Suzuki — DT-2 / 1997

Exploded diagrams and part specifications.

1Cylinder(1986 to 1989)2Cylinder(1990 to 1997)3Crankshaft 4Carburetor(1986 to 1989)5Carburetor(1990 to 1997)6Water Pump 7Starter(1986 to 1989)8Starter(1990 to 1997)9Magneto(1986 to 1989)10Magneto(1990 to 1997)11Clamp Bracket 12Gear Case 13Transmission 14Engine Cover(1986)15Engine Cover(1987 to 1993)16Engine Cover(1994 to 1996)17Engine Cover(DT 2.2 1997)18Fuel Tank 19Optional

Fig. 1Cylinder(1986 to 1989)

图 1气缸(1986至1989款) Cylinder(1986 to 1989) Fig.

REF	Part No.	Name	Qty
1	11111-98421-0ED	Cylinder Head (NLA)	1
2	11141-98411	Cylinder Head Gasket	1
3	01550-06307	BOLT	4
4	09403-10312	Clamp (NLA)	1
6	04211-09109	DOWEL PIN	2
7	01550-06357	BOLT	2
8	01550-06657	BOLT	2
9	01550-06707	BOLT	2
10	09280-20002	O-Ring	1
11	52113-98411	Drive Shaft Housing Gasket	1
12	13153-19012	Reed Valve	1
13	13152-19010	Reed Valve Stopper (NLA)	1
14	02112-3308A	SCREW	2

Fig. 2Cylinder(1990 to 1997)

图 2气缸(1990至1997款) Cylinder(1990 to 1997) Fig.

REF	Part No.	Name	Qty
1	11111-98421-0ED	Cylinder Head (NLA)	1
5	04211-09109	DOWEL PIN	2
6	01550-06357	BOLT	2
8	01550-06707	BOLT	2
9	09280-20002	O-Ring	1
10	52113-98411	Drive Shaft Housing Gasket	1
11	13153-19012	Reed Valve	1
12	13152-19010	Reed Valve Stopper (NLA)	1
13	02112-3308A	SCREW	2

Fig. 3Crankshaft

REF	Part No.	Name	Qty
3	12151-04700	Piston Pin	1
4	09381-12001	Piston Pin Circlip	2
5	09263-12023	Bearing (12x16x16)	1
6	12200-98404	Crankshaft Assembly (NLA)	1
7	12161-98400	Connecting Rod (NLA)	1
8	09263-15014	RC 15x21x10 Bearing	1
9	12211-04000	Crankshaft Pin	1
10	12221-98402	Upper Crankshaft (NLA)	1
12	09262-17023	Bearing (17x40x12)	2
13	09283-17002	Replaced by 09283-17034	2
14	08211-32441	Thrust Washer	2

Fig. 4Carburetor(1986 to 1989)

图 4化油器(1986至1989款) Carburetor(1986 to 1989) Fig.

REF	Part No.	Name	Qty
1	13200-984F1	Carburetor Assembly (NLA)	1
2	13433-98410	Screw (NLA)	1
3	13426-98410	Lock Washer (NLA)	1
4	13615-98412	Washer (NLA)	1
5	13432-33110	Washer	1
6	13564-98411	Throttle Lever (NLA)	1
7	04111-1210A	PIN	1
8	13557-98410	Plate (NLA)	1
9	13557-98430	Plate (NLA)	1
10	13567-98412	Nut (NLA)	1
11	13589-98411	Washer (NLA)	1
12	13265-98411	Carburetor Top (NLA)	1
13	13573-98411	Valve Spring (NLA)	1
14	13552-98411	Throttle Rod (NLA)	1
15	13533-98410	E Ring	1
16	13545-98410	Spring Seat (NLA)	1
17	13552-98410	Throttle Rod (NLA)	1
18	13563-98410	Pin (NLA)	1
19	13394-40D00	Needle Clip	1
20	13383-98410	Jet Needle	1
21	13551-98430	Throttle Valve (NLA)	1
22	13267-01010	Throttle Stop Screw	1
23	13268-01010	Stop Screw Spring	1
24	09280-15024	O RING(D:1.9,ID	1
25	13376-98400	Carburetor Filter (NLA)	1
26	13392-01010	Valve Seat Gasket	1
27	13370-23010	Needle Valve	1
28	09494-00179	Needle Jet	1
29	13252-98430	Float	1
30	13253-98430	Float Arm	1
31	13254-98410	Float Pin	1
32	13251-98421	Float Chamber Gasket	1
33	08321-0104A	Lock Washer	2
34	02112-0416A	SCREW	2
35	09491-90006	Main Jet #90	1
36	13586-98410	Choke Shaft	1
37	09125-05122	Screw	1
38	13523-46110	Drain Screw Gasket	1
39	13292-98410	Washer (NLA)	2
40	13275-98411	Bolt (NLA)	1
42	13631-98410	Choke Knob	1
43	02122-03067	SCREW	1
44	88851-64001	Throttle Link Knob	1
45	02112-03107	SCREW	1

