Suzuki — DF-90 / 2023

Exploded diagrams and part specifications.

1Cylinder Head2Cylinder Block3Crankshaft4Timing Chain5Camshaft6Intake Manifold7Silencer8Ring Gear Cover9Exhaust Cover10Fuel Vapor Separator11Fuel Injector12Fuel Pump13Water Pump14Thermostat15Throttle Body16Oil Pump17Oil Pan18Clutch Shaft19Clutch Rod20Transmission21Starting Motor22Magneto23Rectifier/Ignition Coil24Sensor25Harness26PTT Switch/Engine Control Unit27Clamp Bracket28Swivel Bracket29Trim Cylinder30PTT Motor31Engine Holder32Drive Shaft Housing33Gear Case34Side Cover35Engine Cover36Drag Link37Squeeze Pump38Opt: Meter39Opt: Water Pressure Gauge Sub Kit40Opt: Concealed Remocon (1)41Opt: Concealed Remocon (2)42Opt: Harness43Opt: Switch44Opt: Top Mount Single (1)45Opt: Top Mount Single (2)46Opt: Tiller Handle47Opt: Gasket Set48Opt: Multi Function Gauge (1)49Opt: Multi Function Gauge (2)
Fig. 1Cylinder Head
图 111气缸盖 Cylinder Head Fig.
REFPart No.NameQty
111100-87L20HEAD ASSY,CYLIN1
209103-06266Bolt (6x40)22
309206-08001Knock Pin (8x11)18
411115-73G01-001Valve Guide16
511261-93J00Protection Anode Cover2
609280-22019O-Ring2
755321-87J01Aluminum Anode2
809103-06281Bolt (6x14)2
901550-0820CBOLT2
1011117-89J00Bolt10
1111141-87L00Cylinder Head Gasket1
1201550-08407BOLT 8 X 405
1304211-13189PIN2
1411112-96L00Oil Venturi Plug1
1511382-93J00Oil Filler Cap1
1609280-26006O-Ring1
1711170-87L11Cylinder Head Cover1
1811189-87L00Cylinder Head Cover Gasket1
1901550-0625CBOLT8
2001550-0645CBolt4
2111173-87L00Breather Plate (NLA)1
2202112-0612ASCREW6
2309355-11165-600Hose (11x16x600)1
2418498-95J01Breather Hose Protector1
2509401-15414Clip2
2609408-00155Clamp (NLA)1
2711194-87L10Fuel Hose Guard1
2801550-0620CBOLT2
2909169-06062Washer (6.3x17x1.6)2
3009320-09016Cushion2
3109482-00446NGK DCPR6E Spark Plug4
Fig. 2Cylinder Block
图 113气缸体 Cylinder Block Fig.
REFPart No.NameQty
111291-87L00Engine Hook (NLA)1
201550-0820CBOLT2
311300-87L11Cylinder Block Assembly1
411117-90J10Crankcase Bolt10
511216-90J10Oil Gallery Plug Gasket3
609248-18011Oil Gallery Plug1
709248-18014Plug (18x8)2
811118-98J02PLUG1
909206-13019Knock Pin5
1001550-08407BOLT 8 X 4010
1109401-15414Clip1
1211223-87L00Breather Pipe (NLA)1
1301550-0612CBOLT2
1411224-87L00Breather Hose No. 2 (NLA)1
Fig. 3Crankshaft
图 116曲轴 Crankshaft Fig.
REFPart No.NameQty
112111-87L01Piston4
212140-87L01Piston Ring Set4
312151-54A50Piston Pin4
409381-18002Piston Pin Circlip8
512160-87L10Connecting Rod Assembly4
604221-04089PIN 4X88
812220-87L00Crankshaft1
1012300-78890Crankshaft Thrust Bearing1
1112300-78890-012Crankshaft Thrust Bearing (OS:0.12) (NLA)1
1209283-52006Oil Seal (52x70x10)1
1312100-87L02-050Piston & Ring Set (OS:0.50)4
1412140-87L01-050Piston Ring Set (OS:0.50)4
Fig. 4Timing Chain
图 119正时链条 Timing Chain Fig.
REFPart No.NameQty
112730-87L00Driven Gear1
209262-32023BEARING,DRIVEN1
309262-35070Bearing (35x62x14)1
412761-87L00Timing Chain1
512771-87L00Timing Chain Guide (NLA)1
601550-0825ABOLT2
712810-87L00Timing Chain Tensioner Assembly1
812813-73G00Timing Chain Tensioner Pad1
901550-0835ABOLT1
1012812-90J00Timing Chain Tensioner Spacer1
1112831-93J01Tensioner Adjuster Assembly1
1201550-0620ABOLT2
Fig. 5Camshaft
图 121凸轮轴 Camshaft Fig.
REFPart No.NameQty
112701-87L10Intake Camshaft1
212705-87L10Exhaust Camshaft1
312741-90J01Camshaft Timing Sprocket1
412748-87L00Exhaust Camshaft Sprocket1
512749-93J00Exhaust Camshaft Bolt1
601550-0612ABOLT3
704221-05109PIN2
812891-69J00Tappet (NLA)16
1012911-87L00Intake Valve8
1112915-87L50Exhaust Valve8
1212921-87J11Valve Spring16
1312931-78G00Valve Spring Retainer16
1412932-24400Valve Cotter32
1512933-51E00Valve Spring Seat16
1609289-05006Valve Stem Seal16
Fig. 6Intake Manifold
图 122进气歧管 Intake Manifold Fig.
REFPart No.NameQty
113110-87L00Intake Manifold1
213119-87L00Intake Manifold Gasket4
313125-87L00Throttle Body Gasket1
401421-08257BOLT, STUD2
501550-0830CBolt4
601550-0845CBolt1
708316-1008CNut2
818137-87L02IAC Valve1
902112-34167SCREW3
Fig. 7Silencer
图 134消声器 Silencer Fig.
REFPart No.NameQty
113710-99E00Flame Arrester1
213810-87L00Silencer1
313813-87L01HOLDER,FLAME AR1
409116-06215Bolt (6x30) w/Washer2
509169-06075Washer2
609320-09059Cushion2
Fig. 8Ring Gear Cover
图 136环形齿轮盖 Ring Gear Cover Fig.
