Suzuki — DF-40 / 2023

Exploded diagrams and part specifications.

Fig. 1Cylinder Head

REF	Part No.	Name	Qty
1	11100-88L20	HEAD ASSY,CYLIN	1
2	11115-73G01-001	Valve Guide	12
3	09103-06266	Bolt (6x40)	17
4	09206-08001	Knock Pin (8x11)	14
5	11261-93J00	Protection Anode Cover	2
6	09280-22019	O-Ring	2
8	09103-06281	Bolt (6x14)	2
9	01550-0820C	BOLT	2
10	11119-87J00	Cylinder Head Bolt	8
11	11141-88L00	Cylinder Head Gasket	1
12	01550-08457	BOLT	4
13	04211-13189	PIN	2
14	11382-93J00	Oil Filler Cap	1
15	09280-26006	O-Ring	1
16	11170-88L10	Cylinder Head Cover	1
17	11189-88L00	Cylinder Head Cover Gasket	1
18	01547-0625C	Bolt	9
19	01547-0645C	Bolt	3
20	11173-88L00	Breather Plate (NLA)	1
21	02142-0612A	SCREW	4
22	11174-88L00	Breather Hose	1
23	09401-15414	Clip	2
24	09403-17312	CLAMP,BREATHER	2
25	01550-0612C	BOLT	2
26	11194-88L10	Fuel Hose Guard	1
27	01550-0616C	BOLT	2
28	09482-00446	NGK DCPR6E Spark Plug	3
29	11115-73G01-001	Valve Guide	4

Fig. 2Cylinder Block

REF	Part No.	Name	Qty
1	11291-88L10	HOOK,ENGINE	1
2	01550-0820C	BOLT	2
3	11301-88L20	Cylinder Block Set	1
4	11117-89J20	Crankcase Bolt	8
5	09206-13019	Knock Pin	4
6	01550-08407	BOLT 8 X 40	8
7	11112-88L00	Oil Venturi Plug (NLA)	1
8	55321-87J01	Aluminum Anode	1
9	09103-06281	Bolt (6x14)	1

Fig. 3Crankshaft

REF	Part No.	Name	Qty
1	12111-88L00	Piston	3
2	12140-88L01	Piston Ring Set	3
3	12151-54A50	Piston Pin	3
4	09381-18002	Piston Pin Circlip	6
5	12160-88L01	Connecting Rod Assembly	3
6	12163-69J00	Connecting Rod Bolt	6
7	04221-04089	PIN 4X8	6
9	12220-88L00	Crankshaft	1
11	09283-37005	Oil Seal (36.5x49x6)	1
12	12281-87J00	Oil Seal (39.3x44x7)	1
13	12100-88L01-050	Piston & Ring Set (OS:0.50)	3
14	12140-88L01-050	Piston Ring Set (OS:0.50)	3

Fig. 4Timing Chain

REF	Part No.	Name	Qty
1	12761-88L00	Timing Chain	1
2	12771-87J00	Timing Chain Guide	1
3	12776-85FA0	Timing Chain Guide Bolt	2
4	12811-88L00	Timing Chain Tensioner	1
5	09100-08260	Bolt (8x30)	1
6	09160-08123	Washer (8.5x20x1.2)	1
7	12812-73G10	Timing Chain Tensioner Spacer	1
8	12813-73G00	Timing Chain Tensioner Pad	1
9	12831-90J02	Tensioner Adjuster Assembly	1
10	01550-0620A	BOLT	2
11	12821-88L00	Timing Chain Tensioner Link (NLA)	1
12	01550-0612A	BOLT	2

Fig. 5Camshaft

REF	Part No.	Name	Qty
1	12710-88L00	Intake Camshaft	1
2	12720-88L00	Exhaust Camshaft	1
3	12741-88L00	Camshaft Timing Sprocket	1
4	09103-10189	Bolt (10x23)	1
5	09160-10093	Washer (10.5x24x2.3)	1
6	04221-05109	PIN	1
7	12891-73G01	Tappet	12
9	12911-88L00	Intake Valve	6
10	12915-73G20	Exhaust Valve	6
11	12921-87J11	Valve Spring	12
12	12931-78G00	Valve Spring Retainer	12
13	12932-24400	Valve Cotter	24
14	12933-51E00	Valve Spring Seat	12
15	09289-05006	Valve Stem Seal	12

Fig. 6Intake Manifold/Silencer/Exhaust Cover

图 124进气歧管/消音器/排气盖 Intake Manifold/Silencer/Exhaust Cover Fig.

REF	Part No.	Name	Qty
1	13110-88L00	Intake Manifold	1
2	13119-88L00	Intake Manifold Gasket	3
3	13125-88L00	Throttle Body Gasket	1
4	01421-08607	STUD BOLT	2
5	01550-0830C	Bolt	6
6	01550-0840C	Bolt	1
7	08316-1008C	Nut	2
8	18137-88L02	IAC Valve	1
9	02112-34167	SCREW	3
10	13810-88L00	Silencer	1
11	13820-88L01	HOLDER,SILENCER	1
12	01547-0616C	BOLT,HARNESS B	1
13	14141-88L10	COVER,EXHAUST	1
14	14151-88L00	Exhaust Cover Gasket	1
15	01550-0620C	BOLT	8
16	09160-06094	Washer (6.5x15x1.0)	1
17	11261-93J00	Protection Anode Cover	1
18	09280-22019	O-Ring	1
19	55321-87J01	Aluminum Anode	1
20	09128-06094	Protection Anode Bolt	1
21	01550-0820C	BOLT	1