Fig. 5Carburetor(1990 to 1997)

图 5化油器(1990至1997款) Carburetor(1990 to 1997) Fig.

REF	Part No.	Name	Qty
2	13433-98410	Screw (NLA)	1
3	13426-98410	Lock Washer (NLA)	1
4	13615-98412	Washer (NLA)	1
5	13432-33110	Washer	1
6	13564-98420	Throttle Lever (NLA)	1
7	04111-1210A	PIN	1
8	13557-98410	Plate (NLA)	1
9	13557-98430	Plate (NLA)	1
10	13567-98412	Nut (NLA)	1
11	13589-98411	Washer (NLA)	1
12	13265-98411	Carburetor Top (NLA)	1
13	13573-98411	Valve Spring (NLA)	1
14	13552-98411	Throttle Rod (NLA)	1
15	13533-98410	E Ring	1
16	13545-98410	Spring Seat (NLA)	1
17	13552-98410	Throttle Rod (NLA)	1
18	13563-98410	Pin (NLA)	1
19	13394-40D00	Needle Clip	1
22	13267-01010	Throttle Stop Screw	1
23	13268-01010	Stop Screw Spring	2
24	13269-01010	Pilot Air Screw	1
25	09280-15024	O RING(D:1.9,ID	1
26	13392-01010	Valve Seat Gasket	1
27	13370-23010	Needle Valve	1
28	09494-00179	Needle Jet	1
29	13252-98430	Float	1
30	13253-98430	Float Arm	1
31	13254-98410	Float Pin	1
32	13251-98421	Float Chamber Gasket	1
33	13245-98431	Float Chamber (NLA)	1
34	08321-0104A	Lock Washer	2
35	02112-0416A	SCREW	1
36	13586-98410	Choke Shaft	1
37	09125-05122	Screw	1
38	13523-46110	Drain Screw Gasket	1
40	88851-64001	Throttle Link Knob	1
41	02122-03067	SCREW	1
42	13631-98410	Choke Knob	1
43	02112-03107	SCREW	1
44	09352-70104-600	Hose (7x10.2x600)	1

Fig. 6Water Pump

REF	Part No.	Name	Qty
1	17410-98403-0ED	Water Pump Case (NLA)	1
2	09289-10005	Oil Seal	1
3	09262-10015	B1 10x26x8 Bearing	1
4	09280-48002	O-Ring	1
5	09108-06063	Stud Bolt (6x12)	2
6	17471-98400-0ED	Water Pump Case Cover (NLA)	1
7	09160-06082	Washer (6.5x13x1.0)	2
8	09140-06020	Nut (6mm)	2
9	09202-02006	Pin	1
10	17461-985M0	Water Pump Impeller	1
11	09320-06028	Bushing	1
12	17561-98402	Water Tube	1
13	09309-06005	Grommet	1

Fig. 7Starter(1986 to 1989)

图 7启动器(1986至1989款) Starter(1986 to 1989) Fig.

REF	Part No.	Name	Qty
1	18100-98410	Recoil Starter Assembly	1
2	18111-98400	Starter Case (NLA)	1
3	18142-87600	Spring (NLA)	1
4	18121-98400	Starter Reel (NLA)	1
5	18131-98400	Starter Rachet (NLA)	1
6	18153-98410	Pilot Shaft Spring (NLA)	1
7	18151-98400	Plate (NLA)	1
8	18332-98400	Pivot Bolt (NLA)	1
9	18181-98400	Starter Rope Guide (NLA)	1
10	18183-98400	Starter E Ring (NLA)	1
11	18210-93500	Grip Assembly (NLA)	1
13	01500-06107	BOLT	2
14	08321-01067	Lock Washer	2
15	02122-06127	SCREW	3
16	18411-98401	Starter Cup	1
17	32725-98401	Magneto Insulator (NLA)	1

Fig. 8Starter(1990 to 1997)

图 8启动器(1990至1997款) Starter(1990 to 1997) Fig.

