Suzuki — DF-8 / 2010

Exploded diagrams and part specifications.

Fig. 1Cylinder Head

REF	Part No.	Name	Qty
1	11110-99J00	Cylinder Head	1
2	11141-99J00	Cylinder Head Gasket	1
3	11118-99J00	Cylinder Head Bolt	1
4	11119-99J00	Cylinder Head Bolt	4
5	01550-06257	BOLT	3
6	11216-90J00	Oil Gallery Plug Gasket	1
7	09248-22002	Plug (22x11)	1
8	11261-93J00	Protection Anode Cover	1
9	09280-22019	O-Ring	1
10	55321-87J01	Aluminum Anode	1
11	09103-06281	Bolt (6x14)	1
12	01550-08207	BOLT	1
13	11382-93E00	Oil Filler Cap	1
14	09280-17003	Oil Filler Cap O-Ring	1
15	04211-09109	DOWEL PIN	2
16	11170-99J00	Cylinder Head Cover	1
11	11178-99J00	Cylinder Head Cover O-Ring	1
18	01550-06207	BOLT	4
19	11196-99J00	Breather Hose	1
20	11173-99J00	Breather Plate	1
21	01550-0612A	BOLT	4
22	09482-00528	NGK CR6E Spark Plug	2
23	11115-09G00-001	Valve Guide (OS)	4

Fig. 2Cylinder Block

REF	Part No.	Name	Qty
1	11301-99J00	Cylinder Block Assembly	1
2	01560-08557	BOLT	6
3	04211-09109	DOWEL PIN	2
4	16440-11D00	Engine Oil Regulator	1
5	09403-12417	CLAMP	1
6	01550-06127	BOLT	1

Fig. 3Crankshaft

REF	Part No.	Name	Qty
1	12111-99J00-0B0	Piston	2
2	12140-99J00	Piston Ring Set	2
3	12151-99J00	Piston Pin	2
4	09381-14001	Piston Pin Circlip	4
5	12160-99800	Piston & Connrod Set	1
6	12163-99JL0	Connecting Rod Bolt	2
7	04221-03059	PIN	2
8	12220-99J00	Crankshaft Assembly	1
9	12341-99J00	Crankshaft Bearing	4
10	09283-30075	Oil Seal (28.8x45.5x6.5)	2
11	12100-99J00-050	Piston & Ring Set (OS:0.50) (NLA)	2

Fig. 4Timing Belt

REF	Part No.	Name	Qty
1	12631-99JL0	Crankshaft Pulley	1
2	12635-99J00	Upper Timing Belt Guide (NLA)	1
3	12636-99J00	Lower Timing Belt Guide	1
4	12637-99J00	Timing Pulley Nut	1
5	12638-99J00	Pulley Nut Lock Washer	1
6	12741-99JL0	Camshaft Pulley	1
7	09103-06267	Bolt (6x18)	1
8	09160-06150	Washer (NLA)	1
9	08341-31039	Woodruff Key	1
10	08341-31039	Woodruff Key	1
12	04211-09149	PIN 9X14	2
13	01550-06307	BOLT	3
14	01550-08307	BOLT	1
15	01550-06127	BOLT	1
16	12761-99J00	Timing Belt	1
17	12764-99J00	Timing Belt Cover	1
18	09308-08011	Grommet	2
19	61493-99J00	Clearance Label	1
20	61494-99J00	Oil Label	1

Fig. 5Camshaft

REF	Part No.	Name	Qty
2	09283-21009	Oil Seal (19.7x33x6)	1
3	12840-99J00	Rocker Arm Assembly (NLA)	4
4	12842-49201	Tappet Adjust Screw	4
5	12843-27A00	Tappet Adjust Nut	4
6	12843-99J00	Rocker Arm Spacer (NLA)	2
7	12861-99J00	Rocker Arm Shaft (NLA)	1
8	12891-99J00	Rocker Arm Spring (NLA)	1
9	09164-13008	Wave Washer (NLA)	1
10	12911-99J00	Intake Valve	2
11	12915-99J00	Exhaust Valve	2
12	12921-99J00	Valve Spring	4
15	12933-71C00	Valve Spring Seat	4
16	09289-05008	Valve Stem Seal	4

Fig. 6Inlet Manifold

REF	Part No.	Name	Qty
1	13111-99J00	Inlet Manifold	1
2	13119-99J00	Inlet Manifold Gasket	1
3	01550-06457	BOLT	3
4	04221-05109	PIN	2
5	13810-99J00	Silencer	1
6	13710-99J00	Flame Arrester	1
7	09180-06290	Spacer (6.5x10x12)	2
8	13832-94J00	Silencer Seal	1
9	09169-06082	Washer	1
10	01550-06167	BOLT	1

Fig. 7Carburetor

REF	Part No.	Name	Qty
2	13236-99J00	Main Nozzle	1
5	13239-94J00	Rubber Cap	1
6	13250-99J00	Float	1
7	13370-94J00	Needle Valve	1
8	13247-94J00	Screw	4
8	13375-26E00	Valve Clip	1
10	13254-94J00	Float Pin	1
11	13802-94J00	Screw	1
12	13534-94J00	Stop Screw	1
13	13268-94J00	Spring	1
14	13251-99J00	Float Chamber Gasket	1
16	13279-99J00	Drain Screw	1
17	13275-99J00	Plain Washer	1
18	13283-99J00	Packing	1
19	13282-99J00	Plate	1
20	13367-94J00	Screw	3
21	13361-99J00	Cable Holder	1
22	13362-94J00	Cable Guide	1
23	13363-94J00	Cable Sealing Cap	1
24	13364-94J00	Starter Valve	1
25	13365-94J00	Spring	1
26	13295-14G00	O-Ring	1
27	13428-06F30	Plate	1
28	13367-94J00	Screw	1
29	13368-99J00	Starter Assembly	1
36	13281-99J00	Pan Screw	1
37	09103-06276	Bolt (6x100)	2
38	13125-99J00	Carburetor Gasket	2
39	13124-99J00	Insulator	1
40	13436-91J00	Choke Rod Connector	1
41	13513-99J00	Throttle Rod (NLA)	1
42	13640-99JL0	Starter Knob Assembly	1
43	09159-14014	Nut (10mm)	1
44	09320-10501	Cushion	1