Fig. 7Ring Gear Cover

REF	Part No.	Name	Qty
1	11510-88L00	Ring Gear Cover	1
2	01550-0630C	BOLT	3
3	09320-09501	Cushion	1
4	03542-06209	SCREW	3
5	11514-88L00	Ring Gear Cover Plate	1
6	11411-88L00	Upper Oil Seal Housing (NLA)	1
7	11413-88L00	Upper Oil Seal Gasket	1
8	01550-0625C	BOLT	5
9	04221-04089	PIN 4X8	2
10	61472-88L01	LABEL,MAG COVER	1
11	69711-93E11	Label (S.I.G.P)	1
12	61494-88L02	LABEL,OIL & CLE	1

Fig. 8Fuel Vapor Separator

REF	Part No.	Name	Qty
1	15600-88L14	Fuel Vapor Separator Assembly	1
2	13370-88L10	Needle Valve Assembly	1
3	15200-88L00	Fuel Pump Assembly	1
4	15626-88L10	SEAL	1
5	15628-99E00	Screw (L:15)	5
6	15629-99E10	Drain Screw	1
7	15641-88L00	Spacer	1
8	15642-88L00	Fuel Filter	1
9	15650-99E00	Float	1
10	15654-88L00	Pin	1
11	15683-87J00	Drain Hose (L:120)	1
12	15760-88L00	Fuel Pressure Regulator	1
13	15644-88L10	O-RING	1
14	15645-88L00	Regulator Holder	1
15	13614-89J00	Screw (NLA)	1
16	13614-93J00	SCREW	1
17	15643-88L10	Joint	1
18	15641-88L31	Bushing	1
19	15641-88L51	Bushing	1
20	15642-88L10	Fuel Filter	1
21	15612-88L00	Vapor Separator Cover	1
22	15613-88L00	O-Ring	1
23	15613-92J00	Gasket	1
24	15614-88L00	Screw	3
25	15610-88L01	CASE ASSY,VPR S	1
26	15620-88L10	CASE ASSY,VAPOR	1
27	01550-0630C	BOLT	3
28	09169-06075	Washer	3
29	09160-06084	Washer (6.5x18x1.6)	3
30	09320-09059	Cushion	3
31	09352-50003-770	Hose (5x8.2x770)	1
32	09401-08412	Clip	1
33	18498-88L11	Evap Hose Protector (L:730)	1
34	09320-08517	CUSHION,CABLE H	1
35	09408-00043	Clamp	1
36	09408-00121	Clamp (NLA)	1
37	09408-00145	Clip	1
38	55127-87D00	Hose Union	1

Fig. 9Fuel Injector

REF	Part No.	Name	Qty
1	15710-85K00	Fuel Injector	3
2	15716-65DT0	Grommet Set	3
3	09320-08062	Cushion	3
4	15750-88L10	Delivery Pipe (NLA)	1
5	07120-06357	Bolt	2
6	09180-06198	Spacer (6.2x12x16)	2
7	15681-88L10	Fuel Hose	1
8	09401-11425	Clip	2
9	09408-00174	Clamp (NLA)	1

Fig. 10Fuel Pump

REF	Part No.	Name	Qty
1	15100-90J11	Fuel Pump Assembly	1
2	01550-0625C	BOLT	2
3	09280-26005	O-Ring	1
4	15410-88L00	Fuel Filter	1
5	15419-87J00	Fuel Filter Cap	1
6	09401-11423	Clip	1
7	15422-96J01	Fuel Filter Clamp	1
8	15421-88L00	Fuel Filter Bracket	1
9	01550-0616C	BOLT	2
10	15191-88L20	Fuel Hose	1
11	15192-88L20	Fuel Hose	1
12	09343-70503-080	Fuel Hose (7x12x80)	1
13	18498-90J51	Fuel Hose Protector	1
14	18498-96J31	Fuel Hose Protector	1
15	15197-88L00	Fuel Hose Clamp Bracket	1
16	01550-0612C	BOLT	1
17	09403-11320	Clamp	3
18	09401-11423	Clip	5
19	09408-00145	Clip	1

Fig. 11Water Pump

REF	Part No.	Name	Qty
1	17410-88L00	Water Pump Case	1
2	17413-95J00	Water Pump Case Sleeve	1
3	17416-95J00	Water Pump Case Seal	1
4	17564-88L01	Water Pump Case Bushing	1
5	29141-93J00	Nut (6mm)	4
6	29162-93J00	Lock Washer	4
7	09108-06143	Stud Bolt (L:45)	2
8	09108-06144	Stud Bolt (L:31)	2
9	17461-96312	Water Pump Impeller	1
10	17471-95J01	Water Pump Plate	1
11	17472-96304	Water Pump Plate Gasket	1
12	17560-88L10	Water Tube (L)	1
13	17562-87L01	Water Tube Grommet	1
14	17562-87L01	Water Tube Grommet	1
15	09116-06236	Bolt (6x16)	1
16	17631-96320	Water Filter	2
17	03142-04309	SCREW 4 X 30	2
19	09125-05046	Screw (5x12)	2
20	09420-04006	Impeller Key	1
21	17400-88L01	Water Pump Repair Kit DF40A/DF50A/DF60A	1

Fig. 12Thermostat

REF	Part No.	Name	Qty
1	17611-90J00	Water Pressure Valve Cover	1
2	17660-99E01	Water Pressure Valve	1
3	09116-06121	Bolt (6x25)	2
4	09280-26006	O-Ring	1
5	17670-93955	Thermostat (60c)	1
6	17681-88L00	Thermostat Cover	1
7	01550-0620C	BOLT	2
8	11196-88L00	Water Return Hose	1
9	09401-25406	Clip	2
10	18498-94J11	Water Hose Protector	2
11	17712-88L01	HOSE,WATER(SEPA	1
12	44421-13ER0	Hose (5x10x600)	1
13	09359-50901-980	Hose	1
14	09401-08413	Clip	5
15	09401-10415	Clip	1
16	09408-00175	Clamp	1