REF	Part No.	Name	Qty
1	18100-98410	Recoil Starter Assembly	1
2	18110-98410	Recoil Starter Case (NLA)	1
3	18121-98400	Starter Reel (NLA)	1
4	18130-98400	Ratchet Set (NLA)	1
5	18142-87600	Spring (NLA)	1
6	18151-98400	Plate (NLA)	1
7	18190-98400	Guide Set (NLA)	1
8	18332-98400	Pivot Bolt (NLA)	1
9	18210-98400	Starter Grip	1
13	09160-06082	Washer (6.5x13x1.0)	1

Fig. 9Magneto(1986 to 1989)

图 9磁电机(1986至1989款) Magneto(1986 to 1989) Fig.

REF	Part No.	Name	Qty
1	32101-98436	Stator Assembly (NLA)	1
2	32140-98431	Ignition Coil	1
3	08321-0105A	Lock Washer	2
4	02112-05257	SCREW 5X25	2
5	32240-98034	Contact Point Assembly	1
6	08322-01047	Washer	1
7	08321-0104A	Lock Washer	1
8	02112-04107	SCREW	1
9	32341-98430	Condensor(NLA)	1
10	02112-04107	SCREW	1
11	08321-0104A	Lock Washer	1
12	32102-98431	Flywheel (NLA)	1
13	02112-05127	SCREW	2
14	08322-01057	Washer	2
15	09482-00289	NGK B4HS Spark Plug	1
16	08341-31039	Woodruff Key	1
17	08321-01127	Lock Washer	1
18	09140-12039	Nut	1
19	37800-93955	Engine Stop Switch Assembly	1
20	33510-95520	Spark Plug Cap	1

Fig. 10Magneto(1990 to 1997)

图 10磁电机(1990至1997款) Magneto(1990 to 1997) Fig.

REF	Part No.	Name	Qty
2	33410-98440	Ignition Coil Assembly (NLA)	1
3	09108-06110	Stud Bolt (NLA)	1
4	01550-06257	BOLT	1
5	08341-31039	Woodruff Key	1
6	08321-0112A	Lock Washer	1
7	09140-12038	Nut	1
10	37800-98423	Engine Stop Switch Assembly	1
11	33833-91J00	Tube (6x8x250)	1
12	09403-12308	Clamp (NLA)	1
13	09403-10312	Clamp (NLA)	1
14	01550-06107	PLUG	1
15	09407-14403	Clamp (L:125)	1

Fig. 11Clamp Bracket

REF	Part No.	Name	Qty
1	41101-98400-0ED	Starboard Clamp Bracket	1
2	41102-98400-0ED	Port Clamp Bracket (NLA)	1
3	41210-986L1	Clamp Screw Assembly	2
4	41210-986L1	Clamp Screw Assembly	2
5	41213-94J01	Clamp Plate	2
7	43121-98404-0ED	Swivel Bracket Cover (NLA)	1
8	43111-98410-0ED	Swivel Bracket (NLA)	1
9	29103-94400	Bolt (6x35)	4
10	43711-98401	Steering Bushing	2
11	43415-98402	Steering Plate (NLA)	1
12	43416-98401	Adjuster Rubber	1
13	22511-99011	Grease Nipple	1
14	09440-09042	Spring	1
15	09119-06059	Bolt (NLA)	1
16	09100-08228	Bolt (8x105)	1
17	09160-08082	Washer (8.5x16x1.2)	1
18	09160-08081	Washer (8.5x23x1.5)	2
19	09159-08018	Nut (8mm) (NLA)	1
20	09101-06009	Bolt (6x115)	1
22	09180-06132	Spacer (NLA)	1
23	09144-06004	Wing Nut	1
24	41221-98400	Tilt Stopper Knob	1
25	09200-10011	Pin (NLA)	1
26	09205-03012	Spring Pin (3x16)	1
27	09300-10006	Bushing (NLA)	1
28	45411-98410	Thrust Block	1