Fig. 8Fuel Pump

REF	Part No.	Name	Qty
1	15410-98500	Fuel Filter	1
2	01550-06257	BOLT	2
3	09280-26005	O-Ring	1
4	15192-99J11	Fuel Hose	1
5	15193-99J11	Fuel Hose	1
6	15191-99J11	Fuel Hose	1
7	09401-09404	Clip	5
8	09401-11422	Clip	1
9	09408-00054	Clamp (NLA)	1
10	15100-94J03	Fuel Pump Assembly	1
11	15170-94J03	Fuel Pump Diaphragm Set	1
12	15251-93E01	Screw	6
13	15131-99J00	Fuel Pump Rod	1
14	09403-12417	CLAMP	1
15	01550-06127	BOLT	1

Fig. 9Water Pump

REF	Part No.	Name	Qty
1	17411-94J00	Water Pump Case	1
2	17413-94J00	Water Pump Case Sleeve	1
3	17461-939M0	Water Pump Impeller	1
4	17471-99J20	PANEL,PUMP CASE	1
5	17472-99J00	Water Pump Plate Gasket	1
6	17473-94J00	Water Pump Case Gasket	1
8	17563-94J00	Water Tube Grommet	1
9	17564-99J00	Water Pump Case Bushing	1
10	17631-99J10	Port Water Filter	1
11	17632-99J10	Starboard Water Filter	1
12	03141-0416A	SCREW	1
13	29141-93J00	Nut (6mm)	4
14	09108-06141	Stud Bolt	4
15	09160-06082	Washer (6.5x13x1.0)	4
16	09420-03009	Key	1
17	09202-04008	Dowel Pin (4x9)	2
18	17400-99J20	Water Pump Repair Kit DF8A/DF9.9A/DF9.9B/DF15A/DF20A	1

Fig. 10Thermostat

REF	Part No.	Name	Qty
1	17670-94J02	Thermostat (60c)	1
2	17681-99J00	Thermostat Cover	1
3	01550-08307	BOLT	2
4	11197-99J01	Water Return Hose	1
5	09401-12413	Clip	2
6	09408-00173	Clamp	1
7	11291-91B50	Engine Hook	1
8	01550-08207	BOLT	1

Fig. 11Recoil Starter

REF	Part No.	Name	Qty
1	18100-99J00	Recoil Starter Assembly	1
2	18120-99J00	Reel	1
3	18130-99J00	Ratchet Set	1
4	18142-98600	Recoil Spring	1
5	18181-99J00	Rope Guide (NLA)	1
6	18210-99J00	Grip Assembly	1
7	18280-99J00	NSI Set	1
8	99000-81158-50M	Starter Rope	1
9	18193-99J00	Recoil Starter Seal	1
10	01550-06307	BOLT	3
11	18290-99J00	NSI Cable Assembly	1
12	03542-06129	SCREW	2
13	37726-99J00	NSI Cable Bracket	1
14	01550-06167	BOLT	2
15	69711-93E11	Label (S.I.G.P)	1
16	61472-93E20	Recoil Starter Label (NLA)	1

Fig. 12Throttle Control Non-Remote Control

图 12节气门非遥控装置 Throttle Control Non-Remote Control Fig.

REF	Part No.	Name	Qty
1	19120-99J00	Throttle Control Drum	1
2	19131-95502	Connector	2
3	19148-99J00	Interlink Throttle Lever	1
4	19184-99J00	Throttle Cable Bracket	1
5	19656-99J00	Throttle Rod	1
6	19810-99J00	Throttle Stopper	1
7	09140-05005	Nut	2
8	09160-06046	Washer (6.5x20x1.5)	1
9	09160-06046	Washer (6.5x20x1.5)	2
10	09180-06186	Spacer (6.2x12.6x21)	1
11	09180-06230	Spacer (6.2x12.6x12.5)	1
12	09180-12158	Spacer(12.2x20x19.9)	1
13	01550-06167	BOLT	1
14	01550-06307	BOLT	1
15	01550-06357	BOLT	1

Fig. 13Throttle Control w/Remote Control

图 13带遥控的节气门控制装置 Throttle Control w/Remote Control Fig.

REF	Part No.	Name	Qty
1	19120-99J11	Throttle Control Lever	1
2	19122-99J00	Interlink Throttle Lever No 2	1
3	19148-99J10	Interlink Throttle Lever	1
4	19184-99J10	Throttle Link Plate	1
5	19185-99J00	Throttle Lever Spring	1
6	09160-06046	Washer (6.5x20x1.5)	1
7	09180-06186	Spacer (6.2x12.6x21)	1
8	01550-06167	BOLT	1
9	01550-06357	BOLT	1

Fig. 14Oil Pump

REF	Part No.	Name	Qty
1	16400-99JL0	Oil Pump Assembly	1
2	16542-99J00	Oil Pump Gasket	1
3	09261-03009	Roll Pin (3x15.8) (NLA)	1
4	01550-06357	BOLT	3
5	16510-05240	Engine Oil Filter	1
6	16512-99J00	Oil Filter Cap	1
7	09280-13004	Oil Filter O-Ring S	1
8	09280-54001	Oil Filter O-Ring L	1
9	09440-18002	Spring	1
10	01550-06207	BOLT	3
11	01550-06127	BOLT	1
12	16910-99J00	Oil Level Gauge	1
13	16930-99J00	Oil Level Gauge Guide	1
14	09280-10016	O-Ring	1

Fig. 15Clutch Rod Non-Remote Control

图 15非遥控离合器推杆 Clutch Rod Non-Remote Control Fig.

