Suzuki — DF-2-5 / 2022

Exploded diagrams and part specifications.

Fig. 1Cylinder Head

REF	Part No.	Name	Qty
1	11110-97J30	Cylinder Head	1
2	11141-97JL0	Cylinder Head Gasket	1
3	09206-08008	Cylinder Head Dowl Pin (NLA)	2
4	11118-97JL0	Cylinder Head Bolt	1
5	11119-97JL0	Cylinder Head Bolt	4
6	11171-97J10	Cylinder Head Cover	1
7	11189-97JL0	Cylinder Head Cover Gasket	1
8	01547-05107	BOLT	4
9	09482-00406	NGK CR6HSA Spark Plug	1

Fig. 2Cylinder Block

REF	Part No.	Name	Qty
1	11200-97J20	BLOCK ASSY,CYLI	1
2	59295-97J00	Crankshaft Oil Seal	1
3	08113-6203A	BEARING	1
4	11300-97J21	Crankshaft Case Assembly	1
5	08113-6203A	BEARING	1
6	11971-91J02	Oil Level Filler Lens	1
7	11351-97JL0	Crankcase Gasket	1
8	04221-05109	PIN	2
9	01550-0625C	BOLT	8
10	59295-97J10	Driveshaft Oil Seal	1
11	59295-97J20	Crankshaft Oil Seal	1
12	11382-97J00	Oil Filler Cap	1
13	09280-15007	O-Ring	1
14	09168-10022	Drain Plug Gasket	1
15	09248-10008	Drain Plug	1
16	55321-95J00	Protection Anode	1
17	09126-05011	Protection Anode Screw	1
18	17670-91J02	Thermostat (50c)	1
19	17681-97J21	Thermostat Cover	1
20	17685-97J01	Thermostat Gasket	1
21	01550-0630C	BOLT	2
22	01550-0620C	BOLT	2
23	11173-97J00	Breather Plate (NLA)	1
24	02142-06127	SCREW 6X12	3
25	11179-97J00	Breather Plate Gasket	1
26	11174-97J01	Breather Hose	1
27	11452-91J00	Reed Valve	1
28	02112-0612A	SCREW	1
29	11431-97J11	Under Oil Seal Plate	1

Fig. 3Crankshaft

REF	Part No.	Name	Qty
1	12111-97J10-0B0	Piston	1
2	12140-97J00	Piston Ring Set	1
3	12151-97J00	Piston Pin	1
4	59382-97J00	Piston Pin Circlip	2
5	12160-97JL0-0A0	Connecting Rod Assembly	1
6	12163-97JL0	Connecting Rod Bolt	2
7	12220-97JL1	Crankshaft Assembly	1
8	12242-97JL1	Spline	1
9	08211-17241	Thrust Washer	1
10	12710-97J00	Camshaft	1
11	12742-97J10	Oil Pump Shaft	1
12	12743-97J00	Shaft	1
13	12840-97J10	Rocker Arm	2
14	12842-22G10	Tappet Adjust Screw	2
15	12843-27A00	Tappet Adjust Nut	2
16	09261-04017	Pin (4x43)	1
17	12894-97JL0	Push Rod	2
18	12845-97J00	Cam Rocker Arm (NLA)	2
19	12847-22G00	Cam Rocker Arm Spring	1
20	09261-04005	Roller Pin (4x23.8)	1
21	08322-0104A	Washer	2
22	12911-97JL0	Intake Valve	1
23	12915-97JL0	Exhaust Valve	1
24	12921-97JL0	Valve Spring	2
25	09289-04006	Valve Stem Oil Seal	2
26	12931-97JL0	Valve Spring Retainer (NLA)	2
27	12932-05C00	Valve Cotter	4
28	12100-97J10-050	Piston & Ring Set (OS:0.50)	1
29	12140-97J00-050	Piston Ring Set (OS:0.50) (NLA)	1

Fig. 4Intake Pipe/Silencer

REF	Part No.	Name	Qty
1	13110-97J10	Intake Pipe	1
2	13119-97J00	Intake Pipe Gasket	2
3	13124-97J00	Carburetor Insulator	1
4	07120-06257	BOLT	1
5	07120-06357	Bolt	1
6	13810-97J00	Silencer	1
7	13710-97J00	Flame Arrester (NLA)	1
8	09180-06348	Spacer	2

