Suzuki — DF-150 / 2025

Exploded diagrams and part specifications.

1Cylinder Head 2Cylinder Block 3Crankshaft 4Balancer 5Timing Chain 6Camshaft 7Intake Manifold/Throttle Body 8Silencer/Ring Gear Cover 9Exhaust Cover 10Fuel Vapor Separator 11Fuel Injector 12Fuel Pump 13Water Pump 14Thermostat 15Throttle Rod 16Oil Pump 17Oil Filter 18Oil Pan 19Clutch Shaft 20Clutch Rod 21Transmission 22Transmission 23Transmission (C/R)24Starting Motor 25Magneto 26Rectifier/Ignition Coil 27Sensor 28Harness 29PTT Switch/Engine Control Unit 30Clamp Bracket 31Swivel Bracket 32Trim Cylinder 33PTT Motor 34Engine Holder 35Drive Shaft Housing 36Drive Shaft Housing 37Gear Case 38Gear Case 39Gear Case (C/R)40Side Cover 41Side Cover 42Engine Cover 43Squeeze Pump 44Opt: Meter 45Opt: Remote Control 46Opt: Concealed Remocon (1)47Opt: Concealed Remocon (2)48Opt: Flush Mount Remocon 49Opt: Harness 50Opt: Harness (1)51Opt: Harness (2)52Opt: Switch 53Opt: Top Mount Dual 54Opt: Top Mount Dual (1)55Opt: Top Mount Dual (2)56Opt: Top Mount Single 57Opt: Top Mount Single (1)58Opt: Top Mount Single (2)59Opt: Tie Rod 60Opt: Drag Link 61Opt: Gasket Set 62Opt: Multi Function Gauge (1)63Opt: Multi Function Gauge (2)

Fig. 1Cylinder Head

REF	Part No.	Name	Qty
1	11100-96L10	HEAD ASSY,CYLIN	1
2	09103-06266	Bolt (6x40)	20
3	09206-08001	Knock Pin (8x11)	18
4	01547-06207	BOLT 6 X 20	2
5	11112-96L00	Oil Venturi Plug	1
6	11116-93J01	Plug	2
7	11216-98L10	Gasket	2
8	11119-96J00	Cylinder Head Bolt	10
9	11141-96L00	Cylinder Head Gasket	1
10	09206-15001	Pin	2
11	01550-08257	BOLT	4
12	01550-08257	BOLT	1
13	01550-0835A	BOLT	2
14	01550-08457	BOLT	1
15	01550-08607	BOLT	6
16	11261-93J00	Protection Anode Cover	3
17	09280-22019	O-Ring	3
18	55321-87J01	Aluminum Anode	3
19	09128-06094	Protection Anode Bolt	3
20	01550-0820C	BOLT	3
21	11170-96J11	Cylinder Head Cover	1
22	11189-96J00	Cylinder Head Cover Gasket	1
23	11173-96J00	Breather Plate (NLA)	1
24	02112-0612A	SCREW	8
25	01547-0625C	Bolt	10
26	01547-0650C	01547-0650C	4
27	11174-96J01	HOSE,BREATHER	1
28	09401-18410	Clip	1
29	09482-00649	NGK LKR6E Spark Plug	4
30	11115-93J10-001	Valve Guide (OS:0.5)	16

Fig. 2Cylinder Block

REF	Part No.	Name	Qty
1	11300-96L10	BLOCK ASSY,CYLI	1
2	11117-96J01	Crankcase Bolt	10
3	09206-14004	Pin (14x11.4x23)	5
4	09103-10284	Bolt (10x45)	10
5	09280-05007	O-Ring	4
6	11390-96J00	Piston Cooling Jet	4
7	09106-06075	Bolt (6x12)	4
8	11318-96J00	Balancer Oil Gallery O-Ring	1
9	09329-14003	Side Cover Cushion	2
10	11261-93J00	Protection Anode Cover	1
11	09280-22019	O-Ring	1
12	55321-87J01	Aluminum Anode	1
13	09128-06094	Protection Anode Bolt	1
14	01550-0820C	BOLT	1
15	11294-96J00	Starboard Engine Hook Bracket	1
16	11291-96J00	Starboard Engine Hook (NLA)	1
17	01550-0816C	Bolt	1
18	01550-0855C	Bolt	2

