Suzuki — DT-115 / 2001

Exploded diagrams and part specifications.

Fig. 1Crankcase

REF	Part No.	Name	Qty
1	11151-94620-0ED	Cylinder Head Upper Cover (NLA)	1
2	11161-94620-0ED	Cylinder Head Lower Cover	1
3	11162-94630	Cylinder Head Cover Gasket (NLA)	1
4	01560-10807	BOLT	20
5	09160-08054	Washer	2
6	01550-06307	BOLT	5
7	01550-08807	BOLT	2
8	09246-04005	Plug	1
9	17670-95303	Thermostat (42c)	1
10	17681-94612-0ED	Thermostat Cover	1
11	17685-94610	Thermostat Gasket	1
12	01550-06407	BOLT	4
13	17660-94601	Water Pressure Valve	1
16	11141-94620	Cylinder Head Gasket	1
17	11181-94501	Cylinder Head Connector	1
18	11182-94500	Cylinder Head Connector Insert	1
19	11171-94501	Cylinder Head Connector	1
20	11172-94500	Cylinder Head Connector Insert	1
23	11231-94602-0ED	Cylinder Water Jacket Cover (NLA)	1
24	11232-94610	Water Jacket Cover Gasket (NLA)	1
25	01570-06207	BOLT	2
27	04211-11129	11 X 12 DOWEL P	2
30	01560-10557	BOLT	6
31	01560-10757	Bolt (NLA)	4
32	01550-08407	BOLT 8 X 40	18
33	16351-94610	Drive Gear Stopper (NLA)	1
34	11315-94600	Crankcase Plug (NLA)	1
35	11316-94600	Crankcase Plug (NLA)	3
36	16361-94600	Oil Gear Plug (NLA)	1
37	09108-10026	Stud Bolt (NLA)	2
38	08322-01107	Washer	2
39	09162-10005	Lock Washer	2
40	09140-10031	Nut (10mm)	2
42	34875-94660	Cooling Water Sensor Gasket (NLA)	1
44	09404-10206	Clamp	1
45	09352-50006-600	Hose (5x9x600)	1
46	09401-08411	Clip	2
48	11130-94600	Zinc Anode	1

Fig. 2Crankshaft(1986 to 1995)

图 2曲轴(1986至1995) Crankshaft(1986 to 1995) Fig.

REF	Part No.	Name	Qty
2	12140-87D02	Piston Ring Set	4
3	12151-94601	Piston Pin	4
4	09381-22004	Circlip	8
5	09263-22063	Bearing (22x28x30)	4
6	09181-22251	Washer	8
7	09283-35030	Oil Seal (35x58x8)	1
8	12200-94900	Crankshaft Assembly (NLA)	1
9	12161-94900	Connecting Rod	4
10	12211-94610	Crankshaft Pin Upper	4
12	12221-94603	Upper Crankshaft (NLA)	1
13	12231-94602	Middle Upper Wheel (NLA)	3
14	12232-94601	Middle Under Wheel (NLA)	3
15	12240-94601	Under Crankshaft (NLA)	1
16	12322-94600	Inner Seal	3
17	12323-94600	Ring Seal (NLA)	6
18	16321-94600	Oil Pump Drive Gear	1
19	09160-30034	Washer	8
20	09262-40003	Bearing (40x80x18) (NLA)	1
21	09263-30019	Bearing (32x40x22)	4
22	09269-40003	Bearing (40x65x37) (NLA)	3
23	09421-10002	Key (NLA)	1
24	09181-35167	Washer (NLA)	1
25	09181-35240	Washer (NLA)	1
26	08331-3135A	Circlip	1
27	09263-40010	RC 40x62x27 Bearing	1
28	09283-40024	Oil Seal (40x26x8)	1
29	09390-80002	C-Ring	1
30	04221-04089	PIN 4X8	4
31	11431-94600	Under Oil Seal Housing (NLA)	1
32	09280-70005	O-Ring	1
33	09282-24003	Oil Seal (24x36x6)	2

Fig. 3Crankshaft(1996 to 2001)

图 3曲轴(1996至2001) Crankshaft(1996 to 2001) Fig.

REF	Part No.	Name	Qty
1	12110-94611	Piston	4
2	12140-87D02	Piston Ring Set	4
3	12151-94601	Piston Pin	4
4	09381-22004	Circlip	8
5	09263-22063	Bearing (22x28x30)	4
6	09181-22251	Washer	8
7	09283-35030	Oil Seal (35x58x8)	1
8	12200-94900	Crankshaft Assembly (NLA)	1
9	12161-94900	Connecting Rod	4
10	12211-94610	Crankshaft Pin Upper	4
11	12221-94900	Upper Crankshaft (NLA)	1
12	12232-94900	Middle Under Wheel (NLA)	3
13	12231-94900	Middle Upper Wheel (NLA)	3
14	12240-94900	Under Crankshaft (NLA)	1
15	12323-94600	Ring Seal (NLA)	6
16	16321-94600	Oil Pump Drive Gear	1
17	09160-30034	Washer	8
18	09262-40003	Bearing (40x80x18) (NLA)	1
19	09263-30019	Bearing (32x40x22)	4
20	09269-40003	Bearing (40x65x37) (NLA)	3
21	09421-10002	Key (NLA)	1
22	09181-35167	Washer (NLA)	1
23	09181-35240	Washer (NLA)	1
24	08331-3135A	Circlip	1
25	09263-40010	RC 40x62x27 Bearing	1
26	09283-40024	Oil Seal (40x26x8)	1
27	09390-80002	C-Ring	1
28	04221-04089	PIN 4X8	4
29	11431-94600	Under Oil Seal Housing (NLA)	1
30	09280-70005	O-Ring	1
31	09282-24003	Oil Seal (24x36x6)	2
32	12100-94611-025	Piston & Ring Set (OS:0.25) (NLA)	4
33	12140-95320-025	Piston Ring Set (OS:0.25)(NLA)	4
34	12100-94611-050	Piston & Ring Set (OS:0.50) (NLA)	4
35	12140-95320-050	Piston Ring Set (OS:0.50)	4

Fig. 4Intake/Exhaust Cover

REF	Part No.	Name	Qty
1	13125-93010	Carburetor Gasket	4
2	08316-10087	Nut	16
3	01421-08357	BOLT,STUD	16
4	13110-946V0	Inlet Case	1
5	13121-94510	Inlet Case Gasket (NLA)	4
6	13150-94502	Reed Valve Assembly (NLA)	4
7	13152-94501	Reed Valve Stopper (NLA)	16
8	13153-94500	Reed Valve (NLA)	16
9	02112-3308A	SCREW	32
11	13156-94511	Reed Valve Gasket (NLA)	4
12	14151-94510	Exhaust Cover Gasket	2
13	14131-94503	Exhaust Plate	1
14	14141-94500-0ED	Exhaust Cover (NLA)	1
15	01550-06357	BOLT	23
16	36895-94400	Wire Lead (NLA)	1
17	09404-08205	Clamp (L:62)	1
18	09404-08206	Clamp (L:82)	1

Fig. 5Intake Manifold(DT115S - 1996 to 2001)

图 5进气歧管(DT115S - 1996至2001款) Intake Manifold(DT115S - 1996 to 2001) Fig.

REF	Part No.	Name	Qty
1	13111-94900-0ED	Intake Manifold (NLA)	1
2	13121-94510	Inlet Case Gasket (NLA)	4
3	01421-08357	BOLT,STUD	16
4	08316-10087	Nut	16
5	09404-08206	Clamp (L:82)	2

Fig. 6Carburetor(1986 to 1997)

图 6化油器(1986至1997款) Carburetor(1986 to 1997) Fig.

REF	Part No.	Name	Qty
3	13203-946A3	3rd Carburetor Assembly (NLA)	1
5	13269-93311	Pilot Air Screw	4
6	13271-93311	Air Screw Spring	4
9	13392-58600	Valve Seat Gasket	4
10	13370-28110	Needle Valve Assembly	4
11	13254-98300	Float Pin	4
12	13250-93012	Carburetor Float	4
13	13251-93320	Float Chamber Gasket	4
14	09162-05202	Lock Washer (NLA)	16
15	02112-05207	SCREW	16
16	13616-94500	Drain Bolt	4
17	13271-93311	Air Screw Spring	4
19	02112-0416A	SCREW	2
20	13606-18E00	Washer	2
21	13267-93900	Screw	1
22	13268-96111	Spring	1
23	13240-94600	Float Chamber Assembly	3
24	13240-94620	Float Chamber Assembly	1
26	01411-08207	Stud Bolt (NLA)	8
27	08316-10087	Nut	8
29	09401-08411	Clip	4
31	13510-94600	Throttle Rod Assembly (NLA)	2
32	13910-94701	Carburetor Repair Kit	4

Fig. 7Silencer(1986 to S/N 231514)

图 8消声器(1986至序列号231514) Silencer(1986 to S/N 231514) Fig.

REF	Part No.	Name	Qty
1	13855-93310	Silencer Gasket (NLA)	4
3	13811-94611	Silencer Case (NLA)	1
4	08322-01067	Washer (6.5x13x1.0)	1
5	08321-01067	Lock Washer	1
6	09100-06038	Bolt (6x50)	1
7	08321-01067	Lock Washer	11
8	01550-06167	BOLT	11
9	13853-94510	Silencer Gasket (NLA)	1
10	13812-94504	Silencer Cover (NLA)	1
11	02142-05207	SCREW	4
12	02142-05357	SCREW	6
13	09250-15010	Plug	4
14	01550-05457	BOLT 5X45	4
15	09401-06405	Clamp	4
16	09355-30001-600	Hose (3x7x600)	1
17	09355-30001-600	Hose (3x7x600)	1
18	09404-08420	Clamp	1
19	16710-95211	Check Valve	1

Fig. 8Silencer Case(S/N 231515 to 1997)

图 9消声器壳体(序列号231515至1997) Silencer Case(S/N 231515 to 1997) Fig.

REF	Part No.	Name	Qty
1	13811-94611	Silencer Case (NLA)	1
2	09116-06160	Bolt (6x16)	12
3	13812-94601	Silencer Cover (NLA)	1
4	09125-06095	Screw (6x25)	1
5	08310-00067	Nut	1
6	09401-06405	Clamp	4
7	09355-30001-600	Hose (3x7x600)	1
8	09355-30001-600	Hose (3x7x600)	1
9	16710-95211	Check Valve	1
10	09404-08205	Clamp (L:62)	1

Fig. 9Lubrication Hose(DT115S - 1996)

图 9A润滑软管(DT115S - 1996款) Lubrication Hose(DT115S - 1996) Fig.

REF	Part No.	Name	Qty
1	09355-35755-600	Hose (L:600)	12
2	09355-35755-600	Hose (L:600)	1
3	09355-35755-600	Hose (L:600)	1
4	09355-35755-600	Hose (L:600)	1
5	09355-35755-600	Hose (L:600)	1
6	09367-04002	3 Way (NLA)	4
7	09401-07101	Clip (NLA)	32
8	16710-95211	Check Valve	4
9	09403-12308	Clamp (NLA)	2

Fig. 10Lubrication Hose(DT115S - 1997 to 2001)

图 9B润滑软管(DT115S - 1997至2001款) Lubrication Hose(DT115S - 1997 to 2001) Fig.

