Suzuki — DF-4 / 2021

Exploded diagrams and part specifications.

Fig. 1Cylinder Head

REF	Part No.	Name	Qty
1	11110-97L00	Cylinder Head	1
2	11115-93E00-001	Valve Guide (OS:0.30)	2
3	11141-97L00	Cylinder Head Gasket	1
4	09352-70119-600	HOSE(7X11X600)	1
5	11117-91JL0	Cylinder Head Bolt	4
6	09401-10412	Clip	2
7	04211-11169	PIN 11X16	2
8	11170-97L00	Cylinder Head Cover	1
9	11189-97L00	Cylinder Head Cover Gasket	1
10	01550-0620C	BOLT	4
11	09482-00L04	NGK CPR6EA-9 Spark Plug	1
12	17670-91J02	Thermostat (50c)	1
13	55321-95J00	Protection Anode	1
14	09126-05011	Protection Anode Screw	1
15	17680-97L00	Thermostat Cover	1
16	33833-97L40	Protector	1
17	01550-0620C	BOLT	2

Fig. 2Cylinder Block

REF	Part No.	Name	Qty
1	11200-97L00	Cylinder Block Assembly	1
2	11971-97L00	Oil Level Filler Lens	1
3	09283-21009	Oil Seal (19.7x33x6)	1
4	11300-97L11	Crankcase Assembly	1
5	16152-97L00	Oil Relief Valve Spring	1
6	16153-97L00	Relief Valve Spring Retainer	1
7	09168-16009	Gasket (16x22x0.8)	1
8	09283-10009	Oil Seal (10x45x5)	1
9	09283-25076	Oil Seal (25x45x5)	1
10	06111-15004	Ball (NLA)	1
11	11351-97L00	Crankcase Gasket	1
12	11381-91J10	Oil Level Gauge (Yellow)	1
13	09280-15007	O-Ring	1
14	01550-0630C	BOLT	8
15	04211-09149	PIN 9X14	2
16	11173-97L00	Breather Plate	1
17	11177-97L00	Breather Oil Drain Pipe	1
18	11179-97L00	Breather Plate Gasket	1
19	11186-97L00	Oil Breather Separator	1
20	11431-97L10	PLATE,UNDER OIL	1
21	09168-12017	Gasket (12x17x1)	1
22	09248-12009	Oil Drain Plug	1
23	09321-08026	CUSHION	2
24	09387-52002	Set Ring	1
25	01550-0640C	Bolt	1
26	11452-91J00	Reed Valve	1
27	02112-0612A	SCREW	1
28	02142-06127	SCREW 6X12	5

Fig. 3Crankshaft

REF	Part No.	Name	Qty
1	12111-89L10-0B0	Piston	1
2	12140-89L20	Piston Ring Set	1
3	12151-89L00	Piston Pin	1
4	09381-16001	Piston Pin Circlip	2
5	12160-97L00	Connecting Rod Assembly	1
6	12163-97L00	Connecting Rod Bolt	2
7	12200-97L00	Crankshaft Assembly	1
8	08211-25361	Washer	1
9	12711-97L00	Camshaft	1
10	12951-91J01	Decompression Cam	1
11	09106-02001	Bolt (2x9.8)	1
12	08211-17251	Thrust Washer	1
13	12894-91JL0	Push Rod	2
14	12840-97L00	Rocker Arm Assembly	2
15	12842-97L00	Tappet Adjusting Screw	2
16	12843-27A00	Tappet Adjust Nut	2
17	12891-87C00	Tappet	2
18	12911-91J02	Intake Valve	1
19	12915-91J02	Exhaust Valve	1
20	12921-91J00	Valve Spring	2
21	12931-78G00	Valve Spring Retainer	2
22	12932-24400	Valve Cotter	4
23	09261-04017	Pin (4x43)	1
24	09289-05006	Valve Stem Seal	2
25	12100-97L10-050	Piston & Ring Set (OS:0.50)	1
26	12140-89L20-050	Piston Ring Set (OS:0.50)	1

Fig. 4Intake Manifold

REF	Part No.	Name	Qty
1	13111-97L00	Intake Manifold	1
2	13119-97L00	Inlet Manifold Gasket	1
3	01547-0625C	Bolt	2
4	13810-97L00	Silencer	1
5	11174-97L00	Breather Hose	1

