Suzuki — DF-225 / 2024

Exploded diagrams and part specifications.

1Cylinder Head 2Cylinder Block 3Crankshaft 4Timing Chain 5Camshaft 6Intake Manifold 7Silencer 8Ring Gear Cover 9Exhaust Cover 10Fuel Injector 11Fuel Pump/Fuel Vapor Separator 12Water Pump 13Thermostat 14Throttle Body 15Throttle Rod 16Oil Pump 17Oil Pan 18Clutch Shaft 19Clutch Rod 20Transmission 21Transmission (C/R)22Starting Motor 23Magneto 24Rectifier/Ignition Coil 25Sensor 26Harness 27PTT Switch/Engine Control Unit 28Clamp Bracket 29Swivel Bracket 30Trim Cylinder 31PTT Motor 32Engine Holder 33Drive Shaft Housing 34Gear Case 35Gear Case (C/R)36Side Cover 37Engine Cover 38Drag Link 39Squeeze Pump 40Opt: Meter 41Opt: Remote Control 42Opt: Concealed Remocon (1)43Opt: Concealed Remocon (2)44Opt: Harness 45Opt: Switch 46Opt: Top Mount Dual (1)47Opt: Top Mount Dual (2)48Opt: Top Mount Single (1)49Opt: Top Mount Single (2)50Opt: Tie Rod 51Opt: Gasket Set 52Opt: Multi Function Gauge (1)53Opt: Multi Function Gauge (2)

Fig. 1Cylinder Head

REF	Part No.	Name	Qty
1	11101-93J20	HEAD ASSY,CYL S	1
2	09103-06266	Bolt (6x40)	16
3	09206-08001	Knock Pin (8x11)	14
4	01550-06207	BOLT	4
5	11103-93J20	HEAD ASSY,CYL P	1
6	09103-06266	Bolt (6x40)	16
7	09206-08001	Knock Pin (8x11)	14
8	01550-06207	BOLT	2
9	11116-93J01	Plug	4
10	11119-93J00	Cylinder Head Bolt	16
11	11141-93J10	Starboard Cylinder Head Gasket	1
12	11142-93J10	Port Cylinder Head Gasket	1
13	11216-98L10	Gasket	4
14	11261-93J00	Protection Anode Cover	4
15	09280-22019	O-Ring	4
16	55321-87J01	Aluminum Anode	4
17	09128-06094	Protection Anode Bolt	4
18	01550-0820C	BOLT	4
19	01550-08607	BOLT	5
20	01550-08607	BOLT	4
21	09206-14004	Pin (14x11.4x23)	4
22	11170-93J01	Cylinder Head Cover - Starboard (NLA)	1
23	11180-93J02	Port Cylinder Head Cover (NLA)	1
24	11173-93J00	Breather Plate - Starboard (NLA)	1
25	11183-93J00	Breather Plate - Port (NLA)	1
26	11179-93J00	Cylinder Head Cover Gasket - Starboard	1
27	11189-93J00	Cylinder Head Cover Gasket - Port	1
28	02112-0612A	SCREW	14
29	01547-0625C	Bolt	16
30	01547-0650C	01547-0650C	6
31	11174-93J10	Breather Hose	1
32	09401-18410	Clip	2
33	11382-93J00	Oil Filler Cap	1
34	09280-26006	O-Ring	1
35	09482-00427	NGK BKR6E Spark Plug	6
36	11291-93J00	Engine Hook	2
37	01550-0820C	BOLT	4
38	11184-93J10	Breather Hose	1
39	09401-18410	Clip	2
40	11115-93J10-001	Valve Guide (OS:0.5)	24
41	11291-98J00	Engine Hook	1

Fig. 2Cylinder Block

REF	Part No.	Name	Qty
1	11293-98J00	Front Engine Hook	1
2	01550-0820C	BOLT	2
3	11301-93J40	Cylinder Block Set	1
4	11112-93J00	Oil Venturi Plug	2
5	11117-93J10	Crankcase Bolt	16
6	11216-98L00	Gasket	3
7	09248-18006	Exhaust Plug	3
8	09160-18031	Exhaust Plug Gasket	2
9	09248-18006	Exhaust Plug	2
10	09206-13019	Knock Pin	5
11	16700-93J00	Piston Jet Valve	1
12	09280-10009	O-Ring	1
13	09280-10016	O-Ring	1
14	07130-0616B	BOLT	1
15	16712-93J00	Piston Cooling Jet Bolt	6
16	16721-93J00	Piston Cooling Jet	6
17	09246-04009	Plug	1
18	11330-93J01	Crankcase Water Jacket Cover	1
19	11332-93J00	Crankcase Water Jacket Cover Gasket	1
20	01550-0620C	BOLT	12
21	16430-93J00	Oil Gallery Cover (NLA)	1
22	16431-93J00	Oil Gallery Plate	1
23	16433-93J00	Oil Gallery Gasket	2
24	01550-0835A	BOLT	9
25	01550-0845C	Bolt	8
26	16510-96J11	Engine Oil Filter	1

Fig. 3Crankshaft

REF	Part No.	Name	Qty
1	12111-93J02-0B0	Piston	6
2	12140-93J00	Piston Ring Set	6
3	12151-93J10	Piston Pin	6
4	09381-22010	Piston Pin Circlip	12
5	12160-93J10	Connecting Rod Assembly	6
7	12220-93J01	Crankshaft Assembly	1
10	12242-93J01	Drive Gear	1
11	09160-10104	Drive Gear Washer (NLA)	1
12	01550-1025A	BOLT	1
13	09283-91001	Crankshaft Oil Seal	1
14	12100-93J00-050	Piston & Ring Set (OS:0.50)	6
15	12140-93J00-050	Piston Ring Set (OS:0.50)	6

Fig. 4Timing Chain

REF	Part No.	Name	Qty
1	12730-93J02	Driven Gear	1
2	09262-40021	Bearing (40x80x18)	1
3	08110-62080	BEARING,UPPER	1
4	09283-32044	Oil Seal (32x47x6)	1
5	12734-93J00	Driven Gear Holder	1
6	09280-70012	O-Ring	1
7	01550-0855A	BOLT,EGR VALVE	4
8	12761-93J00	1st Timing Chain	1
9	12762-93J00	2nd Timing Chain	2
10	12770-93J00	Timing Chain Guide Base	1
11	12778-93J00	Guide Base Gasket	1
12	04211-13149	PIN	2
13	01550-0830A	BOLT	2
14	12771-93J00	Timing Chain Upper Shoe	1
15	12775-93J00	Timing Chain Lower Shoe	1
16	12772-93J00	Timing Chain Guide	1
17	01550-0830A	BOLT	2
18	12810-93J00	Timing Chain Tensioner Assembly	1
19	12813-73G00	Timing Chain Tensioner Pad	1
20	12812-90J00	Timing Chain Tensioner Spacer	1
21	01550-0830A	BOLT	1
22	12831-93J01	Tensioner Adjuster Assembly	1
23	12832-93J00	Starboard Tensioner Assembly	1
24	12833-93J00	Port Tensioner Assembly	1
25	01550-0620A	BOLT	2
26	01550-0620A	BOLT	4

Fig. 5Camshaft

REF	Part No.	Name	Qty
1	12701-93J40	Starboard Intake Camshaft	1
2	12705-93J40	Port Intake Camshaft	1
3	12721-93J30	Starboard Exhaust Camshaft	1
4	12725-93J30	Port Exhaust Camshaft	1
5	12742-93J10	Intake Camshaft Sprocket	2
6	12748-93J00	Exhaust Camshaft Sprocket	4
7	12749-93J00	Exhaust Camshaft Bolt	4
8	09202-05032	Pin (5x12)	3
9	09261-05006	Pin (5x18)	1
10	16551-93J00	Oil Control Plate (NLA)	2
11	16559-93J00	OCV Plate Gasket	2
12	01550-0625C	BOLT	8
13	12891-93J10	TAPPET	24
15	12911-93J00	Intake Valve	12
16	12915-93J60	Exhaust Valve	12
17	12921-93J11	Valve Spring	24
18	12931-78G00	Valve Spring Retainer	24
19	12932-24400	Valve Cotter	48
20	12933-69G10	Valve Spring Seat	24
21	09289-05006	Valve Stem Seal	24

Fig. 6Intake Manifold

REF	Part No.	Name	Qty
1	13110-93J00	Intake Manifold	1
2	13119-93J00	Intake Manifold Gasket	2
3	09108-08282	Stud Bolt	4
4	09103-08437	Bolt (8x65)	4
5	09159-08136	Nut	4
6	09160-08016	Washer (8.5x20x2.0)	8

Fig. 7Silencer

REF	Part No.	Name	Qty
1	13710-93J00	Flame Arrester	1
2	13811-93J02	Upper Cover Silencer	1
3	13813-93J01	HOLDER,FLAME AR	1
4	13851-93J02	SEAL,SILENCER	1
5	13881-93J01	TUBE,OUTLET	2
6	17895-93J00	Clamp	2
7	02142-06207	SCREW 6X20	6
8	13853-96L01	GROMMET,BREATHE	2

Fig. 8Ring Gear Cover

REF	Part No.	Name	Qty
1	11510-93J04	COVER,RING GEAR	1
2	01550-0620C	BOLT	2
3	01550-0640C	Bolt	1
4	11515-93J00	Ring Gear Cover Brace	1
5	01550-0835C	Bolt	2
6	11516-93J01	FLAP,RING GEAR	1
7	69711-93E11	Label (S.I.G.P)	1
8	61494-93J01	Oil & Clearance Label	1