REFPart No.NameQty
111510-87L10COVER COMP,RING1
201550-0630CBOLT4
309320-09016Cushion1
403542-06209SCREW2
511514-87L00Ring Gear Cover Plate1
661472-88L01LABEL,MAG COVER1
769711-93E11Label (S.I.G.P)1
861494-87L02LABEL,OIL & CLE1
Fig. 9Exhaust Cover
图 140排气盖 Exhaust Cover Fig.
REFPart No.NameQty
114141-87L00Exhaust Cover1
214151-87L00Exhaust Cover Gasket1
301550-06307BOLT9
411261-93J00Protection Anode Cover1
509280-22019O-Ring1
655321-87J01Aluminum Anode1
709103-06281Bolt (6x14)1
801550-0820CBOLT1
Fig. 10Fuel Vapor Separator
图 143燃油蒸汽分离器 Fuel Vapor Separator Fig.
REFPart No.NameQty
115600-92J50Fuel Vapor Separator Assembly1
213370-88L10Needle Valve Assembly1
315200-92J20Fuel Pump Assembly1
415626-92J01VST Seal1
515628-99E00Screw (L:15)5
615629-99E10Drain Screw1
715641-88L00Spacer1
815642-88L00Fuel Filter1
915650-99E00Float1
1015654-88L00Pin1
1115683-87J00Drain Hose (L:120)1
1215760-88L00Fuel Pressure Regulator1
1315644-88L00O-Ring1
1415645-88L00Regulator Holder1
1502112-0408ASCREW1
1615648-92J00Ring1
1715643-88L10Joint1
1815641-88L31Bushing1
1915641-88L51Bushing1
2015642-88L10Fuel Filter1
2115612-88L00Vapor Separator Cover1
2215613-88L00O-Ring1
2315614-88L00Screw3
2402142-0408BSCREW1
2515613-92J00Gasket1
2615620-92J00VST Upper Case1
2715610-92J00VST Lower Case1
2809116-06217Bolt w/Washer (6x30)3
2909169-06090Washer3
3015691-92J00Cushion3
3144420-44AR0Hose (5x8.2x600)1
3209401-08412Clip1
3318498-87JC1Protector (L:450)1
3409403-12324CLAMP1
3501550-0612CBOLT1
3655127-87D00Hose Union1
Fig. 11Fuel Injector
图 144喷油器 Fuel Injector Fig.
REFPart No.NameQty
115681-92J01HOSE,FUEL(SEPAR1
215710-82K50Fuel Injector4
315716-65DT0Grommet Set4
415750-87L30Delivery Pipe1
515830-87L30Fuel Main Joint1
609103-06281Bolt (6x14)1
709280-08012O-Ring1
818498-87J51Fuel Hose Protector1
909320-08062Cushion4
1009401-11425Clip2
1109408-00233Clamp (NLA)1
1201550-0820CBOLT2
Fig. 12Fuel Pump
图 146燃油泵 Fuel Pump Fig.
REFPart No.NameQty
115100-90J11Fuel Pump Assembly1
201550-0625CBOLT2
309280-26005O-Ring1
415410-92J10Fuel Filter Assembly1
515411-92J10Fuel Filter Cap1
615412-92J00Fuel Filter1
715413-92J00Fuel Filter Case1
815415-92J00Fuel Filter Seal1
915421-87L10BRACKET,FUEL FI1
1001550-0616CBOLT2
1115190-87L20HOSE,FUEL INLET1
1215192-87L30HOSE,FUEL(FILTE1
1309343-70503-600Fuel Hose (7x12x600)1
1418498-96J21Hose Protector (13.5x16.5x370)1
1518498-99E11Hose Protector (L:610)1
1609401-11423Clip5
1715198-87L00Fuel Hose Bracket1
1809403-11320Clamp1
1901550-0612CBOLT1
2015419-92J00Joint Cap1
2108316-10087Nut1
2215195-87L00HOSE FUEL(FILTE1
2315831-96L00Fuel Hose Union2
2415195-96L00Fuel Hose1
2509401-14409Clip4
Fig. 13Water Pump
图 160水泵 Water Pump Fig.
REFPart No.NameQty
117410-99E10Water Pump Case1
217461-87E12Water Pump Impeller1
317471-87L01Water Pump Plate1
417472-87L00Water Pump Plate Gasket1
617562-87L01Water Tube Grommet1
717563-87D01Water Tube Bushing1
817564-87D00Water Pump Case Bushing1
917631-87L00Port Side Water Filter1
1017632-87L01Starboard Side Water Filter1
1129116-93J10Bolt (8x35)4
1209161-16008Washer (15.8x26x1)2
1309202-06031Knock Pin (6x12)2
1409420-04009Water Pump Key1
1509132-04034Screw (4x18)1
1617413-99E11Water Pump Case Sleeve1
1717416-99E11Water Pump Case Seal No. 11
1817400-87L04Water Pump Repair Kit DF70A/DF80A/DF90A1
Fig. 14Thermostat
图 162节温器 Thermostat Fig.
REFPart No.NameQty
111196-87L00Water Return Hose1
217611-90J00Water Pressure Valve Cover1
317660-99E01Water Pressure Valve1
517681-87L00Thermostat Cover1
617685-87L01Thermostat Cover Seal1
701550-0630CBOLT2
809116-06121Bolt (6x25)2
909280-26006O-Ring1
1009401-26408Clip2
1117915-87L01HOSE,WATER FLUS1
1209401-15414Clip2
1309352-50006-600Hose (5x9x600)1
1409352-50006-600Hose (5x9x600)1
1509401-08413Clip3
1609407-11401Clamp (L:95)1
Fig. 15Throttle Body
图 163节气门体 Throttle Body Fig.
REFPart No.NameQty
113300-87L11Throttle Body Assembly1
213353-99E00Adjuster Assembly1
313354-99E00Cap1
413315-87L00Throttle Body Bracket1
501550-0650CBolt2
601550-0616CBOLT3
701550-0655CBolt2
809160-06084Washer (6.5x18x1.6)1
913510-87L00Throttle Rod1
1019115-87L00Throttle Lever Holder1
1119120-87L00Throttle Lever1
1219131-95502Connector1
1309140-05005Nut1
1409160-06046Washer (6.5x20x1.5)1
1509180-06186Spacer (6.2x12.6x21)1
1601550-06357BOLT1
1701550-0830CBolt2
Fig. 16Oil Pump
图 175机油泵 Oil Pump Fig.