REF	Part No.	Name	Qty
1	09355-30001-600	Hose (3x7x600)	1
2	09355-30001-600	Hose (3x7x600)	1
3	09355-35755-600	Hose (L:600)	4
4	09355-35755-600	Hose (L:600)	4
5	09355-35755-600	Hose (L:600)	4
6	09355-35755-600	Hose (L:600)	1
7	09355-35755-600	Hose (L:600)	1
8	09355-35755-600	Hose (L:600)	1
9	09355-35755-600	Hose (L:600)	1
10	16911-92E20	Protector	1
11	09367-04010	3 Way (NLA)	4
12	09401-07101	Clip (NLA)	32
13	16710-95211	Check Valve	5
15	09401-06405	Clamp	4
16	09408-00024	Clamp	1

Fig. 11Throttle Body(DT115S - 1996 to 2001)

图 10节气门体(DT115S - 1996至2001) Throttle Body(DT115S - 1996 to 2001) Fig.

REF	Part No.	Name	Qty
1	13125-94900	Throttle Body Gasket	1
2	13300-94900	Throttle Body Assembly (NLA)	1
3	37810-94900	Throttle Valve Sensor Assembly	1
4	13381-94900	Throttle Sensor Screw (NLA)	3
5	13391-94900	Adjust Screw (NLA)	1
6	09140-05005	Nut	1
7	09160-05029	Washer (5.5x10x0.8)	3
8	01550-08557	BOLT	4
9	09404-08205	Clamp (L:62)	1

Fig. 12Fuel Pump(1986 to 1994)

图 11燃油泵(1986至1994款) Fuel Pump(1986 to 1994) Fig.

REF	Part No.	Name	Qty
1	15100-94604	Fuel Pump Assembly (NLA)	1
2	15100-7281V	Fuel Pump Diaphragm Set	1
3	15165-93010	Fuel Pump O-Ring	1
4	01421-06307	BOLTSTUD	2
5	08316-10067	Nut	2
6	15322-93000	Fuel Pump Insulator(NLA)	1
7	09280-12012	O-Ring	1
8	44421-12FR0	Hose (6.5x11.5x600)	1
9	44421-12FR0	Hose (6.5x11.5x600)	1
10	44421-12FR0	Hose (6.5x11.5x600)	1
12	44421-12FR0	Hose (6.5x11.5x600)	1
13	08310-00087	Nut (8mm)	1
14	08322-01087	Washer	1
15	15410-95541	Fuel Filter Assy	1
17	15415-93400	Fuel Strainer O-Ring	1
18	15413-93400	Fuel Strainer Cup (NLA)	1

Fig. 13Fuel Pump(1995 to 1996)

图 12燃油泵(1995至1996款) Fuel Pump(1995 to 1996) Fig.

REF	Part No.	Name	Qty
1	15100-94604	Fuel Pump Assembly (NLA)	1
2	15100-7281V	Fuel Pump Diaphragm Set	1
3	15165-93010	Fuel Pump O-Ring	1
4	01550-06307	BOLT	2
5	15322-93000	Fuel Pump Insulator(NLA)	1
6	09280-12012	O-Ring	1
9	44421-12FR0	Hose (6.5x11.5x600)	1
10	44421-12FR0	Hose (6.5x11.5x600)	1
11	09401-11415	Clip	10
12	44421-12FR0	Hose (6.5x11.5x600)	1
13	08310-00087	Nut (8mm)	1
14	08322-01087	Washer	1
15	15410-95541	Fuel Filter Assy	1
16	15430-93411	Fuel Filter Strainer Set	1
17	15413-93400	Fuel Strainer Cup (NLA)	1
18	09367-08005	3 Way	1
19	15410-95541	Fuel Filter Assy	1
20	15430-87D10	Fuel Filter Strainer Set	1
21	15413-87D10	Fuel Strainer Cup	1
22	09408-00024	Clamp	1

Fig. 14Fuel Pump(1997)

REF	Part No.	Name	Qty
1	15100-9461V	Fuel Pump Assembly	1
2	15100-7281V	Fuel Pump Diaphragm Set	1
3	15142-68010	Fuel Pump Gasket	1
4	15182-68011	Spring	1
5	15165-93010	Fuel Pump O-Ring	1
6	15322-93000	Fuel Pump Insulator(NLA)	1
7	15410-95541	Fuel Filter Assy	1
8	15413-87D10	Fuel Strainer Cup	1
9	15430-87D10	Fuel Filter Strainer Set	1
10	16911-92E20	Protector	2
11	09280-12012	O-Ring	1
12	44421-12FR0	Hose (6.5x11.5x600)	1
13	44421-12FR0	Hose (6.5x11.5x600)	1
14	44421-12FR0	Hose (6.5x11.5x600)	1
15	44421-12FR0	Hose (6.5x11.5x600)	1
16	44421-12FR0	Hose (6.5x11.5x600)	1
17	09401-11415	Clip	10
18	09408-00024	Clamp	1
19	01550-06307	BOLT	2
20	08310-00087	Nut (8mm)	1
21	08322-01087	Washer	1

Fig. 15Fuel Pump(DT115S - 1996 to 2001)

图 13燃油泵(DT115S型-1996至2001) Fuel Pump(DT115S - 1996 to 2001) Fig.

REF	Part No.	Name	Qty
1	15100-94911	Fuel Pump Assembly (NLA)	1
2	15100-7281V	Fuel Pump Diaphragm Set	1
3	15165-93010	Fuel Pump O-Ring	1
4	15322-93000	Fuel Pump Insulator(NLA)	1
5	15410-95541	Fuel Filter Assy	1
6	15430-87D10	Fuel Filter Strainer Set	1
7	15413-87D10	Fuel Strainer Cup	1
8	16911-92E20	Protector	1
9	09280-12012	O-Ring	1
10	44421-12FR0	Hose (6.5x11.5x600)	1
11	44421-12FR0	Hose (6.5x11.5x600)	1
12	44421-12FR0	Hose (6.5x11.5x600)	1
13	09401-11415	Clip	6
14	09408-00024	Clamp	1
15	01550-06307	BOLT	2
16	08310-00087	Nut (8mm)	1
17	08322-01087	Washer	1
18	65793-94600	Fuel Hose Holder (NLA)	1
19	09100-08160	Bolt (8x45)	1
20	09160-08082	Washer (8.5x16x1.2)	1

Fig. 16Fuel Vapor Separator(DT115S - 1996 to 2001)

图 14燃油蒸汽分离器(DT115S - 1996至2001款) Fuel Vapor Separator(DT115S - 1996 to 2001) Fig.

REF	Part No.	Name	Qty
1	15412-92E00	Fuel Filter	1
2	15600-94901-0ED	Fuel Vapor Separator Assembly (NLA)	1
3	13370-92E00	Needle Valve Assembly	1
4	13392-16600	Needle Valve Gasket	1
5	09246-04009	Plug	1
6	15620-94900-0ED	Fuel Vapor Separator Cover (NLA)	1
7	15626-92E12	Fuel Sep Cover Gasket	1
8	15650-87D00	Float	1
9	15654-92E00	Float Pin (NLA)	1
10	02112-06167	SCREW 6X16	4
11	15670-94901	Vapor Separator Bracket (NLA)	1
12	09169-06067	Washer (6.8x19x1.6)	4
13	09320-09059	Cushion	2
14	01500-08207	BOLT	2
15	09160-08054	Washer	2
16	01550-06257	BOLT	2
17	09355-35755-600	Hose (L:600)	1
18	09401-06405	Clamp	2

Fig. 17Fuel Injector(DT115S - 1996 to 2001)

图 15喷油器(DT115S型 1996-2001) Fuel Injector(DT115S - 1996 to 2001) Fig.

REF	Part No.	Name	Qty
1	15100-94900	Fuel Pump Assembly	1
2	15710-94900	Fuel Injector	4
3	15741-94900	Fuel Injector Stopper (NLA)	4
4	15760-92E01	Fuel Pressure Regulator	1
5	15765-88D20	Fuel Pressure Regulator Holder (NLA)	1
6	16911-92E20	Protector	1
7	16911-94900	Protector (NLA)	1
8	16911-92E20	Protector	1
9	16911-92E20	Protector	1
10	09160-06084	Washer (6.5x18x1.6)	2
11	09168-12013	Gasket	4
12	09169-06062	Washer (6.3x17x1.6)	6
13	09354-10173-600	Hose (10x17x600)*	1
14	09355-35755-600	Hose (L:600)	1
15	09356-75137-600	Fuel Hose (L:600)	1
16	09356-75137-600	Fuel Hose (L:600)	1
17	09356-75137-600	Fuel Hose (L:600)	1
18	09360-12008	Union Bolt	2
19	09363-08004	Union	2
20	09401-06405	Clamp	2
21	09401-18404	Clip	2
22	09401-11414	Clip	6
23	09408-00024	Clamp	1
24	01550-06357	BOLT	2
25	02162-06127	BOLT	4
26	02162-06257	SCREW	2

Fig. 18Oil Pump(1986 to 1994)

图 16机油泵(1986至1994) Oil Pump(1986 to 1994) Fig.

REF	Part No.	Name	Qty
1	16100-94615	Oil Pump Assembly (NLA)	1
2	16191-94600	Air Vent Bolt (NLA)	1
3	16192-94600	Air Vent Washer (NLA)	1
4	09401-06405	Clamp	8
6	09401-08411	Clip	4
7	08310-00067	Nut	2
8	09162-06006	Lock Washer	2
9	01421-06257	BOLT, STUD	2
10	16340-94610	Driven Gear Retainer (NLA)	1
11	16731-95520	Oil Pump Retainer Gasket (NLA)	1
12	16331-94601	Oil Pump Driven Gear (NLA)	1
13	09209-05017	Connector	1
14	19131-95502	Connector	1
15	16411-94611	Oil Pump Control Rod (NLA)	1
16	09140-05005	Nut	1
17	09360-06012	Union Bolt	4
18	09168-06023	Gasket	8
19	09363-02002	Union	4
20	16710-92E01	Oil Check Valve (Single)	1
21	16710-94641	Oil Check Valve (Double)	3
22	09351-50803-00B	Hose (5x8x2000)	1
23	16911-92E20	Protector	1
25	16911-92E20	Protector	1
26	09351-50803-00B	Hose (5x8x2000)	3
28	16911-92E20	Protector	1
30	16911-92E20	Protector	1
32	09351-50803-00B	Hose (5x8x2000)	2
35	16911-92E20	Protector	2
36	16810-95501	Oil Filter	1
37	09408-00024	Clamp	1
38	09404-08205	Clamp (L:62)	2
39	16250-94710	Oil Filter/Flow Sensor	1

Fig. 19Oil Pump(1995 to 1997)

图 17机油泵(1995至1997) Oil Pump(1995 to 1997) Fig.