Fig. 9Exhaust Cover

REF	Part No.	Name	Qty
1	14141-93J02	COVER,EXHAUST S	1
2	14140-98J01	Port Exhaust Cover	1
3	14151-93J00	Starboard Exhaust Cover Gasket	1
4	14152-93J01	GASKET,EXH CVR(	1
5	11261-93J00	Protection Anode Cover	2
6	55321-87J01	Aluminum Anode	2
7	09103-06281	Bolt (6x14)	2
8	09280-22019	O-Ring	2
9	01550-0820C	BOLT	2
10	01550-06257	BOLT	23

Fig. 10Fuel Injector

REF	Part No.	Name	Qty
1	15681-93J02	HOSE,FUEL(3 WAY	1
2	15710-93J00	Fuel Injector	6
3	15717-16G00	O-Ring	6
4	15735-58B00	Delivery Pipe Insulator	4
5	15751-93J00	Delivery Pipe	2
6	15756-93J02	Fuel Hose (Delvery Pipe to Delivery Pipe)	1
7	15762-93J00	Delivery Pipe Gasket	5
8	15830-77EA0	Delivery Pipe Union	1
9	15831-93J01	UNION,DELIVERY	2
10	18498-93J01	Fuel Hose Protector (L:340)	1
11	09247-14041	Delivery Pipe Plug	1
12	09320-08062	Cushion	6
13	09360-14009	Delivery Pipe Union Bolt	1
14	09401-11425	Clip	4
15	09403-16307	CLAMP	1
16	09408-00105	Clamp	1
17	09408-00155	Clamp (NLA)	1
18	01550-0840C	Bolt	4
19	15680-93J40	Fuel Hose (Inlet to Filter)	1
20	09401-14409	Clip	1
21	09408-00135	Clamp (NLA)	2
22	15684-98J00	Fuel Hose Guide	1
23	01550-0612C	BOLT	2
24	09251-09009	PLUG	1

Fig. 11Fuel Pump/Fuel Vapor Separator

图 147燃油泵/燃油蒸汽分离器 Fuel Pump/Fuel Vapor Separator Fig.

REF	Part No.	Name	Qty
1	15100-98J00	Fuel Pump (L)	1
2	15410-93J11	Fuel Filter Assembly	1
3	15411-93J10	Fuel Filter Cap	1
4	15415-93J10	Fuel Filter O-Ring	1
5	15412-93J10	Fuel Filter Element	1
6	15413-93J10	Fuel Filter Cup	1
7	15644-93J00	Fuel Filter Cover	3
8	15633-93J20	Fuel Hose (H)	1
9	09343-75002-600	Hose (7.5x13.5x600)	1
10	15440-93J00	H/P Fuel Filter	1
11	09320-08501	Cushion	2
12	15773-90J10	UNION,FUEL HOSE	1
13	15830-93J00	3 Way Union	1
14	09169-06093	Washer	3
15	15770-93J00	Fuel Cooler	1
16	09168-12013	Gasket	3
17	09360-12008	Union Bolt	1
18	09363-08004	Union	1
19	15600-93J40	SEPARATOR ASSY,	1
20	13370-93J10	Needle Valve Assembly	1
21	15626-93J00	VST Seal	1
22	15650-93J00	Float Assembly	1
23	15200-93J01	Fuel Pump Assembly	1
24	15647-93J00	Fuel Pump Bushing	1
25	15641-90J00	Fuel Pump Spacer	1
26	15642-90J00	Fuel Pump Filter	1
27	15654-99E00	Float Pin	1
28	02142-0408B	SCREW	1
29	02112-05107	5 X 10 CROSS SC	1
30	15760-93J01	Fuel Pressure Regulator	1
31	15628-99E00	Screw (L:15)	6
32	15627-93J00	Screw (NLA)	1
33	09320-12094	CUSHION,SLCNR B	3
34	15675-93J00	Cooler Bracket Bolt	3
35	09343-75002-600	Hose (7.5x13.5x600)	1
36	09401-11414	Clip	14
37	15636-93J30	Fuel Hose (L)	1
38	15686-93J00	Fuel Hose Clip	1
39	15672-93J10	Fuel Cooler Bracket	1
40	01500-06167	BOLT	4
41	15635-93J30	Fuel Hose (H)	1
42	15632-93J30	Fuel Hose (H)	1
43	15673-98J00	Fuel Filter Bracket	1
44	01550-06257	BOLT	2
45	15643-93J00	Fuel Filter (L)	1
46	09343-75002-600	Hose (7.5x13.5x600)	1
47	15634-93J20	Fuel Hose (H)	1
48	09116-06525	Bolt	3
49	15674-93J00	Check Valve Bracket	1
50	15645-93J00	Check Valve	1
51	15637-93J30	Fuel Hose (L)	1
52	15629-99E10	Drain Screw	2
53	15683-87J00	Drain Hose (L:120)	1
54	02112-0406B	SCREW	3
55	09343-70503-600	Fuel Hose (7x12x600)	1
56	09401-11423	Clip	2
57	18498-90J61	Protector (15.4x18.4x70)	1
58	09169-06062	Washer (6.3x17x1.6)	2
59	09116-06202	Bolt w/Washer (6x25)	2
60	15671-93J00	Vapor Separator Bracket (NLA)	1
61	01550-06357	BOLT	2
62	09169-08042	Washer	6
63	01550-0840C	Bolt	3
64	18417-93J00	Purge Valve Bracket	1
65	01550-0612C	BOLT	2
66	18117-52G10	Evap Purge Valve Assy	1
67	09352-50003-080	HOSE(5X8.2X080)	1
68	13671-02F00	Clip	1
69	15114-93J00	Fuel Pump Bracket No. 1	1
70	15115-93J02	RACKET,FUEL PUP	1
71	15695-98L00	Evaporation Union	1
72	09352-50003-550	HOSE(5X8.2X550)	1
73	09401-08412	Clip	1
74	09408-00056	Clip	1
75	18498-87JC1	Protector (L:450)	1
76	08316-10067	Nut	1
77	15118-93J00	Bolt	1
78	15141-93J00	COVER,FUEL PUMP	1

Fig. 12Water Pump

REF	Part No.	Name	Qty
1	17410-93J01	Water Pump Case	1
2	17413-93J02	Water Pump Case Sleeve	1
3	17416-93J01	Water Pump Seal Ring	1
4	17461-93J02	IMPELLER,WATER	1
5	17471-93J02	Water Pump Plate	1
6	17472-93J00	Water Pump Plate Gasket	1
7	17561-93J03	Water Tube (X)	1
8	17562-93J01	Upper Water Tube Bushing	1
9	17563-93J01	Lower Water Tube Bushing	1
10	17564-93J01	Water Pump Case Bushing	1
11	17612-93J00	Water Tube Spacer	1
14	09116-08131	Bolt (8x45)	4
15	09132-04034	Screw (4x18)	1
16	09202-06031	Knock Pin (6x12)	2
17	09420-05009	Water Pump Key	1
18	09168-20002	Gasket (20.5x30x1.5)	1
19	17400-93J06	Water Pump Repair Kit DF200/225/250	1

Fig. 13Thermostat

REF	Part No.	Name	Qty
1	11196-93J00	Water Return Hose	1
2	11197-93J00	Water Return Hose	1
3	11270-93J00	Cylinder Block Water Jacket Plate	1
4	11272-93J00	Cylinder Block Plate Gasket	1
5	17581-93J00	Water Outlet Pipe	2
6	17582-93J00	Water Outlet Pipe Gasket	2
7	17611-90J00	Water Pressure Valve Cover	1
8	17660-99E01	Water Pressure Valve	1
10	17681-93J00	Thermostat Cover	2
11	17711-90J00	Water Hose 3 Way	1
12	17712-93J01	HOSE,WATER(3 WA	1
13	09116-06121	Bolt (6x25)	2
14	09280-26006	O-Ring	1
15	09320-12093	CUSHION	1
16	09352-50006-600	Hose (5x9x600)	1
17	09352-50006-600	Hose (5x9x600)	1
18	09352-50006-600	Hose (5x9x600)	1
19	09352-50006-600	Hose (5x9x600)	1
20	09352-50006-600	Hose (5x9x600)	1
21	09352-50006-600	Hose (5x9x600)	1
22	09352-50006-600	Hose (5x9x600)	1
23	09352-50006-00B	Hose (5x9x2000)	1
24	09352-50006-00B	Hose (5x9x2000)	1
25	01550-0812C	01550-0812C	1
26	09367-06002	3 Way	1
27	09401-08413	Clip	18
28	09401-14409	Clip	2
29	09401-25406	Clip	4
30	09403-25304	Clamp (NLA)	1
31	09408-00008	Clamp	1
32	09408-00056	Clip	1
33	01550-0620C	BOLT	6
34	01550-0620C	BOLT	4
35	01550-0625C	BOLT	10
36	17713-98J01	HOLDER,WATER HO	1
37	09401-15414	Clip	2
38	17915-98J02	HOSE,WATER FLUS	1
39	09408-00024	Clamp	1
40	09408-00021	Clamp (NLA)	1