REFPart No.NameQty
116400-87L00Oil Pump Assembly1
209103-06220Bolt (6x60)4
316440-99E01VALVE ASSY,OIL1
409168-16002Gasket (16x22x2.0)1
516520-87L00Oil Pump Strainer1
609280-17002O-Ring2
701550-0616ABOLT2
816519-87L00Engine Holder Seal1
911241-73003Oil Filter Stand1
1016510-61A33Engine Oil Filter1
1116531-87L00Oil Filter Adapter Case1
1216539-87L00Adapter Case Gasket1
1301550-08307BOLT2
1409246-04009Plug1
Fig. 17Oil Pan
图 180油底壳 Oil Pan Fig.
REFPart No.NameQty
111489-87L00Oil Pan Gasket1
411542-87L00Exhaust Tube Gasket1
611552-87L01GASKET,OIL PAN1
709116-06121Bolt (6x25)5
817913-93J00Water Flush Plug1
917914-93J01Water Flush Plug Gasket1
1009116-08128Bolt (8x40)4
1129116-93J00Bolt (6x20)3
1229404-93J11Clamp (L:65)1
1309168-12012Oil Drain Plug Gasket1
1409248-12009Oil Drain Plug1
1509116-10129Bolt (10x160)6
1609116-10181Bolt (10x44)2
1716910-87L00Oil Level Gauge1
1816930-87L00Oil Level Gauge Guide (NLA)1
1909280-09008O-Ring1
2001550-0612CBOLT1
Fig. 18Clutch Shaft
图 204离合器轴 Clutch Shaft Fig.
REFPart No.NameQty
121110-87L10Clutch Lever1
221131-93J00Clutch Lever Bushing1
321151-87L00Clutch Lever Holder1
421152-87L00Clutch Holder Plate (NLA)1
521153-87L00Clutch Lever Bushing2
621157-87L00Clutch Holder Seal (NLA)1
723115-87L00Clutch Lever Link1
809160-09019Washer (9.2x16x1)1
909204-01006Cotter Pin1
1009307-09002Bushing1
1101550-0640CBolt2
1209116-05010Bolt (5x12)3
1321210-87L01Clutch Shaft1
1409160-09019Washer (9.2x16x1)1
1509204-01006Cotter Pin1
1609248-12011Plug (12x9)1
1709307-09002Bushing1
1811118-95J00Notch Spring Plug1
1909205-10008Spring Pin (10.2x13)1
2009260-10005Ball1
2109440-07071Spring1
2222511-99011Grease Nipple1
2308331-41359Circlip1
Fig. 19Clutch Rod
图 206离合器推杆 Clutch Rod Fig.
REFPart No.NameQty
225131-87L01Shifter Yoke1
325232-96302Gear Case Magnet2
408332-1107AE Ring4
525141-87L00Shift Rod Guide Housing1
625223-96J00Seal, Shift Rod Dust1
729116-93J00Bolt (6x20)1
809280-55006O-Ring1
909282-08005Shift Rod Guide Housing Oil Seal1
Fig. 20Transmission
图 220变速箱 Transmission Fig.
REFPart No.NameQty
257133-87L01Drive Shaft Collar1
309205-05011Spring Pin (5x14)1
409265-25046Bearing (25x52x19.25)1
557300-87890Pinion & Gear Set1
609263-25067Bearing (25x32x26)1
709265-40003Bearing (40x75x26)1
857500-87873Drive Shaft Shim Set1
1009140-14024Nut1
1357500-87882Forward Gear Shim Set1
1557610-87L00Propeller Shaft Assembly1
1657621-87L10Clutch Dog Shifter1
1757631-87L00Connector Pin1
1809202-07003Pin (7x44)1
1909440-09043Spring1
2009440-42002Spring1
2106111-07004STEEL BALL 7/322
2206111-11004BALL2
2309181-25030Shim (3.00)1
2509263-25067Bearing (25x32x26)1
2609280-92004O-Ring1
2709282-25001Oil Seal (25x38x8)2
2808113-60087B1 40X80X18 BEA1
2909116-08122Bolt (8x30)2
3056130-87L01Drive Shaft Oil Seal Housing1
3109280-46004O-Ring1
3209282-22007Oil Seal (22x36x6)2
3309117-08110Bolt (8x25)4
3457134-87L00Drive Shaft Washer1
3557135-87L00Drive Shaft Spacer1
3609164-31001Wave Washer1
3709181-31001Washer (31x46x2.0)1
Fig. 21Starting Motor
图 301启动马达 Starting Motor Fig.
REFPart No.NameQty
131100-98L10Starter Motor Assembly1
231150-98L00Gear Case1
331170-92J00Rear Housing1
431173-98L00Brush Holder Assembly1
531191-63J00Lever Assembly1
631220-98L10Switch Assembly1
731311-63J00Armature1
831192-92J00Screw Set1
931261-75F10Through Bolt2
1031340-98L00Starting Motor Clutch Set1
1131313-86030Stopper Set1
1231320-98L00Pinion Assembly1
1331341-98L00Pinion Shaft1
1431343-63J00Internal Gear1
1531344-63J00Planetary Gear3
1631912-87L00Starting Motor Band (NLA)1
1731918-92J01Lower Damper1
1801550-0616CBOLT1
1901550-08207BOLT1
2001550-08357BOLT2
Fig. 22Magneto
图 303磁电机 Magneto Fig.
REFPart No.NameQty
132102-87L00Flywheel1
209103-16004Bolt (16x50)1
309160-16047Washer (16.5x48.5x4.5)1
409420-04008Key1
532120-87L10Battery Charging Coil1
632160-87L01CKP/Ignition Timimg Coil1
709106-05030Bolt (5x10)2
833220-64L10Cam Position Sensor1
901550-0616CBOLT1
1009403-13414CLAMP,WATER HOS2
1101550-0612CBOLT2
1209103-06211Bolt (6x25)3
1309403-20310CLAMP1
Fig. 23Rectifier/Ignition Coil
图 310整流器/点火线圈 Rectifier/Ignition Coil Fig.