REF	Part No.	Name	Qty
1	16100-94630	Oil Pump Assembly (NLA)	1
2	16331-94601	Oil Pump Driven Gear (NLA)	1
3	16340-94610	Driven Gear Retainer (NLA)	1
4	16411-94611	Oil Pump Control Rod (NLA)	1
5	19131-95502	Connector	1
7	16731-95520	Oil Pump Retainer Gasket (NLA)	1
8	09209-05017	Connector	1
9	07130-06307	BOLT	2
10	16250-94710	Oil Filter/Flow Sensor	1
11	16710-94641	Oil Check Valve (Double)	1
13	16911-92E20	Protector	1
14	16911-92E20	Protector	1
15	09351-50803-00B	Hose (5x8x2000)	1
19	09367-08005	3 Way	1
20	09401-06405	Clamp	2
21	09401-08409	Clamp	2
22	09401-08411	Clip	4
23	09404-08205	Clamp (L:62)	3
24	09408-00024	Clamp	2
25	16911-92E20	Protector	1

Fig. 20Oil Pump(DT115S - 1996 to 2001)

图 18机油泵(DT115S型 1996至2001) Oil Pump(DT115S - 1996 to 2001) Fig.

REF	Part No.	Name	Qty
1	16100-94900	Oil Pump Assembly (NLA)	1
2	16191-94900	Screw (NLA)	1
3	16092-92440	Gasket (NLA)	1
4	16198-87D00	Oil Pump O-Ring	1
5	16331-94601	Oil Pump Driven Gear (NLA)	1
6	16340-94610	Driven Gear Retainer (NLA)	1
7	16420-94900	Oil Pump Cable (NLA)	1
8	16431-94900	Oil Pump Cable Bracket (NLA)	1
9	16731-95520	Oil Pump Retainer Gasket (NLA)	1
10	07130-06307	BOLT	2
11	16250-94710	Oil Filter/Flow Sensor	1
13	16911-92E20	Protector	1
14	16911-92E20	Protector	1
15	16911-92E20	Protector	1
16	09351-50803-00B	Hose (5x8x2000)	1
17	09352-50006-600	Hose (5x9x600)	1
18	09352-50006-600	Hose (5x9x600)	1
19	09355-25705-600	Hose (2.5x7x600)	1
20	09401-06405	Clamp	2
21	09401-08409	Clamp	2
22	09401-08411	Clip	4
23	09404-08205	Clamp (L:62)	2

Fig. 21Water Pump(1986 to 1997)

图 19水泵(1986至1997款) Water Pump(1986 to 1997) Fig.

REF	Part No.	Name	Qty
1	17563-94502	Water Tube Bushing	1
3	09306-16002	Bushing	1
4	17567-94510	Water Tube Gasket (NLA)	1
5	09320-16011	Bushing	1
7	09162-06006	Lock Washer	2
8	09140-06020	Nut (6mm)	2
9	09117-08062	Bolt (8x70)	2
10	09117-08063-XC0	Bolt (8x50)	2
12	09202-04008	Dowel Pin (4x9)	1
13	17411-94601	Water Pump Case (NLA)	1
15	17461-90J01	Water Pump Impeller	1
16	17471-94600	Water Pump Plate	1
17	17472-94510	Water Pump Plate Gasket	1
18	09126-06006	Screw (6x20)	4
19	56130-94502	Drive Shaft Bearing Housing (NLA)	1
20	09282-24003	Oil Seal (24x36x6)	2
21	09280-55002	O-Ring	1
22	09263-26010	Bearing (26x34x20)(NLA)	1
23	17400-94611	Water Pump Repair Kit DT115 / DT140	1

Fig. 22Water Pump(DT115S - 1996 to 2001)

图 20水泵(DT115S - 1996至2001款) Water Pump(DT115S - 1996 to 2001) Fig.

REF	Part No.	Name	Qty
1	17563-94502	Water Tube Bushing	1
3	09306-16002	Bushing	1
4	17567-94510	Water Tube Gasket (NLA)	1
5	09320-16011	Bushing	1
6	09108-06063	Stud Bolt (6x12)	2
7	09162-06006	Lock Washer	2
8	09140-06020	Nut (6mm)	2
9	09117-08062	Bolt (8x70)	2
10	09117-08063-XC0	Bolt (8x50)	2
11	17522-94520	Gear Case Plug Plate (NLA)	1
12	09202-04008	Dowel Pin (4x9)	1
13	17411-94601	Water Pump Case (NLA)	1
14	09420-05009	Water Pump Key	1
15	17461-90J01	Water Pump Impeller	1
16	17471-94600	Water Pump Plate	1
17	17472-94510	Water Pump Plate Gasket	1
18	17523-94510	Sub Water Tube Gasket	1
19	17564-94520	Gear Case Plug (NLA)	1
20	17631-94600	Water Filter	2
21	17635-94521	Gear Case Plate (NLA)	1
22	09117-06040-XC0	Bolt (6x15)	1
23	09125-05046	Screw (5x12)	2
24	03112-04309	SCREW 4X30	2
25	09126-06006	Screw (6x20)	4
26	56130-94502	Drive Shaft Bearing Housing (NLA)	1
27	09282-24003	Oil Seal (24x36x6)	2
28	09280-55002	O-Ring	1
29	09263-26010	Bearing (26x34x20)(NLA)	1
30	17400-94611	Water Pump Repair Kit DT115 / DT140	1

Fig. 23Throttle Link

REF	Part No.	Name	Qty
1	19111-94602	Throttle Control Lever	1
2	09116-06127	Bolt (6x12)	1
3	19131-94503	Cable Rod Retainer	2
4	19137-94500	Cable Link Rod	2
5	09159-05011	Turnbuckle	2
6	19131-95502	Connector	2
7	09140-05005	Nut	2
9	09119-05010	Pivot Ball	1

Fig. 24Clutch

REF	Part No.	Name	Qty
1	21210-94500	Clutch Shift Shaft (NLA)	1
1	25142-94520	Shift Guide Gasket	22
2	09160-08090	Washer	2
3	21311-94503	Clutch Shaft Holder	2
4	21312-94500	Clutch Shaft Bushing (NLA)	2
6	09117-06049	Bolt (6x25)	4
7	09383-08004	E Ring	1
12	09204-01002	Cotter Pin	1
13	25141-94503	Shift Rod Housing Guide (NLA)	1
14	25141-94510	Shift Rod Housing Guide	1
15	25142-94560	Shift Guide Gasket	1
16	25142-94520	Shift Guide Gasket	1
17	04221-05109	PIN	2
18	09117-08071	Bolt (8x35)	4
20	09280-08008	O-Ring	2
21	09280-15003	O-Ring	1
22	25211-94501	Shift Rod Guide	1
23	09160-09015	Washer (9x19x1.0)	1
24	25205-94501	Shift Rod Spring Collar	1
25	25311-94510	Shift Cam	1
26	09160-09010	Washer (9x30x1.6)	1
27	09205-02004	Spring Pin (2.5x12)	1
28	09205-02006	Spring Pin (2x12)	1
29	09205-03021	Spring Pin (3.5x12)	1
30	09260-10005	Ball	1
31	09284-08003	Dust Seal	1
32	09440-07033	Cam Notch Spring	1
33	21121-93300	Clutch Notch Plate	1
34	09440-12025	Spring	1
35	08331-41309	Circlip	1
36	25230-94300	Gear Case Magnet Set	1
37	25232-94300	Gear Case Magnet	1

Fig. 25Starting Motor(1986 to 1999)

图 23启动马达(1986至1999款) Starting Motor(1986 to 1999) Fig.

REF	Part No.	Name	Qty
1	08321-01087	Lock Washer	2
3	07130-08407	BOLT	2
5	09180-08097-XC0	Spacer	2
6	31100-94610	Starter Motor Assembly (NLA)	1
7	31173-95310	Brush Holder	1
8	31131-95310	Brush (+)	2
9	31131-95241	Brush	1
10	31135-95310	Spring (NLA)	3
11	31281-94510	Through Bolt	2
12	31312-94601	Pinion Stopper Set	1
13	31320-95240	Pinion Assembly (NLA)	1
14	31360-87D00	Washer Kit (NLA)	1
15	31310-94600	Armature (NLA)	1
16	31916-94500	Starter Motor Upper Damper	2
17	31917-94500	Starter Motor Middle Damper (NLA)	1
18	31918-94600	Lower Damper (NLA)	1
19	09407-14403	Clamp (L:125)	1
20	31911-94620-0ED	Starter Motor Bracket	1
21	01580-08257	BOLT	4
22	31912-94600	Starting Motor Band (NLA)	1
23	01550-08167	BOLT	2
24	09407-14403	Clamp (L:125)	1
25	33820-94600	Cable Assembly (NLA)	1
26	01550-08167	BOLT	1

Fig. 26Starting Motor(2000 to 2001)

图 23A启动马达(2000至2001款) Starting Motor(2000 to 2001) Fig.

REF	Part No.	Name	Qty
1	31100-94610	Starter Motor Assembly (NLA)	1
2	31131-99E00	Brush (+)	1
3	31135-99E00	Spring	4
4	31173-99E00	Brush Holder	1
5	31281-94510	Through Bolt	2
6	31310-99E00	Armature (NLA)	1
7	31312-87J00	Pinion Stopper Set (NLA)	1
8	31320-94600	Pinion Assembly (NLA)	1
9	31360-99E10	Washer Kit (NLA)	1
10	31916-94500	Starter Motor Upper Damper	2
11	31917-94500	Starter Motor Middle Damper (NLA)	1
12	09160-08054	Washer	3
13	09180-08097-XC0	Spacer	2
14	07130-08407	BOLT	2
15	31911-94620-0ED	Starter Motor Bracket	1
16	01580-08257	BOLT	4
17	31912-94600	Starting Motor Band (NLA)	1
18	31918-94600	Lower Damper (NLA)	1
19	01550-08167	BOLT	2
20	33820-94600	Cable Assembly (NLA)	1

Fig. 27Magneto(1986 to 1988)

图 24磁电机(1986至1988款) Magneto(1986 to 1988) Fig.

REF	Part No.	Name	Qty
1	32102-94600	Flywheel (NLA)	1
2	32140-94600	Primary Coil #1 (NLA)	1
3	32140-94610	Primary Coil #2 (NLA)	1
4	02112-06207	CROSS SCREW,6X2	4
5	08321-01067	Lock Washer	4
6	32120-94600	Battery Charge Coil #1 (NLA)	1
7	32120-94610	Battery Charge Coil #2 (NLA)	1
8	02112-06257	6X25CROSS SCREW	4
9	08321-01067	Lock Washer	4
10	32160-94610	Pulser Coil #1	1
11	32170-94610	Pulser Coil #2 (NLA)	1
12	32180-94610	Pulser Coil #3	1
13	32190-94610	Pulser Coil #4 (NLA)	1
14	32150-94600	Gear Counter Coil	1
15	02112-75107	Screw (NLA)	8
16	02112-35127	SCREW 5X12	2
17	09140-18007	Nut (NLA)	1
18	09160-18011	Washer	1
19	08341-31059	Woodruff Key 5mm	1
20	11511-94603	Ring Gear Cover (NLA)	1
22	02142-05087	SCREW 5X8 CROSS	4
23	33833-91J00	Tube (6x8x250)	1
24	11521-94602-0ED	Ring Gear Case	1
25	11523-94610	Ring Gear Case Gasket (NLA)	1
26	02112-06167	SCREW 6X16	4
27	02142-05167	SCREW 5X16 CROS	8
28	04221-04089	PIN 4X8	1

Fig. 28Magneto(1989 to 1997)

图 25磁电机(1989至1997款) Magneto(1989 to 1997) Fig.