Fig. 3Crankshaft

REF	Part No.	Name	Qty
1	12111-96L10-0B0	Piston	4
2	12140-96J10	Piston Ring Set	4
3	12151-96J00	Piston Pin	4
4	12160-96L00	Connecting Rod Assembly	4
5	04221-04089	PIN 4X8	8
7	12221-96J10	Crankshaft	1
10	12242-96J00	Drive Gear	1
11	09103-10229	Crankshaft Bolt	1
12	09160-10120	Washer (10x42x3)	1
13	09283-91001	Crankshaft Oil Seal	1
14	12100-96L10-050	Piston Set (OS:0.50)	4
15	12140-96J10-050	Piston Ring Set (OS:0.50)	4

Fig. 4Balancer

REF	Part No.	Name	Qty
1	11330-96J10	Balancer Shaft Cover	1
2	11332-96J00	Balancer Cover Gasket	1
3	01550-0625C	BOLT	15
4	11340-96J00	Balancer Water Jacket Cover	1
5	11342-96J00	Balancer Water Jacket Cover Gasket	1
6	01550-0625C	BOLT	8
7	11382-93J00	Oil Filler Cap	1
8	09280-26006	O-Ring	1
9	12600-96J10	Balancer Housing Assembly	1
10	12643-96J00	Balancer Bolt	6
11	12644-96J00	Washer	6
12	04211-11129	11 X 12 DOWEL P	4
13	11118-98J02	PLUG	2
14	12660-96J22	Port Balancer Shaft Assembly	1
15	12645-96J01	Balancer Bearing	8
16	12650-96J20	Starboard Balancer Shaft Assembly	1
17	12665-96J00	Balancer Driven Sprocket	1
18	01550-1020A	BOLT	1
19	04221-04089	PIN 4X8	1
20	09103-08414	Bolt (8x53)	2
21	09103-08423	Bolt (8x80)	4
22	04211-11129	11 X 12 DOWEL P	2
23	12662-96J00	Balancer Drive Sprocket	1
24	09202-05032	Pin (5x12)	1
25	12670-96J00	Balancer Chain	1
26	12671-96J01	Balancer Chain Tensioner	1
27	12672-96J01	Balancer Chain Tensioner Bolt	1
28	09160-08079	Washer	1
29	12673-96J00	Balancer Chain Tensioner Spring	1
30	12695-96J00	Balancer Chain Guide	1
31	01550-0825A	BOLT	2
32	09103-08158	Bolt (8x75)	1
33	09160-10039	Washer	1

Fig. 5Timing Chain

REF	Part No.	Name	Qty
1	12730-96J01	Driven Gear	1
2	09241-25005	Plug	1
3	12734-96J01	Driven Gear Holder	1
4	08110-62080	BEARING,UPPER	1
5	09262-40021	Bearing (40x80x18)	1
6	09283-32044	Oil Seal (32x47x6)	1
7	09103-08339	Bolt (8x55)	4
8	09280-70012	O-Ring	1
9	12761-96J00	Timing Chain	1
10	12772-96J00	Timing Chain Guide	1
11	01550-0825A	BOLT	2
12	12810-96J00	Timing Chain Tensioner	1
13	12813-73G00	Timing Chain Tensioner Pad	1
14	12812-90J00	Timing Chain Tensioner Spacer	1
15	01550-0835A	BOLT	1
16	12831-93J01	Tensioner Adjuster Assembly	1
17	01550-0620A	BOLT	2
18	09206-08001	Knock Pin (8x11)	2