Fig. 5Carburetor

REF	Part No.	Name	Qty
1	13200-97J50	Carburetor Assembly	1
2	13236-97J30	Main Nozzle	1
4	13371-97J00	Needle Valve	1
5	13250-97J00	Carburetor Float	1
6	13254-97J00	Float Pin	1
7	13268-97J30	Spring	1
8	13251-97J00	Float Chamber Gasket	1
9	13245-97J00	Float Chamber	1
10	13249-97J00	Gasket	1
11	13247-97J00	Screw	1
12	13268-97J10	Spring	1
13	13616-97J00	Screw	1
14	13267-97J00	Screw (NLA)	4
16	13267-97J10	Screw	1
17	09493-27L01	Pilot Air Jet #135	1
18	09493-29004	Pilot Air Jet #145	1
19	13249-97J11	GASKET	1
20	13248-97J00	Plate (NLA)	1
21	13268-97J20	Spring	1
22	13534-97J10	Screw	1
23	13267-97J20	Screw (NLA)	1
24	13125-97J00	Carburetor Gasket	1
25	13413-97J10	Choke Rod	1
26	13436-91J00	Choke Rod Connector	1
27	13631-91J00	Choke Knob	1
28	09103-06522	Bolt	2

Fig. 6Fuel Pump

REF	Part No.	Name	Qty
1	15100-97J00	Fuel Pump Assembly	1
2	15192-97JL0	Fuel Hose (Pump to Carb)	1
3	15191-97JM0	Fuel Hose (Cock to Pump) (NLA)	1
4	18498-94J32	Hose Protector (12x15x390)	1
5	18498-97J01	Hose Protector (12x15x260)	1
6	59412-91J00	Fuel Hose Clip	2
7	09401-10412	Clip	2
8	01550-06257	BOLT	2
9	08310-00067	Nut	2
10	15115-97JL0	Fuel Pump Bracket	1
11	09355-50002-600	Hose (5x10x600)	1
12	09493-38001	Air Jet# 190 (NLA)	1
13	15821-97J00	Hose Protector (16x20.5x80) (NLA)	1

Fig. 7Water Pump

REF	Part No.	Name	Qty
1	17410-97JL1	Water Pump Case	1
2	09280-33005	O-Ring	1
3	09116-06232	Bolt (6x30)	4
4	17415-97J00	Water Pump Case Grommet	1
5	17461-97JM0	Water Pump Impeller	1
6	09202-02006	Pin	1
7	17471-97JL0	Water Pump Plate	1
8	17472-97JL0	Water Pump Plate Gasket	1
10	17563-97J10	Water Tube Grommet	1

Fig. 8Recoil Starter

REF	Part No.	Name	Qty
1	18100-97JM0	Recoil Starter Assembly	1
2	18120-97J00	Reel (NLA)	1
3	18130-97J00	Ratchet Set	1
4	18142-04410	Spiral Spring	1
5	18210-97J00	Starter Grip	1
6	99000-81157-50M	Rope (NLA)	1
7	18211-97J00	Starter Pulley (NLA)	1
8	01550-0620C	BOLT	1
9	01550-06357	BOLT	2
10	69711-91J11	Label S.I.G.P.	1
11	61472-97J00	Recoil Starter Label	1
12	61494-97J01	Oil & Clearance Label	1

Fig. 9Oil Pump

REF	Part No.	Name	Qty
1	16131-91J00	Oil Pump Inner Rotor	1
2	16132-91J00	Oil Pump Outer Rotor	1
3	16161-97J10	Oil Pump Rotor Plate	1
4	02142-0510B	SCREW	1

Fig. 10Clutch Lever

REF	Part No.	Name	Qty
1	21111-97J01	Clutch Lever	1
2	21112-97J00	Clutch Lever Knob	1
3	21221-97J00	Clutch Shaft Bushing	1
4	21222-97J00	Clutch Shaft Bushing	1
5	23211-97J10	Clutch Rod Arm	1
6	23213-97J00	Clutch Notch Spring	1
7	09160-08145	Washer (8x14x1.5)	1
8	09205-03012	Spring Pin (3x16)	2
9	09205-04002	Spring Pin (4x20)	1
10	09280-08005	O-Ring	2