REF	Part No.	Name	Qty
1	32102-94613	Flywheel (NLA)	1
2	32140-94620	Primary Coil #1	1
3	32140-94630	Primary Coil #2 (NLA)	1
4	02112-06207	CROSS SCREW,6X2	4
5	08321-01067	Lock Washer	4
6	32120-94621	Battery Charge Coil #1	1
7	32120-94630	Battery Charge Coil #2	1
8	02112-06257	6X25CROSS SCREW	4
9	08321-01067	Lock Washer	4
10	32160-94610	Pulser Coil #1	1
11	32170-94610	Pulser Coil #2 (NLA)	1
12	32180-94610	Pulser Coil #3	1
13	32190-94610	Pulser Coil #4 (NLA)	1
14	32150-87E20	Gear Counter Coil (NLA)	1
15	02112-75107	Screw (NLA)	8
16	02112-35127	SCREW 5X12	2
17	09140-18007	Nut (NLA)	1
18	09160-18011	Washer	1
19	08341-31059	Woodruff Key 5mm	1
20	11511-94603	Ring Gear Cover (NLA)	1
22	02142-05087	SCREW 5X8 CROSS	4
23	33833-91J00	Tube (6x8x250)	1
24	11521-94602-0ED	Ring Gear Case	1
25	11523-94610	Ring Gear Case Gasket (NLA)	1
26	02112-06167	SCREW 6X16	4
27	02142-05167	SCREW 5X16 CROS	8
28	04221-04089	PIN 4X8	1

Fig. 29Magneto(DT115S - 1996 to 2001)

图 26磁电机(DT115S型-1996至2001年款) Magneto(DT115S - 1996 to 2001) Fig.

REF	Part No.	Name	Qty
1	32101-94620	Stator Coil	1
2	32102-94620	Flywheel (NLA)	1
3	02112-35127	SCREW 5X12	4
4	02112-36257	SCREW	3
5	32160-94620	Igntion Timing Coil	1
6	32156-94610	Igntion Timing Coil Band (NLA)	1
7	32150-94630	Gear Counter Coil	1
8	32156-94600	Gear Counter Coil Band	1
9	09140-18007	Nut (NLA)	1
10	09160-18011	Washer	1
11	08341-31059	Woodruff Key 5mm	1
12	11511-94603	Ring Gear Cover (NLA)	1
14	33833-91J00	Tube (6x8x250)	1
15	11521-94900-0ED	Ring Gear Case	1
16	11523-94610	Ring Gear Case Gasket (NLA)	1
17	01550-06167	BOLT	4
18	02142-05167	SCREW 5X16 CROS	8
19	04221-04089	PIN 4X8	1

Fig. 30Ignition(1986 to 1997)

图 27点火系统(1986至1997) Ignition(1986 to 1997) Fig.

REF	Part No.	Name	Qty
1	32890-94610	Electric Parts Holder (NLA)	1
2	32890-94640	Electric Parts Holder (NLA)	1
3	37933-94600	Reset Bracket (NLA)	2
4	01550-0625A	BOLT	2
5	01550-0616A	BOLT	2
6	09159-14014	Nut (10mm)	1
7	08316-1006B	Nut	5
8	09160-06052	Washer	2
10	02142-0625A	SCREW	1
11	32890-94640	Electric Parts Holder (NLA)	1
12	01500-08307	BOLT	4
13	09160-08054	Washer	4
14	09180-08193	Spacer (NLA)	4
15	09320-12028	Cushion (NLA)	4
16	32895-94630	Parts Holder Cover (NLA)	1
17	03211-0520A	SCREW	5
18	03212-0530B	SCREW	1
19	33410-94621	Ignition Coil Assembly (NLA)	4
20	09309-06007	Grommet (NLA)	4
21	03211-0520A	SCREW	8
24	33810-94601	Starter Motor Cable	1
25	36830-94600	Ignition Coil Wiring (NLA)	1
26	09404-08205	Clamp (L:62)	1
27	09407-14403	Clamp (L:125)	4
28	09250-12005	Plug	1
29	01550-08167	BOLT	1

Fig. 31Ignition(DT115S - 1996 to 2001)

图 28点火系统(DT115S型 1996至2001) Ignition(DT115S - 1996 to 2001) Fig.

REF	Part No.	Name	Qty
1	32890-94640	Electric Parts Holder (NLA)	1
2	01500-08307	BOLT	4
3	09160-08054	Washer	4
4	09180-08193	Spacer (NLA)	4
5	09320-12028	Cushion (NLA)	4
6	32895-94630	Parts Holder Cover (NLA)	1
7	03211-0520A	SCREW	4
8	03212-0530B	SCREW	1
9	33410-94630	Ignition Coil Assembly	4
10	09309-06007	Grommet (NLA)	4
11	03211-0520A	SCREW	4
12	33510-87D20	Spark Plug Cap	4
13	09482-00370	NGK BR8HS Spark Plug	4
14	33810-94601	Starter Motor Cable	1
15	09404-08205	Clamp (L:62)	1
16	09407-14403	Clamp (L:125)	4
17	01550-08167	BOLT	1

Fig. 32Electrical(1986 to 2000)

图 29电气部件(1986至2000) Electrical(1986 to 2000) Fig.

REF	Part No.	Name	Qty
1	32800-94601	Rectifier & Regulator (NLA)	1
2	03212-0530B	SCREW	1
3	08322-01057	Washer	1
4	32800-87E00	Rectifier & Regulator (NLA)	1
5	32800-94620	Rectifier & Regulator	1
6	32805-94600	Rectifier & Regulator Plate (NLA)	1
8	32800-95D02	Rectifier & Regulator Assembly	1
9	03212-05253	Screw (NLA)	1
10	08322-01057	Washer	1
12	03212-0516B	SCREW	1
13	08322-01057	Washer	1
14	37920-87D00	Ignition Timing Switch Assembly	1
15	37920-94621	Ignition Timing Switch Assembly (NLA)	1
16	37922-94610	Knob	1
17	02112-04087	SCREW 4X8	1
18	03212-0512B	SCREW	1
19	09160-05024	Washer (5.5x16x1.5)	1
20	37940-94701	Ignition Timing Resistor (NLA)	1
22	03241-0510A	SCREW	1
24	03242-05253	Screw (NLA)	2
25	38410-94540	PTT Relay Assembly (NLA)	2
26	38410-94552	PTT Relay Assembly	2
28	36740-94720	Fuse Case Assembly (NLA)	1
29	09481-20001	20 Amp Fuse	1
30	03212-0512B	SCREW	1
32	36740-94771	Fuse Case Assembly (NLA)	1
33	09481-25001	25 Amp Fuse	1
34	36740-94620	Fuse Case Assembly (NLA)	1
35	09481-10001	10 Amp Fuse	1
36	36791-87E00	Fuse Case Holder (NLA)	1
37	09408-00043	Clamp	1
38	09407-14403	Clamp (L:125)	1
39	09408-00021	Clamp (NLA)	1
41	37930-94706	Oil Warning Reset Switch Assembly (NLA)	1
42	33831-94630	Trim Relay Cable Assembly (NLA)	1
43	02112-36207	Screw (NLA)	1
44	08310-00067	Nut	1
45	02112-36207	Screw (NLA)	1
46	08310-00067	Nut	1
47	34820-94600	Engine Temp Sensor (NLA)	1
48	34853-94600	Engine Temp Support (NLA)	1
49	33832-94601	Trim Cable Assembly (NLA)	1
50	34850-94610	Heat Sensor Assy	1
51	34853-94700	Heat Sensor Supporter	1
52	09125-06069	Screw (6x12)	1
54	36630-92E00	Instrument Wire Assembly	1
55	36682-92E00	Wire Harness	1

Fig. 33Electrical(2001)

REF	Part No.	Name	Qty
1	32800-94620	Rectifier & Regulator	1
2	09404-08205	Clamp (L:62)	1
3	09407-14403	Clamp (L:125)	1
4	01550-06207	BOLT	2
5	36610-94680	Wiring Harness Assembly (NLA)	1
7	36630-92E00	Instrument Wire Assembly	1
8	33831-94630	Trim Relay Cable Assembly (NLA)	1
9	33832-94601	Trim Cable Assembly (NLA)	1
10	37801-98300	Lead (NLA)	1
11	36810-94610	Rectifier Extension Lead (NLA)	1
12	36740-94620	Fuse Case Assembly (NLA)	1
13	09481-10001	10 Amp Fuse	1
14	36740-94771	Fuse Case Assembly (NLA)	1
15	09481-25001	25 Amp Fuse	1
16	09408-00043	Clamp	1
17	38410-94552	PTT Relay Assembly	2

Fig. 34Sensor & Meter(DT115S - 1996 to 2001)

图 30传感器及仪表(DT115S - 1996至2001) Sensor & Meter(DT115S - 1996 to 2001) Fig.

REF	Part No.	Name	Qty
1	34200-92E02	Tachometer (NLA)	1
2	34700-92E11	Monitor Gauge Assembly (NLA)	1
3	34830-92E00	Temp Sensor	1
4	34853-94700	Heat Sensor Supporter	1
5	09125-06069	Screw (6x12)	1
6	34830-94600	Air Temp Sensor (NLA)	1
7	34853-94700	Heat Sensor Supporter	1
8	09125-06069	Screw (6x12)	1
9	34876-92E00	Water Sensor Hole Plug	1
10	03212-0516B	SCREW	2
13	09169-06062	Washer (6.3x17x1.6)	1
15	02162-06257	SCREW	1
16	09403-17304	Clamp	1
17	02162-06127	BOLT	1
17	02162-06127	BOLT	1

Fig. 35Engine Control Unit(DT115S - 1996 to 2001)

图 31发动机控制单元(DT115S型 1996-2001) Engine Control Unit(DT115S - 1996 to 2001) Fig.

REF	Part No.	Name	Qty
2	36615-96300	Resin Terminal	4
3	01550-0640A	BOLT	4
4	08310-0006A	Nut	4

Fig. 36Solenoid

REF	Part No.	Name	Qty
1	38600-94810	Choke Solenoid Assembly (NLA)	1
2	02112-75207	SCREW	4
3	38617-94600	Choke Solenoid Plate (NLA)	3
4	38615-94600	Choke Solenoid Cushion (NLA)	2
5	38616-94600	Choke Solenoid Cushion (NLA)	2
6	09180-06248	Spacer	4
8	31800-94401	Starter Relay	1
9	38412-94500	PTT Bracket (NLA)	1
10	38422-94520	Relay Damper (NLA)	1
11	33833-91J00	Tube (6x8x250)	1
12	02112-06167	SCREW 6X16	1
13	01500-06167	BOLT	1
14	08321-01067	Lock Washer	1

Fig. 37Clamp Bracket(1986 to 1995)

图 33夹紧支架(1986-1995款) Clamp Bracket(1986 to 1995) Fig.