Fig. 14Throttle Body

REF	Part No.	Name	Qty
1	13130-93J40	COLLECTOR COMP	1
2	13139-93J00	Collector Gasket	1
3	13147-93J00	Collector Cover Gasket	1
4	18116-93J01	CUSHION,VACUUM	1
5	18117-93J00	Vacuum Switching Valve	1
6	18119-93J00	Vacum Valve Bracket	1
7	09169-05018	Washer	1
8	01550-08167	BOLT	1
9	02112-0512A	SCREW	1
10	09355-35006-00B	HOSE(3.5X7.5X20	1
11	09355-35006-601	Hose (3.5x7.5x601)	1
12	18498-90J71	Hose Protector	1
13	13138-93J10	BOLT,COLLECTOR	2
14	08322-01087	Washer	2
15	13140-93J20	COVER COMP,COLL	1
16	18590-68H00	MAP Sensor	1
17	13310-93J02	Throttle Body Assy No 1	1
18	13312-93J01	HOSE,BYPASS AIR	1
19	13279-10G00	Bypass Air Screw (NLA)	1
20	13355-93J00	Bypass Air Spring (NLA)	1
21	13295-10G00	Bypass Air Screw O-Ring	1
22	13320-93J00	Throttle Body Assy No 2	1
23	13421-93J00	Throttle Body Gasket	2
24	13730-93J00	Vacum Chamber	1
25	18137-93J01	IAC Valve	1
26	95569-78040	Check Valve	1
27	09280-29008	IAC Valve O-Ring	1
28	01547-06257	BOLT 6X25	4
29	01550-06307	BOLT	2
30	02112-34167	SCREW	3
31	09103-05028	BOLT,PRESSURE S	2
32	13144-93J00	Throttle Drum Guard	1
33	09355-35006-601	Hose (3.5x7.5x601)	1
34	09355-35006-00B	HOSE(3.5X7.5X20	1
35	13583-93J00	Link Arm	1
36	13583-93J00	Link Arm	1
37	13555-93J00	Link Grommet (NLA)	4
38	13537-93J00	Link Washer (NLA)	4
39	09204-01004	Cotter Pin	4
40	13553-93J00	Lever No 1	1
41	13554-93J00	Lever No 2	1
42	02112-35087	Screw (NLA)	1
43	09160-05043	Washer (5.5x16x1.2)	1
44	13521-93J00	Link Lever (NLA)	1
45	13514-93J00	Link Shaft Spacer	1
46	13599-93J00	Link Shaft Nut	2
47	13538-93J00	Link Shaft Spring Washer	2
48	13541-93J00	Throttle Cam	1
49	13542-93J00	Throttle Cam Spring	1
50	13543-93J00	Throttle Cam Spacer	1
51	01500-06307	BOLT	1
52	09160-06036	Washer (6.5x18x1.5)	1
53	01550-06167	BOLT	2
54	01550-08307	BOLT	7
55	08316-10087	Nut	2
56	13132-93J00	Collector Funnel	6
57	13133-93J00	Collector Funnel Bracket	1
58	09103-08182	Bolt (8x125)	2
59	09103-08134	Bolt (8x110)	4
60	09108-08267	Collector Stud Bolt (NLA)	2
61	09329-06003	Cushin	6
62	01550-0820A	BOLT	2
63	08316-1008A	Nut	2
64	09408-00060	Clamp (NLA)	1

Fig. 15Throttle Rod

REF	Part No.	Name	Qty
1	13510-93J00	Throttle Rod No 1	1
2	19115-93J02	Throttle Lever Holder	1
3	19121-93J02	Throttle Control Lever No. 1	1
4	19148-93J00	Throttle Drum	1
5	19184-93J00	Throttle Cable Bracket (NLA)	1
6	19185-93J00	Throttle Lever Spring	1
7	63610-93J01	CABLE,THROTTLE	2
8	67463-95200	Throttle Rod Connector	1
9	09119-06047	Pivot Ball	1
10	09140-05005	Nut	1
11	09160-06066	Washer (6.5x20x1.6)	1
12	09180-06186	Spacer (6.2x12.6x21)	1
13	09180-06230	Spacer (6.2x12.6x12.5)	1
14	09407-11401	Clamp (L:95)	1
15	01550-0616C	BOLT	1
16	01550-0625C	BOLT	1
17	01550-06357	BOLT	1
18	01550-08607	BOLT	2

Fig. 16Oil Pump

REF	Part No.	Name	Qty
1	12632-93J11	Oil Pump Drive Sprocket	1
2	16113-93J10	Oil Pump Driven Sprocket	1
3	16400-93J20	Oil Pump Assembly	1
4	16520-93J00	Oil Pump Strainer	1
5	16760-93J00	Oil Pump Chain	1
6	16781-93J00	Oil Pump Chain Tensioner	1
7	16782-93J00	Oil Pump Tensioner Spring	1
8	16783-93J01	Oil Pump Tensioner Bolt	1
9	09181-12158	Washer (12x20x0.5)	1
10	09280-22020	O-Ring	2
11	01550-0616A	BOLT	3
12	01550-0845A	BOLT	1
13	01550-0865A	BOLT	3
14	01550-0885A	BOLT	1
15	08110-60020	B1 15X32X9 BEAR	1

Fig. 17Oil Pan

REF	Part No.	Name	Qty
1	11261-93J10	Protection Anode Cover	1
3	29103-93J30	Bolt (8x25)	1
4	09128-06094	Protection Anode Bolt	1
5	09280-22019	O-Ring	1
6	11489-93J00	Oil Pan Gasket	1
8	11591-93J11	Oil Pan Union	1
10	14154-93J02	Exhaust Tube Seal	1
11	14211-93J00	Exhaust Tube	1
12	14212-93J00	Exhaust Tube Gasket	1
13	29116-93J00	Bolt (6x20)	4
14	11435-93J01	PIPE,EXHAUST RE	1
15	09168-12012	Oil Drain Plug Gasket	1
16	09248-12009	Oil Drain Plug	1
17	09202-08006	Knock Pin (8x12)	2
18	09202-08006	Knock Pin (8x12)	2
19	01550-1050A	BOLT	4
20	09116-08128	Bolt (8x40)	10
21	09116-10175	Bolt (10x50)	2
22	09116-10146	Bolt (10x195)	2
23	09116-10187	BOLT	2
24	29103-93J00	Bolt (6x12)	1
25	29404-93J11	Clamp (L:65)	1
26	16910-93J00	Oil Level Gauge	1
27	16930-93J00	Oil Level Gauge Guide	1
28	09280-09008	O-Ring	1
29	01550-06127	BOLT	1

Fig. 18Clutch Shaft

REF	Part No.	Name	Qty
1	21100-93J02	Clutch Lever	1
2	21131-93J00	Clutch Lever Bushing	1
3	21151-93J00	Clutch Lever Holder	1
4	21155-93J00	Shift Lever Plate	1
5	21210-93J01	Clutch Shaft	1
6	21230-93J01	Clutch Shaft Arm	1
7	23111-93J00	Clutch Rod (X, XX)	1
8	23115-93J00	Clutch Lever Link	1
9	25223-96J00	Seal, Shift Rod Dust	1
10	09160-06094	Washer (6.5x15x1.0)	2
11	09204-01006	Cotter Pin	2
12	09205-10006	Pin (10.2x10)	1
13	09248-12011	Plug (12x9)	1
14	09260-10005	Ball	1
15	09262-17019	Bearing (17x35x8)	1
16	09289-18001	Clutch Shaft Seal	1
17	09306-06004	Bushing	2
18	09306-10001	Bushing	3
19	09383-08004	E Ring	1
20	09440-07051	Spring	1
21	01550-0620C	BOLT	1
22	02142-05107	SCREW	2
23	08331-41359	Circlip	1

Fig. 19Clutch Rod

REF	Part No.	Name	Qty
1	25111-93J00	Shift Rod (L, X)	1
2	25131-93J00	Shifter Yoke	1
3	25232-96302	Gear Case Magnet	1
4	09205-02006	Spring Pin (2x12)	2
5	25141-93J00	Shift Rod Guide Housing	1
6	25223-96J00	Seal, Shift Rod Dust	1
7	09282-08005	Shift Rod Guide Housing Oil Seal	1
8	25321-93J00	Horizontal Shift Slider	1
9	29116-93J00	Bolt (6x20)	2
10	09160-08151	Shift Rod Washer	1
11	09280-60007	O-Ring	1

Fig. 20Transmission

REF	Part No.	Name	Qty
1	57110-93J21	Drive Shaft (X)	1
2	57133-93J00	Drive Shaft Collar	1
3	57134-93J00	Drive Shaft Bearing Spacer	1
4	09159-28003	Drive Shaft Bearing Nut	1
5	09269-32002	Bearing (32x66x49)	1
6	57300-93860	Pinion & Gear Set	1
8	09140-16021	Pinion Nut	1
9	08221-16256	Washer	1
10	57500-87861	Propeller Shaft Shim Set	1
12	09160-75002	Thrust Washer	1
13	57500-87852	Reverse Gear Shim Set	1
16	09269-75002	Thrust Bearing	1
17	57610-93J00	Propeller Shaft Assembly	1
18	57621-93J10	Clutch Dog Shifter	1
19	09202-08007	Pin (8x49)	1
20	57631-93J00	Connector Pin	1
21	09440-52003	Clutch Dog Shifter Spring	1
22	09440-09040	Detent Spring	1
23	06111-07004	STEEL BALL 7/32	2
24	06111-11004	BALL	2
25	09180-25082	Stopper	1
27	09263-30063	Bearing (30x40x25)	2
28	09280-00040	O-Ring	1
29	09282-30006	Oil Seal (30x45x6)	2
30	09381-40003	Circlip	1
31	08113-60100	B1 50X80X16 BEA	1
32	09116-08158	Bolt (8x35)	2
33	56130-93J02	Drive Shaft Bearing Housing	1
34	09280-66004	O-Ring	1
35	09282-24004	Oil Seal (24x40x7)	2
36	09381-40003	Circlip	1
37	56140-93J20	HOUSING COMP,FW	1
38	04221-08129	PIN 8X12	1
39	09263-50009	Forward Gear Bearing	1