REFPart No.NameQty
132800-87L00Rectifier/Regulator Assembly1
201550-0625CBOLT2
332890-87L10Electric Parts Holder1
409116-06202Bolt w/Washer (6x25)2
501550-0625CBOLT1
609169-06062Washer (6.3x17x1.6)3
709320-09016Cushion3
833410-87L00Ignition Coil Assembly4
901550-0620CBOLT4
Fig. 24Sensor
图 315传感器 Sensor Fig.
REFPart No.NameQty
113650-52G00Inlet Air Temp Sensor1
213655-87J01Air Temp Sensor Grommet1
318590-68H00MAP Sensor1
402162-05207SCREW2
534830-87J20Temp Sensor Assy1
634840-98J11Trim Sensor Assembly1
709125-05046Screw (5x12)1
834846-87L00Trim Sensor Washer1
934841-87L10Trim Sensor Lever1
1034842-87L01Trim Sensor Upper Cam1
1134843-87L00Trim Sensor Lower Cam1
1234845-87L10Trim Sensor Bracket1
1301550-06207BOLT1
1437820-99E02Oil Pressure Switch1
1509403-07338Clamp (NLA)1
1609403-13413CLAMP1
1729103-93J00Bolt (6x12)1
1836656-87L00PTT Cable Grommet1
1909407-14407Clamp (L:140)2
Fig. 25Harness
图 322线束 Harness Fig.
REFPart No.NameQty
133810-90J30CABLE ASSY,STAR1
208316-10087Nut1
336610-87LE0HARNESS ASSY,WI1
433634-96J00Service Connector Cap1
509320-08510Cushion (8.5x20x8)2
636737-98L00Fuse Puller1
736721-98L00Upper Cover O-Ring1
836738-98L00Fuse Case Upper Cover1
938860-76F01Relay1
1038860-76F01Relay1
1109481-1050410 Amp Fuse3
1209481-3050430 Amp Fuse3
1309481-4040340 Amp Fuse2
1436618-43410Oil Pressure Switch Cap (NLA)1
1536611-87L10Sub Wire Harness Assembly1
1636612-96J01CAP,TERMINAL1
1708310-00067Nut1
1808321-01067Lock Washer1
1909408-00021Clamp (NLA)1
2036616-87L00Cable Holder1
2109169-06053Washer (6.3x16x1)2
2209320-04013Bushing2
2302142-061676 X 16 CROSS SC2
2401550-06127BOLT1
2536617-87L00Harness Clamp (NLA)1
2636617-93J00Harness Bracket1
2736617-87L10Harness Clamp (NLA)1
2836617-87L20Harness Clamp (NLA)1
2909403-07308Clamp1
3009407-14407Clamp (L:140)1
3109408-00024Clamp1
3201550-0612CBOLT2
3309403-11321Clamp1
3409403-12409Clamp1
3536611-87L01Sub Wire Harness Assembly1
3633833-87L00TUBE,SPIRAL1
3736625-93J10ECM Battery Lead1
Fig. 26PTT Switch/Engine Control Unit
图 326动力升降倾斜开关/发动机控制单元 PTT Switch/Engine Control Unit Fig.
REFPart No.NameQty
137721-93J00Neutral Switch Assembly1
209137-04004Screw (4x16)2
337726-90J10Switch Bracket1
437726-87L00Switch Lead Clamp Bracket (NLA)1
501550-0612CBOLT1
637850-92J00PTT Switch Assembly1
737856-92J00PTT Switch Tape1
837857-92J01PTT Switch Bushing1
909403-11321Clamp1
1009407-10404Clamp (L:100)1
1138410-93J22PTT Relay Assembly1
1238415-93J20PTT Relay Holder1
1301550-06127BOLT1
1433950-87LA0UNIT,ENGINE CON1
1533925-92J00ECU Cushion1
Fig. 27Clamp Bracket
图 335夹具支架 Clamp Bracket Fig.
REFPart No.NameQty
341130-87L20SHAFT COMP,CLAM1
441135-93J11Clamp Bracket Shaft Washer1
555321-94910Magnesium Anode1
609116-08137Bolt (8x22)1
709159-22006Nut1
855320-94910ANODE SET1
909116-06121Bolt (6x25)2
1109159-12014Nut (12x17)4
1209160-12110Washer (12.5x22x3.0)4
1309160-12128Washer (12.5x35x3)4
1409106-10065Bolt (10x20)2
1509160-10082Washer (10.5x19x2.0)2
Fig. 28Swivel Bracket
图 336旋转支架 Swivel Bracket Fig.
REFPart No.NameQty
122511-99011Grease Nipple5
236894-87D00Wire Lead (L:195)1
336894-87D00Wire Lead (L:195)1
436895-87D10Wire Lead (L:310)1
643211-87L00BUSH,SWIVEL BRA2
743711-97E11Steering Bushing2
909125-06063Screw (6x10)2
1009125-06063Screw (6x10)1
1109125-06063Screw (6x10)2
1209160-39001Washer (39.5x64x1.0)2
1309181-39001Shim (39.5x64x0.3)4
1409181-39001Shim (39.5x64x0.3)4
1509380-38003Circlip1
1643755-87L20ATTACHMENT,STEE1
1709108-10156Stud Bolt2
1809159-10050Nut2
1909160-10165WASHER,ATTACHME2
2041220-87L00LEVER COMP,TILT1
2141224-95E01Tilt Stopper Rod Bushing2
2241230-95E00Tilt Lock Lever Link1
2341233-95E10Tilt Lock Spring Bracket1
2441221-95E40Port Tilt Lock Lever1
2509125-06063Screw (6x10)1
2609140-10032Nut1
2709160-06082Washer (6.5x13x1.0)1
2809204-01006Cotter Pin1
2909440-19028Spring1
3041228-90J00Tilt Lock Spring1
3141225-94401RUBBER,TILT LOC1
3209125-06063Screw (6x10)1
Fig. 29Trim Cylinder
图 337升降油缸 Trim Cylinder Fig.