REF	Part No.	Name	Qty
3	41130-95541	Clamp Bracket Shaft	1
4	41151-94500	Clamp Bracket Shaft Cap	1
5	41152-94500	Clamp Bracket Shaft Plug	1
6	55320-95311	Zinc Anode	1
7	09116-06094	Bolt (6x15)	1
8	09100-12093	Transom Bolt (12x100)	4
9	09140-12028	Nut	4
10	41153-94500	Transom Bolt Cap	4
11	09159-22006	Nut	1
12	09160-12044	Washer (12.5x35x3.2)	4
13	09160-12066	Washer (12.5x22x2.5)	6
14	09162-12005	Lock Washer	4
15	09100-10155	Bolt (10x50)	2
16	09100-10264	Bolt (10x80)	4
17	09162-10005	Lock Washer	6
18	45420-95500	Tilt Lock Pin	1
19	09441-24002	Spring (NLA)	1
20	36894-95201	Wire Lead (L:165)	1
21	09125-05050	Screw (5x8)	2
22	09161-05114	Washer (5.2x11x1.0)	2
23	41161-95250	Steering Cable Seal (NLA)	1
24	41161-94400	Steering Cable Seal	1
25	09160-22046	Washer (NLA)	1

Fig. 38Clamp Bracket(1996 to 2001)

图 34夹紧支架(1996-2001款) Clamp Bracket(1996 to 2001) Fig.

REF	Part No.	Name	Qty
3	41130-95541	Clamp Bracket Shaft	1
4	41153-94500	Transom Bolt Cap	4
5	55320-94910	ANODE SET	1
6	09116-06121	Bolt (6x25)	2
7	09100-12093	Transom Bolt (12x100)	4
8	09125-06063	Screw (6x10)	1
9	09140-12028	Nut	4
10	09159-22006	Nut	1
11	09160-12044	Washer (12.5x35x3.2)	4
12	09160-12066	Washer (12.5x22x2.5)	4
13	09162-12005	Lock Washer	4
15	09408-00113	Clamp (NLA)	1
16	45421-87D03	Tilt Lock Pin	1
17	09106-10065	Bolt (10x20)	2
18	09159-14020	Nut (14mm)	2
19	09160-10082	Washer (10.5x19x2.0)	2
20	41161-94400	Steering Cable Seal	1
21	34801-94720	Trim Sender (NLA)	1
22	01550-06167	BOLT	2
24	09125-06063	Screw (6x10)	1
25	09407-14403	Clamp (L:125)	2
26	09159-12014	Nut (12x17)	4

Fig. 39Swivel Bracket(1986 to 1995)

图 35旋转支架(1986-1995款) Swivel Bracket(1986 to 1995) Fig.

REF	Part No.	Name	Qty
1	43111-94521-0ED	Swivel Bracket (NLA)	1
2	43211-95510	Bushing (NLA)	2
3	22511-99011	Grease Nipple	4
4	09306-36002	Bushing (NLA)	2
5	43740-94505-0ED	Pilot Shaft (NLA)	1
6	09140-33002	Nut (NLA)	1
7	09160-33002	Lower Washer (NLA)	1
8	09160-36004	Upper Washer (NLA)	1
9	09181-36005	Shim (0.3) (NLA)	1
10	09166-33002	Washer (NLA)	1
11	09421-05006	Key (NLA)	1
12	09140-08023-XC0	Nut (8mm)	2
13	09162-08007	Lock Washer (8.2x15.4x2.0)	2
14	48311-94501	Trim Cylinder Ram Pad	2
15	41220-95501-0ED	Tilt Lock Lever (NLA)	1
16	09443-10029	Tilt Lock Lever Spring (NLA)	1
17	09111-12008	Bolt (NLA)	2
18	41225-94502	Release Arm Pin	1
19	36894-94401	Wire Lead (L:195)	1
20	09125-05050	Screw (5x8)	1
21	09161-05114	Washer (5.2x11x1.0)	1

Fig. 40Swivel Bracket(1996 to 2001)

图 36旋转支架(1996-2001款) Swivel Bracket(1996 to 2001) Fig.

REF	Part No.	Name	Qty
1	22511-99011	Grease Nipple	5
2	36894-94401	Wire Lead (L:195)	1
3	36894-95201	Wire Lead (L:165)	1
4	43111-94901-0ED	Swivel Bracket (NLA)	1
5	43211-95510	Bushing (NLA)	2
6	43740-94505-0ED	Pilot Shaft (NLA)	1
7	09140-33002	Nut (NLA)	1
8	09125-05050	Screw (5x8)	3
9	09160-33002	Lower Washer (NLA)	1
10	09160-36004	Upper Washer (NLA)	1
11	09161-05114	Washer (5.2x11x1.0)	3
12	09166-33002	Washer (NLA)	1
13	09181-36005	Shim (0.3) (NLA)	4
14	09306-36002	Bushing (NLA)	2
15	09421-05006	Key (NLA)	1
16	41220-95E13	Starboard Tilt Lock Lever	1
17	41221-95E40	Port Tilt Lock Lever	1
18	41224-95E01	Tilt Stopper Rod Bushing	2
19	41225-94401	RUBBER,TILT LOC	1
20	41228-95E00	Tilt Lock Lever Spring (NLA)	1
21	41230-95E00	Tilt Lock Lever Link	1
22	41233-95E10	Tilt Lock Spring Bracket	1
23	09125-06063	Screw (6x10)	1
24	09140-10032	Nut	1
25	09204-01006	Cotter Pin	1
26	09440-19028	Spring	1
27	09160-12067	Washer (12.5x23x1.0)	1

Fig. 41Tilt Cylinder(1986 to 1995)

图 37倾斜缸(1986至1995款) Tilt Cylinder(1986 to 1995) Fig.

REF	Part No.	Name	Qty
1	48400-94511-0ED	Tilt Cylinder Assembly (NLA)	1
2	48401-94501	Piston & Rod Sub Assembly	1
3	48427-94500	Tilt Piston O-Ring (NLA)	1
4	48433-94500	O-Ring (NLA)	1
5	48441-94510	Cylinder Tube (NLA)	1
6	22511-99011	Grease Nipple	2
7	48720-94521	Tilt Inlet Tube (NLA)	1
8	48730-94521	Tilt Outlet Tube (NLA)	1
9	48740-94521	Trim Inlet Tube (NLA)	1
10	48750-94521	Trim Outlet Tube (NLA)	1
11	48321-94510	Tilt Cylinder Shaft	1
12	09306-16003	Bushing	2
13	09380-16003	Circlip	2
14	09407-14403	Clamp (L:125)	6
15	48720-94580	Tilt Inlet Tube (NLA)	1
16	48730-94580	Tilt Outlet Tube (NLA)	1
17	48740-94580	Trim Inlet Tube (NLA)	1
18	48750-94580	Trim Outlet Tube (NLA)	1

Fig. 42Power Unit(1986 to 1989)

图 38动力单元(1986至1989) Power Unit(1986 to 1989) Fig.

REF	Part No.	Name	Qty
2	09168-10022	Drain Plug Gasket	1
3	09248-10008	Drain Plug	2
4	48502-94530	Pump & Valve Body (NLA)	1
5	48550-94600	Manual Valve Release	1
6	09136-05041	Screw (5x20)	4
7	48592-94500	Washer (NLA)	4
8	48585-94520	Valve Body O-Ring	1
9	09280-70005	O-Ring	2
10	48570-94600-0ED	Reservoir Assembly (NLA)	1
11	31281-94510	Through Bolt	2
12	31170-94520-0ED	Upper Cover (NLA)	1
13	31173-94521	Brush Holder Assembly (NLA)	1
14	31133-94521	Brush (NLA)	2
15	31110-94520-0ED	Yoke Assembly (NLA)	1
16	31311-94600	Armature (NLA)	1
18	09407-14403	Clamp (L:125)	2
19	48583-94520	Drive Joint	1
20	09282-08003	Oil Seal (NLA)	1
21	33861-95600	PTT Cable (NLA)	1
22	09108-08130	Stud Bolt (8x20)	2
23	09100-08219	Bolt (8x20) (NLA)	1
24	09140-08023-XC0	Nut (8mm)	2
25	09162-08007	Lock Washer (8.2x15.4x2.0)	3
26	33833-91J00	Tube (6x8x250)	1
27	48131-95200	Power Unit Spacer (NLA)	1
28	09108-08137	Stud Bolt (8x40)	3
29	09140-08023-XC0	Nut (8mm)	3
30	09162-08007	Lock Washer (8.2x15.4x2.0)	3
31	38410-94552	PTT Relay Assembly	2
32	33832-94601	Trim Cable Assembly (NLA)	1

Fig. 43Power Unit(1990 to 1995)

图 39动力单元(1990至1995) Power Unit(1990 to 1995) Fig.

REF	Part No.	Name	Qty
2	09280-09005	O-Ring	2
3	48511-95500	Oil Filler Plug (NLA)	2
4	48502-94530	Pump & Valve Body (NLA)	1
5	48550-94600	Manual Valve Release	1
6	48581-94500	PTT Pump Filter (NLA)	1
7	48583-94520	Drive Joint	1
8	48585-94520	Valve Body O-Ring	1
9	09136-05041	Screw (5x20)	4
10	48586-94500	Plug	4
11	09280-70005	O-Ring	2
12	31281-94610	Through Bolt (NLA)	1
13	31170-94610-0ED	PTT Motor Cover (NLA)	1
14	31173-94620	Brush Holder	1
15	31133-94610	Brush	2
16	31110-94610-0ED	Yoke Assembly (NLA)	1
17	31311-94610	Armature (NLA)	1
18	48570-94610-0ED	Reservoir Assembly (NLA)	1
19	33799-94610	Oil Seal	1
20	09108-08130	Stud Bolt (8x20)	2
21	09140-08023-XC0	Nut (8mm)	4
22	09162-08007	Lock Washer (8.2x15.4x2.0)	2
23	09117-08074	Bolt (8x22) (NLA)	1
24	48131-95200	Power Unit Spacer (NLA)	1
25	09108-08137	Stud Bolt (8x40)	3
26	09140-08023-XC0	Nut (8mm)	3
27	09162-08007	Lock Washer (8.2x15.4x2.0)	3

Fig. 44Power Unit(1996 to 2001)

图 40动力单元(1996至2001年款) Power Unit(1996 to 2001) Fig.

REF	Part No.	Name	Qty
1	38100-94900-0ED	PTT Motor Assembly (NLA)	1
2	31111-94900	Yoke Screw	2
3	31311-94900	Armature (NLA)	1
4	31173-94920	Brush Holder Assembly	1
5	31133-94910	Brush	1
6	31135-94900	Spring	2
7	31136-94900	Breaker (NLA)	1
8	31110-94900	Yoke Assembly (NLA)	1
9	31123-87D60	O-Ring	1
10	33799-97E00	Oil Seal	1
11	48585-95E00	O-Ring	1
12	48583-95E00	Drive Joint	1
13	48502-94901	PTT Pump Assembly	1
14	48582-95E01	Filter	1
16	48862-95E00	Bolt	1
17	48862-95E10	Bolt	2
18	31281-95E00	Through Bolt	4
19	09403-17304	Clamp	1
20	02162-06127	BOLT	1

Fig. 45Trim Cylinder(1986 to 1995)

图 41升降油缸(1986-1995款) Trim Cylinder(1986 to 1995) Fig.

REF	Part No.	Name	Qty
1	48600-94511-0ED	Trim Cylinder Assembly (NLA)	1
2	48601-94501	Piston & Piston Rod Assembly (NLA)	2
3	48627-94500	Trim Piston O-Ring	4
4	48633-94500	Trim Cylinder O-Ring	4
5	48641-94510	Trim Cylinder (NLA)	1
6	48630-94500	Trim Cylinder Head	2
7	48760-94501	Trim Cylinder Outlet Tube (NLA)	1
8	48121-94510	Tilt Cylinder Lower Shaft (NLA)	1

Fig. 46Trim Cylinder(1996 to 2001)

图 42升降油缸(1996-2001款) Trim Cylinder(1996 to 2001) Fig.