REF	Part No.	Name	Qty
1	21122-99J00	Clutch Notch Plate	1
2	09160-06082	Washer (6.5x13x1.0)	1
3	09260-10006	Ball	1
4	09381-14004	Circlip	1
5	09440-07079	Spring	1
6	02112-06127	SCREW	2
7	21126-99J00	Clutch Shaft Holder	1
8	01550-06167	BOLT	2
9	21210-99J00	Clutch Lever Shaft	1
11	23131-99J00	Clutch Rod Boot	1
12	09383-04002	E Ring	1
13	21127-99J00	Shift Cable Bracket	1
14	01550-06167	BOLT	2
15	21212-99J00	Shift Drum	1
16	23115-99J00	Shift Drum Link	1

Fig. 16Clutch Rod w/Remote Control

图 16带遥控离合器推杆 Clutch Rod w/Remote Control Fig.

REF	Part No.	Name	Qty
1	21122-99J00	Clutch Notch Plate	1
2	09160-06082	Washer (6.5x13x1.0)	1
3	09260-10006	Ball	1
4	09381-14004	Circlip	1
5	09440-07079	Spring	1
6	02112-06127	SCREW	2
7	21126-99J00	Clutch Shaft Holder	1
8	01550-06167	BOLT	2
9	21210-99J00	Clutch Lever Shaft	1
11	23131-99J00	Clutch Rod Boot	1
12	09383-04002	E Ring	1
13	21241-99J00	Clutch Lever Link	1
14	23210-99J00	Clutch Control Lever	1
15	09204-01002	Cotter Pin	1
16	09160-05029	Washer (5.5x10x0.8)	2
17	09385-04003	Snap Pin	1

Fig. 17Shift Rod

REF	Part No.	Name	Qty
1	23311-95J00	Clutch Rod Connector	1
2	25111-99J01	Shift Rod (S & L)	1
3	25311-99J00	Shift Cam	1
4	09205-02004	Spring Pin (2.5x12)	2
5	25211-99JL0	Shift Rod Guide	1
6	25215-99J00	Shift Rod Guide Stopper	1
7	29141-93J00	Nut (6mm)	1
8	09160-06082	Washer (6.5x13x1.0)	1
9	09280-06012	O-Ring	2
10	09280-09012	O-Ring	1

Fig. 18Transmission

REF	Part No.	Name	Qty
2	08110-60020	B1 15X32X9 BEAR	1
3	09380-15001	Drive Shaft Circlip	2
4	09160-20027	Washer (20x35x2.75)	1
6	09160-21009	Washer (21x35x2.75)	1
7	09263-20024	Bearing (20x35x4.5)	1
8	57311-94JL0	Pinion Gear	1
9	57510-94JL0	Forward Gear	1
10	57521-94JL0	Reverse Gear	1
13	09181-15156	Shim (1.50)	1
14	57610-99JL0	Propeller Shaft Assembly	1
15	57621-90L10	Clutch Dog Shifter	1
16	09202-04025	Pin (4x31)	1
17	59441-94J00	Return Spring	1
18	59441-99J00	Clutch Dog Spring	1
19	57631-93901	Push Rod	1
20	57632-97L00	Push Pin	1
21	56130-99J20	Drive Shaft Bearing Housing (NLA)	1
22	09282-13L01	Oil Seal (12.5x25x7)	2
23	56132-99J10	Drive Shaft Bearing Housing Gasket	1
24	09116-06121	Bolt (6x25)	2

Fig. 19Starting Motor

REF	Part No.	Name	Qty
1	31100-94J22	Starter Motor Assembly	1
2	31131-94J00	Plus Brush Set	1
3	31135-90J00	Spring	4
4	31151-94J01	Gear Case	1
5	31152-90J00	Center Plate (NLA)	1
6	31153-90J00	Planet Gear Bracket (NLA)	1
7	31171-96J00	Dust Cover Kit	1
8	31173-94J01	Brush Holder	1
9	31191-96J00	Shift Lever (NLA)	1
10	31220-94J00	Magnet Switch	1
11	31310-90J00	Armature	1
12	31320-94J00	Pinion Assembly (NLA)	1
13	31341-94J00	Pinion Shaft (NLA)	1
14	31343-90J00	Internal Gear (NLA)	1
15	31344-90J00	Planetary Gear (NLA)	3
16	31360-93J01	Washer Set	1
18	31918-94J00	Lower Damper	1
19	38860-76F01	Relay	1
20	38915-90J00	Relay Holder	1
21	01550-06167	BOLT	2
22	01550-08257	BOLT	2
23	08316-10087	Nut	1

Fig. 20Magneto

REF	Part No.	Name	Qty
1	32120-99J00	Stator & Pulser Coil	1
2	09125-06035	Screw (6x25)	3
4	32140-99J10	Exiter/Pulser Coil (NLA)	1
5	02162-05127	Screw (NLA)	2
7	09140-14008	Nut 14mm	1
8	59171-94J00	Flywheel Washer	1
9	08341-31039	Woodruff Key	1
10	09407-14407	Clamp (L:140)	1
11	09407-14403	Clamp (L:125)	1
12	02112-06307	SCREW, 6X30 CRO	4

Fig. 21Rectifier/Ignition Coil

图 21整流器/点火线圈 Rectifier/Ignition Coil Fig.