Fig. 6Camshaft

REF	Part No.	Name	Qty
1	12701-96L10	Intake Camshaft	1
2	12705-96J50	Exhaust Camshaft	1
3	12748-96J00	Camshaft Sprocket	1
4	12740-96J00	Cam Timing Sprocket Assembly	1
5	09202-05033	Camshaft Timing Pin	1
6	12749-93J00	Exhaust Camshaft Bolt	1
7	12753-93J00	Intake Camshaft Bolt	1
8	09202-05032	Pin (5x12)	1
9	16550-93J00	Oil Control Valve	1
10	16555-93J10	GASKET,OCV	1
11	01550-0625C	BOLT	4
12	12891-93J10	TAPPET	16
14	12911-98J00	Intake Valve	8
15	12915-93J60	Exhaust Valve	8
16	12921-93J11	Valve Spring	16
17	12931-78G00	Valve Spring Retainer	16
18	12932-24400	Valve Cotter	32
19	12933-69G10	Valve Spring Seat	16
20	09289-05006	Valve Stem Seal	16

Fig. 7Intake Manifold/Throttle Body

图 123进气歧管/节气门体 Intake Manifold/Throttle Body Fig.

REF	Part No.	Name	Qty
1	09408-00008	Clamp	1
2	13162-93J00	Check Valve	1
3	18117-93J00	Vacuum Switching Valve	1
4	18119-96L00	Vacuum Switching Valve Bracket	1
5	18590-68H00	MAP Sensor	1
6	09180-05047	Spacer	1
7	09320-07015	Cushion (NLA)	1
8	09355-35004-250	HOSE,VACUUM(INM	1
9	09355-35004-250	HOSE,VACUUM(INM	1
10	09355-35006-601	Hose (3.5x7.5x601)	1
11	09355-35006-601	Hose (3.5x7.5x601)	1
12	01550-08607	BOLT	4
13	01550-0616C	BOLT	2
14	02112-05127	SCREW	1
15	09103-05028	BOLT,PRESSURE S	2
16	13110-96J10	Intake Manifold	1
17	13119-96J00	Intake Manifold Gasket	4
18	13125-96J00	Throttle Body Gasket	1
19	13300-96J11	BODY ASSY,THROT	1
20	13730-96J01	Vacuum Chamber	1
21	01421-08257	BOLT, STUD	2
22	01550-0625C	BOLT	2
23	01550-0830C	Bolt	8
24	08316-1008C	Nut	2
25	09160-05045	Washer	1
26	09408-00035	Clamp (NLA)	1

Fig. 8Silencer/Ring Gear Cover

图 135消声器/齿圈盖 Silencer/Ring Gear Cover Fig.

REF	Part No.	Name	Qty
1	13710-96J00	Flame Arrester	1
2	13813-96J01	HOLDER ARRESTER	1
3	11510-96L00	Ring Gear Under Cover	1
4	01550-0620C	BOLT	3
5	01550-0630C	BOLT	1
6	11510-96J04	Ring Gear Under Cover	1
7	01550-0620C	BOLT	2
8	13761-96L00	Resonator	1
9	13766-96L00	Resonator Grommet	1
10	13822-96L01	Silencer Bracket	1
11	13823-96L00	Resonator Bracket	1
12	13852-96L01	CUSHION,SILENCE	1
13	13853-96L01	GROMMET,BREATHE	1
14	09103-08543	Bolt (8x50)	2
15	09116-06517	Bolt (6x25)	3
16	09169-06062	Washer (6.3x17x1.6)	3
17	09169-08042	Washer	4
18	09320-09016	Cushion	3
19	09320-12094	CUSHION,SLCNR B	2
20	09403-11320	Clamp	1
21	01550-0612C	BOLT	4
22	13811-96L00	Silencer	1
23	61494-96J11	LABEL,OIL & CLE	1
24	69711-93E11	Label (S.I.G.P)	1

Fig. 9Exhaust Cover

REF	Part No.	Name	Qty
1	14141-96J00	Exhaust Cover	1
2	14151-96J00	Exhaust Cover Gasket	1
3	01550-06307	BOLT	9
4	11261-93J00	Protection Anode Cover	1
5	09280-22019	O-Ring	1
6	55321-87J01	Aluminum Anode	1
7	09128-06094	Protection Anode Bolt	1
8	01550-0820C	BOLT	1
9	11292-96J00	Port Engine Hook (NLA)	1
10	01550-0845C	Bolt	2