REF	Part No.	Name	Qty
1	48503-94900-0ED	Manifold Sub Assembly (NLA)	1
2	48401-94900	Piston Assembly (NLA)	1
3	48627-95E00	O-Ring Set	3
4	48630-94900	Trim Cylinder Head	2
5	48633-94900	O-Ring Set (Pack of 2)	2
6	48601-94900	Piston & Ram Assembly	2
7	48627-95E00	O-Ring Set	2
8	48641-94900-0ED	PTT Manifold (NLA)	1
9	48650-94900	Free Piston	1
10	48405-87D00	Tilt O-Ring Set	1
11	48615-97E00	Piston Ring Set	1
12	48861-95E00	Reservoir Bolt (NLA)	3
13	48570-95E01	Reservoir Assembly	1
14	48572-95E00	Cap	1
15	48588-94900	O-Ring (Pack of 6)	5
16	48121-95E00	Tilt Cylinder Shaft (NLA)	1
17	48311-94501	Trim Cylinder Ram Pad	1
18	48321-87D03	Tilt Cylinder Upper Shaft	1
19	48326-95E00	Tilt Cylinder Lower Bushing	2
20	09140-08023-XC0	Nut (8mm)	2
21	09162-08007	Lock Washer (8.2x15.4x2.0)	2
22	09306-17001	Bushing	2
23	09380-17009	Circlip	2
24	09380-22015	Circlip	2

Fig. 47Engine Holder

REF	Part No.	Name	Qty
1	51111-94510-0ED	Engine Holder	1
2	09206-11016	Pin (11x12) (NLA)	2
3	51211-94530	Engine Holder Gasket (NLA)	1
4	09206-13017	Pin (13x20)	2
6	09108-12002	Stud Bolt	2
7	09140-12029	Nut	2
8	09162-12005	Lock Washer	2
9	54136-94503	Upper Mount Stopper (NLA)	1
12	51112-94502	Upper Mount Cover (NLA)	1
13	09117-08038	Bolt (8x45)	5
14	52171-94510	Exhaust Housing	1
15	52172-94541	Exhaust Housing Gasket	1
16	52173-94502	Exhaust Housing Seal	1
17	09117-06049	Bolt (6x25)	6
18	09117-06032	Bolt (6x30)	1
20	09284-08004	Seal (NLA)	1
21	09319-08043	Bushing (NLA)	4
22	09117-06049	Bolt (6x25)	2
23	09117-08047	Bolt (8x30)	4

Fig. 48Drive Shaft Housing

REF	Part No.	Name	Qty
1	52111-94511-0ED	Driveshaft Housing (NLA)	1
2	09117-08056-XC0	Bolt (8x40)	2
3	09117-08071	Bolt (8x35)	4
4	09206-11016	Pin (11x12) (NLA)	2
5	52121-94502-0ED	Drive Shaft Housing Cover (NLA)	1
6	52121-94520-0ED	Drive Shaft Housing Cover (NLA)	1
7	01550-06657	BOLT	1
8	09160-06082	Washer (6.5x13x1.0)	1
11	54166-94501	Lower Mount Stopper (NLA)	1
12	54211-94510-0ED	Lower Mounting Bracket (NLA)	1
13	09104-14002	Bolt (14x55) (NLA)	2
14	09162-14004	Lock Washer (NLA)	2
15	09118-10039	Bolt (10x130)	8
16	52131-94511-0ED	Extension Case (X) (NLA)	1
17	09108-10117	Stud Bolt (NLA)	8
18	09116-10176	Bolt (10x44)	1
19	09140-10031	Nut (10mm)	8
20	09162-10005	Lock Washer	8
21	09206-11016	Pin (11x12) (NLA)	2
22	52161-94500	Bushing Housing (NLA)	1
23	57130-94501	Drive Shaft Bushing	1
24	09117-08047	Bolt (8x30)	4
26	09387-45001	Set Ring (SUS)	1
27	04221-05109	PIN	2
28	52122-94500	Cover Spacer (NLA)	1
29	09103-06118	Bolt (6x60)	1
30	52181-94500	Over Flow Tube (NLA)	3
31	52190-94500	Water Outlet Tube (NLA)	1
32	52194-94510	Water Outlet Tube Gasket	1
33	52195-94500	Water Outlet Tube Grommet	1
34	09117-06038	Bolt (6x16) (NLA)	2
35	36894-95201	Wire Lead (L:165)	1
36	09125-05050	Screw (5x8)	2
37	09161-05114	Washer (5.2x11x1.0)	2
38	55127-87D00	Hose Union	1
39	09362-09008	Nipple	1
41	09407-14403	Clamp (L:125)	2
43	09100-06131	Bolt (6x12)	1

Fig. 49Gear Case

REF	Part No.	Name	Qty
2	09263-28016	Bearing (28.6x38x31.8)	1
3	17631-94600	Water Filter	2
4	03112-04309	SCREW 4X30	2
6	09125-05046	Screw (5x12)	2
7	09116-10142	Bolt (10x100) w/Washer	1
8	09116-10176	Bolt (10x44)	8
9	09162-10005	Lock Washer	1
10	55125-94502	Zinc Anode	1
11	55320-95311	Zinc Anode	1
12	09116-06094	Bolt (6x15)	1
15	17520-94500	Sub Water Tube (NLA)	1
16	17523-94510	Sub Water Tube Gasket	1
17	17564-94500	Sub Water Tube Bushing	1
18	09117-06040-XC0	Bolt (6x15)	1
19	55334-94500	Exhaust Seal Cover	1
20	09108-06062	Stud Bolt (6x12)	2
21	09140-06020	Nut (6mm)	2
22	09162-06006	Lock Washer	2
23	09168-10022	Drain Plug Gasket	3
24	09248-10008	Drain Plug	3
25	09206-11016	Pin (11x12) (NLA)	2
27	57633-95501	Propeller Nut Spacer	1
28	57635-95300	Propeller Nut Washer	1
30	57633-94500	Propeller Nut Spacer	1
31	57634-94500	Propeller Nut Washer (NLA)	1
32	09159-18004	Nut	1
33	09141-18005	Nut (18mm)	1
34	09204-03003	Prop Nut Cotter Pin	1
35	09160-18028	Washer (18.5x31x1.0)	1
37	58120-95500	Type U Propeller Bushing	1
39	58120-94520	Propeller Bushing (NLA)	1
40	55181-95200	Flush Hose Attachment	1
41	55300-95500	Zinc Anode	1
42	17500-94520	Exhaust Seal Assembly (NLA)	1
43	17636-94500	Sub Water Tube Plug (NLA)	1
44	55182-95200	Flush Hose Attachment (NLA)	1
45	17500-94510	Cooling Tube Set (NLA)	1
46	17600-94500	Sub Water Tube Plug Kit (NLA)	1
47	55116-94511	Gear Case Plug (NLA)	1
49	25700-94500	Gear Case Seal Kit DT115 / DT140 (NLA)	1
50	25141-94510	Shift Rod Housing Guide	1
51	25142-94520	Shift Guide Gasket	1
52	52121-94520-0ED	Drive Shaft Housing Cover (NLA)	1
53	09103-06118	Bolt (6x60)	1
54	09284-08003	Dust Seal	1

Fig. 50Transmission

REF	Part No.	Name	Qty
3	09205-04019	Pin	1
4	57133-94502	Drive Shaft Spring Collar (NLA)	1
5	09166-30006	Thrust Washer (2.50)	1
6	09160-30031	Thrust Washer (2.50) (NLA)	1
7	09160-32005	Thrust Washer (4.25)	1
9	09263-30046	Bearing (30x52x8)	1
10	57300-94832	Pinion & Gear Set (NLA)	1
11	09140-16021	Pinion Nut	1
12	09209-12007	Push Pin	1
13	57631-94501	Push Rod (L:77) (NLA)	1
14	56140-94510	Forward Gear Bearing Housing (NLA)	1
15	09205-05011	Spring Pin (5x14)	1
16	09263-50001	Bearing (50x62x25)	1
18	09269-70001	Bearing (70x95x4.0)	1
19	09160-70002	Thrust Washer (5.25)	1
21	09440-11020	Spring	1
22	09202-07002	Pin (7x48)	1
23	09440-50002	Clutch Dog Spring	1
24	57621-94520	Clutch Dog Shifter	1
26	09181-25030	Shim (3.00)	1
28	56120-94513-0ED	Propeller Shaft Bearing Housing (NLA)	1
29	09263-28013	Bearing (28x37x20)	2
30	09280-97001	O-Ring	1
31	09282-28002	Oil Seal	2
32	09387-52001	Set Ring (SUS)	1
33	08113-60097	B1 45X75X16 BEA	1
34	09117-08047	Bolt (8x30)	2
35	09420-05009	Water Pump Key	1

Fig. 51Lower Cover

REF	Part No.	Name	Qty
1	61110-94X53-0ED	Lower Engine Cover (NLA)	1
2	61155-94500	Water Inspection Tube	1
3	61131-94502-0ED	Engine Holder Starboard Cover (NLA)	1
4	61141-94503-0ED	Engine Holder Port Cover	1
6	13979-37400	Drain Tube Retainer (NLA)	1
7	61112-94502	Lower Cover Upper Seal (NLA)	1
8	61113-94503	Lower Cover Lower Seal	1
11	09160-06082	Washer (6.5x13x1.0)	2
12	09128-06052	Bolt (6x26) (NLA)	4
14	61138-94601	Water Cover	1
15	09122-86003	Bolt (6x16) (NLA)	1
17	33816-94600	Clamp (NLA)	1
18	01421-06127	BOLT, STUD	2
20	08316-10067	Nut	2
21	36616-94600	Harness Connector Holder (NLA)	1
22	09125-06069	Screw (6x12)	1
23	01550-06127	BOLT	1
24	36895-95300	Lead (NLA)	1
27	09162-08007	Lock Washer (8.2x15.4x2.0)	4
28	61142-94502	Grommet (NLA)	1
29	09250-09008	Plug	1
30	09250-10012	Cap (NLA)	1
31	09308-08013	Grommet	2
32	36656-94900	PTT Cable Grommet (NLA)	1
33	67271-94500	Remocon Cable Holder	1
34	67276-94502	Remocon Cable Holder Plate (NLA)	2
35	01421-06127	BOLT, STUD	2
36	01421-06307	BOLTSTUD	2
37	08316-10067	Nut	4
38	36656-94612	Cable Grommet (NLA)	1
39	36661-95210	PTT Cable Cap (NLA)	1
40	13851-95210	Cushion (NLA)	1
41	13851-95210	Cushion (NLA)	2
42	61240-94610-70G	Lower Cover Decal Set (NLA)	1
43	61231-94600-26G	Port Lower Cover Decal (NLA)	1
46	61610-95514	Fastener	2
47	01500-06127	BOLT	1
48	01550-06167	BOLT	1
49	08321-01067	Lock Washer	1
50	08322-01067	Washer (6.5x13x1.0)	1
51	37850-95612	PTT Switch Assembly	1
52	09407-25402	Clamp (L:248)	1
54	09250-20006	Cap	1
55	37930-95612	Oil Warning Reset Switch Assembly	1
56	37935-95602	Low Oil Warning Reset Label (NLA)	1
57	17911-94611	Flush Connector Grommet (NLA)	1
58	17912-94610	Flush Hose Connector	1
59	17913-94610	Flush Connector Plug	1
60	59291-94J00	O-Ring	1
61	09355-90145-600	Hose (9x14x600)	1
62	09401-13416	Clip (NLA)	2
64	17917-94600	Flush Water Connector	1

Fig. 52Engine Cover(1986 to 1987)

图 48发动机罩(1986至1987年款) Engine Cover(1986 to 1987) Fig.