REFPart No.NameQty
148000-87L22TRIM ASSY,POWER1
248400-87L03Manifold Assembly1
348611-87L00Metal Joint1
448571-87L01Reservoir Tank1
548572-87L00Plug1
648557-90J00O-Ring1
748862-87J20Reservoir Tank Bolt4
831281-92J10Through Bolt4
938100-87L12PTT Motor Assembly1
1048502-87L02Pump Assembly1
1148582-95E01Filter1
1248583-95E00Drive Joint1
1348585-95E00O-Ring1
1448864-96J10Manual Valve Set1
1548588-90J00O-Ring Set1
1648862-92J20Pump Bolt No. 11
1748862-92J30Pump Bolt No. 21
1848862-90J21Bolt1
1948321-90J00Tilt Cylinder Upper Shaft1
2048326-95E00Tilt Cylinder Lower Bushing2
2148325-87L00Tilt Cylinder Bushing2
2209380-22015Circlip2
2355321-87J01Aluminum Anode1
2409103-06281Bolt (6x14)1
2548120-87L00SHAFT COMP,TILT1
2609116-10179Bolt (10x35)2
2736895-87D10Wire Lead (L:310)1
2809125-05050Screw (5x8)1
2909160-10161Washer1
Fig. 30PTT Motor
图 340动力升降倾斜装置马达 PTT Motor Fig.
REFPart No.NameQty
138100-87L12PTT Motor Assembly1
231311-93J00Armature (NLA)1
331173-94920Brush Holder Assembly1
431123-94910O-Ring1
531133-90J20Brush Assembly1
631133-94910Brush1
731136-90J30Breaker Assembly1
831135-94900Spring2
933799-97E00Oil Seal1
1031111-94900Yoke Screw1
Fig. 31Engine Holder
图 401发动机支架 Engine Holder Fig.
REFPart No.NameQty
251115-87L00Water Return Union1
351117-87L00Water Indicator Union1
451211-87L10Engine Holder Gasket1
509116-08128Bolt (8x40)7
609116-08159Bolt (8x55)1
709202-08006Knock Pin (8x12)2
804211-1112911 X 12 DOWEL P2
904211-1112911 X 12 DOWEL P1
1009160-18031Exhaust Plug Gasket1
1109248-18010Exhaust Plug1
1229116-93J00Bolt (6x20)1
1309280-11005Shift Rod O-Ring1
1409280-20002O-Ring1
1501550-0620CBOLT1
1609262-17019Bearing (17x35x8)1
1709289-18001Clutch Shaft Seal1
1809282-22007Oil Seal (22x36x6)2
1912281-87J00Oil Seal (39.3x44x7)1
2051122-87L00Mount Case Cover1
2151123-87L00Mount Case Cover Gasket1
2201550-0825ABOLT5
2354120-87L11MOUNT,UPPER THR1
2454122-87L01SPACER,UPR THRU2
2554130-87L00Upper Mount2
2654166-95J02Mount Bolt2
2709159-12014Nut (12x17)2
2809160-12110Washer (12.5x22x3.0)2
2954137-87L0054137-87L001
3009116-10181Bolt (10x44)2
3109116-10147Bolt (10x85) (NLA)1
3254140-87L10Upper Unit Stopper (NLA)1
3309116-08137Bolt (8x22)2
Fig. 32Drive Shaft Housing
图 405驱动轴壳体 Drive Shaft Housing Fig.
REFPart No.NameQty
209116-10181Bolt (10x44)8
309202-08006Knock Pin (8x12)2
509108-10115Stud Bolt4
609108-10157Stud Bolt1
709202-08006Knock Pin (8x12)2
809381-40005Circlip1
957130-87E02Drive Shaft Bushing1
1109116-06236Bolt (6x16)1
1254151-87L01MOUNT,LWR THRUS1
1354160-87L10Lower Mount2
1454166-95J02Mount Bolt2
1509159-12014Nut (12x17)2
1654167-87L10Forward Lower Side Mount2
1754114-90J10Washer2
2109116-10181Bolt (10x44)4
2254180-88L01DAMPER,FORWARD2
Fig. 33Gear Case
图 407齿轮箱 Gear Case Fig.
REFPart No.NameQty
209263-26023Bearing (26x34x30)1
309202-08006Knock Pin (8x12)2
455125-90J01Trim Tab1
509116-08137Bolt (8x22)1
609248-10008Drain Plug2
709168-10038GASKET,DRAIN PL2
909103-06281Bolt (6x14)1
1055333-87L00Exhaust Seal Plate1
1152332-87L11SEAL,EXHST TUBE1
1255127-87D00Hose Union1
1309355-40805-00BHose (4x8x2000)1
1409362-09008Nipple1
1509407-10404Clamp (L:100)2
1609116-10137Bolt (10x70)1
1709116-10150Bolt (10x55)4
1809140-10031Nut (10mm)5
1909160-10141Washer (10.5x19x2)5
2158105-90J00Propeller Bushing1
2257632-87L01Propeller Stopper Bushing1
2357633-90J10SPACER,PROPELLE1
2409141-18005Nut (18mm)1
2509204-03003Prop Nut Cotter Pin1
2609160-18028Washer (18.5x31x1.0)1
2757630-90J10Propeller Hardware Kit DF70A/DF80A/DF90A/DF90 to DF1401
2825700-87L01Gear Case Seal Kit DF70A/80A/90A1
Fig. 34Side Cover
图 410侧盖 Side Cover Fig.