Fig. 5Carburetor

REF	Part No.	Name	Qty
1	13200-97L02	CARBURETOR ASSY	1
2	13236-97L00	Main Nozzle	1
4	13371-91J20	Needle Valve	1
5	13250-97J21	FLOAT	1
6	13254-97J00	Float Pin	1
7	13268-97J30	Spring	1
8	13251-97J00	Float Chamber Gasket	1
9	13245-97J00	Float Chamber	1
10	13249-97J00	Gasket	1
11	13247-97J00	Screw	1
12	13268-97J10	Spring	1
13	13616-97J00	Screw	1
14	13267-97J00	Screw (NLA)	4
16	13267-97J10	Screw	1
17	09493-26010	Main Air Jet #130	1
18	09493-85003	Slow Air Jet #85	1
19	13249-97J11	GASKET	1
20	13248-97J00	Plate (NLA)	1
21	13268-97J20	Spring	1
22	13534-97J10	Screw	1
23	09401-09404	Clip	2
24	13125-91J10	Carburetor Gasket	2
25	13413-97L01	Choke Rod	1
26	13436-91J00	Choke Rod Connector	1
27	13631-97L00	Choke Knob	1
28	09103-06521	Bolt	2
29	09343-50L01-060	Hose (5x10x60)	1
30	13124-91JL0	Carburetor Insulator	1

Fig. 6Fuel Pump

REF	Part No.	Name	Qty
1	15100-91J03	Fuel Pump Assembly	1
2	15170-91J02	Fuel Pump Diaphragm Set	1
3	15251-91J00	Screw	4
4	15191-97L00	Fuel Hose (Pump to 3 Way)	1
5	15850-97L01	Fuel Return Check Valve	1
6	33833-97L30	Fuel Hose Protector	1
7	44330-13H00	Fuel Filter	1
8	09280-27006	O-Ring	1
9	09343-50L01-040	Hose (5x10x40)	1
10	09343-50L01-040	Hose (5x10x40)	1
11	09343-50L01-080	Hose (5x10x80)	1
12	09343-50L01-120	Hose (5x10x120)	1
13	09343-50L01-550	Hose (5x10x550)	1
14	09367-06007	3 Way	2
15	09401-09404	Clip	2
16	09403-09001	Clamp	3
17	01550-0630C	BOLT	2

Fig. 7Water Pump

REF	Part No.	Name	Qty
1	17410-91JL0	Water Pump Case	1
2	17415-98501	Water Pump Case Grommet	1
3	17461-985M0	Water Pump Impeller	1
4	17471-98610	Water Pump Plate (NLA)	1
5	17472-91J00	Water Pump Plate Gasket	1
7	17563-97L00	Water Tube Upper Grommet	1
8	17564-98600	Water Tube Guide	1
9	09108-06146	Stud Bolt (6x52)	4
10	09116-06225	Bolt (6x16)	1
11	29141-93J00	Nut (6mm)	4
12	09160-06082	Washer (6.5x13x1.0)	4
13	17412-91JL0	Water Pump Case Upper Plate	1
14	17413-91JL0	Water Pump Case Sleeve	1
15	09420-03002	Key	1
16	56130-91J20	Drive Shaft Bearing Housing	1
17	09282-10008	Oil Seal (10x21x4.5)	2
18	56132-91J00	Drive Shaft Housing Gasket	1
19	09116-06229	Bolt (6x25)	1
20	25215-98601	Shift Rod Guide Stopper	1
21	17400-986L2	Water Pump Repair Kit DF4/4A/6/6A	1

Fig. 8Recoil Starter

REF	Part No.	Name	Qty
1	18100-97L01	STARTER ASSY,RE	1
2	18121-97L00	Reel	1
3	18130-97L00	Ratchet Set	1
4	18142-97L00	Spiral Spring	1
5	18178-98310	Circlip	1
6	18210-95L00	Grip Assembly	1
7	18280-91J00	NSI Set	1
8	99000-81157-50M	Rope (NLA)	1
9	18290-97L00	NSI Cable Assembly	1
10	01550-0620C	BOLT	3
11	69711-91J11	Label S.I.G.P.	1
12	61472-97L00	Recoil Starter Label	1
13	61494-97L00	Oil & Clearance Label	1