Fig. 13Throttle Body

REF	Part No.	Name	Qty
1	13300-88L02	Throttle Body Assembly	1
2	13353-99E00	Adjuster Assembly	1
3	13315-88L00	Throttle Body Bracket	1
4	01550-0645C	Bolt	4
5	01550-0616C	BOLT	2
6	01550-0820C	BOLT	1
7	13510-88L00	Throttle Rod	1
8	19120-88L01	Throttle Lever	1
9	19131-95502	Connector	1
10	09140-05005	Nut	1
11	09160-06047	Washer (6.2x20x2)	1
12	01550-0640C	Bolt	1

Fig. 14Oil Pump

REF	Part No.	Name	Qty
1	11433-88L00	Under Oil Seal Gasket	1
2	16400-88L00	Oil Pump Assembly	1
3	01547-0640A	BOLT	7
4	04211-09109	DOWEL PIN	2
5	16520-88L00	Oil Pump Strainer	1
6	09280-12008	O-Ring	2
7	01570-0616A	BOLT	2
8	16519-87L00	Engine Holder Seal	1
9	16510-87J02	Engine Oil Filter	1

Fig. 15Oil Pan

REF	Part No.	Name	Qty
1	11489-88L01	Oil Pan Gasket	1
3	09116-08178	BOLT,OIL PAN(L4	6
4	09168-12012	Oil Drain Plug Gasket	1
5	09248-12009	Oil Drain Plug	1
7	11552-88L00	Water Jacket Cover Gasket	1
8	09116-06121	Bolt (6x25)	4
9	17913-93J00	Water Flush Plug	1
10	17914-93J01	Water Flush Plug Gasket	1
11	11543-88L01	SILENCER,EXHAUS	1
12	43112-94L01	Exhaust Pipe	1
13	09116-10124	Bolt (10x150)	6
14	16910-88L00	Oil Level Gauge	1
15	16930-88L00	Oil Level Gauge Guide	1
16	09280-09008	O-Ring	1
17	01550-0612C	BOLT	1

Fig. 16Clutch Shaft

REF	Part No.	Name	Qty
1	21126-88L00	Clutch Shaft Holder	1
2	21151-88L00	Clutch Lever Holder	1
3	01550-0616C	BOLT	2
4	01550-0630C	BOLT	2
5	21210-88L01	Clutch Shaft	1
6	23111-88L11	Clutch Rod (L/X)	1
7	29141-93J00	Nut (6mm)	1
8	23115-88L00	Clutch Lever Link	1
9	23210-88L00	Clutch Control Lever	1
10	09160-06055	Washer (7x12x1.0)	2
11	09385-06012	Clip	2
12	23213-89J01	Notch Plate Spring No. 1	1
13	23214-89J00	Notch Plate Spring No. 2 (NLA)	1
14	01550-0612C	BOLT	1
15	23311-95J00	Clutch Rod Connector	1
16	67341-88L01	Remocon Cable Holder	1
17	01550-0616C	BOLT	2
18	67343-88L01	Remocon Cable Stopper	1
19	09352-70104-600	Hose (7x10.2x600)	2
20	01570-06167	BOLT	1
21	67467-89J01	Cable Connector	2
22	09160-06055	Washer (7x12x1.0)	2
23	09385-06012	Clip	2

Fig. 17Clutch Rod

REF	Part No.	Name	Qty
1	25111-88L10	Shift Rod (L)	1
2	25211-87J00	Shift Rod Guide	1
3	09280-08005	O-Ring	1
4	09280-11005	Shift Rod O-Ring	1
5	25212-94401	Shift Rod Lower Guide	1
6	09205-02013	Spring Pin (2.5x16)	1
7	09205-03021	Spring Pin (3.5x12)	1
8	09205-02004	Spring Pin (2.5x12)	1
9	25223-96J00	Seal, Shift Rod Dust	1
10	25232-96302	Gear Case Magnet	1
11	25311-88L00	Shift Cam	1
12	08331-3115A	Circlip	1
13	21121-93300	Clutch Notch Plate	1
14	09260-10005	Ball	1
15	09440-07078	Spring	1

Fig. 18Transmission

REF	Part No.	Name	Qty
1	57110-88L12	Drive Shaft Assembly (L)	1
2	57133-88L01	Drive Shaft Collar	1
3	57133-94400	Drive Shaft Spring Collar	1
4	09205-03019	Spring Pin (3x10)	1
5	09265-20015	Bearing (20x42x15)	1
6	57300-88810	Pinion & Gear Set	1
7	09140-12034	Pinion Nut	1
12	08211-20263	Thrust Washer (2.00)	1
13	57610-94403	Propeller Shaft Assembly	1
14	57621-87J03	Clutch Dog Shifter	1
15	09202-05022	Clutch Dog Shifter Pin	1
16	57634-88L00	Push Pin	1
17	09440-08043	Return Spring	1
18	09440-40002	Clutch Dog Spring	1
19	57631-95303	Push Rod	1
21	09263-22020	Bearing (22.225x28.575.19.05)	1
22	09289-22007	Oil Seal (21.2x35x5)	2
23	09262-35070	Bearing (35x62x14)	1
24	09280-75001	O-Ring	1
25	09116-08122	Bolt (8x30)	2
27	09282-17005	Oil Seal (16x32x6)	2
28	08331-41329	Circlip	1
29	55122-88L00	Gear Case Seal Ring	1
30	09202-06025	Pin (6x17)	1
31	09202-06027	Pin (6x23)	1

Fig. 19Starting Motor

REF	Part No.	Name	Qty
1	31100-89L00	Starter Motor Assembly	1
2	31150-98L00	Gear Case	1
3	31170-89L00	Rear Housing	1
4	31173-98L00	Brush Holder Assembly	1
5	31191-63J00	Lever Assembly	1
6	31220-89L00	Switch Assembly	1
7	31311-63J00	Armature	1
8	31192-92J00	Screw Set	1
9	31261-75F10	Through Bolt	2
10	31340-89L00	Starter Clutch Set	1
11	31313-86030	Stopper Set	1
12	31320-89L00	Pinion	1
13	31341-89L00	Pinion Shaft	1
14	31343-63J00	Internal Gear	1
15	31344-63J00	Planetary Gear	3
16	31912-88L00	Starter Motor Band	1
17	31918-92J01	Lower Damper	1
18	01550-06167	BOLT	2
19	01550-0830C	Bolt	2