REFPart No.NameQty
161112-99E01Side Cover Rubber Seal1
261134-87L01SEAL,SIDE COVER1
509139-06249SCREW8
609136-06149Screw (6x55)2
709136-06161Screw (6x17)3
809321-08026CUSHION2
961827-87L00Side Cover Holder (NLA)1
1001550-0820CBOLT2
1209116-08174Bolt (8x38)2
1309169-08050Front Panel Washer2
1409320-11023CUSHION,FRONT P2
1517913-93J00Water Flush Plug1
1617914-93J01Water Flush Plug Gasket1
1761632-93J00Engine Cover Hook Shaft2
1861641-87L00Engine Cover Hook2
1909116-06127Bolt (6x12)2
2061633-87L00Rear Hook Lever1
2161645-87L00Front Hook Lever (NLA)1
2261673-93J12LATCH,HOOK LEVE2
2309160-13014Washer (13.2x25x1.0)2
2409164-14008Wave Washer2
2509202-04022Hook Lever Pin2
2609306-13007Bushing2
2709103-05026Bolt (5x10)2
2809103-05027BOLT,LATCH REAR2
2961124-87L21GROMMET,R/CON C1
3009407-25402Clamp (L:248)1
3167341-87L00Remocon Cable Holder1
3201550-0616CBOLT2
3367345-87L00Protector1
3467346-87L01PROTECTOR,HOLDE1
3509409-10304-5ESClip1
3667350-87L02Remote Control Cable Stopper1
3709352-70104-600Hose (7x10.2x600)2
3801570-06127BOLT1
3909403-11320Clamp1
4017917-87L00Water Flush Connector1
4167361-90J10Rigging Hose Adapter1
4209208-06011PIN,HOSE ADAPTE2
Fig. 35Engine Cover
图 420发动机罩 Engine Cover Fig.
REFPart No.NameQty
361439-87L00Tilt Up Handle Seal (NLA)1
401550-0616CBOLT4
561476-87L00Air Vent Seal (NLA)1
661610-93J01FASTENER COMP2
709329-10024Cushion2
801550-0616CBOLT2
1168111-87L00Emblem Mark 'S'1
1261621-87L00Fastener Bracket2
1309229-04025Rivet4
1561458-90J01Engine Cover Label1
1609800-81841Tool Set1
1799011-87LA0-03BMANUAL,OWNER'S1
Fig. 36Drag Link
图 442转向拉杆 Drag Link Fig.
REFPart No.NameQty
141161-94400Steering Cable Seal1
267701-87L01Drag Link Assembly1
367721-87L00Drag Link Spacer1
467725-99E20Drag Link Bolt1
567726-99E00Lock Nut2
667728-99E00Washer4
767467-89J01Cable Connector2
809385-06012Clip2
909160-06055Washer (7x12x1.0)2
Fig. 37Squeeze Pump
图 475挤压泵 Squeeze Pump Fig.
REFPart No.NameQty
165770-90J04Squeeze Pump1
Fig. 38Opt: Meter
图 501选配: 仪表 Opt: Meter Fig.
REFPart No.NameQty
209471-12108Bulb (12v 1.7w)1
409471-12028Bulb (12v, 3.4w)1
534191-92E00Water Pressure Tubing1
609407-14407Clamp (L:140)2
736615-96300Resin Terminal2
909471-12103Bulb (12v, 3.4w)1
1134310-92E00Fuel Gauge Lead (NLA)1
1234360-92E00Adapter Harness (NLA)1
1309471-12103Bulb (12v, 3.4w)1
1509471-12103Bulb (12v, 3.4w)1
1734191-92E00Water Pressure Tubing1
1809407-14407Clamp (L:140)2
1909471-12103Bulb (12v, 3.4w)1
2109471-12077Bulb (12v, 1.7w)1
2234190-87D00Speedometer Sensor1
2434190-95500Speedometer Sensor (NLA)1
2503112-0630BScrew2
2655127-87D00Hose Union1
2709355-40805-00BHose (4x8x2000)1
2809407-10404Clamp (L:100)2
3009471-12077Bulb (12v, 1.7w)1
3136682-92E00Wire Harness1
Fig. 39Opt: Water Pressure Gauge Sub Kit
图 507选配:水压表组件套件 Opt: Water Pressure Gauge Sub Kit Fig.
REFPart No.NameQty
134660-90J04Water Pressure Gauge Install Kit1
209352-50006-600Hose (5x9x600)1
309352-50006-600Hose (5x9x600)1
409367-060063 Way1
509401-08413Clip4
618498-99EA0Protector (L:80) (NLA)1
709407-25402Clamp (L:248)1
Fig. 40Opt: Concealed Remocon (1)
图 517选配:隐藏式遥控器(1型) Opt: Concealed Remocon (1) Fig.
REFPart No.NameQty
167200-93J34Flush Mount Control Box1
267298-92E50Spring1
367296-94310Screw1
467295-92E10Screw (3x12)2
537850-92E27PTT Switch Assembly1
667288-92E60Washer1
767296-92E52Screw1
867255-92E50Neutral Lock Arm1
967251-92E50Handle Lever1
1067261-92E50Grip1
1167256-92E50Neutral Lock Holder1
1267257-92E00Lever Cap1
1367242-92E50Free Accel Shaft1
1467288-92E20Washer6
1567296-88D10Screw (5x16)4
1667288-92E70Washer (NLA)1
1767296-88D20Screw (6x35) (NLA)3
1867295-92E50Screw (6x30) (NLA)3
1967287-92E50Nut (NLA)3
2009160-06104Washer (6.5x24x2)3
2167296-88D30Screw (5x30) (NLA)4
2267254-92E50Lock Arm Cover1
2336890-93J00Wire Harness1
2467275-95600Cable End2
2567273-95600Spacer1
2667283-92E50Lever Decal (NLA)1
2767284-92E50Clutch Decal (NLA)1
2867274-92E50Base1
2967211-92E50Flush Mount Cover1
Fig. 41Opt: Concealed Remocon (2)
图 518选配:隐藏式遥控器(2型) Opt: Concealed Remocon (2) Fig.