REF	Part No.	Name	Qty
1	61402-94870-02M	Engine Cover Set (NLA)	1
2	61421-94601-2CS	Front Emblem (NLA)	1
3	61422-94600-26N	Front Emblem Mark (NLA)	1
5	61442-94600-019	Oil Injection Mark (NLA)	2
13	61641-94501	Engine Cover Hook (NLA)	1
14	61651-95501	Hook Spring Holder (NLA)	1
15	61641-95500	Release Hook (NLA)	1
16	61652-95500	Hook Spring Holder Packing (NLA)	1
17	61652-94501	Grommet (NLA)	1
18	61653-95501	Release Hook Shaft (NLA)	1
19	61653-94502	Latch Release Rod (NLA)	1
20	61660-95500	Hook Knob (NLA)	1
21	61661-94501	Lower Cover Latch Lever (NLA)	1
22	09383-03001	E Ring	1
23	03241-0616C	SCREW	4
24	08322-01067	Washer (6.5x13x1.0)	2
25	61431-94503-0ED	Tilt Up Handle (NLA)	1
26	61654-95500	Nut (NLA)	1
27	19131-95502	Connector	1
28	09209-05017	Connector	1
29	09443-06040	Spring (NLA)	1
30	09125-06067	Screw (6x16)	2
31	09140-06020	Nut (6mm)	2
32	09160-06055	Washer (7x12x1.0)	2
33	61642-95500	Pin (NLA)	2
34	09441-12001	Spring (SUS)	1
35	09385-06003	Pin (NLA)	4
36	09301-06005	Bushing (NLA)	4
37	61481-94504-0ED	Oil Tank Filler Lid (NLA)	1
38	61482-94510	Oil Filler Lid Hinge	1
39	61485-94500	Oil Filler Lid Spring	1
40	61544-94500	Oil Filler Pad	1
41	61486-94600	Engine Cover Cap (NLA)	1
42	61487-94602	Front Emblem Inner Cover (NLA)	1
43	03241-0516A	SCREW	4

Fig. 53Engine Cover(1988)

图 49发动机罩(1988年款) Engine Cover(1988) Fig.

REF	Part No.	Name	Qty
1	61420-94882-0ED	Engine Cover Set (NLA)	1
2	61421-94601-2CS	Front Emblem (NLA)	1
3	61422-94600-26N	Front Emblem Mark (NLA)	1
4	68181-17D00-019	Suzuki Emblem	2
5	61442-94600-019	Oil Injection Mark (NLA)	2
13	61641-94501	Engine Cover Hook (NLA)	1
14	61641-94600	Front Hook (NLA)	1
15	61645-94600-0ED	Front Hook Lever (NLA)	1
16	09100-06131	Bolt (6x12)	1
17	09160-06036	Washer (6.5x18x1.5)	1
18	09162-06006	Lock Washer	1
19	09164-13005	Wave Washer	1
20	61652-94501	Grommet (NLA)	1
21	61653-94502	Latch Release Rod (NLA)	1
22	61661-94501	Lower Cover Latch Lever (NLA)	1
23	09383-03001	E Ring	1
24	03241-0616C	SCREW	4
25	08322-01067	Washer (6.5x13x1.0)	2
26	61431-94503-0ED	Tilt Up Handle (NLA)	1
27	19131-95502	Connector	1
28	09209-05017	Connector	1
29	09443-06040	Spring (NLA)	1
30	09125-06067	Screw (6x16)	2
31	09140-06020	Nut (6mm)	2
32	09160-06055	Washer (7x12x1.0)	2
33	61642-95500	Pin (NLA)	1
34	09385-06003	Pin (NLA)	2
35	09301-06005	Bushing (NLA)	2
36	61481-94504-0ED	Oil Tank Filler Lid (NLA)	1
37	61482-94510	Oil Filler Lid Hinge	1
38	61485-94500	Oil Filler Lid Spring	1
39	61544-94500	Oil Filler Pad	1
40	61486-94600	Engine Cover Cap (NLA)	1
41	61487-94602	Front Emblem Inner Cover (NLA)	1
42	03241-0516A	SCREW	4

Fig. 54Engine Cover(1989 to 1994)

图 50发动机罩(1989至1994年款) Engine Cover(1989 to 1994) Fig.

REF	Part No.	Name	Qty
1	61420-94882-0ED	Engine Cover Set (NLA)	1
3	61421-94601-2TN	Engine Cover Emblem	1
4	61422-94640-019	Front Emblem Mark (NLA)	1
9	03241-0512A	SCREW	4
14	61641-94501	Engine Cover Hook (NLA)	1
15	61641-94600	Front Hook (NLA)	1
16	61645-94600-0ED	Front Hook Lever (NLA)	1
17	09100-06131	Bolt (6x12)	1
18	09162-06006	Lock Washer	1
19	09160-06036	Washer (6.5x18x1.5)	1
20	09164-13005	Wave Washer	1
21	61652-94501	Grommet (NLA)	1
22	61653-94502	Latch Release Rod (NLA)	1
23	61661-94501	Lower Cover Latch Lever (NLA)	1
24	09383-03001	E Ring	1
25	03541-0616A	SCREW	4
26	08322-01067	Washer (6.5x13x1.0)	2
27	61431-94503-0ED	Tilt Up Handle (NLA)	1
28	19131-95502	Connector	1
29	09209-05017	Connector	1
30	09443-06040	Spring (NLA)	1
31	09125-06067	Screw (6x16)	2
32	09160-06055	Washer (7x12x1.0)	2
33	09140-06020	Nut (6mm)	2
34	61642-95500	Pin (NLA)	1
35	09385-06003	Pin (NLA)	2
36	09301-06005	Bushing (NLA)	2
37	61481-94504-0ED	Oil Tank Filler Lid (NLA)	1
38	61482-94510	Oil Filler Lid Hinge	1
39	61485-94500	Oil Filler Lid Spring	1
40	61544-94500	Oil Filler Pad	1
41	61486-94600	Engine Cover Cap (NLA)	1
42	61487-94602	Front Emblem Inner Cover (NLA)	1
43	03241-0512A	SCREW	4
44	61651-94602	Front Hood Holder (NLA)	1
45	09229-04027	Rivet (NLA)	5
46	08322-01057	Washer	5
47	61644-94502	Cover Locating Bracket (NLA)	1
48	09229-04014	Rivet (NLA)	5
49	61670-94600	Oil Lid Striker Assy (NLA)	1
50	09250-12012	Cap (NLA)	1
51	03241-0410A	SCREW	2
52	09800-01016	Tool Set	1

Fig. 55Engine Cover(1995 to 1997)

图 51发动机罩(1995至1997年款) Engine Cover(1995 to 1997) Fig.

REF	Part No.	Name	Qty
1	61420-94810-0ED	Engine Cover Set (NLA)	1
2	61651-94602	Front Hood Holder (NLA)	2
3	09229-04027	Rivet (NLA)	10
4	08322-01057	Washer	10
5	61431-94503-0ED	Tilt Up Handle (NLA)	1
6	61481-94504-0ED	Oil Tank Filler Lid (NLA)	1
7	61482-94510	Oil Filler Lid Hinge	1
8	61485-94500	Oil Filler Lid Spring	1
9	61486-94600	Engine Cover Cap (NLA)	1
10	61544-94500	Oil Filler Pad	1
11	61641-94600	Front Hook (NLA)	1
12	61645-94600-0ED	Front Hook Lever (NLA)	2
13	61670-94600	Oil Lid Striker Assy (NLA)	1
14	09118-06095	Bolt (6x12)	2
15	09125-06067	Screw (6x16)	2
16	09140-06020	Nut (6mm)	2
17	09160-06082	Washer (6.5x13x1.0)	2
18	09164-13005	Wave Washer	2
19	09250-12012	Cap (NLA)	1
20	03241-0410A	SCREW	2
21	03541-0616A	SCREW	4
22	08322-01067	Washer (6.5x13x1.0)	2
23	61440-94660	Engine Cover Stripe Set (NLA)	1
24	68111-42031-1RR	Suzuki Mark	2
25	61435-94660	Rear Mark "115"	1
27	61581-98620	Engine Cover Label	1
28	09800-01016	Tool Set	1

Fig. 56Engine Cover(DT115S - 1996 to 2001)

图 52发动机罩(DT115S型 1996至2001年款) Engine Cover(DT115S - 1996 to 2001) Fig.

REF	Part No.	Name	Qty
1	61420-94843-0ED	Engine Cover Set (NLA)	1
2	61651-94602	Front Hood Holder (NLA)	2
3	09229-04032	Rivet (NLA)	10
4	08322-01057	Washer	10
5	61431-94503-0ED	Tilt Up Handle (NLA)	1
6	61481-94504-0ED	Oil Tank Filler Lid (NLA)	1
7	61482-94510	Oil Filler Lid Hinge	1
8	61485-94500	Oil Filler Lid Spring	1
9	61486-94600	Engine Cover Cap (NLA)	1
10	61544-94500	Oil Filler Pad	1
11	61641-94600	Front Hook (NLA)	1
12	61631-94610	Rear Hook (NLA)	1
13	61645-94600-0ED	Front Hook Lever (NLA)	2
14	61670-94600	Oil Lid Striker Assy (NLA)	1
15	09118-06095	Bolt (6x12)	2
16	02142-06167	6 X 16 CROSS SC	2
17	09140-06020	Nut (6mm)	2
18	09164-13005	Wave Washer	2
19	03241-0410A	SCREW	2
20	03541-0616A	SCREW	4
21	08322-01067	Washer (6.5x13x1.0)	4
22	61440-94900	Engine Cover Stripe Set (NLA)	1
23	68111-42031-1RR	Suzuki Mark	2
24	61463-94900	Engine Cover Rear Decal (NLA)	1
25	61581-98620	Engine Cover Label	1
26	61421-94601-2TN	Engine Cover Emblem	1
27	61422-94640-019	Front Emblem Mark (NLA)	1
28	61487-94602	Front Emblem Inner Cover (NLA)	1
29	03241-0512A	SCREW	4
30	03241-0512A	SCREW	4
31	69711-93E11	Label (S.I.G.P)	1
32	09800-01016	Tool Set	1

Fig. 57Oil Tank

REF	Part No.	Name	Qty
1	69110-94602	Oil Tank	1
2	69200-94510	Suzuki Oil Tank Cap	1
3	69241-94500	Oil Tank Cap Gasket	1
4	69311-94610	Oil Tank Support (NLA)	1
5	01550-08167	BOLT	1
6	69312-94600	Upper Cushion (NLA)	1
7	09329-12006	CUSHION	2
8	69361-94602	Oil Tank Cushion	1
9	34860-94621	Oil Level Sensor (NLA)	1