Fig. 20Magneto

REF	Part No.	Name	Qty
1	32102-88L01	Flywheel	1
2	09103-14024	Flywheel Bolt (14x50)	1
3	09160-14065	Washer (14.5x36x4.5)	1
4	09420-04008	Key	1
5	32120-88L00	Battery Charging Coil	1
6	32160-88L01	CKP/Ignition Timimg Coil	1
7	09106-05030	Bolt (5x10)	2
8	33220-64L10	Cam Position Sensor	1
9	01550-0616C	BOLT	1
10	09403-13414	CLAMP,WATER HOS	1
11	01550-06127	BOLT	1
12	02112-06307	SCREW, 6X30 CRO	3

Fig. 21Rectifier/Ignition Coil

图 310整流器/点火线圈 Rectifier/Ignition Coil Fig.

REF	Part No.	Name	Qty
1	32800-88L01	Rectifier/Regulator Assembly	1
2	01550-0625C	BOLT	2
3	32890-88L01	Electric Parts Holder	1
4	09116-06202	Bolt w/Washer (6x25)	3
5	09169-06062	Washer (6.3x17x1.6)	3
6	09320-09016	Cushion	3
7	33410-87L00	Ignition Coil Assembly	3
8	01550-0620C	BOLT	3

Fig. 22Sensor

REF	Part No.	Name	Qty
1	34830-87J20	Temp Sensor Assy	1
2	34840-98J03	Trim Sensor Assembly	1
3	09136-05041	Screw (5x20)	1
4	09160-05029	Washer (5.5x10x0.8)	1
5	09103-06093	Bolt 6X20	2
6	37820-99E02	Oil Pressure Switch	1
7	09403-07340	Clamp	1
8	36656-88L00	PTT Cable Grommet	1
9	09407-14407	Clamp (L:140)	3
10	34841-88L01	Trim Sensor Lever	1
11	34845-88L02	Trim Sender Bracket	1
12	29404-93J11	Clamp (L:65)	1

Fig. 23Harness

REF	Part No.	Name	Qty
1	33810-88L10	Starter Motor Cable Assembly	1
2	08316-10087	Nut	1
3	36630-88L10	HARNESS ASSY,WI	1
4	33634-96J00	Service Connector Cap	1
5	36668-87L00	Service Connector Cap	1
6	09320-08510	Cushion (8.5x20x8)	2
7	36737-98L00	Fuse Puller	1
8	36721-98L00	Upper Cover O-Ring	1
9	36738-98L00	Fuse Case Upper Cover	1
10	38860-76F01	Relay	1
11	38860-76F01	Relay	1
12	09481-15504	15 Amp Fuse	3
13	09481-30504	30 Amp Fuse	3
14	09481-30403	30 Amp Fuse	2
15	36612-96J01	CAP,TERMINAL	1
16	36618-43410	Oil Pressure Switch Cap (NLA)	1
17	08310-00067	Nut	1
18	08321-01067	Lock Washer	1
19	09407-14403	Clamp (L:125)	1
20	09407-14407	Clamp (L:140)	1
21	36617-88L00	Harness Bracket (NLA)	2
22	36617-93J10	Harness Bracket	2
23	01550-0612C	BOLT	5
24	09407-18402	Clamp (L:165)	1
25	36617-88L20	Harness Bracket	1

Fig. 24PTT Switch/Engine Control Unit

图 326动力升降倾斜开关/发动机控制单元 PTT Switch/Engine Control Unit Fig.

REF	Part No.	Name	Qty
1	37721-93J00	Neutral Switch Assembly	1
2	09137-04004	Screw (4x16)	2
3	37725-88L00	Neutral Switch Bracket	1
4	09407-10404	Clamp (L:100)	1
5	09408-00184	Clamp	1
6	38410-93J13	PTT Relay Assembly	1
7	38415-93J00	PTT Relay Holder	1
8	01550-06127	BOLT	1
9	33950-88L90	UNIT,ENGINE CON	1
10	33925-88L10	ECU Cushion	1
11	37850-92J00	PTT Switch Assembly	1
12	37856-92J00	PTT Switch Tape	1
13	37857-92J01	PTT Switch Bushing	1
14	09407-14407	Clamp (L:140)	1

Fig. 25Clamp Bracket

REF	Part No.	Name	Qty
3	41130-87J11	Clamp Bracket Shaft	1
4	45421-89J00	Tilt Lock Pin	2
5	09160-12066	Washer (12.5x22x2.5)	2
6	55321-87J01	Aluminum Anode	2
7	09103-06281	Bolt (6x14)	2
9	09159-12014	Nut (12x17)	4
10	09159-22006	Nut	1
11	09160-12128	Washer (12.5x35x3)	4
12	09160-12126	Washer (12.5x22x3)	4
13	09159-10050	Nut	2
14	09160-10082	Washer (10.5x19x2.0)	2
15	41135-93J00	Clamp Bracket Shaft Washer	1

Fig. 26Swivel Bracket

REF	Part No.	Name	Qty
2	43211-87J00	Swivel Bracket Bushing	2
3	43711-89J10	Steering Bushing	2
5	22511-99011	Grease Nipple	3
6	36894-95201	Wire Lead (L:165)	1
7	36895-87D01	Wire Lead (L:210)	1
8	36895-87D01	Wire Lead (L:210)	1
9	09125-06063	Screw (6x10)	2
10	09125-05050	Screw (5x8)	3
11	43755-88L00	Steering Bracket Attachment	1
12	09108-10161	Stud Bolt (10x20)	2
13	09159-10050	Nut	2
14	09160-10165	WASHER,ATTACHME	2
15	09160-39003	Washer (39.5x58x0.3)	2
16	09282-39001	Oil Seal (38x51x5)	1
17	09160-39002	Washer (39.5x58x1)	2
18	09380-38003	Circlip	1
19	41226-97E00	Bushing	2
20	41270-89J11	LEVER,TILT LOCK	1
21	41280-89J04	Port Tilt Lock Lever	1
22	45731-96312	Spring Bracket	1
23	09116-06236	Bolt (6x16)	1
24	41230-97E10	Tilt Lock Spring	1
25	09205-03012	Spring Pin (3x16)	1