Fig. 21Transmission (C/R)

REF	Part No.	Name	Qty
1	57110-93J21	Drive Shaft (X)	1
2	57133-93J00	Drive Shaft Collar	1
3	57134-93J00	Drive Shaft Bearing Spacer	1
4	09159-28003	Drive Shaft Bearing Nut	1
5	09269-32002	Bearing (32x66x49)	1
6	57300-93870	Pinion & Gear Set (C/R)	1
8	09140-16021	Pinion Nut	1
9	08221-16256	Washer	1
11	09160-75002	Thrust Washer	1
14	09269-75002	Thrust Bearing	1
15	57610-93J20	Propeller Shaft Assembly (C/R)	1
16	57621-93J20	Clutch Dog Shifter	1
17	09202-08007	Pin (8x49)	1
18	57631-93J00	Connector Pin	1
19	09440-52003	Clutch Dog Shifter Spring	1
20	09440-09040	Detent Spring	1
21	06111-07004	STEEL BALL 7/32	2
22	06111-11004	BALL	2
23	57622-93J00	Forward Thrust Spacer	1
24	09160-30055	Washer (30x47x6)	1
25	09160-30056	Washer (32x47x3)	1
26	09269-30014	Thrust Bearing (30x47x2)	1
28	09263-30063	Bearing (30x40x25)	2
29	09280-00040	O-Ring	1
30	09282-30006	Oil Seal (30x45x6)	2
31	09381-40003	Circlip	1
32	09263-50009	Forward Gear Bearing	1
33	09116-08158	Bolt (8x35)	2
34	56130-93J02	Drive Shaft Bearing Housing	1
35	09280-66004	O-Ring	1
36	09282-24004	Oil Seal (24x40x7)	2
37	09381-40003	Circlip	1
38	56140-93J10	Reverse Gear Bearing Housing	1
39	09262-60002	Bearing (60x85x13)	1

Fig. 22Starting Motor

REF	Part No.	Name	Qty
1	31100-98L10	Starter Motor Assembly	1
2	31150-98L00	Gear Case	1
3	31170-92J00	Rear Housing	1
4	31173-98L00	Brush Holder Assembly	1
5	31191-63J00	Lever Assembly	1
6	31220-98L10	Switch Assembly	1
7	31311-63J00	Armature	1
8	31192-92J00	Screw Set	1
9	31261-75F10	Through Bolt	2
10	31340-98L00	Starting Motor Clutch Set	1
11	31313-86030	Stopper Set	1
12	31320-98L00	Pinion Assembly	1
13	31341-98L00	Pinion Shaft	1
14	31343-63J00	Internal Gear	1
15	31344-63J00	Planetary Gear	3
16	31912-93J01	Starting Motor Band	1
17	31918-92J01	Lower Damper	1
18	01550-08207	BOLT	2
19	01550-0835C	Bolt	2
20	36645-93J00	Wire Lead	1
21	38860-76F01	Relay	1
22	38915-90J00	Relay Holder	1

Fig. 23Magneto

REF	Part No.	Name	Qty
1	32102-93J11	FLYWHEEL CMP,MA	1
2	09103-12125	Flywheel Bolt (12x26)	8
3	09202-06031	Knock Pin (6x12)	1
4	32120-93J01	COIL COMP,BATTE	1
5	32131-93J00	Stator Connector Holder (NLA)	1
6	01550-0616C	BOLT	2
7	32160-88L01	CKP/Ignition Timimg Coil	1
8	09106-05030	Bolt (5x10)	2
9	33220-98J00	Cam Position Sensor	1
10	33221-42F00	O-Ring	1
11	01550-0616C	BOLT	1
12	09103-06231	Bolt (6x35)	4
13	09403-13414	CLAMP,WATER HOS	2
14	01550-0612C	BOLT	2

Fig. 24Rectifier/Ignition Coil

图 310整流器/点火线圈 Rectifier/Ignition Coil Fig.

REF	Part No.	Name	Qty
1	32800-93J03	Rectifier & Regulator	2
2	32805-93J00	Rectifier & Regulator O-Ring	2
3	32890-93J02	Electric Parts Holder	1
4	32891-93J00	Electric Parts Holder Cover	1
5	09169-06062	Washer (6.3x17x1.6)	4
6	09320-09016	Cushion	4
7	09116-06202	Bolt w/Washer (6x25)	4
8	01550-0625C	BOLT	4
9	33410-93J00	Ignition Coil Assembly	6
10	01550-0620C	BOLT	6
11	09408-00021	Clamp (NLA)	1

Fig. 25Sensor

REF	Part No.	Name	Qty
1	13650-52G00	Inlet Air Temp Sensor	1
2	13655-87J01	Air Temp Sensor Grommet	1
3	34801-93J04	Trim Sender Assembly	1
4	34830-87J20	Temp Sensor Assy	2
5	34830-87J20	Temp Sensor Assy	1
6	37820-99E02	Oil Pressure Switch	1
7	09100-06113	Bolt (6x16)	2
8	29103-93J00	Bolt (6x12)	1
9	09125-06063	Screw (6x10)	1
10	09403-13413	CLAMP	1
11	29404-93J11	Clamp (L:65)	1
12	09407-14407	Clamp (L:140)	2
13	09403-07340	Clamp	1

Fig. 26Harness

REF	Part No.	Name	Qty
1	33810-98J01	Starter Motor Cable Assembly	1
2	08316-10087	Nut	1
3	36616-93J01	Connector Holder	1
4	09169-06062	Washer (6.3x17x1.6)	1
5	09320-04013	Bushing	2
6	09320-09016	Cushion	1
7	01550-0625C	BOLT	1
8	36610-93JP2	HARNESS ASSY,WI	1
9	33634-96J00	Service Connector Cap	1
10	09481-15501	15 Amp Fuse	1
11	09481-30501	30 Amp Fuse	1
12	36617-93J00	Harness Bracket	3
13	36617-93J10	Harness Bracket	5
14	36617-93J20	Harness Bracket	1
15	36617-93J30	Harness Bracket (NLA)	1
16	01550-0612C	BOLT	11
17	09403-20308	Clip	1
18	29404-93J11	Clamp (L:65)	1
19	09408-00008	Clamp	1
20	09408-00184	Clamp	3
21	01550-0612C	BOLT	1
22	09408-00024	Clamp	1
23	01550-06127	BOLT	1
24	36865-90J00	Main Fuse Terminal	2
25	09251-09008	Cap	2
26	09481-60401	60 Amp Fuse	2
27	01570-06127	BOLT	2
28	08310-00067	Nut	2
29	36625-93J10	ECM Battery Lead	1
30	09481-15501	15 Amp Fuse	1
31	09407-10404	Clamp (L:100)	2
32	09407-14407	Clamp (L:140)	1
33	36647-93J00	Aux PTT Switch Lead	1

Fig. 27PTT Switch/Engine Control Unit

图 326动力升降倾斜开关/发动机控制单元 PTT Switch/Engine Control Unit Fig.

REF	Part No.	Name	Qty
1	13580-93J04	Shift Position Sensor	1
2	37729-93J00	Shift Sensor Lever	1
3	09160-05029	Washer (5.5x10x0.8)	1
4	02112-35167	SCREW	1
5	37721-93J00	Neutral Switch Assembly	1
6	09137-04004	Screw (4x16)	2
7	09403-12412	Clamp	1
8	37725-93J11	Switch Assembly Cover	1
9	37850-92J00	PTT Switch Assembly	1
10	37856-92J00	PTT Switch Tape	1
11	37857-92J01	PTT Switch Bushing	1
12	09403-11328	Clamp	1
13	01550-06127	BOLT	1
14	37722-93J14	Tilt Limit Switch Assembly	1
15	09403-09330	Clamp, Trim Limit	1
16	29125-93J00	Screw	1
17	38410-93J13	PTT Relay Assembly	1
18	38415-93J00	PTT Relay Holder	1
19	01550-06127	BOLT	1
20	33930-93J20	Engine Control Unit	1
21	33925-93J00	ECU/BCM Cushion	1
22	38860-76F01	Relay	1
23	38915-90J00	Relay Holder	1

Fig. 28Clamp Bracket

REF	Part No.	Name	Qty
3	41117-93J02	Clamp Bracket Lower Starboard Plate	1
4	41122-93J02	Clamp Bracket Lower Port Plate	1
5	09125-06063	Screw (6x10)	4
6	41130-93J12	Clamp Bracket Shaft	1
7	41135-93J11	Clamp Bracket Shaft Washer	1
8	09159-22006	Nut	1
10	09159-12062	Transom Nut	6
11	09160-13022	Washer	4
12	09160-13021	Washer	6
13	41155-93J02	Transom Plate	2
14	55320-94910	ANODE SET	1
15	09116-06121	Bolt (6x25)	2
16	45421-87D03	Tilt Lock Pin	1
17	09159-14020	Nut (14mm)	2
18	48140-93J01	Tilt Limit Switch Cam	1
19	48144-93J00	Tilt Limit Switch Holder	1
20	09103-06278	Bolt (6x25)	2
21	55321-94910	Magnesium Anode	1
22	48145-93J00	Tilt Limit Switch Cover	1
23	36894-87D00	Wire Lead (L:195)	1
24	09125-06063	Screw (6x10)	2