Fig. 10Fuel Vapor Separator

REF	Part No.	Name	Qty
1	15600-96J30	FUEL SEPARATOR ASSY	1
2	13370-96J10	Needle Valve	1
3	02142-0408B	SCREW	1
4	15200-87840	Fuel Pump Assembly	1
5	15647-93J00	Fuel Pump Bushing	1
6	15626-96J00	VST Seal	1
7	15628-99E00	Screw (L:15)	5
8	15629-99E10	Drain Screw	1
9	15641-96J00	Fuel Pump Spacer	1
10	15642-90J00	Fuel Pump Filter	1
11	15650-96J00	Float	1
12	13254-01010	Float Pin	1
13	02112-0408A	SCREW	1
14	15760-93J01	Fuel Pressure Regulator	1
15	02112-05107	5 X 10 CROSS SC	1
16	15683-87J00	Drain Hose (L:120)	1
17	09169-08042	Washer	6
18	09320-12094	CUSHION,SLCNR B	3
19	01550-0835C	Bolt	1
20	01550-0840C	Bolt	2
21	15660-96J31	Evaporation Hose	1
22	18498-99EC1	Protector (L:760)	1
23	09401-08412	Clip	2
24	09352-50003-00A	Hose (5x8.2x1000)	1
25	09401-08412	Clip	1
26	09352-50003-045	Hose (5x8.2x45)	1
27	09364-06010	Union	1
28	09403-13413	CLAMP	1
29	09408-00008	Clamp	1
30	09408-00078	Clamp	1

Fig. 11Fuel Injector

REF	Part No.	Name	Qty
1	15440-96J01	H/P Fuel Filter	1
2	15681-87L00	Fuel Hose	1
3	15681-96J11	Fuel Hose	1
4	15710-96J00	Fuel Injector	4
5	15717-16G00	O-Ring	4
6	15751-96J00	Delivery Pipe	1
7	15762-93J00	Delivery Pipe Gasket	3
8	15770-96J00	Fuel Cooler	1
9	15773-90J10	UNION,FUEL HOSE	1
10	15790-96J00	Fuel Cooler Bracket	1
11	15830-77EA0	Delivery Pipe Union	1
12	15830-99E00	3 Way Union	1
13	15851-96J11	Fuel Hose Guard	1
14	18498-90J61	Protector (15.4x18.4x70)	1
15	18498-96J11	Protector (15.4x18.4x220)	1
16	18498-99E31	Protector (15.4x18.4x120)	1
17	09116-06202	Bolt w/Washer (6x25)	2
18	09168-12013	Gasket	3
19	09169-06062	Washer (6.3x17x1.6)	2
20	09247-14041	Delivery Pipe Plug	1
21	09320-08519	09320-08519	2
22	09320-08062	Cushion	4
23	09343-75002-600	Hose (7.5x13.5x600)	1
24	09343-75002-600	Hose (7.5x13.5x600)	1
25	09343-75002-600	Hose (7.5x13.5x600)	1
26	09360-12008	Union Bolt	1
27	09360-14009	Delivery Pipe Union Bolt	1
28	09363-08004	Union	1
29	09401-11425	Clip	10
30	01550-0612C	BOLT	3
31	01550-0612C	BOLT	1
32	01550-0616C	BOLT	2
33	01550-0816C	Bolt	2
34	01550-0825C	Bolt	2
35	15852-96J00	Fuel Hose Guard Guide	1
36	29404-93J21	CLAMP	1
37	09408-00320	Fuel Hose Clamp	1