Fig. 27Trim Cylinder

REF	Part No.	Name	Qty
1	48000-88L30	TRIM ASSY,POWER	1
2	29404-93J11	Clamp (L:65)	1
3	38100-88L12	PTT Motor Assembly	1
4	48320-87J10	Up Pressure Valve	1
5	48330-87J10	Down Pressure Valve	1
6	48510-97E00	Gear Pump Assembly	1
7	48541-87J10	Bolt (NLA)	2
8	48541-87J20	Bolt (NLA)	1
9	48551-88L00	Manual Valve	1
10	48553-88L00	Washer Seal	1
11	48557-87J10	O-Ring Set	1
12	48571-88L01	Reservoir Tank	1
13	48572-87L00	Plug	1
14	48582-97E01	Filter	1
15	48583-87J10	Drive Joint	1
16	48611-88L10	JOINT,METAL	1
17	48612-88L00	NUT	1
18	48681-87J11	Circlip	1
19	48862-87J20	Reservoir Tank Bolt	4
20	48862-88L00	PTT Motor Screw	4
21	47225-87J00	Tilt Cylinder Lower Collar (NLA)	1
22	48121-89J10	Tilt Cylinder Lower Shaft	1
23	48321-89J11	Tilt Cylinder Upper Shaft	1
24	48325-89J00	Tilt Cylinder Upper Bushing	2
25	48326-87J00	Tilt Cylinder Lower Bushing	1
26	09380-12002	Snap Ring	2
27	09116-10179	Bolt (10x35)	2
28	55321-87J01	Aluminum Anode	1
29	09103-06281	Bolt (6x14)	1
30	09160-10139	Washer (10.5x35x3) (NLA)	2

Fig. 28PTT Motor

REF	Part No.	Name	Qty
1	38100-88L12	PTT Motor Assembly	1
2	31311-87J10	Armature (NLA)	1
3	31173-88L12	Brush Holder Assembly	1
4	31123-97E10	O-Ring	1
5	31133-94910	Brush	1
6	31135-94900	Spring	2
7	31136-87J11	Breaker	1
8	33799-97E00	Oil Seal	1
9	31111-87J10	Screw (NLA)	3

Fig. 29Engine Holder

REF	Part No.	Name	Qty
2	51211-88L00	Engine Holder Gasket	1
3	09116-08159	Bolt (8x55)	8
4	01550-0845A	BOLT	1
5	01550-0885A	BOLT	1
6	09202-08006	Knock Pin (8x12)	2
7	09202-08006	Knock Pin (8x12)	2
8	51122-88L00	Mount Case Cover	1
9	51123-88L00	Mount Case Cover Gasket	1
10	01550-0825A	BOLT	6
11	09202-08006	Knock Pin (8x12)	2
12	54137-88L00	Upper Mount Cover	1
13	09116-10181	Bolt (10x44)	3
14	51170-88L00	Water Indicator Bracket	1
15	29116-93J00	Bolt (6x20)	1
16	09282-17013	SEAL,OIL(16.5X2	2
17	54124-88L20	Upper Thrust Bracket	1
18	54130-88L00	Upper Mount	2
19	54166-95J02	Mount Bolt	2
20	54114-90J10	Washer	2
21	09159-12014	Nut (12x17)	2
22	09160-12110	Washer (12.5x22x3.0)	2
23	54121-88L01	MOUNT,UPR THRUS	2
24	54123-88L01	MOUNT,UPR THRUS	1

Fig. 30Drive Shaft Housing

REF	Part No.	Name	Qty
2	09116-10181	Bolt (10x44)	8
3	09202-08006	Knock Pin (8x12)	2
6	09116-10181	Bolt (10x44)	4
8	54151-88L01	MOUNT,LOWER THR	1
9	54160-88L10	Lower Mount	2
10	54167-87L01	Lower Side Mount	2
11	54180-88L01	DAMPER,FORWARD	2
12	54166-95J02	Mount Bolt	2
13	09159-12014	Nut (12x17)	2
14	09160-12110	Washer (12.5x22x3.0)	2

Fig. 31Gear Case

REF	Part No.	Name	Qty
2	09263-22039	Bearing (22x30x30)	1
3	09265-30004	Bearing (30x62x17.25)	1
4	55125-95500	Trim Tab Zinc Anode	1
5	09117-08109	Bolt (8x16)	1
6	09248-10008	Drain Plug	3
7	09168-10022	Drain Plug Gasket	3
8	09116-08131	Bolt (8x45)	6
10	58120-88L01	Propeller Bushing	1
11	57632-95330	STOPPER,PROPELL	1
12	57633-94301	Propeller Nut Spacer	1
13	09141-18005	Nut (18mm)	1
14	09204-03003	Prop Nut Cotter Pin	1
15	09160-18028	Washer (18.5x31x1.0)	1
16	57630-94301	Propeller Hardware Kit DT40/DT55/DT65/ DF40/DF50/DF60A	1
17	55181-95200	Flush Hose Attachment	1
18	55300-95500	Zinc Anode	1
19	55321-87J11	Magnesium Anode	1
20	25700-88L03	Gear Case Seal Kit DT40c - DF40 / DF50 / 60A	1