Fig. 12Gear Case

REF	Part No.	Name	Qty
1	52111-98420-0ED	Drive Shaft Housing (NLA)	1
2	09118-06123	Bolt (6x25)	6
4	09262-10015	B1 10x26x8 Bearing	2
5	09180-19004	Spacer (NLA)	1
6	57133-98400	Spacer (NLA)	1
7	09262-12001	Bearing (12x28x8)	1
9	08331-41289	Circlip	1
10	09289-12002	Oil Seal (12x28x8)	1
12	09320-20009	Bushing	1
13	57151-98400	Drive Shaft Seal Pipe (NLA)	1
14	09108-06062	Stud Bolt (6x12)	1
15	09206-09007	Pin (NLA)	1
16	09162-06006	Lock Washer	1
17	09140-06020	Nut (6mm)	2
18	09108-06063	Stud Bolt (6x12)	1
19	09206-09001	Pin	1
20	55112-98401-0ED	Gear Case Cover (NLA)	1
21	09160-06082	Washer (6.5x13x1.0)	1
24	63211-98400	Handle Grip	1
25	63111-98403-0ED	Tiller Handle (NLA)	1
26	09160-08081	Washer (8.5x23x1.5)	1
27	09164-10006	Washer	2
28	09111-08070	Bolt	1
29	09306-10009	Handle Bushing	1
30	55320-98400	Zinc Anode	1
33	52130-98401-0ED	Gear Case Extension (NLA)	1
34	09289-12002	Oil Seal (12x28x8)	1
35	09262-12001	Bearing (12x28x8)	1
36	08331-41289	Circlip	1
37	52133-98401-0ED	Extension Cover (NLA)	1
38	52132-98400	Extension Collar (NLA)	1
39	09280-25005	O-Ring	2
40	09108-06068	Stud Bolt (6x25)	2
41	09206-09010	Pin (NLA)	2
42	09160-06082	Washer (6.5x13x1.0)	1
43	09162-06006	Lock Washer	1
44	09140-06020	Nut (6mm)	2
45	09248-10008	Drain Plug	1
46	09168-10022	Drain Plug Gasket	1
47	52120-98400-0ED	Handle Attachment Set (NLA)	1
48	09100-08219	Bolt (8x20) (NLA)	1
49	09162-08007	Lock Washer (8.2x15.4x2.0)	1
50	55300-98400	Zinc Anode (NLA)	1
51	09140-06020	Nut (6mm)	1
52	09162-06006	Lock Washer	1

Fig. 13Transmission

REF	Part No.	Name	Qty
1	57110-98400	Drive Shaft (NLA)	1
3	57311-98402	Pinion Gear (NLA)	1
4	08332-1106A	E Ring	1
6	57610-98403	Propeller Shaft Assembly	1
7	09202-04002	Shear Pin	1
8	09180-10138	Spacer	1
10	09204-02001	Cotter Pin	1

Fig. 14Engine Cover(1986)

图 14发动机罩(1986年款) Engine Cover(1986) Fig.

REF	Part No.	Name	Qty
1	61420-98402	Engine Cover Front Emblem	1
2	61422-98420-60K	Front Emblem Mark	1
3	09126-04003	Screw (4x35)	2
4	61461-98430-02M	Starboard Engine Cover (NLA)	1
5	68111-47C10-019	Suzuki Emblem	1
6	61443-98460-70G	Starboard Engine Cover Stripe (NLA)	1
7	61471-98430-02M	Port Engine Cover (NLA)	1
8	68111-47C10-019	Suzuki Emblem	1
9	61453-98460-70G	Port Engine Cover Stripe (NLA)	1
10	09125-06067	Screw (6x16)	4
11	09125-05046	Screw (5x12)	4
12	09160-05032	Washer (NLA)	4
13	61490-98400	Engine Cover Plate	4
14	09148-05011	Nut	4
15	61481-98410	Engine Cover Hinge	1
16	61485-98401	Engine Cover Hinge Spring (NLA)	1
17	09126-05003	Screw (5x12)	6
18	61521-98400	Shear Pin Holder (NLA)	1

Fig. 15Engine Cover(1987 to 1993)

图 15发动机罩(1987至1993年款) Engine Cover(1987 to 1993) Fig.