Fig. 29Swivel Bracket

REF	Part No.	Name	Qty
1	22511-99011	Grease Nipple	4
2	36894-87D00	Wire Lead (L:195)	1
4	43114-93J00	Swivel to Clamp Bracket Washer	2
5	43211-93J11	Clamp Shaft Swivel Bushing	2
6	43711-97E11	Steering Bushing	2
8	09125-06063	Screw (6x10)	1
9	09160-39001	Washer (39.5x64x1.0)	2
10	09181-39001	Shim (39.5x64x0.3)	4
11	09282-39001	Oil Seal (38x51x5)	1
12	09380-38003	Circlip	1
13	41220-93J12	LEVER,TILT LOCK	1
14	41234-93J12	LEVER,TILT LOCK	1
15	41224-95E01	Tilt Stopper Rod Bushing	2
16	41230-96J00	Tilt Lock Lever Link	1
17	41233-95E10	Tilt Lock Spring Bracket	1
18	09125-06063	Screw (6x10)	1
19	09140-10032	Nut	1
20	09160-06082	Washer (6.5x13x1.0)	1
21	09204-01006	Cotter Pin	1
22	09440-19028	Spring	1
23	09443-10043	Tilt Lock Spring	1

Fig. 30Trim Cylinder

REF	Part No.	Name	Qty
1	48000-93J2A	TRIM ASSY,POWER	1
2	48500-98J14	MANIFOLD ASSY	1
3	48582-95E01	Filter	1
4	48605-93J00	O-Ring Set	2
5	48610-93J01	Trim Piston & Ram	2
6	48630-98L02	ROD GUIDE	2
7	48633-93J00	O-Ring	2
8	48691-93J00	Check Valve	1
9	48400-93J07	Tilt Cylinder Assembly	1
10	48405-93J00	Tilt O-Ring Set	1
11	48650-93J00	Free Piston	1
12	48627-93J00	O-Ring Set	1
13	48427-87D00	Tilt Piston O-Ring (NLA)	1
14	48572-87J10	Plug	1
15	48585-95E00	O-Ring	2
16	48862-87J20	Reservoir Tank Bolt	2
17	48864-93J01	Manual Valve Set	1
18	48583-95E00	Drive Joint	1
19	48121-93J20	Tilt Cylinder Shaft	1
20	48125-93J10	O-Ring Set	1
21	48451-93J00	Back Up Ring	4
22	48452-93J00	O-Ring	4
23	48452-93J10	O-Ring	2
24	48320-93J00	Valve Set	1
25	48573-93J00	Cover	1
26	48128-93J11	Bolt	1
27	48571-93J00	Resevoir Tank	1
28	38100-93J05	PTT Motor Assembly	1
29	31281-92J10	Through Bolt	4
30	48126-93J00	Nylon Washer	2
31	48311-96J10	Trim Cylinder Ram Pad	2
32	48321-93J00	Tilt Cylinder Upper Shaft	1
33	09140-10031	Nut (10mm)	2
34	09162-10005	Lock Washer	2
35	09306-24001	Tilt Cylinder Upper Bushing	2
36	09380-21002	Tilt Cylinder Circlip	2
37	09116-10175	Bolt (10x50)	8
38	36894-87D00	Wire Lead (L:195)	1
39	36895-87D01	Wire Lead (L:210)	1
40	36895-87D01	Wire Lead (L:210)	1
41	09125-06063	Screw (6x10)	1
42	09125-06063	Screw (6x10)	1
43	09125-06063	Screw (6x10)	1

Fig. 31PTT Motor

REF	Part No.	Name	Qty
1	38100-93J05	PTT Motor Assembly	1
2	31111-94900	Yoke Screw	3
3	31123-94910	O-Ring	1
4	31133-90J20	Brush Assembly	1
5	31133-94910	Brush	1
6	31135-94900	Spring	2
7	31136-90J30	Breaker Assembly	1
8	31173-94920	Brush Holder Assembly	1
9	31311-93J00	Armature (NLA)	1
10	33799-97E00	Oil Seal	1

Fig. 32Engine Holder

REF	Part No.	Name	Qty
2	16519-93J00	Engine Holder Seal	1
3	17913-93J00	Water Flush Plug	1
4	17914-93J01	Water Flush Plug Gasket	1
5	51116-93J01	Water Return Seal	1
6	51211-93J00	Engine Holder Gasket	1
7	61155-93J20	Water Indicator Union	1
8	09206-08001	Knock Pin (8x11)	2
9	01550-08307	BOLT	6
10	22511-99011	Grease Nipple	2
11	51120-98L00	Mount Oil Seal Cover Assembly	1
12	51124-93J01	Oil Seal (Drive Shaft)	2
13	51125-93J00	Scrapper	1
14	51123-93J01	Mount Oil Seal Cover Gasket	1
15	09103-08109	Bolt (8x120)	2
16	09206-08001	Knock Pin (8x11)	2
17	01550-0830A	BOLT	6
19	51142-93J00	Engine Holder Cover Gasket	1
20	09116-08122	Bolt (8x30)	8
21	51151-93J00	Engine Holder Upper Cover	1
22	51152-93J00	Engine Holder Upper Cover Seal	1
23	01550-08307	BOLT	3
24	01550-08607	BOLT	2
25	54123-93J03	Upper Mount Plate	1
26	54130-93J02	MOUNT,UPPER	2
27	54112-93J00	Upper Mount Bolt	2
28	29159-93J00	Upper Mount Bolt Nut	2
29	09160-15051	Upper Mount Bolt Washer	2
30	54137-93J02	Upper Mount Cover	1
31	09116-10135	Bolt (10x95)	2
32	09116-10175	Bolt (10x50)	1
33	54121-98J01	Upper Thrust Stopper	2
34	54125-93J01	MOUNT,UPR THRUS	1
35	09116-10137	Bolt (10x70)	6
36	09116-10175	Bolt (10x50)	4
37	09116-10146	Bolt (10x195)	2
38	09116-10134	Bolt (10x115)	1
39	09116-08126	Bolt (8x65)	4
40	09169-08038	Washer (8.3x15x3)	2
41	54144-93J01	SEAL,UPPER MOUN	1

Fig. 33Drive Shaft Housing

REF	Part No.	Name	Qty
2	09116-10176	Bolt (10x44)	8
3	09202-08006	Knock Pin (8x12)	2
4	57130-87D10	Drive Shaft Bushing	1
5	09387-39002	RING,DRIVE SHAF	1
6	09125-06063	Screw (6x10)	1
7	36894-87D00	Wire Lead (L:195)	1
8	09125-06063	Screw (6x10)	1
9	54151-93J01	MOUNT,LOWER THR	1
10	54160-93J01	Lower Mount	2
11	54112-93J00	Upper Mount Bolt	2
12	09160-16050	Lower Mount Washer	2
13	29159-93J00	Upper Mount Bolt Nut	2
14	09160-16050	Lower Mount Washer	2
17	09116-10175	Bolt (10x50)	4
18	54165-98J01	Lower Thrust Reverse Stopper	4
19	09160-14066	Reverse Stopper Lower Washer	2
21	09116-06236	Bolt (6x16)	1

Fig. 34Gear Case

REF	Part No.	Name	Qty
2	09263-32017	Pinion Bearing	1
3	09100-12052	Bolt (12x70)	1
4	09116-10150	Bolt (10x55)	6
5	09160-12066	Washer (12.5x22x2.5)	1
6	17566-87D12	GROMMET	1
7	09202-08006	Knock Pin (8x12)	2
9	09116-08137	Bolt (8x22)	1
10	55128-93J10	Drain Plug	2
11	09168-10038	GASKET,DRAIN PL	3
13	09116-06236	Bolt (6x16)	2
14	55332-87D12	Exhaust Seal Rubber	1
15	55333-87D10	Exhaust Seal Plate	1
16	55127-87D00	Hose Union	1
17	09355-40805-600	Hose (4x8x600)	1
18	09362-09008	Nipple	1
19	09407-10404	Clamp (L:100)	2
21	58120-93L00	Watergrip Propeller Bushing Set	1
22	57632-93L11	Watergrip Propeller Bushing Stopper	1
23	57633-93L00	Watergrip Propeller Nut Spacer	1
24	09141-18005	Nut (18mm)	1
25	09160-18028	Washer (18.5x31x1.0)	1
26	09204-03003	Prop Nut Cotter Pin	1
27	55128-93L00	Drain Plug w/Magnet	1
28	57630-93L00	Watergrip Propeller Hardware Kit	1
29	25700-93J00	Gear Case Seal Kit DF150 / DF175 / DF200 / DF225 / DF250	1

Fig. 35Gear Case (C/R)