Fig. 32Side Cover

REF	Part No.	Name	Qty
1	61112-88L10	Side Cover Rubber	1
2	61134-88L11	SEAL,SIDE COVER	1
5	09139-06249	SCREW	10
6	61151-88L01	CUSHION,SIDE CO	1
8	09116-08174	Bolt (8x38)	2
9	09169-08050	Front Panel Washer	2
10	09320-11023	CUSHION,FRONT P	2
11	61412-88L00	Front Panel Hook	1
12	03542-05169	SCREW	2
13	61632-93J00	Engine Cover Hook Shaft	1
14	61641-88L00	Engine Cover Hook	1
15	09116-06127	Bolt (6x12)	1
16	61633-88L00	Rear Hook Lever	1
17	09160-13014	Washer (13.2x25x1.0)	1
18	09164-14008	Wave Washer	1
19	09202-04022	Hook Lever Pin	1
20	09306-13007	Bushing	1
21	09352-50901-600	Hose (5x9x600)	1
22	61673-93J12	LATCH,HOOK LEVE	1
23	09116-05010	Bolt (5x12)	2
24	61124-88L11	Remocon Cable Grommet	1
25	09407-25402	Clamp (L:248)	1

Fig. 33Engine Cover

REF	Part No.	Name	Qty
3	61438-88L01	Tilt Up Handle Seal No 1	1
4	61439-88L01	Tilt Up Handle Seal No 2	1
5	03542-06169	SCREW	5
6	61476-88L00	Air Vent Seal	1
7	61610-95J00	Rear Fastener	1
8	09159-06084	Nut (NLA)	1
9	68111-88L10	Emblem Mark (S)	1
10	61620-95J00	Rear Fastener Bracket	1
12	09229-04018	Rivet	2
13	09229-04005	Rivet	2
17	61458-90J01	Engine Cover Label	1
18	09800-81812	Tool Set	1
19	18210-88L00	Starter Knob Assembly	1
20	99011-88LC0-03B	MANUAL,OWNER'S	1
21	17917-87L00	Water Flush Connector	1

Fig. 34Fuel Hose

REF	Part No.	Name	Qty
1	65700-88L06	Fuel Hose	1
2	65750-95501	Fuel Hose Connector (13mm)	1
3	65770-90J04	Squeeze Pump	1
4	61188-88L00	Fuel Hose Grommet	1
5	09251-07003	Cap	1
6	09367-08001	Hose Joint	1
7	09401-11423	Clip	1
8	09409-05312-6GS	Clip	1
9	65770-90J04	Squeeze Pump	1

Fig. 35Drag Link

REF	Part No.	Name	Qty
1	41161-94400	Steering Cable Seal	1
2	67701-87J11	Drag Link Assembly	1
3	67721-99E00	Drag Link Spacer	1
4	67725-99E00	Drag Link Bolt	1
5	67726-99E00	Lock Nut	2
6	67728-99E00	Washer	4

Fig. 36Opt: Meter

REF	Part No.	Name	Qty
2	09471-12108	Bulb (12v 1.7w)	1
4	09471-12028	Bulb (12v, 3.4w)	1
5	34191-92E00	Water Pressure Tubing	1
6	09407-14407	Clamp (L:140)	2
7	36615-96300	Resin Terminal	2
9	09471-12103	Bulb (12v, 3.4w)	1
11	34310-92E00	Fuel Gauge Lead (NLA)	1
12	34360-92E00	Adapter Harness (NLA)	1
13	09471-12103	Bulb (12v, 3.4w)	1
15	09471-12103	Bulb (12v, 3.4w)	1
17	34191-92E00	Water Pressure Tubing	1
18	09407-14407	Clamp (L:140)	2
19	09471-12103	Bulb (12v, 3.4w)	1
21	09471-12077	Bulb (12v, 1.7w)	1
23	09471-12077	Bulb (12v, 1.7w)	1
24	34190-95500	Speedometer Sensor (NLA)	1
25	03112-06303	Screw (NLA)	2
26	34190-87D00	Speedometer Sensor	1

Fig. 37Opt: Water Pressure Gauge Sub Kit

图 507选配：水压表组件套件 Opt: Water Pressure Gauge Sub Kit Fig.

REF	Part No.	Name	Qty
1	34660-90J04	Water Pressure Gauge Install Kit	1
2	09352-50006-600	Hose (5x9x600)	1
3	09352-50006-600	Hose (5x9x600)	1
4	09367-06006	3 Way	1
5	09401-08413	Clip	4
6	18498-99EA1	Protector (L:80)	1
7	09407-25402	Clamp (L:248)	1

Fig. 38Opt: Harness

REF	Part No.	Name	Qty
2	36620-93J31	Replaced by 36620-93J32	1
3	38500-93J00	Warning Buzzer*	1
5	09481-10501	10 Amp Fuse	1
6	36990-87D00	Terminal & Sleeve Set	1
7	36682-92E00	Wire Harness	1
8	36667-96L20	Gauge Extension Wire	1

Fig. 39Opt: Switch

REF	Part No.	Name	Qty
1	37100-96J01	Ignition Switch Panel Assembly	1
2	37110-93J02	Ignition Switch Assembly	1
4	37143-99E01	Key Cap	1
5	37149-93J00	Cylinder Body Cap	1
6	37139-99E00	Ignition Switch Panel	1
7	38500-93J90	Warning Buzzer	1
8	09407-14403	Clamp (L:125)	1
9	37803-93J06	Emergency Stop Switch Panel Assembly	1
10	37820-93J05	Emergency Stop Switch Assembly	1
11	37823-92E02	Stop Switch Lanyard	1
12	37826-92J00	Nut	1
13	37825-99E00	Emergency Switch Panel	1
14	03122-05165	SCREW	4
15	37805-93J00	PTT Switch Assembly	1
16	37855-99E00	PTT Switch Panel	1
17	37210-93J00	Lighting Switch Set (NLA)	1
18	37212-93J00	Lighting Switch Panel (NLA)	1
22	37143-99E01	Key Cap	1
23	37149-93J00	Cylinder Body Cap	1
24	37139-99E20	Ignition Switch Panel	1
25	37820-93J05	Emergency Stop Switch Assembly	1
26	37823-92E02	Stop Switch Lanyard	1
27	37826-92J00	Nut	1
28	03121-0516A	SCREW	4
29	38500-93J90	Warning Buzzer	1
30	09407-14403	Clamp (L:125)	1
31	37860-87L00	Trolling Mode Control Switch Assembly	1
32	37862-87L00	Trolling Switch Panel	1
33	09131-05004	Screw (5x16)	4

Fig. 40Opt: Top Mount Single (1)

图 544选配: 顶置单联支架(1) Opt: Top Mount Single (1) Fig.