Fig. 9Oil Pump

REF	Part No.	Name	Qty
1	16131-97L00	Oil Pump Inner Rotor	1
2	16132-97L00	Oil Pump Outer Rotor	1
3	16161-97L00	Oil Pump Rotor Plate	1
4	16165-97L00	Oil Pump Cover Seal	1
5	16520-97L00	Oil Strainer	1
6	16524-97L01	Oil Strainer Grommet	1
7	01550-0620A	BOLT	1
8	01547-0620C	Bolt	3
9	16510-16H11	Engine Oil Filter	1
10	16512-97L00	Oil Filter Cap	1
11	09280-39002	O-Ring	1
12	09440-10038	Spring	1
13	01550-0616C	BOLT	2

Fig. 10Clutch Lever

REF	Part No.	Name	Qty
1	21110-97L00	Clutch Lever	1
2	21120-97L10	PLATE COMP,CLUT	1
3	21216-91J00	Clutch Shaft Spacer	1
4	23110-97L00	Clutch Rod	1
5	23210-91J00	Clutch Rod Arm	1
6	23212-91J00	Clutch Notch Pin	1
7	23213-91J00	Clutch Notch Spring	1
8	23310-91J00	Clutch Rod Connector	1
9	23321-91J00	Clutch Rod Connector	1
10	09116-06227	Bolt (6x20)	2
11	09100-06181	BOLT	1
12	09160-06173	Washer (6.2x19x3.0)	1
13	09204-01002	Cotter Pin	1
14	09280-16005	O-Ring	2

Fig. 11Shift Rod

REF	Part No.	Name	Qty
2	25211-98601	Shift Rod Guide	1
3	25222-91JL0	Shift Rod Boot	1
4	25311-91J01	Shift Cam	1
5	09160-05501	Washer (5.5x20x1.2)	1
6	09205-02004	Spring Pin (2.5x12)	2
7	09280-05008	O-Ring	1
8	09280-15007	O-Ring	1

Fig. 12Drive Shaft

REF	Part No.	Name	Qty
2	09181-10156	Washer	1
3	57130-91J00	Drive Shaft Bushing	1
4	09380-10003	Circlip	2
5	57311-91J00	Pinion Gear	1
7	09166-12L01	Washer (NLA)	1
8	57510-91J00	Forward Gear	1
9	57520-97L00	Reverse Gear	1
11	09181-12111	Thrust Washer (1.00)	1
14	57611-97L00	Propeller Shaft	1
15	57621-986L0	Clutch Dog Shifter	1
16	09202-04016	Pin	1
17	09440-05039	Spring	1
18	09440-24007	Clutch Dog Spring (NLA)	1
19	57631-98601	Push Rod	1
20	57632-97L00	Push Pin	1

Fig. 13Magneto

REF	Part No.	Name	Qty
1	32102-97L00	Flywheel	1
2	33410-97L10	Magneto Igniter Assembly	1
3	01547-0620C	Bolt	2
4	08316-1012A	Nut	1
5	08341-31039	Woodruff Key	1
6	33510-07H00	Spark Plug Cap	1
7	33541-16H00	Spark Plug Seal	1
8	33542-07H00	High Tension Cord Seal	1
9	37830-97L00	Emergency Switch Assembly	1
10	37823-97J00	Stop Switch Lanyard	1
11	37826-97J01	Nut	1
12	37835-91J00-YAY	Stop Label	1
13	36991-94L00	Clamp	1
14	09408-00159	Clamp (NLA)	1
15	08322-01067	Washer (6.5x13x1.0)	1
16	09407-14407	Clamp (L:140)	2
17	17110-97L00	Cooling Fan	1
18	01550-0612C	BOLT	3