REF	Part No.	Name	Qty
2	09263-32017	Pinion Bearing	1
3	56145-93J00	Shift Cam Housing	1
4	04221-08129	PIN 8X12	1
5	09265-50002	Bearing (50x90x21.75)	1
6	09100-12052	Bolt (12x70)	1
7	09116-10150	Bolt (10x55)	6
8	09160-12066	Washer (12.5x22x2.5)	1
9	17566-87D12	GROMMET	1
10	09202-08006	Knock Pin (8x12)	2
12	09116-08137	Bolt (8x22)	1
13	55128-93J10	Drain Plug	2
14	09168-10038	GASKET,DRAIN PL	3
16	09116-06236	Bolt (6x16)	2
17	55332-87D12	Exhaust Seal Rubber	1
18	55333-87D10	Exhaust Seal Plate	1
19	55127-87D00	Hose Union	1
20	09355-40805-600	Hose (4x8x600)	1
21	09362-09008	Nipple	1
22	09407-10404	Clamp (L:100)	2
24	58120-93L00	Watergrip Propeller Bushing Set	1
25	57632-93L11	Watergrip Propeller Bushing Stopper	1
26	57633-93L00	Watergrip Propeller Nut Spacer	1
27	09141-18005	Nut (18mm)	1
28	09160-18028	Washer (18.5x31x1.0)	1
29	09204-03003	Prop Nut Cotter Pin	1
30	55128-93L00	Drain Plug w/Magnet	1
31	57630-93L00	Watergrip Propeller Hardware Kit	1
32	25700-93J00	Gear Case Seal Kit DF150 / DF175 / DF200 / DF225 / DF250	1

Fig. 36Side Cover

REF	Part No.	Name	Qty
3	61137-93J01	Oil Pan Cover Upper Cushion	2
4	09139-06135	Oil Pan Cover Screw (6x17)	5
5	09139-06136	Oil Pan Cover Screw (6x65)	3
8	61134-93J21	Side Cover Seal	1
9	09409-05302-5PK	Pin	2
10	01550-0816C	Bolt	2
11	09139-06249	SCREW	8
12	61827-93J02	Side Cover Holder	1
13	09321-10049	CUSHION,SIDE CO	2
14	01550-08167	BOLT	2
16	09116-08174	Bolt (8x38)	2
17	09169-08050	Front Panel Washer	2
18	09320-11023	CUSHION,FRONT P	2
19	09103-05026	Bolt (5x10)	6
20	61632-93J00	Engine Cover Hook Shaft	3
23	61641-93J10	Engine Cover Hook	2
24	61641-93J20	Engine Cover Hook	1
26	61673-93J02	LATCH,HOOK LEVE	3
27	09116-06127	Bolt (6x12)	3
28	09160-13014	Washer (13.2x25x1.0)	3
29	09164-14008	Wave Washer	3
30	09202-04022	Hook Lever Pin	3
31	09306-04005	Hook Lever Bushing	6
32	09306-13007	Bushing	3
33	61124-93J61	GROMMET,R/CON C	1
34	67341-93J30	Remocon Cable Holder	1
35	67345-93J00	Remocon Cable Holder Protector	1
36	09407-25402	Clamp (L:248)	1
37	01550-06167	BOLT	2
39	67343-93J30	Remocon Cable Stopper	1
40	09160-06047	Washer (6.2x20x2)	1
41	09352-70104-600	Hose (7x10.2x600)	2
42	01570-06107	BOLT	1
43	17913-93J00	Water Flush Plug	1
44	17914-93J01	Water Flush Plug Gasket	1
45	17917-87L00	Water Flush Connector	1
46	61458-90J01	Engine Cover Label	1
47	67361-90J10	Rigging Hose Adapter	1
49	09383-04002	E Ring	2

Fig. 37Engine Cover

REF	Part No.	Name	Qty
2	61112-93J21	RUBBER,ENGINE C	1
3	61416-93J00	Air Intake Guard	1
5	61432-93J01	Tilt Up Handle Louver	1
6	61433-93J01	Air Intake Inner Starboard Cover	1
7	61434-93J01	Air Intake Inner Port Cover	1
8	61438-93J00	Tilt Up Handle Tape (NLA)	1
9	61438-93J00	Tilt Up Handle Tape (NLA)	1
10	61438-93J00	Tilt Up Handle Tape (NLA)	1
11	61439-93J20	Tilt Up Handle Port Seal	1
12	61439-93J41	Tilt Up Handle Rear Seal	1
13	61476-93J00	Air Vent Seal	1
14	03542-05169	SCREW	8
15	03542-05169	SCREW	4
16	03542-05169	SCREW	5
17	03542-05169	SCREW	4
18	61610-93J01	FASTENER COMP	3
19	61621-93J01	Fastener Bracket	3
20	09329-10024	Cushion	3
21	01547-06167	BOLT 6X16	6
22	01550-06127	BOLT	3
25	68111-93J00	Emblem Mark 'S'	1
27	09800-81835	Tool Set	1
28	99011-93JQ0-03B	MANUAL,OWNER'S	1

Fig. 38Drag Link

REF	Part No.	Name	Qty
1	67700-93J00	Drag Link Set	1
2	41161-94400	Steering Cable Seal	1
3	67701-87J11	Drag Link Assembly	1
4	67721-87J00	Spacer	1
5	67725-99E00	Drag Link Bolt	1
6	67726-99E00	Lock Nut	2
7	67728-99E00	Washer	4
8	67467-89J01	Cable Connector	2
9	09385-06012	Clip	2
10	09160-06055	Washer (7x12x1.0)	2

Fig. 39Squeeze Pump

REF	Part No.	Name	Qty
1	65770-93J04	Squeeze Pump	1

Fig. 40Opt: Meter

REF	Part No.	Name	Qty
2	09471-12103	Bulb (12v, 3.4w)	1
4	09471-12028	Bulb (12v, 3.4w)	1
5	34191-92E00	Water Pressure Tubing	1
6	09407-14407	Clamp (L:140)	2
7	36615-96300	Resin Terminal	2
9	09471-12103	Bulb (12v, 3.4w)	1
11	34310-92E00	Fuel Gauge Lead (NLA)	1
12	34360-92E00	Adapter Harness (NLA)	1
13	09471-12103	Bulb (12v, 3.4w)	1
15	09471-12103	Bulb (12v, 3.4w)	1
17	34191-92E00	Water Pressure Tubing	1
18	09407-14407	Clamp (L:140)	2
19	09471-12103	Bulb (12v, 3.4w)	1
21	09471-12077	Bulb (12v, 1.7w)	1
22	34190-87D00	Speedometer Sensor	1
23	34190-95500	Speedometer Sensor (NLA)	1
24	03112-0630B	Screw	2
25	36682-92E00	Wire Harness	1

Fig. 41Opt: Remote Control

REF	Part No.	Name	Qty
2	36628-92E01	Wire Harness Grommet	1
3	37110-93J12	Ignition Switch Assembly	1
5	37143-99E01	Key Cap	1
6	37149-93J00	Cylinder Body Cap	1
7	37721-93J91	Neutral Switch Assembly	1
8	37820-93J11	Emergency Stop Switch Assembly	1
9	37823-92E02	Stop Switch Lanyard	1
10	37826-92J10	Nut	1
11	37850-96L00	PTT Switch Assembly	1
12	38500-93J90	Warning Buzzer	1
13	67212-95600	Washer (NLA)	1
14	67296-92E11	Screw (3x15)	2
15	67220-95630	Plate Assembly	1
16	67223-99E10	Brake Adjustment Knob	1
17	67229-95600	Roller (NLA)	1
18	67232-95600	Bushing	1
19	67238-87D00	Drive Gear	1
20	67241-99E11	Free Throttle Lever	1
21	67243-95600	Bushing (NLA)	1
22	67244-95600	Wave Washer (NLA)	1
23	67245-95600	Free Throttle Drum (NLA)	1
24	67251-96L00	Handle Lever	1
25	67252-95600	Bushing	2
26	67253-95600	Washer (NLA)	1
27	67255-96L00	Neutral Lock Arm	1
28	67256-95600	Neutral Lock Holder	1
29	67257-96L00	Lever Cap	1
30	77811-54GB0-0PG	Chrome S Emblem	1
31	67258-99E00	Neutral Arm Bracket	1
32	67259-87D00	Neutral Arm Spring (NLA)	1
33	67261-96L00	Grip	1
34	67296-96L10	Screw	1
35	67264-95600	Washer (NLA)	1
36	67267-96L00	Wire Cover	1
37	67273-95600	Spacer	1
38	67275-95600	Cable End	2
39	67292-94300	E Ring	3
40	67294-95600	Spacer	3
41	67296-90J20	Screw	5
42	67296-96L00	Screw	2
43	67296-95630	Screw	3
44	67296-95610	Screw	2
45	67297-95600	Washer	2
46	09100-08232	Bolt (8x30)	1
47	67269-96L10	Screw (5x12)	2
48	09140-06020	Nut (6mm)	3
49	67288-94320	Washer (6.5x24x2)	3
50	67224-96L00	Brake Arm	1
51	67238-96L00	Shift Gear	1
52	67284-94L10	Handle Lever Mark	1
54	09481-10501	10 Amp Fuse	1
55	67140-95601	Twin Remote Attachment Kit	1
56	09180-06105	Spacer (6.1x10x14) (NLA)	3
57	67296-95640	Screw (L:165)	3
58	67288-94320	Washer (6.5x24x2)	3

Fig. 42Opt: Concealed Remocon (1)

图 517选配:隐藏式遥控器(1型) Opt: Concealed Remocon (1) Fig.