REF	Part No.	Name	Qty
1	67200-88L02	Replaced by 67200-88L20	1
2	67261-88L10	Grip No.2	1
3	67261-88L00	Grip No. 1	1
4	37850-88L00	PTT Switch Assembly	1
5	67296-88L00	Screw	3
6	67288-92E20	Washer	3
7	67212-88L00	Cover Plug (Single)	1
8	68111-88L00	Emblem Mark (S)	1
9	67257-88L00	Lever Cap	1
10	67281-88L00	Decal (Single)	1
11	67296-92E60	Screw	2
12	67288-92E60	Washer	2
13	67253-92E00	Washer	1
14	67275-95600	Cable End	2
15	67273-95600	Spacer	1
16	67271-88L10	Remocon Lever Lower Cover	1
17	67211-88L00	Top Binnacle Cover (Single)	1
18	67264-88L00	Lever Design Cover	1
19	67264-88L10	Lever Plating Cover	1
20	67251-88L00	Handle Lever	1
21	67500-88L00	Single Binnacle Box Spacer	1
22	09125-05135	Screw (5x65)	4
23	09160-05029	Washer (5.5x10x0.8)	4
24	09140-05005	Nut	4
25	67273-88L00	Grommet (Single)	1

Fig. 41Opt: Top Mount Single (2)

图 545选配: 顶置单联支架(2) Opt: Top Mount Single (2) Fig.

REF	Part No.	Name	Qty
1	67200-88L02	Replaced by 67200-88L20	1
2	67222-92E00	Dual Plate	1
3	67223-92E00	Brake Adjust (NLA)	1
4	67288-92E00	Washer	1
5	67292-94300	E Ring	4
6	67272-88L00	Waterproof Seal	1
7	67291-92E00	Snap Ring (NLA)	2
8	67221-92E00	Shift Assembly (NLA)	1
9	67224-92E00	Brake Arm Assembly (NLA)	1
10	09140-06020	Nut (6mm)	2
11	37721-88L01	Neutral Switch Assembly	1
12	67236-92E00	Roller (NLA)	1
13	67296-88D10	Screw (5x16)	2
14	67296-92E20	Screw (5x25) (NLA)	2
15	67226-92E00	Bolt (NLA)	1
16	67226-92E10	Bolt (NLA)	1
17	67240-92E00	Throttle Arm Assembly (NLA)	1
18	67228-92E00	Washer (NLA)	1
19	67286-92E00	Bolt (6x18) (NLA)	3
20	67230-88L00	Shift Arm Assembly	1
21	09125-05042	Screw (5x10)	9
22	67234-88L00	Gear Case	1
23	67245-92E00	Free Throttle Drum (NLA)	1
24	67227-92E00	Stopper (NLA)	1
25	09126-06006	Screw (6x20)	2
26	67233-92E00	Spring (NLA)	1
27	67235-92E00	Shift Lock Plate (NLA)	1
28	67237-92E01	Spring (NLA)	5
29	67269-92E00	Bracket (NLA)	1
30	67296-88D10	Screw (5x16)	1
31	67238-88L00	Drive Gear	1
32	67231-88L00	Shift Gear	1
33	67232-88L00	Shift Gear Bushing	6
34	67241-88L00	Free Accel Rod	1
35	67239-92E00	Pin	1
36	67246-88L00	Remocon Drive Shaft	1
37	67291-92E10	Snap Ring (NLA)	1
38	67243-92E00	Grommet (NLA)	1
39	67252-88L00	Remocon Drive Shaft Bushing	1
40	67253-88L00	Washer	1
41	67239-92E10	Shift Pin Plate	1
42	67274-88L00	Cover Base Flange (Single)	2
43	67296-95610	Screw	4
44	67296-92E30	Screw	4
45	09160-05024	Washer (5.5x16x1.5)	4
46	67287-92E00	Nut	4
47	67273-88L00	Grommet (Single)	1