Fig. 14Clamp Bracket

REF	Part No.	Name	Qty
1	41111-97L00-YAY	Starboard Clamp Bracket	1
2	41121-97L00-YAY	Port Clamp Bracket	1
3	41211-97L00	Clamp Screw	2
4	41212-91J00	Clamp Handle	2
5	41213-94J01	Clamp Plate	2
6	09205-06021	Spring Pin (6x25)	2
7	09100-06176	Bolt (6x120)	1
8	09100-08314	Bolt (8x140)	1
9	29141-93J00	Nut (6mm)	1
10	09159-08059	Nut	1
11	09160-06082	Washer (6.5x13x1.0)	1
12	09160-08059	Washer (8.5x18x1.6)	1
13	09180-06371	Spacer (6.5x10.5x92)	1
14	45420-97L00	Tilt Lock Pin	1
15	69911-91J51	Clamp Bracket Mark	1
16	45717-97L00	Spring	1
17	09125-05143	Screw (5x20)	1
18	09180-05067	Spacer	1

Fig. 15Swivel Bracket

REF	Part No.	Name	Qty
1	22511-99011	Grease Nipple	4
2	43111-97L00-YAY	Swivel Bracket	1
3	43121-97L00-YAY	Swivel Bracket Cover	1
4	43211-97L00	Bushing	2
5	43711-97L00	Steering Upper Bushing	2
6	43751-97L00-YAY	Steering Bracket	1
7	43752-97L00-YAY	Steering Bracket Cover	1
8	09116-06234	Bolt (6x35)	6
9	45211-97L00	Reverse Lock Arm Stbd Spring	1
10	45212-97L00	Reverse Lock Arm Port Spring	1
11	45230-97L00	Reverse Lock Arm	1
12	09116-06224	Bolt (6x12)	2
13	43430-97L00	Steering Adjuster Rubber	1
14	43410-91J21	Steering Adjuster Knob	1
15	45247-99J00	Reverse Lock Arm Cotter Pin	1
16	45710-97L00	Shallow Water Drive Arm	1
17	45733-97L00	Shallow Water Plate	1
18	45751-97L00	Shallow Drive Water Arm Bushing	2
19	09116-06226	Bolt (6x18)	2
20	43417-97L00	Steering Adjuster Spacer	1

Fig. 16Drive Shaft Housing

REF	Part No.	Name	Qty
1	52110-97L01-YAY	HOUSING COMP,DV	1
2	22511-99011	Grease Nipple	1
3	52113-97L00	Drive Shaft Housing Gasket	1
4	52115-98600	Clutch Adjust Hole Cover	1
5	09116-06233	Bolt (6x35)	7
6	09168-10022	Drain Plug Gasket	1
7	09202-06023	Knock Pin (6x10)	2
8	09320-04010	Bushing	1
9	52131-91J20-YAY	Extension Case	1
10	09108-08309	Stud Bolt	2
11	09206-11006	Pin (8.4x11x8) (NLA)	1
12	54132-97L00	Mount Upper Rubber	1
13	54162-97L00	Mount Lower Rubber	1
14	52117-97L01	Water Inspection Tube	1
15	55181-95200	Flush Hose Attachment	1

Fig. 17Gear Case

REF	Part No.	Name	Qty
1	55110-97L00-YAY	Gear Case Assembly	1
2	59311-91J00	Pinion Bushing	1
3	09262-20106	Bearing (20x42x12)	1
4	55321-87J01	Aluminum Anode	1
5	09116-08156	Bolt (8x50)	2
6	09103-06281	Bolt (6x14)	1
7	59178-97J00	Drain Plug Gasket	2
8	09206-11006	Pin (8.4x11x8) (NLA)	1
9	09248-08001	Drain Plug	2
10	09140-08023-XC0	Nut (8mm)	2
11	09160-08082	Washer (8.5x16x1.2)	2
12	56120-97L00-YAY	Propeller Shaft Bearing Housing	1
13	09167-23001	Washer	1
14	09282-12L05	Oil Seal	2
15	09262-12001	Bearing (12x28x8)	1
16	56122-98602	Oil Seal Protector	1
17	56123-986L0	WASHER	1
18	09116-06225	Bolt (6x16)	2
19	09280-49002	O-Ring	1
21	58120-91JL0	Type C Propeller Bushing	1
22	58130-91JL0	Propeller Nut	1
23	57635-97L00	Propeller Bushing Stopper	1
24	09204-03003	Prop Nut Cotter Pin	1
25	55321-87J11	Magnesium Anode	1