Fig. 58Fuel Tank

REF	Part No.	Name	Qty
1	65800-92823	Fuel Tank Set (NLA)	1
2	65510-92D00	Fuel Tank Cap Assembly	1
3	65561-92D00	Tank Cap Gasket	1
4	02112-16167	SCREW	4
8	65850-92D01	Fuel Gauge Assembly (NLA)	1
11	65853-92D00	Lens (NLA)	1
13	03222-04083	Screw (NLA)	2
14	65864-92D00	Float (NLA)	1
15	65866-92D00	Push Nut (NLA)	1
16	65871-92D00	Gasket (NLA)	1
17	65700-87D16	Fuel Hose (NLA)	1
18	65750-94404	Fuel Hose Connector	2
20	65781-98500	Hose Clip	4
21	65720-94411	Fuel Connector (NLA)	1
22	09161-12004	Washer	1
24	09161-12004	Washer	1
25	65700-87D85	Fuel Hose	1
26	65750-95501	Fuel Hose Connector (13mm)	1
27	65750-98506	Fuel Hose Connector (11mm)	1
28	65770-95540	Squeeze Pump (NLA)	1
29	65781-98500	Hose Clip	4
30	65700-87D32	Fuel Hose (NLA)	1
31	65750-95501	Fuel Hose Connector (13mm)	1
33	65781-98500	Hose Clip	3
35	65700-87D23	Fuel Hose	1
37	65781-98500	Hose Clip	2
38	09401-10409	Clip	2

Fig. 59Remote Control(1986 to 1992)

图 55遥控装置(1986至1992款) Remote Control(1986 to 1992) Fig.

REF	Part No.	Name	Qty
1	67200-87D61	Side Mount Control Box (NLA)	1
2	67232-95600	Bushing	1
3	67232-95620	Bushing (NLA)	1
4	67296-95600	Screw	3
5	67294-95600	Spacer	3
6	09160-06104	Washer (6.5x24x2)	3
7	09140-06020	Nut (6mm)	3
8	67232-95610	Bushing (NLA)	1
9	67253-95600	Washer (NLA)	1
10	67252-95600	Bushing	1
11	09100-08232	Bolt (8x30)	1
12	67238-87D00	Drive Gear	1
13	67296-94300	Screw (4x10)	3
14	37721-94601	Neutral Switch Assembly	1
16	09126-05003	Screw (5x12)	2
17	67243-95600	Bushing (NLA)	1
18	67220-95620	Plate Assembly	1
19	67275-95600	Cable End	2
20	67223-95600	Brake Adjustment Knob	1
21	67292-94300	E Ring	3
23	67296-95610	Screw	7
25	67256-95600	Neutral Lock Holder	1
27	37110-99E02	Ignition Switch Assembly	1
29	67297-95600	Washer	2
30	67273-95600	Spacer	1
31	38500-92X50	Warning Buzzer	1
32	36620-92E00	21' Main Wire Harness (NLA)	1
33	37820-92E05	Emergency Stop Switch Assembly	1
34	37823-94401	Emergency Stop Switch Cap	1
35	67255-95600	Neutral Lock Arm	1
36	67261-95600	Handle Grip for PTT	1
37	37860-94610	Trim Switch Assembly	1
38	67263-95600	Grip Cap	1
39	09139-02003	Screw (2x6)	2
40	37869-95590	Trim Switch Cap	1
41	67245-95600	Free Throttle Drum (NLA)	1
42	67258-87D00	Neutral Arm Bracket	1
43	67259-87D00	Neutral Arm Spring (NLA)	1
44	67140-95600	Replaced by 67140-95601	1
45	67282-95610	Port Decal (Black) (NLA)	1

Fig. 60Remote Control(1993 to 2001)

图 56遥控装置(1993至2001款) Remote Control(1993 to 2001) Fig.

REF	Part No.	Name	Qty
1	67200-87D61	Side Mount Control Box (NLA)	1
2	67232-95600	Bushing	1
3	67232-95620	Bushing (NLA)	1
4	67296-95600	Screw	3
5	67294-95600	Spacer	3
6	09160-06104	Washer (6.5x24x2)	3
7	09140-06020	Nut (6mm)	3
8	67232-95610	Bushing (NLA)	1
9	67253-95600	Washer (NLA)	1
10	67252-95600	Bushing	1
11	09100-08232	Bolt (8x30)	1
12	67238-87D00	Drive Gear	1
13	67296-94300	Screw (4x10)	3
14	37721-94601	Neutral Switch Assembly	1
15	67241-95680	Free Throttle Lever (Gray) (NLA)	1
16	09126-05003	Screw (5x12)	2
17	67243-95600	Bushing (NLA)	1
18	67220-95620	Plate Assembly	1
19	67275-95600	Cable End	2
20	67223-95600	Brake Adjustment Knob	1
21	67292-94300	E Ring	3
22	67267-95610	Wire Cover (Black)	1
23	67296-95610	Screw	7
24	67257-95610	Lever Cap (Black)	1
25	67256-95600	Neutral Lock Holder	1
26	67251-95680	Handle Lever (Gray) (NLA)	1
27	37110-99E02	Ignition Switch Assembly	1
29	67297-95600	Washer	2
30	67273-95600	Spacer	1
31	38500-92X50	Warning Buzzer	1
32	36620-92E00	21' Main Wire Harness (NLA)	1
33	37820-92E05	Emergency Stop Switch Assembly	1
34	37823-92E02	Stop Switch Lanyard	1
35	67255-95600	Neutral Lock Arm	1
36	67261-95600	Handle Grip for PTT	1
37	37860-94610	Trim Switch Assembly	1
38	67263-95600	Grip Cap	1
39	09139-02003	Screw (2x6)	2
40	37869-95590	Trim Switch Cap	1
41	67245-95600	Free Throttle Drum (NLA)	1
42	67258-87D00	Neutral Arm Bracket	1
43	67259-87D00	Neutral Arm Spring (NLA)	1
44	67140-95600	Replaced by 67140-95601	1
45	67282-95610	Port Decal (Black) (NLA)	1

Fig. 61Opt: Meter

REF	Part No.	Name	Qty
1	34200-92E02	Tachometer (NLA)	1
2	09471-12179	Bulb (Red)	1
3	34800-92E00	Trim Meter Assembly (NLA)	1
4	09471-12180	Bulb (NLA)	1
5	36682-92E00	Wire Harness	1
7	09471-12179	Bulb (Red)	1
8	34191-92E00	Water Pressure Tubing	1
9	09407-14407	Clamp (L:140)	2
10	36615-96300	Resin Terminal	2
11	34190-95500	Speedometer Sensor (NLA)	1
12	34190-87D00	Speedometer Sensor	1
13	03112-06303	Screw (NLA)	2
14	34300-92E00	Fuel Gauge Set (NLA)	1
15	34310-92E00	Fuel Gauge Lead (NLA)	1
16	34360-92E00	Adapter Harness (NLA)	1
17	09471-12180	Bulb (NLA)	1
18	34500-92E00	Hour Meter (NLA)	1
19	09471-12180	Bulb (NLA)	1
20	34600-92E00	Volt Meter (NLA)	1
21	09471-12180	Bulb (NLA)	1
22	34650-92E00	Water Pressure Gauge (NLA)	1
23	34191-92E00	Water Pressure Tubing	1
24	09407-14407	Clamp (L:140)	2
25	34652-92E00	Union (NLA)	1
26	36658-95600	Cable Grommet (NLA)	1
27	09471-12180	Bulb (NLA)	1
28	09320-08028	Grommet	1
29	36990-87D00	Terminal & Sleeve Set	1

Fig. 62Opt: Switch Panel

REF	Part No.	Name	Qty
1	34804-94720	Trim Sender Set (NLA)	1
2	34801-94720	Trim Sender (NLA)	1
3	36680-92E00	Trim Meter Wire Assembly (NLA)	1
4	36682-92E00	Wire Harness	1
5	09100-06113	Bolt (6x16)	2
9	37100-92E00	Ignition Switch Panel Assembly (NLA)	1
10	37139-92E01	Single Ingition Switch Panel	1
11	37803-92E00	Emergency Stop Switch Assembly (NLA)	1
12	37825-92E00	Emergency Switch Panel	1

Fig. 63Opt: Wire Harness

REF	Part No.	Name	Qty
1	34109-94500	Extension Lead (NLA)	1
2	36640-95500	Trim Relay Harness (NLA)	1
3	36615-96300	Resin Terminal	4
5	36631-94300	Cap	1
6	36620-92E00	21' Main Wire Harness (NLA)	1
7	36820-95560	Neutral Switch Lead (NLA)	1
8	37862-95201	Trim Switch Lead Extension (NLA)	1

Fig. 64Opt: Drag Link

REF	Part No.	Name	Qty
1	67701-94502	Drag Link Assembly (NLA)	1
2	67721-94510	Spacer (NLA)	1
3	67725-99E00	Drag Link Bolt	1
4	67726-99E00	Lock Nut	1
5	67728-99E00	Washer	3
6	43764-95500	Nut (NLA)	1
7	67701-94511	Drag Link Assembly (NLA)	1
8	67721-94510	Spacer (NLA)	1
9	67726-99E00	Lock Nut	2
10	67728-99E00	Washer	3
12	43764-95500	Nut (NLA)	1
13	09407-14403	Clamp (L:125)	1
15	67721-94520	Spacer (NLA)	1
16	67726-99E00	Lock Nut	1
17	67728-99E00	Washer	4
18	67725-94520	Drag Link Bolt (NLA)	1
19	43764-95500	Nut (NLA)	1

Fig. 65Opt: Gasket Set

REF	Part No.	Name	Qty
1	11410-94812	Engine Gasket Set	1
2	11141-94620	Cylinder Head Gasket	1
3	11162-94630	Cylinder Head Cover Gasket (NLA)	1
4	17685-94610	Thermostat Gasket	1
5	11232-94610	Water Jacket Cover Gasket (NLA)	1
6	13125-93010	Carburetor Gasket	4
7	13121-94510	Inlet Case Gasket (NLA)	4
8	13156-94511	Reed Valve Gasket (NLA)	4
9	14151-94510	Exhaust Cover Gasket	2
10	13855-93310	Silencer Gasket (NLA)	4
12	13853-94510	Silencer Gasket (NLA)	1
13	16731-95520	Oil Pump Retainer Gasket (NLA)	1
14	11523-94610	Ring Gear Case Gasket (NLA)	1
15	17567-94510	Water Tube Gasket (NLA)	1
16	17472-94510	Water Pump Plate Gasket	1
17	25142-94560	Shift Guide Gasket	1
18	25142-94520	Shift Guide Gasket	1
19	51211-94530	Engine Holder Gasket (NLA)	1
20	52172-94541	Exhaust Housing Gasket	1
21	52194-94510	Water Outlet Tube Gasket	1

Fig. 66Optional

REF	Part No.	Name	Qty
1	99000-31010	Liguid Gasket 150 (NLA)	1
2	93691-80030	Suzuki Silicone Seal	1
4	99000-25520	Water Resistant Grease	1
5	99000-25490	Suzuki Ecstar Super Grease C	1