REFPart No.NameQty
167200-93J34Flush Mount Control Box1
267222-92E50Dual Plate1
367292-94300E Ring3
467288-92E10Washer (NLA)1
567291-92E00Snap Ring (NLA)2
667223-92E50Brake Adjust (NLA)1
767221-92E50Holder Assembly (NLA)1
867224-92E50Brake Shoe Assembly (NLA)1
967225-92E50Brake Disk (NLA)1
1009140-06020Nut (6mm)2
1167294-92E00Spacer (NLA)1
1237721-95500Neutral Switch Assembly1
1367296-92E11Screw (3x15)2
1467226-92E10Bolt (NLA)2
1567296-92E20Screw (5x25) (NLA)2
1667240-92E50Throttle Arm Assembly (NLA)1
1767228-92E00Washer (NLA)1
1867286-92E00Bolt (6x18) (NLA)3
1967230-92E00Shift Arm Assembly (NLA)1
2009125-05042Screw (5x10)11
2167234-92E00Gear Case (NLA)1
2267245-92E00Free Throttle Drum (NLA)1
2367227-92E00Stopper (NLA)1
2467296-88D10Screw (5x16)2
2567225-92E00Spring (NLA)1
2609125-04004Screw (4x6)1
2767233-92E00Spring (NLA)1
2867235-92E00Shift Lock Plate (NLA)1
2967239-92E10Shift Pin Plate1
3067236-92E00Roller (NLA)1
3167237-92E01Spring (NLA)5
3267238-92E50Drive Gear (NLA)1
3367239-92E00Pin1
3467246-92E50Drive Shaft (NLA)1
3567252-92E00Bushing (NLA)1
3667291-92E10Snap Ring (NLA)1
3767253-92E10Washer1
3867252-92E10Bushing (NLA)1
3967253-95600Washer (NLA)1
4067231-92E00Shift Gear1
4167232-95600Bushing1
4267241-92E50Free Accel Rod (NLA)1
4367232-92E50Bushing (NLA)1
Fig. 42Opt: Harness
图 521选配: 线束 Opt: Harness Fig.
REFPart No.NameQty
236620-93J31Replaced by 36620-93J321
338500-93J00Warning Buzzer*1
436990-87D00Terminal & Sleeve Set1
609481-1050110 Amp Fuse1
736667-96L20Gauge Extension Wire1
Fig. 43Opt: Switch
图 530选配: 开关 Opt: Switch Fig.
REFPart No.NameQty
137100-96J01Ignition Switch Panel Assembly1
237110-93J02Ignition Switch Assembly1
437143-99E01Key Cap1
537149-93J00Cylinder Body Cap1
637139-99E00Ignition Switch Panel1
738500-93J90Warning Buzzer1
809407-14403Clamp (L:125)1
937803-93J06Emergency Stop Switch Panel Assembly1
1037820-93J05Emergency Stop Switch Assembly1
1137823-92E02Stop Switch Lanyard1
1237826-92J00Nut1
1337825-99E00Emergency Switch Panel1
1403122-05165SCREW4
1537805-93J00PTT Switch Assembly1
1637855-99E00PTT Switch Panel1
1737210-93J00Lighting Switch Set (NLA)1
1837212-93J00Lighting Switch Panel (NLA)1
2037110-93J02Ignition Switch Assembly1
2237143-99E01Key Cap1
2337149-93J00Cylinder Body Cap1
2437139-99E20Ignition Switch Panel1
2537820-93J05Emergency Stop Switch Assembly1
2637823-92E02Stop Switch Lanyard1
2737826-92J00Nut1
2803121-0516ASCREW4
2938500-93J90Warning Buzzer1
3009407-14403Clamp (L:125)1
3137860-87L00Trolling Mode Control Switch Assembly1
3237862-87L00Trolling Switch Panel1
3309131-05004Screw (5x16)4
Fig. 44Opt: Top Mount Single (1)
图 544选配: 顶置单联支架(1) Opt: Top Mount Single (1) Fig.
REFPart No.NameQty
167200-88L02Replaced by 67200-88L201
267261-88L10Grip No.21
367261-88L00Grip No. 11
437850-88L00PTT Switch Assembly1
567296-88L00Screw3
667288-92E20Washer3
767212-88L00Cover Plug (Single)1
868111-88L00Emblem Mark (S)1
967257-88L00Lever Cap1
1067281-88L00Decal (Single)1
1167296-92E60Screw2
1267288-92E60Washer2
1367253-92E00Washer1
1467275-95600Cable End2
1567273-95600Spacer1
1667271-88L10Remocon Lever Lower Cover1
1767211-88L00Top Binnacle Cover (Single)1
1867264-88L00Lever Design Cover1
1967264-88L10Lever Plating Cover1
2067500-88L00Single Binnacle Box Spacer1
2109125-05135Screw (5x65)4
2209160-05029Washer (5.5x10x0.8)4
2309140-05005Nut4
2467273-88L00Grommet (Single)1
Fig. 45Opt: Top Mount Single (2)
图 545选配: 顶置单联支架(2) Opt: Top Mount Single (2) Fig.
REFPart No.NameQty
167200-88L02Replaced by 67200-88L201
267222-92E00Dual Plate1
367223-92E00Brake Adjust (NLA)1
467288-92E00Washer1
567292-94300E Ring4
667272-88L00Waterproof Seal1
767291-92E00Snap Ring (NLA)2
867221-92E00Shift Assembly (NLA)1
967224-92E00Brake Arm Assembly (NLA)1
1009140-06020Nut (6mm)2
1137721-88L01Neutral Switch Assembly1
1267236-92E00Roller (NLA)1
1367296-88D10Screw (5x16)2
1467296-92E20Screw (5x25) (NLA)2
1567226-92E00Bolt (NLA)1
1667226-92E10Bolt (NLA)1
1767240-92E00Throttle Arm Assembly (NLA)1
1867228-92E00Washer (NLA)1
1967286-92E00Bolt (6x18) (NLA)3
2067230-88L00Shift Arm Assembly1
2109125-05042Screw (5x10)9
2267234-88L00Gear Case1
2367245-92E00Free Throttle Drum (NLA)1
2467227-92E00Stopper (NLA)1
2509126-06006Screw (6x20)2
2667233-92E00Spring (NLA)1
2767235-92E00Shift Lock Plate (NLA)1
2867237-92E01Spring (NLA)5
2967269-92E00Bracket (NLA)1
3067296-88D10Screw (5x16)1
3167238-88L00Drive Gear1
3267231-88L00Shift Gear1
3367232-88L00Shift Gear Bushing6
3467241-88L00Free Accel Rod1
3567239-92E00Pin1
3667246-88L00Remocon Drive Shaft1
3767291-92E10Snap Ring (NLA)1
3867243-92E00Grommet (NLA)1
3967252-88L00Remocon Drive Shaft Bushing1
4067253-88L00Washer1
4167239-92E10Shift Pin Plate1
4267274-88L00Cover Base Flange (Single)2
4367296-95610Screw4
4467296-92E30Screw4
4509160-05024Washer (5.5x16x1.5)4
4667287-92E00Nut4
4767273-88L00Grommet (Single)1
Fig. 46Opt: Tiller Handle
图 570选配: 舵柄 Opt: Tiller Handle Fig.