REF	Part No.	Name	Qty
1	67200-93J34	Flush Mount Control Box	1
2	67298-92E50	Spring	1
3	67296-94310	Screw	1
4	67295-92E10	Screw (3x12)	2
5	37850-92E27	PTT Switch Assembly	1
6	67288-92E60	Washer	1
7	67296-92E52	Screw	1
8	67255-92E50	Neutral Lock Arm	1
9	67251-92E50	Handle Lever	1
10	67261-92E50	Grip	1
11	67256-92E50	Neutral Lock Holder	1
12	67257-92E00	Lever Cap	1
13	67242-92E50	Free Accel Shaft	1
14	67288-92E20	Washer	6
15	67296-88D10	Screw (5x16)	4
16	67288-92E70	Washer (NLA)	1
17	67296-88D20	Screw (6x35) (NLA)	3
18	67295-92E50	Screw (6x30) (NLA)	3
19	67287-92E50	Nut (NLA)	3
20	09160-06104	Washer (6.5x24x2)	3
21	67296-88D30	Screw (5x30) (NLA)	4
22	67254-92E50	Lock Arm Cover	1
23	36890-93J00	Wire Harness	1
24	67275-95600	Cable End	2
25	67273-95600	Spacer	1
26	67283-92E50	Lever Decal (NLA)	1
27	67284-92E50	Clutch Decal (NLA)	1
28	67274-92E50	Base	1
29	67211-92E50	Flush Mount Cover	1

Fig. 43Opt: Concealed Remocon (2)

图 518选配:隐藏式遥控器(2型) Opt: Concealed Remocon (2) Fig.

REF	Part No.	Name	Qty
1	67200-93J34	Flush Mount Control Box	1
2	67222-92E50	Dual Plate	1
3	67292-94300	E Ring	3
4	67288-92E10	Washer (NLA)	1
5	67291-92E00	Snap Ring (NLA)	2
6	67223-92E50	Brake Adjust (NLA)	1
7	67221-92E50	Holder Assembly (NLA)	1
8	67224-92E50	Brake Shoe Assembly (NLA)	1
9	67225-92E50	Brake Disk (NLA)	1
10	09140-06020	Nut (6mm)	2
11	67294-92E00	Spacer (NLA)	1
12	37721-95500	Neutral Switch Assembly	1
13	67296-92E11	Screw (3x15)	2
14	67226-92E10	Bolt (NLA)	2
15	67296-92E20	Screw (5x25) (NLA)	2
16	67240-92E50	Throttle Arm Assembly (NLA)	1
17	67228-92E00	Washer (NLA)	1
18	67286-92E00	Bolt (6x18) (NLA)	3
19	67230-92E00	Shift Arm Assembly (NLA)	1
20	09125-05042	Screw (5x10)	11
21	67234-92E00	Gear Case (NLA)	1
22	67245-92E00	Free Throttle Drum (NLA)	1
23	67227-92E00	Stopper (NLA)	1
24	67296-88D10	Screw (5x16)	2
25	67225-92E00	Spring (NLA)	1
26	09125-04004	Screw (4x6)	1
27	67233-92E00	Spring (NLA)	1
28	67235-92E00	Shift Lock Plate (NLA)	1
29	67239-92E10	Shift Pin Plate	1
30	67236-92E00	Roller (NLA)	1
32	67238-92E50	Drive Gear (NLA)	1
33	67239-92E00	Pin	1
34	67246-92E50	Drive Shaft (NLA)	1
35	67252-92E00	Bushing (NLA)	1
36	67291-92E10	Snap Ring (NLA)	1
37	67253-92E10	Washer	1
38	67252-92E10	Bushing (NLA)	1
39	67253-95600	Washer (NLA)	1
40	67231-92E00	Shift Gear	1
41	67232-95600	Bushing	1
42	67241-92E50	Free Accel Rod (NLA)	1
43	67232-92E50	Bushing (NLA)	1

Fig. 44Opt: Harness

REF	Part No.	Name	Qty
2	36620-93J31	Replaced by 36620-93J32	1
3	17917-87L00	Water Flush Connector	1
4	38500-93J00	Warning Buzzer*	1
5	34660-93J01	DF200/225/250 Water Pressure Gauge Install Kit	1
6	09352-50006-600	Hose (5x9x600)	1
7	09352-50006-00B	Hose (5x9x2000)	1
8	09367-06006	3 Way	1
9	09401-08413	Clip	4
10	18498-87JC1	Protector (L:450)	1

Fig. 45Opt: Switch

REF	Part No.	Name	Qty
1	37100-98L00	Single 2.0 Eng Key Switch Panel Asy	1
2	37110-98L00	SWITCH ASSY,MAI	1
5	37138-98L00	COVER,MAIN SW P	1
6	03141-0516A	SCREW	4
7	38500-93J90	Warning Buzzer	1
8	37803-98L00	SPC 2.0 Emerg Stop/Modular Assy	1
9	37820-98L00	SWITCH ASSY,EME	1
10	37823-98L01	Stop Switch Lanyard SPC 2.0	1
11	37832-98L00	COVER,EMERG SW	1
12	03141-0516A	SCREW	4
13	37100-98L10	SPC Single Ign/Stop Panel 2.0 VRT	1
14	37110-98L00	SWITCH ASSY,MAI	1
17	37138-98L10	COVER,MAIN SW V	1
18	37820-98L00	SWITCH ASSY,EME	1
19	37823-98L01	Stop Switch Lanyard SPC 2.0	1
20	03141-0516A	SCREW	4
21	38500-93J90	Warning Buzzer	1
22	37100-98L20	SPC Single Ign/Stop Panel 2.0 HORI	1
23	37110-98L00	SWITCH ASSY,MAI	1
26	37138-98L20	COVER,MAIN SW H	1
27	37820-98L00	SWITCH ASSY,EME	1
28	37823-98L01	Stop Switch Lanyard SPC 2.0	1
29	03141-0516A	SCREW	4
30	38500-93J90	Warning Buzzer	1
31	37100-98L30	Twin Eng Panel Assy	1
32	37110-98L00	SWITCH ASSY,MAI	1
35	37138-98L30	COVER,MAIN SW M	1
36	37820-98L00	SWITCH ASSY,EME	1
37	37823-98L01	Stop Switch Lanyard SPC 2.0	1
38	03141-0516A	SCREW	4
39	38500-93J90	Warning Buzzer	2
42	37805-88L00	PANEL ASSY,PTT	1
44	37865-88L00	COVER PTT SW	1
45	03141-0516A	SCREW	4

Fig. 46Opt: Top Mount Dual (1)

图 541选配: 顶置双联支架(1) Opt: Top Mount Dual (1) Fig.

REF	Part No.	Name	Qty
1	67200-88L12	Replaced by 67200-88L13	1
2	67261-88L10	Grip No.2	2
3	67261-88L00	Grip No. 1	2
4	37850-88L10	PTT Switch Assembly	1
5	67296-88L00	Screw	6
6	67288-92E20	Washer	6
7	67212-88L10	Cover Plug (Dual)	1
8	68111-88L00	Emblem Mark (S)	1
9	67257-88L00	Lever Cap	2
10	67281-88L10	Decal (Dual)	1
11	67296-92E60	Screw	4
12	67288-92E60	Washer	4
13	67253-92E00	Washer	2
14	67275-95600	Cable End	4
15	67273-95600	Spacer	2
16	67271-88L10	Remocon Lever Lower Cover	2
17	67211-88L10	Top Binnacle Cover (Dual)	1
18	36890-88L00	Wire Harness	1
19	67263-88L30	Switch Hole Grip Cap	1
20	67217-88L00	Water Proof Guide	1
21	67296-88L10	Screw	2
22	37850-88L30	PTT Switch Assembly	1
23	37850-88L20	PTT Switch Assembly	1
24	67264-88L00	Lever Design Cover	2
25	67264-88L10	Lever Plating Cover	2
26	67251-88L00	Handle Lever	2
27	67500-88L10	Dual Binnacle Box Spacer	1
28	09125-05135	Screw (5x65)	4
29	09160-05029	Washer (5.5x10x0.8)	4
30	09140-05005	Nut	4
31	67273-88L10	Grommet (Dual)	1

Fig. 47Opt: Top Mount Dual (2)

图 542选配: 顶置双联支架(2) Opt: Top Mount Dual (2) Fig.