REF	Part No.	Name	Qty
1	32800-99J00	Rectifier/Regulator Assembly	1
2	01550-06257	BOLT	2
3	32890-99J00	Electric Parts Holder	1
4	09160-06084	Washer (6.5x18x1.6)	2
5	09169-06062	Washer (6.3x17x1.6)	2
6	09320-09016	Cushion	2
7	01550-06257	BOLT	2
9	32980-99J00	CDI Cushion	1
10	33500-07H00	Spark Plug Cap	2
11	33410-99J00	Ignition Coil Assembly	1
12	01550-06257	BOLT	2
13	33833-94JL0	Switch Lead Tube	1
14	33833-94J10	Protector (NLA)	1
15	09407-14407	Clamp (L:140)	1

Fig. 22Sensor/Switch

REF	Part No.	Name	Qty
1	34830-87J20	Temp Sensor Assy	1
2	37820-93E11	Oil Pressure Switch	1
4	36367-99J00	Warning Label	1
5	37161-89E13	Start Switch Assembly	1
6	09159-14014	Nut (10mm)	1
7	37721-99J10	Neutral Switch Assembly	1
8	37724-99J00	Switch Push Rod	1
9	37726-99J10	Neutral Switch Bracket	1
10	09137-04004	Screw (4x16)	1
11	33833-99J00	Switch Lead Tube	1
12	09407-14407	Clamp (L:140)	1

Fig. 23Harness

REF	Part No.	Name	Qty
1	33810-99J00	Starter Motor Cable	1
2	09407-14403	Clamp (L:125)	1
5	36618-43410	Oil Pressure Switch Cap (NLA)	1
4	09481-20501	20 Amp Fuse	1
6	36615-96300	Resin Terminal	1
8	09403-13311	Clamp	1
9	09407-14403	Clamp (L:125)	1
10	09408-00265	Clamp	1
11	33833-99J10	Harness Lead Tube	1
12	09407-14407	Clamp (L:140)	1

Fig. 24Clamp Bracket Non-Remote Control

图 24夹具支架(非遥控型) Clamp Bracket Non-Remote Control Fig.

REF	Part No.	Name	Qty
1	41111-99J00-0EP	Starboard Clamp Bracket	1
2	41121-99J00-0EP	Port Clamp Bracket	1
3	41211-99J00	Clamp Screw	2
4	41212-91J00	Clamp Handle	2
5	41213-94J01	Clamp Plate	2
6	09205-06007	Spring Pin (6x25)	2
8	09159-10050	Nut	1
9	09160-10082	Washer (10.5x19x2.0)	2
10	09100-06177	Bolt (6x140)	1
11	09160-06082	Washer (6.5x13x1.0)	1
12	09180-06357	Spacer (6.5x10.5x104)	1
13	29141-93J00	Nut (6mm)	1
14	45261-94J00	Release Lever	1
15	09306-10023	Bushing	2
16	09100-08239	Bolt (8x90)	2
17	09140-08023-XC0	Nut (8mm)	2
18	09160-08081	Washer (8.5x23x1.5)	4
19	29162-93J10	Lock Washer	2
20	41153-96300	Transom Bolt Cap (NLA)	2
21	45420-99JM1	Tilt Lock Pin	1
22	45425-94J01	Tilt Lock Pin Stopper	1
23	09441-17001	Spring	1
24	45269-94J20	Reverse Lock Mark	1
25	69911-91J20	Clamp Bracket Mark (NLA)	1
26	41210-99JL1	Clamp Screw Assy	2

Fig. 25Clamp Bracket w/Remote Control

图 25夹具支架(带遥控) Clamp Bracket w/Remote Control Fig.

REF	Part No.	Name	Qty
1	41111-94J20-0EP	Starboard Clamp Bracket	1
2	41121-94J20-0EP	Port Clamp Bracket	1
3	41211-99J00	Clamp Screw	2
4	41212-91J00	Clamp Handle	2
5	41213-94J01	Clamp Plate	2
6	09205-06007	Spring Pin (6x25)	2
7	41130-93E03	Clamp Bracket Shaft	1
8	09159-22006	Nut	1
9	41161-94400	Steering Cable Seal	1
10	09100-06177	Bolt (6x140)	1
11	09160-06082	Washer (6.5x13x1.0)	1
12	09180-06357	Spacer (6.5x10.5x104)	1
13	29141-93J00	Nut (6mm)	1
14	45261-94J00	Release Lever	1
15	09306-22006	Bushing	2
16	09100-08239	Bolt (8x90)	2
17	09140-08023-XC0	Nut (8mm)	2
18	09160-08081	Washer (8.5x23x1.5)	4
19	29162-93J10	Lock Washer	2
20	41153-96300	Transom Bolt Cap (NLA)	2
21	45420-99JM1	Tilt Lock Pin	1
22	45425-94J01	Tilt Lock Pin Stopper	1
23	09441-17001	Spring	1
24	45269-94J20	Reverse Lock Mark	1
25	69911-91J20	Clamp Bracket Mark (NLA)	1
26	41210-99JL1	Clamp Screw Assy	2

Fig. 26Swivel Bracket

REF	Part No.	Name	Qty
1	22511-99011	Grease Nipple	3
3	43711-99J00	Steering Bushing	2
5	09160-27013	Washer	2
6	09282-27002	Oil Seal (26x39x5)	1
7	43211-99J00	Swivel Bracket Bushing	2
8	43211-87J00	Swivel Bracket Bushing	2
9	43755-99J01	ATTACHMENT,STEE	1
10	09108-08286	Stud Bolt	2
11	09159-08059	Nut	2
12	09160-08082	Washer (8.5x16x1.2)	2
13	41225-94502	Release Arm Pin	1
14	45212-99JL0	Reverse Lock Arm Spring	2
15	45231-99J10	Reverse Lock Arm	1
16	45241-99JL1	Reverse Lock Arm Link (NLA)	1
17	09204-01002	Cotter Pin	1
18	45247-99J00	Reverse Lock Arm Cotter Pin	1
19	45250-94J00	Release Link	1
20	09200-06061	Pin	1
21	09160-06082	Washer (6.5x13x1.0)	1
22	09200-05014	Pin	1
23	43411-939L0	Steering Adjuster Plate	1
24	43412-93901	COVER,STEERING	1
25	29440-93J00	Steering Adjuster Spring	1
26	09160-08082	Washer (8.5x16x1.2)	1
27	09100-08232	Bolt (8x30)	1
28	43410-99J00	Steering Adjust Lever (NLA)	1
29	43412-99J00	Steering Adjust Cover	1
30	43415-99J00	Steering Adjust Plate	1
31	43420-99J10	Adjust Friction Plate (NLA)	1
32	43424-99J00	Adjust Nut Holder (NLA)	1
33	43427-99J00	Adjust Nut Spacer (NLA)	1
34	43428-99J00	Adjust Nut Bushing (NLA)	1
35	43512-99J00	Adjust Thread Shaft (NLA)	1
36	43514-94J00	Steering Adjuster Plate	1
37	43514-99J00	Friction Plate Washer	1
38	43516-89J00	Steering Adjuster Washer	2
39	09116-06094	Bolt (6x15)	2
40	09116-06121	Bolt (6x25)	1
41	09159-08059	Nut	1
42	45710-99JL1	Shallow Water Drive Assembly	1
43	45722-94J11	Shallow Water Drive Spring	1
44	09111-10067	Bolt (10x20.4)	2
45	45269-99J00	Steering Adjust Mark (NLA)	1