Fig. 42Opt: Tiller Handle

REF	Part No.	Name	Qty
1	63002-88L27-YAY	Tiller Handle Kit	1
2	21110-88L00	Shift Lever (NLA)	1
3	23230-88L00	Shift Cable	1
4	36620-88L11	Handle Wire Harness	1
5	37110-87L01	Ignition Switch Assembly	1
7	37141-99E00	(931) Ignition Key	1
8	37149-93J00	Cylinder Body Cap	1
9	37820-87L11	Emergency Switch Assembly	1
10	37823-92E02	Stop Switch Lanyard	1
11	37826-92J10	Nut	1
12	38500-93J90	Warning Buzzer	1
13	37850-87L01	PTT Switch Assembly	1
14	37852-87J00	Trim Switch Cap	1
15	63121-88L10	Under Cover	1
16	63210-88L00	Handle Grip	1
17	63221-88L00	Throttle Shaft (NLA)	1
18	63223-92D00	Handle Rod Stopper	1
19	63225-88L00	Handle Rod Bushing (NLA)	1
20	63227-93200	Handle Rod Pin	1
21	63235-88L00	Throttle Shaft Plate	1
22	63246-88L00	Throttle Adjust Stopper (NLA)	1
23	63250-88L00	Throttle Arm Assembly (NLA)	1
24	63251-87J00	Screw (6x12)	4
25	63260-88L00	Shift Gear Assembly	1
26	63272-87J00	Ball Guide Plate	1
27	63273-87J00	Ball (NLA)	1
28	63262-87J00	Shift Lever Bushing	1
29	63271-87J00	Lock Plate	1
30	63248-99J00	Throttle Adjuster Notch Plate	1
31	63261-87J00	Shift Gear Bushing	1
32	63274-87J00	E Ring (NLA)	1
33	63610-88L00	Throttle Cable	1
34	37853-88L90	PTT Switch Lead Grommet	1
35	63626-88L00	Cable Grommet (NLA)	1
36	67292-87J00	E Ring	2
37	09126-06015	Screw (6x23)	1
38	09163-06001	Lock Washer (6.4x12x0.5)	1
39	09440-12027	Spring	1
40	21112-88L00	Shift Lever Bolt	1
41	09125-05047	Screw (5x14)	6
42	63611-88L00	Clamp Bracket Bolt (NLA)	3
43	63612-87J00	Clamp Bracket	1
44	34200-87L00	Tachometer w/Monitor	1
45	36617-88L90	Main Harness Clamp Bracket	1
46	37112-88L91	Ignition Switch Label	1
47	37835-91J00-YAY	Stop Label	1
48	37851-88L90	PTT Switch Base	1
49	37852-88L90	Guide Harness	1
50	37861-87L10	Troll Mode Control Switch	1
51	37864-88L91	Troll Mode Label	1
52	63244-99J00	Throttle Adjuster Knob	1
53	63245-99J00	Throttle Adjuster Bushing	1
54	63612-88L10	Clamp Shift Bracket (NLA)	1
55	09260-10006	Ball	1
56	19120-88L12	LEVER,THROTTLE	1
57	21131-88L01	Clutch Shift Mark	1
58	43761-88L01-YAY	Tiller Handle Bracket	1
59	43762-88L00	Tiller Handle Pivot Bolt	1
60	43768-88L00	Tiller Handle Spacer	1
61	09116-08137	Bolt (8x22)	1
62	09159-12014	Nut (12x17)	1
63	09160-12066	Washer (12.5x22x2.5)	2
64	09160-12124	Washer (12.5x32x1.5)	1
65	63115-88L01	Tiller Handle Bushing	2
66	09164-13010	Washer	1
67	63215-93110	Handle Grip Mark	1
68	09116-10150	Bolt (10x55)	2
69	63132-88L00	Tiller Handle Stopper	1
70	63251-88L90	Bolt	2
71	37855-88L90	Throttle Grip Screw	1
72	37854-88L90	Throttle Grip Washer	1
73	63258-88L00	Washer	1
74	09440-06037	Spring	1
75	03522-05169	Screw	3
76	63247-99J00	Throttle Adjuster Knob Plate	1
77	63111-88L00-YAY	Tiller Handle Housing	1
78	33834-88L00	Protector	1
79	65793-88L00	Fuel Hose Holder	1
80	09116-06237	Bolt (6x15)	2
81	22511-99011	Grease Nipple	1
82	43411-88L00	Steering Adjuster	1
83	43415-88L00	Steering Adjuster Plate	1
84	43512-88L00	Steering Adjust Thread Shaft	1
85	43513-88L00	Steering Adjust Bolt	1
86	43514-88L00	Steering Adjust Friction Plate	2
87	43515-88L00	Steering Adjust Friction Washer Plate	2
88	43516-88L00	Steering Adjust Friction Washer	1
89	43517-88L00	Steering Adjuster Spacer	1
90	09159-08059	Nut	1
91	09161-08011	Washer (8.2x18x1.2)	2

Fig. 43Opt: Gasket Set

REF	Part No.	Name	Qty
1	11400-88872	Engine Gasket Set	1
2	11141-88L00	Cylinder Head Gasket	1
3	11189-88L00	Cylinder Head Cover Gasket	1
4	11413-88L00	Upper Oil Seal Gasket	1
5	14151-88L00	Exhaust Cover Gasket	1
6	17472-96304	Water Pump Plate Gasket	1
7	11433-88L00	Under Oil Seal Gasket	1
8	11489-88L01	Oil Pan Gasket	1
9	51211-88L00	Engine Holder Gasket	1
10	51123-88L00	Mount Case Cover Gasket	1
11	11552-88L00	Water Jacket Cover Gasket	1

Fig. 44Opt: Multi Function Gauge

图 600选配: 多功能仪表 Opt: Multi Function Gauge Fig.

REF	Part No.	Name	Qty
1	34000-96L49	Single Engine Mech Multi Function Gauge Kit	1
2	34011-96L42	SMG4 Multi Function Gauge	1
3	34112-96L00	Gauge Nut	1
4	34193-96L00	Gauge Bezel	1
5	34211-96L00	Multi-Function Gauge Sun Cover	1
6	34825-96L00	Gauge Packing	1
7	36661-96L30	Mechanical Engine Adapter	1
8	36615-96300	Resin Terminal	5
9	36001-88L00	Wire Set	1
10	990C0-88104	2' Extension cable	1
11	990C0-88112	SMIS Power Cable	1
12	990C0-88110	T-Connector	1
13	990C0-88113	Terminating Resistor 120 ohm Female	1
14	990C0-88114	Terminating Resistor 120 ohm Male	1
16	990C0-88104	2' Extension cable	1
17	990C0-88105	6' Extension cable	1
18	990C0-88107	15' Extension cable	1
19	990C0-88108	25' Extension cable	1
20	990C0-88122	GPS Receiver Module	1
21	990C0-88112	SMIS Power Cable	1
22	990C0-88113	Terminating Resistor 120 ohm Female	1
23	990C0-88114	Terminating Resistor 120 ohm Male	1
24	990C0-88110	T-Connector	1