REF	Part No.	Name	Qty
1	67200-88L12	Replaced by 67200-88L13	1
2	67222-92E00	Dual Plate	2
3	67223-92E00	Brake Adjust (NLA)	2
4	67288-92E00	Washer	2
5	67292-94300	E Ring	8
6	67272-88L00	Waterproof Seal	2
7	67291-92E00	Snap Ring (NLA)	4
8	67221-92E00	Shift Assembly (NLA)	2
9	67224-92E00	Brake Arm Assembly (NLA)	2
10	09140-06020	Nut (6mm)	4
11	37721-92E11	Neutral Switch Assembly	1
12	67236-92E00	Roller (NLA)	2
13	67296-88D10	Screw (5x16)	4
14	67296-92E20	Screw (5x25) (NLA)	4
15	67226-92E00	Bolt (NLA)	2
16	67226-92E10	Bolt (NLA)	2
17	67240-92E00	Throttle Arm Assembly (NLA)	2
18	67228-92E00	Washer (NLA)	2
19	67286-92E00	Bolt (6x18) (NLA)	6
20	67230-88L00	Shift Arm Assembly	2
21	09125-05042	Screw (5x10)	16
22	67234-92E00	Gear Case (NLA)	2
23	67245-92E00	Free Throttle Drum (NLA)	2
24	67227-92E00	Stopper (NLA)	2
25	09126-06006	Screw (6x20)	4
26	67233-92E00	Spring (NLA)	2
27	67235-92E00	Shift Lock Plate (NLA)	2
28	67237-92E01	Spring (NLA)	10
29	67269-92E00	Bracket (NLA)	1
30	67296-88D10	Screw (5x16)	1
31	67238-88L00	Drive Gear	2
32	67231-88L00	Shift Gear	2
33	67232-88L00	Shift Gear Bushing	2
34	67241-88L00	Free Accel Rod	2
35	67239-92E00	Pin	2
36	67246-88L00	Remocon Drive Shaft	2
37	67291-92E10	Snap Ring (NLA)	2
38	67243-92E00	Grommet (NLA)	2
39	67252-88L00	Remocon Drive Shaft Bushing	2
40	67253-88L00	Washer	2
41	67239-92E10	Shift Pin Plate	2
42	67274-88L10	Cover Base Flange (Dual)	2
43	67287-92E10	Nut (NLA)	1
44	67296-95610	Screw	4
45	67296-92E30	Screw	4
46	67296-92E80	Screw (NLA)	3
47	09160-05024	Washer (5.5x16x1.5)	4
48	67287-92E00	Nut	4
49	67273-88L10	Grommet (Dual)	1

Fig. 48Opt: Top Mount Single (1)

图 544选配: 顶置单联支架(1) Opt: Top Mount Single (1) Fig.

REF	Part No.	Name	Qty
1	67200-88L02	Replaced by 67200-88L20	1
2	67261-88L10	Grip No.2	1
3	67261-88L00	Grip No. 1	1
4	37850-88L00	PTT Switch Assembly	1
5	67296-88L00	Screw	3
6	67288-92E20	Washer	3
7	67212-88L00	Cover Plug (Single)	1
8	68111-88L00	Emblem Mark (S)	1
9	67257-88L00	Lever Cap	1
10	67281-88L00	Decal (Single)	1
11	67296-92E60	Screw	2
12	67288-92E60	Washer	2
13	67253-92E00	Washer	1
14	67275-95600	Cable End	2
15	67273-95600	Spacer	1
16	67271-88L10	Remocon Lever Lower Cover	1
17	67211-88L00	Top Binnacle Cover (Single)	1
18	67264-88L00	Lever Design Cover	1
19	67264-88L10	Lever Plating Cover	1
20	67251-88L00	Handle Lever	1
21	67500-88L00	Single Binnacle Box Spacer	1
22	09125-05135	Screw (5x65)	4
23	09160-05029	Washer (5.5x10x0.8)	4
24	09140-05005	Nut	4
25	67273-88L00	Grommet (Single)	1

Fig. 49Opt: Top Mount Single (2)

图 545选配: 顶置单联支架(2) Opt: Top Mount Single (2) Fig.

REF	Part No.	Name	Qty
1	67200-88L02	Replaced by 67200-88L20	1
2	67222-92E00	Dual Plate	1
3	67223-92E00	Brake Adjust (NLA)	1
4	67288-92E00	Washer	1
5	67292-94300	E Ring	4
6	67272-88L00	Waterproof Seal	1
7	67291-92E00	Snap Ring (NLA)	2
8	67221-92E00	Shift Assembly (NLA)	1
9	67224-92E00	Brake Arm Assembly (NLA)	1
10	09140-06020	Nut (6mm)	2
11	37721-88L01	Neutral Switch Assembly	1
12	67236-92E00	Roller (NLA)	1
13	67296-88D10	Screw (5x16)	2
14	67296-92E20	Screw (5x25) (NLA)	2
15	67226-92E00	Bolt (NLA)	1
16	67226-92E10	Bolt (NLA)	1
17	67240-92E00	Throttle Arm Assembly (NLA)	1
18	67228-92E00	Washer (NLA)	1
19	67286-92E00	Bolt (6x18) (NLA)	3
20	67230-88L00	Shift Arm Assembly	1
21	09125-05042	Screw (5x10)	9
22	67234-88L00	Gear Case	1
23	67245-92E00	Free Throttle Drum (NLA)	1
24	67227-92E00	Stopper (NLA)	1
25	09126-06006	Screw (6x20)	2
26	67233-92E00	Spring (NLA)	1
27	67235-92E00	Shift Lock Plate (NLA)	1
28	67237-92E01	Spring (NLA)	5
29	67269-92E00	Bracket (NLA)	1
30	67296-88D10	Screw (5x16)	1
31	67238-88L00	Drive Gear	1
32	67231-88L00	Shift Gear	1
33	67232-88L00	Shift Gear Bushing	6
34	67241-88L00	Free Accel Rod	1
35	67239-92E00	Pin	1
36	67246-88L00	Remocon Drive Shaft	1
37	67291-92E10	Snap Ring (NLA)	1
38	67243-92E00	Grommet (NLA)	1
39	67252-88L00	Remocon Drive Shaft Bushing	1
40	67253-88L00	Washer	1
41	67239-92E10	Shift Pin Plate	1
42	67274-88L00	Cover Base Flange (Single)	2
43	67296-95610	Screw	4
44	67296-92E30	Screw	4
45	09160-05024	Washer (5.5x16x1.5)	4
46	67287-92E00	Nut	4
47	67273-88L00	Grommet (Single)	1

Fig. 50Opt: Tie Rod

REF	Part No.	Name	Qty
1	67600-93J00	Tie Rod Kit	1
2	67725-93J00	Tie Rod Bolt	2
3	67726-93J00	Tie Rod Nut (NLA)	2
4	67721-93J00	Tie Rod Spacer	2
5	67630-93J00	Steering Extension Kit	1
6	67725-93E00	Steering Bracket Bolt (NLA)	4
7	67726-99E00	Lock Nut	4

Fig. 51Opt: Gasket Set

REF	Part No.	Name	Qty
1	11410-93873	GASKET SET	1
2	11141-93J10	Starboard Cylinder Head Gasket	1
3	11142-93J10	Port Cylinder Head Gasket	1
4	11179-93J00	Cylinder Head Cover Gasket - Starboard	1
5	11189-93J00	Cylinder Head Cover Gasket - Port	1
6	11332-93J00	Crankcase Water Jacket Cover Gasket	1
7	13119-93J00	Intake Manifold Gasket	2
8	14151-93J00	Starboard Exhaust Cover Gasket	1
9	14152-93J01	GASKET,EXH CVR(	1
10	11272-93J00	Cylinder Block Plate Gasket	1
11	11489-93J00	Oil Pan Gasket	1
12	14212-93J00	Exhaust Tube Gasket	1
13	51123-93J01	Mount Oil Seal Cover Gasket	1
14	51142-93J00	Engine Holder Cover Gasket	1
15	51211-93J00	Engine Holder Gasket	1

Fig. 52Opt: Multi Function Gauge (1)

图 601选配: 多功能仪表(1) Opt: Multi Function Gauge (1) Fig.

REF	Part No.	Name	Qty
1	34000-96L49	Single Engine Mech Multi Function Gauge Kit	1
2	34011-96L42	SMG4 Multi Function Gauge	1
3	34112-96L00	Gauge Nut	1
4	34193-96L00	Gauge Bezel	1
5	34211-96L00	Multi-Function Gauge Sun Cover	1
6	34825-96L00	Gauge Packing	1
7	36661-96L30	Mechanical Engine Adapter	1
8	36615-96300	Resin Terminal	5
10	34011-96L42	SMG4 Multi Function Gauge	2
11	34112-96L00	Gauge Nut	2
12	34193-96L00	Gauge Bezel	2
13	34211-96L00	Multi-Function Gauge Sun Cover	2
14	34825-96L00	Gauge Packing	2
15	36661-96L30	Mechanical Engine Adapter	2
16	36615-96300	Resin Terminal	10
17	990C0-88104	2' Extension cable	2
18	990C0-88112	SMIS Power Cable	1
19	990C0-88110	T-Connector	2
20	36665-87L10	Multi Engine Adapter - Mechanical	1
21	990C0-88113	Terminating Resistor 120 ohm Female	1
22	990C0-88114	Terminating Resistor 120 ohm Male	1

Fig. 53Opt: Multi Function Gauge (2)

图 602选配: 多功能仪表(2) Opt: Multi Function Gauge (2) Fig.

REF	Part No.	Name	Qty
1	36001-88L00	Wire Set	1
2	990C0-88104	2' Extension cable	1
3	990C0-88112	SMIS Power Cable	1
4	990C0-88110	T-Connector	1
5	990C0-88113	Terminating Resistor 120 ohm Female	1
6	990C0-88114	Terminating Resistor 120 ohm Male	1
6	990C0-88104	2' Extension cable	1
9	990C0-88105	6' Extension cable	1
10	990C0-88107	15' Extension cable	1
11	990C0-88108	25' Extension cable	1
12	990C0-88122	GPS Receiver Module	1
13	990C0-88112	SMIS Power Cable	1
14	990C0-88113	Terminating Resistor 120 ohm Female	1
15	990C0-88114	Terminating Resistor 120 ohm Male	1
16	990C0-88110	T-Connector	1
17	36667-96L11	2nd Gauge Adapter	1
18	36990-87D00	Terminal & Sleeve Set	1
19	36667-96L20	Gauge Extension Wire	1