Fig. 11Shift Rod

REF	Part No.	Name	Qty
2	09383-04002	E Ring	1
3	09280-06004	O-Ring	1

Fig. 12Drive Shaft

REF	Part No.	Name	Qty
3	57311-97JM0	Pinion Gear	1
5	08332-1106A	E Ring	1
6	57510-97JM0	Forward Gear	1
8	57611-97J10	Propeller Shaft Assembly	1
9	57621-97J10	Clutch Dog Shifter	1
10	59441-97J20	Return Spring	1
11	57631-97JL0	Push Rod	1

Fig. 13Magneto

REF	Part No.	Name	Qty
1	32102-97J10	Flywheel (NLA)	1
2	33410-97J40	Igniter Unit	1
3	01550-06257	BOLT	2
4	08316-10107	Nut	1
5	08341-31039	Woodruff Key	1
6	33500-07H00	Spark Plug Cap	1
7	09180-06363	Spacer (6.2x12.6x6) (NLA)	2
8	37830-97J31	Emergency Switch Assembly	1
9	37823-97J00	Stop Switch Lanyard	1
10	37826-97J01	Nut	1
11	37835-91J00-YAY	Stop Label	1
12	29404-93J11	Clamp (L:65)	1
13	19183-97J01	Throttle Cable Holder (NLA)	1
14	09408-00179	Clamp	1
15	09407-14407	Clamp (L:140)	1

Fig. 14Clamp Bracket

REF	Part No.	Name	Qty
1	41111-97J31-YAY	Clamp Bracket (Black)	2
2	41210-97J00	Clamp Handle	2
3	41213-94J01	Clamp Plate	2
4	41214-97J01	Clamp Screw Cap	1
5	59181-97J10	Tilt Lock Lever Spacer	1
6	09100-06176	Bolt (6x120)	1
7	29141-93J00	Nut (6mm)	1
8	09159-06079	Nut	1

Fig. 15Swivel Bracket

REF	Part No.	Name	Qty
1	43111-97J31-YAY	Swivel Bracket (Black)	1
2	43121-97J30-YAY	Swivel Bracket Cover	1
3	43711-97J00	Steering Bushing	2
4	59111-97JL0	Swivel Shaft Bolt	1
5	09159-08018	Nut (8mm) (NLA)	1
6	09160-08082	Washer (8.5x16x1.2)	1
7	09160-08081	Washer (8.5x23x1.5)	2
8	45411-97J30	Thrust Block	1
9	54151-97JL0	Lower Thrust Mount	1
10	43751-97J01	Swivel Stopper Bracket	1
11	43752-97J00	Shaft Stopper (NLA)	1
12	59443-97J00	Spring Stopper	1
13	43430-97L00	Steering Adjuster Rubber	1
14	09119-06130	Bolt	1
15	09440-09042	Spring	1
16	41221-97JL0	Tilt Lock Lever	1
17	09116-06224	Bolt (6x12)	1
18	59181-97J10	Tilt Lock Lever Spacer	1
19	59444-97J10	Tilt Lock Spring	1
20	09116-06232	Bolt (6x30)	4
21	43110-97J31-YAY	Swivel Bracket Assembly (Black)	1

Fig. 16Drive Shaft Housingw/Transom (S)

图 405A驱动轴壳体带艉板(S型) Drive Shaft Housingw/Transom (S) Fig.

REF	Part No.	Name	Qty
1	52111-97J31-YAY	Drive Shaft Housing	1
2	52113-97J00	Drive Shaft Housing Gasket	1
3	09116-06227	Bolt (6x20)	4
4	09205-03019	Spring Pin (3x10)	2
5	52112-97J30-YAY	Reverse Thrust Stopper	1
6	09116-06227	Bolt (6x20)	2
7	61155-97J01	Water Indicator Union	1
8	59178-97J00	Drain Plug Gasket	1
9	09202-04008	Dowel Pin (4x9)	2
10	09116-06234	Bolt (6x35)	2

Fig. 17Drive Shaft Housingw/Transom (L)

图 405B驱动轴壳体带艉板(L型) Drive Shaft Housingw/Transom (L) Fig.