Fig. 27Engine Holder

REF	Part No.	Name	Qty
1	51110-99J00	Engine Holder	1
2	51211-99J00	Engine Holder Gasket	1
3	09116-08122	Bolt (8x30)	2
4	09202-06023	Knock Pin (6x10)	2
5	09282-12017	Oil Seal (11x24x4.5)	1
6	16515-99J00	Oil Hose	1
7	09401-15404	Clip	1
8	54112-99J01	Upper Mount Bolt (L:123)	2
9	54113-99JL0	Upper Mount Bolt Washer	2
10	54120-99J00	Upper Thrust Mount	1
11	54122-99J00	Upper Mount Spacer	2
12	54125-99J00	Upper Reverse Thrust Stopper	2
13	54126-99JL0	Upper Thrust Stopper	1
14	54130-99J00	Upper Mount	2
15	54148-99J00	Upper Mount Cover	2
16	09116-08137	Bolt (8x22)	4
17	09140-10031	Nut (10mm)	2

Fig. 28Drive Shaft Housing

REF	Part No.	Name	Qty
1	17565-99J01	GUIDE,WATER TUB	1
2	17913-93J00	Water Flush Plug	1
3	17914-93J01	Water Flush Plug Gasket	1
5	52113-99J00	Drive Shaft Housing Gasket	1
6	57135-99J00	Drive Shaft Guide	1
7	09100-08228	Bolt (8x105)	4
8	09116-08122	Bolt (8x30)	4
9	09160-08082	Washer (8.5x16x1.2)	4
10	09202-06023	Knock Pin (6x10)	2
11	09168-12017	Gasket (12x17x1)	1
12	09248-12009	Oil Drain Plug	1
14	17563-94J00	Water Tube Grommet	1
15	54151-99J00	Lower Thrust Mount	1
16	54167-99J01	Lower Side Mount	2
17	54211-99J01-0EP	Lower Mount Starboard Cover	1
18	54221-99J01-0EP	Lower Mount Port Cover	1
19	54213-93901	Knock Pin	2
20	09116-08138	Bolt (8x40)	2

Fig. 29Gear Case

REF	Part No.	Name	Qty
1	55100-99J31-0EP	CASE ASSY,GEAR	1
2	09263-15046	Bearing	1
3	09262-25003	Bearing (25x52x15)	1
4	09202-06023	Knock Pin (6x10)	2
5	09116-08122	Bolt (8x30)	4
6	55321-87J01	Aluminum Anode	1
7	09103-06281	Bolt (6x14)	1
8	59178-97J00	Drain Plug Gasket	2
9	09248-08001	Drain Plug	2
10	56120-99J10-0EP	Propeller Shaft Bearing Housing	1
11	08110-60050	B1 25X47X12 BEA	1
12	09280-57002	O-Ring	1
13	09289-17L02	Oil Seal (17x30x6)	2
14	29116-93J00	Bolt (6x20)	2
16	58120-89L00	Type M Propeller Bushing	1
17	57632-94J00	Propeller Stopper	1

Fig. 30Side Cover

REF	Part No.	Name	Qty
1	61810-99J00-0EP	Starboard Side Cover (NLA)	1
2	61155-94500	Water Inspection Tube	1
3	61820-99J00-0EP	Replaced by 61820-99J01-0EP	1
4	61815-99J00	Side Cover Screw	8
5	61112-99J00	Side Cover Rubber	1
6	61134-99J00	Side Cover Seal	1
7	61157-99J00	Water Inspection Hose	1
8	09401-08413	Clip	2
9	09403-12316	Clamp	1
10	61851-93E10	Engine Cover Protector	2
11	03542-05169	SCREW	4
12	61831-99J00-0EP	Instrument Panel	1
13	09116-06133	Bolt (6x25)	2
14	09169-06075	Washer	2
15	09320-09059	Cushion	2
16	09148-06017	Nut	2
17	02142-06167	6 X 16 CROSS SC	2
18	61412-99J00	Front Panel Hook	1
19	61643-99J00	Hook Screw	2
20	09160-05029	Washer (5.5x10x0.8)	2
21	61610-90L00	Fastener	1
22	61616-93EL0	Lever Pin	1
23	61642-99J00	Fastner Lever Holder	1
24	09161-04012	Washer (4.2x11x1)	1
25	09385-04003	Snap Pin	1
26	29103-93J00	Bolt (6x12)	1
27	08310-00067	Nut	1
28	09160-06082	Washer (6.5x13x1.0)	1
30	61151-99J00	Side Cover Holder Cushion	1
31	61827-99J00	Side Cover Holder	1
32	02142-06167	6 X 16 CROSS SC	1