Fig. 12Fuel Pump

REF	Part No.	Name	Qty
1	15100-96J01	Fuel Pump Assembly	1
2	15190-96J40	Fuel Hose	1
3	15191-96L20	Fuel Hose	1
4	15195-96L00	Fuel Hose	1
5	15192-96L10	Fuel Hose	1
6	15410-92J10	Fuel Filter Assembly	1
7	15411-92J10	Fuel Filter Cap	1
8	15412-92J00	Fuel Filter	1
9	15413-92J00	Fuel Filter Case	1
10	15415-92J00	Fuel Filter Seal	1
11	15421-96L00	Fuel Filter Bracket	1
12	15195-96L20	Fuel Hose	1
13	15194-96J20	Fuel Hose	1
14	18498-89J01	Hose Protector (13.5x16.5x600)	1
15	18498-96L01	Hose Protector (13.5x16.5x240)	1
16	15831-96L00	Fuel Hose Union	3
17	09401-14409	Clip	7
18	09401-11423	Clip	4
19	09408-00105	Clamp	2
20	09408-00198	Clamp	2
21	09103-06211	Bolt (6x25)	2
22	01550-0616C	BOLT	2
23	08316-1008C	Nut	1
24	09280-33004	O-Ring	1
25	09251-09009	PLUG	1

Fig. 13Water Pump

REF	Part No.	Name	Qty
1	17411-96J01	Water Pump Case	1
2	17413-96J01	Water Pump Case Sleeve	1
3	17416-96J01	Pump Case Seal	1
4	17461-90J01	Water Pump Impeller	1
5	17471-93J02	Water Pump Plate	1
6	17472-93J00	Water Pump Plate Gasket	1
8	17562-93J01	Upper Water Tube Bushing	1
9	17563-93J01	Lower Water Tube Bushing	1
10	17564-93J01	Water Pump Case Bushing	1
14	09116-08131	Bolt (8x45)	4
15	09202-06031	Knock Pin (6x12)	2
16	09420-05009	Water Pump Key	1
17	09168-20002	Gasket (20.5x30x1.5)	1
18	17400-96J04	Water Pump Repair Kit DF150/175/200A/200AP	1

Fig. 14Thermostat

REF	Part No.	Name	Qty
1	11196-96L00	Water Return Hose	1
2	17611-90J00	Water Pressure Valve Cover	1
3	09280-26006	O-Ring	1
4	09116-06121	Bolt (6x25)	2
5	17660-90J00	Water Pressure Valve	1
7	17680-96J00	Thermostat Cover	1
8	01550-0625C	BOLT	3
9	09352-50006-600	Hose (5x9x600)	1
10	09352-50006-600	Hose (5x9x600)	1
11	09352-50006-600	Hose (5x9x600)	1
12	09352-50006-600	Hose (5x9x600)	1
13	09352-50006-600	Hose (5x9x600)	1
14	09352-50006-600	Hose (5x9x600)	1
15	09352-50006-600	Hose (5x9x600)	1
16	09352-50006-600	Hose (5x9x600)	1
17	09352-90134-600	Hose (9x13x600)	1
18	09367-06002	3 Way	2
19	09401-08413	Clip	16
20	09401-13425	Clip	2
21	09401-31407	Clip	1
22	09320-09059	Cushion	1
23	18498-96L41	Hose Protector (10.2x11.8x430)	1
24	09407-25402	Clamp (L:248)	1
25	11198-96L00	Water Return Bracket	1
26	18498-96L31	Hose Protector (10.2x11.8x300)	1
27	01550-0612C	BOLT	2

Fig. 15Throttle Rod

REF	Part No.	Name	Qty
1	13510-96J00	Throttle Rod No. 1	1
2	19115-96J00	Throttle Lever Holder	1
3	19121-93J02	Throttle Control Lever No. 1	1
4	19148-96J00	Throttle Drum	1
5	19184-96J00	Throttle Cable Bracket	1
6	19185-96J01	Throttle Lever Spring	1
7	63610-96J01	Throttle Cable Assembly	2
8	67463-95200	Throttle Rod Connector	1
9	09119-06047	Pivot Ball	1
10	09140-05005	Nut	1
11	09160-06066	Washer (6.5x20x1.6)	1
12	09180-06230	Spacer (6.2x12.6x12.5)	1
13	09306-10001	Bushing	2
14	09383-08005	E Ring	1
15	01550-0616C	BOLT	2
16	01550-0625C	BOLT	1
17	01550-08657	BOLT	2
18	08322-01107	Washer	1
19	15198-96J01	Fuel Hose Clamp Bracket	1
20	09403-16307	CLAMP	1
21	01550-0612C	BOLT	1