REF	Part No.	Name	Qty
1	52111-97J31-YAY	Drive Shaft Housing	1
2	52113-97J00	Drive Shaft Housing Gasket	1
3	09116-06227	Bolt (6x20)	4
4	09205-03019	Spring Pin (3x10)	2
5	52112-97J30-YAY	Reverse Thrust Stopper	1
6	09116-06227	Bolt (6x20)	2
7	61155-97J01	Water Indicator Union	1
8	59178-97J00	Drain Plug Gasket	1
9	52131-97J00-YAY	Extension Case (L)	1
10	09116-06234	Bolt (6x35)	2
11	09202-04008	Dowel Pin (4x9)	4
12	09116-06234	Bolt (6x35)	2

Fig. 18Gear Case

REF	Part No.	Name	Qty
1	55110-97J51-YAY	Gear Case Housing	1
2	09262-17019	Bearing (17x35x8)	1
3	59311-97J20	Pinion Bushing	2
4	55321-87J01	Aluminum Anode	1
5	09103-06281	Bolt (6x14)	1
6	59178-97J00	Drain Plug Gasket	2
7	09248-08001	Drain Plug	2
8	59291-97J00	O-Ring	1
9	09282-10008	Oil Seal (10x21x4.5)	2
10	09116-06225	Bolt (6x16)	2
11	58110-97JA0-019	Propeller (3x7-1/2x6)	1
12	58120-97JA0	Proppeller Bushing	1
13	57635-91JL0	Propeller Stopper	1
14	58130-91JL0	Propeller Nut	1
15	09204-03003	Prop Nut Cotter Pin	1
16	56120-97J50-YAY	Propeller Shaft Housing	1
17	09282-12L05	Oil Seal	2
18	09262-12001	Bearing (12x28x8)	1

Fig. 19Lower Cover

REF	Part No.	Name	Qty
1	61110-97J01-YR9	Lower Engine Cover	1
3	09116-06227	Bolt (6x20)	4
4	61151-91J01	Cushion	2
5	21131-97J20	Clutch Shift Mark	1
6	61211-97J00	Fuel Cock Mark	1
7	61212-97J20	Oil Level Mark	1

Fig. 20Engine Cover

REF	Part No.	Name	Qty
1	61411-97J10-YR9	Upper Engine Cover	1
2	61435-97J70	Rear Emblem Mark (2.5)	1
3	61443-97J40	Engine Cover Stripe - Starboard	1
4	61453-97J40	Engine Cover Stripe - Port	1
5	61611-97J01	Engine Cover Fastener	2
6	68111-99J00	S Emblem	1
7	61458-97J70	Engine Cover Label	1
8	09800-01017	Tool Set	1
9	99011-97J81-03B	Owners Manual DF 2.5 - 2021	1

Fig. 21Fuel Tank

REF	Part No.	Name	Qty
1	65110-97J40	Fuel Tank	1
2	65260-97J00	Fuel Tank Bracket (NLA)	1
3	65510-97J00	Fuel Tank Cap Assembly	1
4	09320-09059	Cushion	2
5	65281-97J11	Fuel Tank Grommet	1
6	65284-97J11	Fuel Tank Grommet Rubber	1
7	66100-97JL1	Fuel Cock Assembly	1
8	65110-97810	Fuel Tank & Bracket Set	1

Fig. 22Tiller Handle

REF	Part No.	Name	Qty
1	63111-97J21-YAY	Tiller Handle	1
2	63210-97J00	Throttle Grip	1
3	59181-97J00	Tiller Handle Spacer	1
4	59315-97J00	Tiller Handle Bushing	2
6	09160-08152	Washer (8.5x28x1.5)	2
7	09116-08154	Bolt (8x40)	1
8	63244-97J00	Throttle Adjust Knob	1
9	09140-05005	Nut	1
10	57121-09G00	Upper Throttle Case	1
11	67821-97J00	Lower Throttle Case	1
12	63610-97J00	Throttle Cable Assembly	1
13	09125-05046	Screw (5x12)	1
14	23915-78A20	Cable Clamp (NLA)	2
15	59125-97J00	Throttle Screw (NLA)	2
16	33833-91J00	Tube (6x8x250)	1
17	09352-90134-600	Hose (9x13x600)	1
18	69714-97J01	Handle Grip Mark	1