Fig. 31Engine Cover

REF	Part No.	Name	Qty
1	61400-99J01-0EP	Engine Cover Assembly	1
2	61433-99J00	Air Intake Inner Cover	1
3	03542-05169	SCREW	4
4	61443-99J00	Engine Cover Starboard Stripe	1
5	61453-99J00	Engine Cover Port Stripe	1
6	68111-99J00	S Emblem	1
7	61435-99J00	Rear Emblem Mark (8)	1
9	61458-99E31	Engine Cover Label	1
10	59800-99J01	Tool Set	1
11	68110-96110	Weather Cover (NLA)	1

Fig. 32Fuel Tank

REF	Part No.	Name	Qty
1	65000-99J01	3 Gallon Fuel Tank	1
2	65520-99100	Fuel Tank Cap (NLA)	1
3	65561-95D00	Fuel Tank Cap Gasket	1
4	65831-95D00	Fuel Outlet Filter	1
5	65890-99100	Outlet Assembly	1
6	65892-95D00	Fuel Outlet O-Ring	1
7	99105-00192	Fuel Tank Connector (11mm)	1
8	65700-91J23	Fuel Hose Assembly (NLA) - Use 65700-91J23-BPMS	1
9	65750-87J11	Fuel Hose Connector	1
10	65750-98506	Fuel Hose Connector (11mm)	1
11	65770-94J00	Replaced by 65770-94J04	1
12	65781-98500	Hose Clip	4
13	65720-986L0	Fuel Connector	1
14	09103-06237	Bolt (6x12.5)	1
15	09160-06085	Washer (6.5x15x1.0)	1

Fig. 33Tiller Handle

REF	Part No.	Name	Qty
1	63111-99J11-0EP	Tiller Handle	1
2	63114-99J01	Warning Indicator Plate	1
3	63115-99J00	Tiller Handle Bushing No 2	1
4	63115-99J10	Tiller Handle Bushing No 1	1
5	63116-99J00	Friction Rubber	1
6	63121-99J00-0EP	Tiller Handle Cover	1
7	63122-99J00	Handle Cover Protector	1
8	63131-99J00-0EP	Tiller Handle Bracket	1
9	63133-99J00	Tiller Handle Grommet	1
10	63210-99J00	Throttle Grip	1
11	63221-99J00	Throttle Rod	1
12	63225-99J00	Shift Rod Bushing	1
13	63226-99J00	Throttle/Shift Rod Bushing	1
14	63228-99J00	Handle Rod Holder	1
15	63244-99J00	Throttle Adjuster Knob	1
16	63245-99J00	Throttle Adjuster Bushing	1
17	63246-99J00	Throttle Adjuster Stopper	1
18	63247-99J00	Throttle Adjuster Knob Plate	1
19	63248-99J00	Throttle Adjuster Notch Plate	1
20	63340-99J00	Shift Grip	1
21	63344-99J00	Shift Rod Stopper	1
22	63345-99J00	Shift Grip Spring	1
23	63350-99J00	Shift Rod	1
24	63353-99JL0	Shift Notch Plate	1
25	63354-99J00-0EP	Shift Notch Holder	1
26	63355-99J00	Shift Notch Spring Bolt	1
27	63610-99J00	Throttle Cable Assembly	2
28	63640-99J00	Shift Cable Assembly	2
29	09116-06094	Bolt (6x15)	2
30	09116-06094	Bolt (6x15)	1
31	09116-06094	Bolt (6x15)	2
32	09116-08122	Bolt (8x30)	2
33	09116-08131	Bolt (8x45)	2
34	09125-05042	Screw (5x10)	1
35	09126-06025	Screw (6x14)	1
36	09126-06025	Screw (6x14)	1
37	09140-08023-XC0	Nut (8mm)	1
38	09160-08082	Washer (8.5x16x1.2)	1
39	09160-10082	Washer (10.5x19x2.0)	1
40	09160-10114	Washer (10.5x22x1.5)	1
41	09163-06001	Lock Washer (6.4x12x0.5)	1
42	09163-06001	Lock Washer (6.4x12x0.5)	1
43	09202-04023	Pin (4x22)	1
44	09260-10006	Ball	1
45	09260-10006	Ball	1
46	09403-13413	CLAMP	1
47	09440-06037	Spring	1
48	09440-07079	Spring	1
49	03522-05169	Screw	3
50	63215-93110	Handle Grip Mark	1
51	37830-99J02	Emergency Switch Assembly	1
52	09160-12067	Washer (12.5x23x1.0)	1
53	37835-91J00-YAY	Stop Label	1
54	33833-91J00	Tube (6x8x250)	1

Fig. 34Remote Control

REF	Part No.	Name	Qty
1	67200-94J21	67200-94J30	1
2	09100-08232	Bolt (8x30)	1
3	36628-92E00	Wire Harness Grommet	1
4	37110-94J02	Igntion Switch Assembly	1
6	37143-99E01	Key Cap	1
7	37721-93J91	Neutral Switch Assembly	1
8	37820-93J05	Emergency Stop Switch Assembly	1
9	37823-92E02	Stop Switch Lanyard	1
10	68165-16B01-13L	Suzuki Emblem	1
11	38500-93J00	Warning Buzzer*	1
12	67212-95600	Washer (NLA)	1
13	67213-92E00	Buzzer Bracket (NLA)	1
14	09125-05042	Screw (5x10)	1
15	67296-92E11	Screw (3x15)	2
16	67220-95630	Plate Assembly	1
17	67223-99E10	Brake Adjustment Knob	1
18	67229-95600	Roller (NLA)	1
19	67232-95600	Bushing	1
20	67238-87D00	Drive Gear	1
21	67241-99E10	Free Throttle Lever (NLA)	1
22	67243-95600	Bushing (NLA)	1
23	67244-95600	Wave Washer (NLA)	1
24	67245-95600	Free Throttle Drum (NLA)	1
25	67251-99E10	Handle Lever	1
26	67252-95600	Bushing	2
27	67253-95600	Washer (NLA)	1
28	67255-99E00	Neutral Lock Arm	1
29	67256-95600	Neutral Lock Holder	1
30	67257-99E00	Lever Cap	1
31	67258-99E00	Neutral Arm Bracket	1
32	67259-87D00	Neutral Arm Spring (NLA)	1
33	67261-99E00	Grip	1
34	67296-94310	Screw	1
35	67264-95600	Washer (NLA)	1
36	67267-95610	Wire Cover (Black)	1
37	67273-95600	Spacer	1
38	67275-95600	Cable End	2
40	67292-94300	E Ring	3
39	67288-92E00	Washer	1
41	67294-95600	Spacer	3
42	67296-90J10	Rear Cover Screw	5
43	67296-94300	Screw (4x10)	2
44	67296-95600	Screw	3
45	67296-95610	Screw	2
48	67297-95600	Washer	2
47	09126-05003	Screw (5x12)	2
48	09140-06020	Nut (6mm)	3
49	09160-06104	Washer (6.5x24x2)	3
50	36620-94J01	21 ft. Main Wiring Harness (NON PT or PTT)	1
51	09481-10501	10 Amp Fuse	1