Fig. 18Lower Cover

REF	Part No.	Name	Qty
1	61110-97L11-QGF	COVER COMP,ENGI	1
2	61112-97L00	Engine Lower Cover Rubber	1
3	61117-97L00	Air Intake Lower Cover	1
4	61133-97L00	Air Vent Duct	1
5	61135-97L01	Air Vent Duct Lower Cushion	1
6	61137-97L00	Air Vent Duct Upper Cushion	1
7	61189-97L00	Oil Drain Grommet	1
8	09116-06227	Bolt (6x20)	2
9	09116-06509	Bolt (6x20)	4
10	09250-10030	CAP(OD:15)	1
11	09250-12016	CAP(OD:20)	1
12	03542-05169	SCREW	1
13	61611-91J11	Engine Cover Fastener	2
14	61626-97L00	Fastener Lever Nut	2
15	61640-91J10	Fastener Lever	2
16	09106-05035	Bolt (5x14)	2
17	21131-94J00-YAY	Clutch Shift Mark	1
18	61211-97L10-YAY	Fuel Cock Mark	1
19	61619-97L00	Engine Cover Fastener Cushion	1

Fig. 19Engine Cover

REF	Part No.	Name	Qty
1	61401-97810-YAY	COVER SET,ENGIN	1
2	61443-97L10-YAY	Engine Cover Starboard Stripe	1
3	61453-97L10-YAY	Engine Cover Port Stripe	1
4	77811-54GB0-0PG	Chrome S Emblem	1
5	61622-97L00	Recoil Starter Seal	1
6	61435-97L30-YAY	Rear Emblem Mark (4)	1
7	61458-97J70	Engine Cover Label	1
8	59800-97L00	Tool Set	1
9	99011-97L61-03B	Owners Manual DF4A/DF6A - 2021	1

Fig. 20Fuel Tank

REF	Part No.	Name	Qty
1	61416-97L01	Fuel Tank Guard	1
2	65110-97L10	Fuel Tank	1
3	65112-97L00	Fuel Tank Plate Cover	1
4	65113-97L00	Fuel Tank Plate	1
5	65136-97L00	Fuel Tank Inlet Filter	1
6	65281-97L01	Fuel Tank Grommet	1
7	65284-97L00	Fuel Tank Grommet Rubber	1
8	65510-97J00	Fuel Tank Cap Assembly	1
9	09116-06512	Bolt (6x35)	3
10	09169-06092	Washer	3
11	09320-05019	Cushion	2
12	09320-08066	Cushion	1
13	09320-09507	Cushion	3
14	09321-08026	CUSHION	1
15	66100-97L00	Fuel Cock Assembly	1
16	66121-97L00	Fuel Cock Lever	1
17	66122-97L00	Fuel Cock Shaft	1
18	66142-97L01	PIPE,JOINT	1
19	66160-97L00	Joint Pipe Clamp Assembly	1
20	09125-05050	Screw (5x8)	1

Fig. 21Tiller Handle

REF	Part No.	Name	Qty
1	33833-97L50	Protector	1
2	09440-12027	Spring	1
3	63111-97L00-YAY	Tiller Handle	1
4	63115-97L00	Tiller Handle Bushing	2
5	63116-97L00	Tiller Handle Mount	2
6	63125-97L00	Tiller Handle Stopper	1
7	63210-94L01	Handle Grip	1
8	63220-97L00	Handle Rod	1
9	63225-93200	Handle Rod Bushing	1
10	63228-97L00	Handle Rod Holder	1
11	63240-95L00	Throttle Adjust Knob	1
12	63241-95L02	Handle Grip Adjuster	1
13	63610-97L00	Throttle Cable Assembly	2
14	09116-06225	Bolt (6x16)	2
15	09125-05046	Screw (5x12)	2
16	09126-06015	Screw (6x23)	1
17	09163-06001	Lock Washer (6.4x12x0.5)	1
18	09385-04004	Snap Pin	1
19	09250-35006	Cap	1
20	09403-05312	CLAMP	2
21	63615-97L00	Throttle Bracket	1
22	19184-97L00	Throttle Cable Bracket	1
23	69714-97L00	Handle Grip Mark	1
24	29141-93J00	Nut (6mm)	1