REFPart No.NameQty
163002-87L16-YAYDF70A/90A Tiller Handle Kit1
221110-88L00Shift Lever (NLA)1
323230-90J10Shift Cable1
436620-87L00Wire Harness Assembly (NLA)1
537110-87L01Ignition Switch Assembly1
737143-99E01Key Cap1
837149-93J00Cylinder Body Cap1
937820-87L11Emergency Switch Assembly1
1037823-92E02Stop Switch Lanyard1
1137826-92J10Nut1
1238500-93J90Warning Buzzer1
1337850-87L01PTT Switch Assembly1
1437852-87J00Trim Switch Cap1
1563121-88L00Under Cover1
1663210-88L00Handle Grip1
1763221-88L00Throttle Shaft (NLA)1
1863223-92D00Handle Rod Stopper1
1963225-88L00Handle Rod Bushing (NLA)1
2063227-93200Handle Rod Pin1
2163235-88L00Throttle Shaft Plate1
2263246-88L00Throttle Adjust Stopper (NLA)1
2363250-88L00Throttle Arm Assembly (NLA)1
2463251-87J00Screw (6x12)4
2563260-88L00Shift Gear Assembly1
2663272-87J00Ball Guide Plate1
2763273-87J00Ball (NLA)1
2863262-87J00Shift Lever Bushing1
2963271-87J00Lock Plate1
3063248-99J00Throttle Adjuster Notch Plate1
3163261-87J00Shift Gear Bushing1
3263274-87J00E Ring (NLA)1
3363610-87J00Throttle Cable Assembly1
3437853-88L90PTT Switch Lead Grommet1
3563626-88L00Cable Grommet (NLA)1
3667292-87J00E Ring2
3709126-06015Screw (6x23)1
3809163-06001Lock Washer (6.4x12x0.5)1
3909440-12027Spring1
4021112-88L00Shift Lever Bolt1
4109125-05047Screw (5x14)6
4263611-88L00Clamp Bracket Bolt (NLA)3
4363612-87J00Clamp Bracket1
4434200-87L00Tachometer w/Monitor1
4536617-88L90Main Harness Clamp Bracket1
4637112-88L90Ignition Switch Label (NLA)1
4737835-91J00-YAYStop Label1
4837851-88L90PTT Switch Base1
4937852-88L90Guide Harness1
5037861-87L10Troll Mode Control Switch1
5137864-88L90Troll Mode Label (NLA)1
5263244-99J00Throttle Adjuster Knob1
5363245-99J00Throttle Adjuster Bushing1
5463612-88L10Clamp Shift Bracket (NLA)1
5509260-10006Ball1
5619120-87L10Throttle Lever (NLA)1
5721131-88L01Clutch Shift Mark1
5843761-88L01-YAYTiller Handle Bracket1
5943762-88L00Tiller Handle Pivot Bolt1
6043768-88L00Tiller Handle Spacer1
6143776-87L00Steering Bracket Spacer1
6209116-08137Bolt (8x22)1
6309159-12014Nut (12x17)1
6409160-12066Washer (12.5x22x2.5)2
6509160-12124Washer (12.5x32x1.5)1
6663115-88L01Tiller Handle Bushing2
6709164-13010Washer1
6863215-93110Handle Grip Mark1
6909116-10150Bolt (10x55)2
7043770-99E03Steering Tensioner Assembly1
7163132-88L00Tiller Handle Stopper1
7263251-88L90Bolt2
7337855-88L90Throttle Grip Screw1
7437854-88L90Throttle Grip Washer1
7563258-88L00Washer1
7609440-06037Spring1
7703522-05169Screw3
7863247-99J00Throttle Adjuster Knob Plate1
7963111-88L00-YAYTiller Handle Housing1
Fig. 47Opt: Gasket Set
图 585选配: 衬垫套装 Opt: Gasket Set Fig.
REFPart No.NameQty
111410-87852Gasket Set1
211141-87L00Cylinder Head Gasket1
311189-87L00Cylinder Head Cover Gasket1
414151-87L00Exhaust Cover Gasket1
517472-87L00Water Pump Plate Gasket1
611489-87L00Oil Pan Gasket1
711542-87L00Exhaust Tube Gasket1
811552-87L01GASKET,OIL PAN1
951123-87L00Mount Case Cover Gasket1
1051211-87L10Engine Holder Gasket1
1152331-87L00Exhaust Tube Housing Gasket1
1216539-87L00Adapter Case Gasket1
Fig. 48Opt: Multi Function Gauge (1)
图 601选配: 多功能仪表(1) Opt: Multi Function Gauge (1) Fig.
REFPart No.NameQty
134000-96L49Single Engine Mech Multi Function Gauge Kit1
234011-96L42SMG4 Multi Function Gauge1
334112-96L00Gauge Nut1
434193-96L00Gauge Bezel1
534211-96L00Multi-Function Gauge Sun Cover1
634825-96L00Gauge Packing1
736661-96L30Mechanical Engine Adapter1
836615-96300Resin Terminal5
Fig. 49Opt: Multi Function Gauge (2)
图 602选配: 多功能仪表(2) Opt: Multi Function Gauge (2) Fig.
REFPart No.NameQty
136001-88L00Wire Set1
2990C0-881042' Extension cable1
3990C0-88112SMIS Power Cable1
4990C0-88110T-Connector1
5990C0-88113Terminating Resistor 120 ohm Female1
6990C0-88114Terminating Resistor 120 ohm Male1
8990C0-881042' Extension cable1
9990C0-881056' Extension cable1
10990C0-8810715' Extension cable1
11990C0-8810825' Extension cable1
12990C0-88122GPS Receiver Module1
13990C0-88112SMIS Power Cable1
14990C0-88113Terminating Resistor 120 ohm Female1
15990C0-88114Terminating Resistor 120 ohm Male1
16990C0-88110T-Connector1
1736667-96L20Gauge Extension Wire1
1836990-87D00Terminal & Sleeve Set1