Fig. 35Remocon Cable Holder

REF	Part No.	Name	Qty
1	67467-89J01	Cable Connector	2
2	09160-06055	Washer (7x12x1.0)	2
3	09385-06012	Clip	2
4	67340-99J00	Remocon Cable Holder	1
5	01550-06167	BOLT	2

Fig. 36Drag Link

REF	Part No.	Name	Qty
1	41161-94400	Steering Cable Seal	1
2	67701-99J02	Drag Link Assembly	1
3	67721-89J00	Drag Link Spacer	1
4	67725-99J00	Bolt	1
5	67726-99E00	Lock Nut	2
6	67728-99E00	Washer	3
7	99011-99J00-03B	Owners Manual DF8A/DF9.9A - 2010	1

Fig. 37Opt: Electrical Manual Starter

图 37选配:电动手动启动器 Opt: Electrical Manual Starter Fig.

REF	Part No.	Name	Qty
1	32000-99J00	Battery Charging Kit	1
2	32801-95J01	Rectifier/Regulator Set (NLA)	1
3	32800-95J01	Rectifier & Regulator Assembly	1
4	36615-96300	Resin Terminal	2
5	29404-93J11	Clamp (L:65)	1
6	09407-14407	Clamp (L:140)	1
7	09408-00024	Clamp	1
8	01550-06257	BOLT	2
9	39600-94J01	Receptacle Set	1
10	33816-94J01	Cable Clamp	1
11	36740-94J00	Fuse Case Assembly (NLA)	1
12	37801-98300	Lead (NLA)	1
13	39601-95D00	Lighting Receptacle Assembly	1
14	36634-93910	Connector Cap	1
15	39602-93900	Lamp Cord Plug Assembly	1
16	39603-94400	Receptacle Grommet (NLA)	1
18	09407-14403	Clamp (L:125)	2
19	03241-0625A	SCREW	1
20	36990-87D00	Terminal & Sleeve Set	1
22	36615-96300	Resin Terminal	4
23	09471-12028	Bulb (12v, 3.4w)	1

Fig. 38Opt: Starting Motor Manual Starter

图 38选配:启动电机手动启动器 Opt: Starting Motor Manual Starter Fig.

REF	Part No.	Name	Qty
1	31000-99J00	Electric Starter Kit	1
2	12625-99J00	Stator Base	1
3	31101-99J00	Starting Motor Set	1
4	31100-94J22	Starter Motor Assembly	1
6	31918-94J00	Lower Damper	1
7	38860-76F01	Relay	1
8	38915-90J00	Relay Holder	1
9	01550-06167	BOLT	2
10	01550-08257	BOLT	2
11	08316-10087	Nut	1
12	32104-99J00	Magneto Set	1
14	32120-99J00	Stator & Pulser Coil	1
15	09125-06035	Screw (6x25)	3
16	32801-99J00	Rectifier/Regulator Set	1
17	32800-99J00	Rectifier/Regulator Assembly	1
18	01550-06257	BOLT	2
19	32900-99J00	CDI Unit	1
20	33800-99J00	Starting Cable Set	1
21	33810-99J00	Starter Motor Cable	1
22	36655-99J00	Cable Grommet Plate	1
23	36656-99J20	Cable Grommet	1
24	37161-89E13	Start Switch Assembly	1
25	37721-99J10	Neutral Switch Assembly	1
26	37724-99J00	Switch Push Rod	1
27	37726-99J10	Neutral Switch Bracket	1
28	09137-04004	Screw (4x16)	2
29	09159-14014	Nut (10mm)	1
30	36610-99J00	Wiring Harness Assembly	1
31	36618-43410	Oil Pressure Switch Cap (NLA)	1
32	09481-20501	20 Amp Fuse	1
33	09407-14403	Clamp (L:125)	2
34	09407-14407	Clamp (L:140)	4

Fig. 39Opt: Fuel Tank

REF	Part No.	Name	Qty
1	65000-95D01	6 Gallon Suzuki Fuel Tank (NLA)	1
2	65520-95D00	Fuel Tank Cap Assembly (NLA)	1
3	65561-95D00	Fuel Tank Cap Gasket	1
4	65740-95D01	Fuel Tank Connector (13mm)	1
5	65831-95D00	Fuel Outlet Filter	1
6	65890-95D00	Outlet Assembly	1
7	65892-95D00	Fuel Outlet O-Ring	1
8	65700-87J28	Fuel Hose	1
9	65750-87J11	Fuel Hose Connector	1
10	65750-95501	Fuel Hose Connector (13mm)	1
11	65770-95505	Squeeze Pump (NLA)	1
12	65781-98500	Hose Clip	4

Fig. 40Opt: Remote Control Parts

图 40选配: 遥控部件 Opt: Remote Control Parts Fig.