Fig. 22Opt: Remote Control

REF	Part No.	Name	Qty
1	67200-91J31	67200-91J32	1
2	36628-91J00	Wire Harness Grommet	1
3	37830-95D10	Emergency Stop Switch Assembly	1
4	37823-92E02	Stop Switch Lanyard	1
5	67212-95600	Washer (NLA)	1
6	67220-95630	Plate Assembly	1
7	67223-99E10	Brake Adjustment Knob	1
8	67229-95600	Roller (NLA)	1
9	67232-95600	Bushing	1
10	67238-87D00	Drive Gear	1
11	67241-99E11	Free Throttle Lever	1
12	67243-95600	Bushing (NLA)	1
13	67244-95600	Wave Washer (NLA)	1
14	67245-95600	Free Throttle Drum (NLA)	1
15	67251-96L00	Handle Lever	1
16	67252-95600	Bushing	2
17	67253-95600	Washer (NLA)	1
18	67255-96L00	Neutral Lock Arm	1
19	67256-95600	Neutral Lock Holder	1
20	67257-96L00	Lever Cap	1
21	77811-54GB0-0PG	Chrome S Emblem	1
22	67258-99E00	Neutral Arm Bracket	1
23	67259-87D00	Neutral Arm Spring (NLA)	1

Fig. 23Opt: Remocon Parts Set

图 514选配: 遥控部件套装 Opt: Remocon Parts Set Fig.

REF	Part No.	Name	Qty
1	67101-97L00	Remocon Parts Set	1
2	29141-93J00	Nut (6mm)	1
3	63610-97L10	Throttle Cable Assembly	2
4	67110-97L00	R/Con No. 2 Attachment	1
5	67112-97L00	R/Con No. 1 Attachment	1
6	67412-97L00	R/Con Throttle Lever	1
7	67415-97L00	R/Con Throttle Lever Drum	1
8	67416-91J00	Remocon Throttle Bolt	1
9	67447-91J10	Throttle Cable Bolt	1
10	67447-97L00	R/Con Clutch Cable Pin	1
11	67448-91J00	Remocon Cable Stopper	2
12	09204-01002	Cotter Pin	1
13	67449-97L00	R/Con Attachment Stud Bolt	2
14	67460-97L00	R/Con Throttle Lever Bracket	1
15	67466-95200	Cable Connector	1
16	67467-93E01	Cable Connector	1
17	09116-06232	Bolt (6x30)	1
18	09116-06229	Bolt (6x25)	1
19	09159-06079	Nut	1
20	09159-08059	Nut	2
21	09160-06082	Washer (6.5x13x1.0)	1
22	09160-06104	Washer (6.5x24x2)	1
23	09160-08145	Washer (8x14x1.5)	2
24	09164-08017	Wave Washer	1
25	09180-06097	Spacer	1
26	09306-08002	Bushing (NLA)	2
27	09320-11017	Cushion	1
28	09403-07340	Clamp	1
29	36991-94L00	Clamp	1
30	09407-14407	Clamp (L:140)	2
31	36831-97L00	Stop Switch Lead	1
32	09407-11401	Clamp (L:95)	2

Fig. 24Opt: Electrical

REF	Part No.	Name	Qty
1	32000-97L01	Battery Charging Kit	1
2	32801-97L00	Rectifier Set	1
3	32800-94J11	Rectifier/Regulator Assembly	1
4	36740-95253	Fuse Case Assembly	1
5	09481-20001	20 Amp Fuse	1
6	37132-93700	Wire Connector	1
7	01550-06207	BOLT	2
8	08310-00067	Nut	2
9	37801-98300	Lead (NLA)	1
10	39600-97L01	Receptacle Coil Set	1
11	32102-97L10	Flywheel	1
12	32120-97L00	Lighting Coil	1
13	32916-92L00	Connector Cover	1
14	39601-95D01	Lighting Receptacle Assembly	1
15	36634-93910	Connector Cap	1
16	39602-93900	Lamp Cord Plug Assembly	1
17	09320-06016	Cushion	1
18	29404-93J21	CLAMP	1
19	09407-14407	Clamp (L:140)	3
20	01547-06257	BOLT 6X25	4
21	01550-06127	BOLT	1
22	32815-97L00	Rectifier Bracket	1
23	36991-94L00	Clamp	1
24	01550-06167	BOLT	2
25	36990-87D00	Terminal & Sleeve Set	1