装置(1993至2000款) Opt: Remote Control(1993 to 2000) Fig.
REFPart No.NameQty
267232-95600Bushing1
367232-95620Bushing (NLA)1
467296-95600Screw3
567294-95600Spacer3
609160-06104Washer (6.5x24x2)3
709140-06020Nut (6mm)3
867232-95610Bushing (NLA)2
967253-95600Washer (NLA)1
1067252-95600Bushing2
1109100-08232Bolt (8x30)1
1267296-94300Screw (4x10)3
1367241-95680Free Throttle Lever (Gray) (NLA)1
1409126-05003Screw (5x12)2
1567243-95600Bushing (NLA)1
1667220-95620Plate Assembly1
1767275-95600Cable End2
1867223-95600Brake Adjustment Knob1
1967292-94300E Ring3
2067267-95610Wire Cover (Black)1
2167296-95610Screw7
2267257-95610Lever Cap (Black)1
2367256-95600Neutral Lock Holder1
2467251-95680Handle Lever (Gray) (NLA)1
2567297-95600Washer2
2667273-95600Spacer1
2737820-92E05Emergency Stop Switch Assembly1
2837823-92E02Stop Switch Lanyard1
2967255-95600Neutral Lock Arm1
3067261-95610Handle Grip no PTT1
3167238-87D00Drive Gear1
3237721-94601Neutral Switch Assembly1
3337110-99E02Ignition Switch Assembly1
3538500-92X50Warning Buzzer1
3767245-95600Free Throttle Drum (NLA)1
3867258-87D00Neutral Arm Bracket1
3967140-95600Replaced by 67140-956011
4067282-95610Port Decal (Black) (NLA)1
4167130-95810Remocon Parts Assembly (NLA)1
4261124-95D20Cable Grommet1
4367466-95200Cable Connector1
4467467-94404Cable Connector1
4509119-06047Pivot Ball1
Fig. 43Opt: Tiller Handle
图 42选配: 舵柄 Opt: Tiller Handle Fig.
REFPart No.NameQty
219184-95D01Throttle Cable Bracket (NLA)1
336610-95DC0Wiring Harness Assembly (NLA)1
443753-94400Steering Bracket Grommet (NLA)1
561124-95D01Cable Grommet (NLA)1
663111-96332-0EDTiller Handle1
763114-95L00Handle Cover Spacer1
863115-96310Handle Cover Inside Spacer1
963116-96301Tiller Handle Bushing1
1063118-94300Tiller Handle Shim (0.3)1
1263210-93E30Handle Grip1
1363215-93110Handle Grip Mark1
1463220-96302Handle Rod1
1563223-92D00Handle Rod Stopper1
1663225-93200Handle Rod Bushing1
1763227-93200Handle Rod Pin1
1863240-97E20Handle Grip Adjuster1
1963610-95D02Throttle Cable Assembly (NLA)2
2063625-96300Throttle Cable Grommet1
2209126-06015Screw (6x23)1
2309140-08023-XC0Nut (8mm)2
2409162-08007Lock Washer (8.2x15.4x2.0)2
2509163-06001Lock Washer (6.4x12x0.5)1
2609440-12027Spring1
2733833-91J00Tube (6x8x250)1
2836615-96300Resin Terminal2
2936641-94710Cable Stopper (NLA)1
3037110-95D21Ignition Switch Assembly (NLA)1
3109160-25069Washer1
3237820-92E05Emergency Stop Switch Assembly1
3309160-12087Washer1
3409160-12067Washer (12.5x23x1.0)2
Fig. 44Gasket Set
图 43垫片套装 Gasket Set Fig.
REFPart No.NameQty
111400-95856Engine Gasket Set (NLA)1
211141-95D40Cylinder Head Gasket1
311162-95D20Cylinder Head Cover Gasket1
411413-95D10Upper Oil Seal Hsg Gasket1
511433-95D11Under Oil Seal Hsg Gasket1
611434-95D10Oil Seal Housing Gasket1
813125-95D20Carburetor Gasket3
914151-95D10Exhaust Cover Gasket2
1014215-95D10Exhaust Tube Gasket (NLA)1
1116731-95520Oil Pump Retainer Gasket (NLA)1
1217472-96304Water Pump Plate Gasket1
Fig. 45Optional
图 44选配件 Optional Fig.
REFPart No.NameQty
199000-31030Liguid Gasket (NLA)1
2990A0-06E70-03ZSuzuki Ecstar Silicone Bond 1207B1
393691-80030Suzuki Silicone Seal1
599000-25520Water Resistant Grease1
699000-25490Suzuki Ecstar Super Grease C1