REF	Part No.	Name	Qty
1	67130-99J02	PARTS ASSY REMO	1
2	19120-99J11	Throttle Control Lever	1
3	19122-99J00	Interlink Throttle Lever No 2	1
4	19184-99J00	Throttle Cable Bracket	1
5	19185-99J00	Throttle Lever Spring	1
6	21241-99J00	Clutch Lever Link	1
7	23210-99J00	Clutch Control Lever	1
8	09204-01002	Cotter Pin	1
9	09160-05029	Washer (5.5x10x0.8)	2
10	09385-04003	Snap Pin	1
11	43755-99J01	ATTACHMENT,STEE	1
12	09108-08286	Stud Bolt	2
13	09159-08059	Nut	2
14	09160-08082	Washer (8.5x16x1.2)	2
15	36360-99J10	Oil Pressure Indicator	1
16	36610-99J20	Wiring Harness Assembly (NLA)	1
17	09481-20501	20 Amp Fuse	1
18	36618-43410	Oil Pressure Switch Cap (NLA)	1
19	36656-99J10	Cable Grommet	1
20	09407-14403	Clamp (L:125)	1
21	09407-14407	Clamp (L:140)	1
22	61124-99J10	Remocon Cable Grommet	1
23	67467-89J01	Cable Connector	2
24	09160-06055	Washer (7x12x1.0)	2
25	09385-06012	Clip	2
26	67340-99J00	Remocon Cable Holder	1
27	01550-06167	BOLT	2

Fig. 41Opt: Top Mount Single (1)

图 41选配: 顶置单联支架(1) Opt: Top Mount Single (1) Fig.

REF	Part No.	Name	Qty
1	67200-88L02	Replaced by 67200-88L20	1
2	67261-93J00	Grip No 1	1
3	67263-93J00	Grip No 2	1
4	37850-93J10	PTT Switch Assembly	1
5	67295-92E10	Screw (3x12)	2
6	67296-88D10	Screw (5x16)	1
7	67288-92E20	Washer	3
8	67295-92E00	Screw	2
9	67296-92E70	Screw	1
10	67288-92E40	Washer	1
11	67257-92E00	Lever Cap	1
12	67251-93J00	Handle Lever	1
13	67296-92E60	Screw	2
14	67288-92E30	Washer	2
15	67253-92E00	Washer	1
16	36890-93J00	Wire Harness	1
17	67281-93J00	Decal	1
18	67296-92E30	Screw	4
19	09160-05024	Washer (5.5x16x1.5)	4
20	67287-92E00	Nut	4
21	67275-95600	Cable End	2
22	67273-95600	Spacer	1
23	67273-92E00	Grommet	1
24	67274-92E00	Flange	2
25	67296-95610	Screw	4
26	67271-92E00	Cover	1
27	67211-93J00	Top Binnacle Cover	1
28	67296-92E70	Screw	2
29	67500-93J00	Single Binnacle Box Spacer	1
30	09125-05135	Screw (5x65)	4
31	09160-05029	Washer (5.5x10x0.8)	4
32	09140-05005	Nut	4

Fig. 42Opt: Top Mount Single (2)

图 42选配: 顶置单联支架(2) Opt: Top Mount Single (2) Fig.

REF	Part No.	Name	Qty
1	67200-88L02	Replaced by 67200-88L20	1
2	67222-92E00	Dual Plate	1
3	67223-92E00	Brake Adjust (NLA)	1
4	67288-92E00	Washer	1
5	67292-94300	E Ring	4
6	67288-92E10	Washer (NLA)	1
7	67291-92E00	Snap Ring (NLA)	2
8	67221-92E00	Shift Assembly (NLA)	1
9	67224-92E00	Brake Arm Assembly (NLA)	1
10	67294-92E00	Spacer (NLA)	1
11	37721-95500	Neutral Switch Assembly	1
12	67296-92E11	Screw (3x15)	2
13	67296-88D10	Screw (5x16)	2
14	67296-92E20	Screw (5x25) (NLA)	2
15	67226-92E00	Bolt (NLA)	1
16	67226-92E10	Bolt (NLA)	1
17	67240-92E00	Throttle Arm Assembly (NLA)	1
18	67228-92E00	Washer (NLA)	1
19	67286-92E00	Bolt (6x18) (NLA)	3
20	67230-92E00	Shift Arm Assembly (NLA)	1
21	09125-05042	Screw (5x10)	9
22	67234-92E00	Gear Case (NLA)	1
23	67245-92E00	Free Throttle Drum (NLA)	1
24	67227-92E00	Stopper (NLA)	1
25	09126-06006	Screw (6x20)	2
26	67225-92E00	Spring (NLA)	1
27	09125-04004	Screw (4x6)	1
28	67233-92E00	Spring (NLA)	1
29	67235-92E00	Shift Lock Plate (NLA)	1
30	67232-95620	Bushing (NLA)	1
31	67269-92E00	Bracket (NLA)	1
32	67296-88D10	Screw (5x16)	1
33	09140-06020	Nut (6mm)	2
34	67236-92E00	Roller (NLA)	1
35	67237-92E01	Spring (NLA)	6
36	67238-92E00	Drive Gear (NLA)	1
37	67239-92E00	Pin	1
38	67246-92E00	Drive Shaft	1
39	67252-92E00	Bushing (NLA)	1
40	67291-92E10	Snap Ring (NLA)	1
41	67253-92E10	Washer	1
42	67252-92E10	Bushing (NLA)	1
43	67253-95600	Washer (NLA)	1
44	67231-92E00	Shift Gear	1
45	67232-95600	Bushing	1
46	67241-92E00	Free Accel Rod (NLA)	1
47	67243-92E00	Grommet (NLA)	1
48	67239-92E10	Shift Pin Plate	1