REF	Part No.	Name	Qty
1	61420-98402	Engine Cover Front Emblem	1
2	61422-98420-60K	Front Emblem Mark	1
3	61422-98420-60K	Front Emblem Mark	1
4	09126-04003	Screw (4x35)	2
7	61443-98460-70G	Starboard Engine Cover Stripe (NLA)	1
10	61453-98460-70G	Port Engine Cover Stripe (NLA)	1
11	09125-06067	Screw (6x16)	4
12	09136-05008	Screw (5x12)	4
13	61490-98411	Engine Cover Plate	5
14	61481-98430-0EM	Engine Cover Hinge	1
15	61485-98410	Engine Cover Hinge Spring (NLA)	1
16	09126-05007	Screw (5x12)	3
17	61521-98400	Shear Pin Holder (NLA)	1
18	02142-05087	SCREW 5X8 CROSS	2

Fig. 16Engine Cover(1994 to 1996)

图 16发动机罩(1994至1996年款) Engine Cover(1994 to 1996) Fig.

REF	Part No.	Name	Qty
1	61420-98402	Engine Cover Front Emblem	1
2	61481-98430-0EM	Engine Cover Hinge	1
3	61485-98410	Engine Cover Hinge Spring (NLA)	1
4	61490-98411	Engine Cover Plate	5
5	61521-98400	Shear Pin Holder (NLA)	1
6	09125-06067	Screw (6x16)	4
7	09126-04003	Screw (4x35)	2
8	09126-05007	Screw (5x12)	3
9	09136-05008	Screw (5x12)	4
10	02142-05087	SCREW 5X8 CROSS	2
11	61460-98Y11-0EM	Starboard Engine Cover (NLA)	1
12	61443-98471	Starboard Engine Cover Stripe (NLA)	1
13	68111-01C20-C4Z	Suzuki Emblem (NLA)	1
14	61400-98800-YR9	Engine Cover Set	1
15	61453-98471	Port Engine Cover Stripe (NLA)	1
16	68111-01C20-C4Z	Suzuki Emblem (NLA)	1
17	61445-98470	Output Decal (NLA)	2
18	61581-98400	Safety Warning Mark (NLA)	1
19	65893-92D01	Certification Label (NLA)	1
20	61422-98420-60K	Front Emblem Mark	1

Fig. 17Engine Cover(DT 2.2 1997)

图 17发动机罩(DT2.2型 1997年款) Engine Cover(DT 2.2 1997) Fig.

REF	Part No.	Name	Qty
1	61420-98402	Engine Cover Front Emblem	1
2	61481-98430-0EM	Engine Cover Hinge	1
3	61485-98410	Engine Cover Hinge Spring (NLA)	1
4	61490-98411	Engine Cover Plate	5
5	61521-98400	Shear Pin Holder (NLA)	1
6	09125-06067	Screw (6x16)	4
7	09126-04003	Screw (4x35)	2
8	09126-05007	Screw (5x12)	3
9	09136-05008	Screw (5x12)	4
10	02142-05087	SCREW 5X8 CROSS	2
11	61460-98Y11-0EM	Starboard Engine Cover (NLA)	1
12	61443-98471	Starboard Engine Cover Stripe (NLA)	1
13	68111-01C20-C4Z	Suzuki Emblem (NLA)	1
14	61400-98800-YR9	Engine Cover Set	1
15	61453-98471	Port Engine Cover Stripe (NLA)	1
16	68111-01C20-C4Z	Suzuki Emblem (NLA)	1
17	61445-98480	Output Decal (NLA)	2
18	61422-98420-60K	Front Emblem Mark	1
19	61581-98400	Safety Warning Mark (NLA)	1
20	65893-92D01	Certification Label (NLA)	1

Fig. 18Fuel Tank

REF	Part No.	Name	Qty
1	65111-98403	Fuel Tank	1
2	01550-06167	BOLT	2
3	65510-91J02	Fuel Tank Cap Assembly	1
4	09168-32003	Tank Cap Gasket	1
5	65281-98400	Fuel Tank Grommet	1
6	66100-98402	Fuel Cock Assembly	1
7	66142-98401	Replaced by 66142-98402	1
8	66165-98401	Fuel Cock Clamp (NLA)	1
9	66152-98400	Fuel Strainer	1
10	09401-08410	Clip	2

Fig. 19Optional

REF	Part No.	Name	Qty
1	93691-80030	Suzuki Silicone Seal	1
3	99000-25520	Water Resistant Grease	1
4	99000-25490	Suzuki Ecstar Super Grease C	1