Fig. 16Oil Pump

REF	Part No.	Name	Qty
1	12632-96J00	Oil Pump Drive Gear	1
2	16113-96J00	Oil Pump Driven Gear	1
3	16400-96J00	Oil Pump Assembly	1
4	16520-96J01	Oil Pump Strainer	1
5	09181-12167	Thrust Washer	1
6	09280-22020	O-Ring	2
7	01550-0616A	BOLT	3
8	01550-0870A	BOLT	4
9	08110-60020	B1 15X32X9 BEAR	1

Fig. 17Oil Filter

REF	Part No.	Name	Qty
1	16510-96J11	Engine Oil Filter	1
2	16540-96J00	Oil Filter Stand	1
3	16543-96J00	Oil Filter Stand O-Ring	1
4	01550-0835C	Bolt	3

Fig. 18Oil Pan

REF	Part No.	Name	Qty
1	11430-96J10	Exhaust Release Pipe	1
2	29116-93J00	Bolt (6x20)	3
3	11540-96J01	Exhaust Pipe	1
4	09280-16005	O-Ring	1
5	29116-93J00	Bolt (6x20)	1
6	11543-96J01	Exhaust Hose	1
7	09401-22408	Clip	2
8	11489-96J01	Oil Pan Gasket	1
10	11544-96J01	Oil Pan Upper Seal	1
11	09116-08178	BOLT,OIL PAN(L4	2
12	09202-08006	Knock Pin (8x12)	2
13	09168-12012	Oil Drain Plug Gasket	1
14	09248-12009	Oil Drain Plug	1
16	11552-96J00	Water Jacket Cover Gasket	1
17	09103-06093	Bolt 6X20	6
18	17913-93J00	Water Flush Plug	1
19	17914-93J01	Water Flush Plug Gasket	1
20	09116-10146	Bolt (10x195)	8
21	09116-10181	Bolt (10x44)	1
22	16910-96J01	Oil Level Gauge	1
23	16930-96J01	GUIDE,OIL LEVEL	1
24	09280-09008	O-Ring	1
25	01550-0612C	BOLT	1

Fig. 19Clutch Shaft

REF	Part No.	Name	Qty
1	21110-96J11	Clutch Lever	1
2	21131-93J00	Clutch Lever Bushing	1
3	21151-93J00	Clutch Lever Holder	1
4	09160-10148	Washer (10x20x3)	1
5	21210-98J01	Clutch Shaft	1
6	21230-98J01	Clutch Shaft Arm	1
8	23115-96J10	Clutch Lever Link	1
9	25223-96J00	Seal, Shift Rod Dust	1
10	09160-06094	Washer (6.5x15x1.0)	2
11	09160-06055	Washer (7x12x1.0)	1
12	09204-01006	Cotter Pin	2
13	09205-10006	Pin (10.2x10)	1
14	09248-12011	Plug (12x9)	1
15	09260-10005	Ball	1
16	09262-17019	Bearing (17x35x8)	1
17	09289-18001	Clutch Shaft Seal	1
18	09306-06005	Bushing	2
19	09306-10001	Bushing	3
20	09383-08004	E Ring	1
21	09440-07051	Spring	1
22	01550-0620C	BOLT	1
23	08331-41359	Circlip	1
24	21241-98J00	Clutch Lever Link No. 2	1
25	67467-89J01	Cable Connector	2
26	67471-99E00	Remote Control Nut	2
27	09160-06055	Washer (7x12x1.0)	2
28	09385-06012	Clip	2
29	19115-96J10	Clutch Lever Holder	1
30	01550-0850C	Bolt	2

Fig. 20Clutch Rod

REF	Part No.	Name	Qty
2	25131-96J00	Shifter Yoke	1
3	25232-96302	Gear Case Magnet	1
4	09205-02006	Spring Pin (2x12)	2
5	25141-93J00	Shift Rod Guide Housing	1
6	25223-96J00	Seal, Shift Rod Dust	1
7	09282-08005	Shift Rod Guide Housing Oil Seal	1
8	25321-93L00	Horizontal Shift Slider	1
9	29116-93J00	Bolt (6x20)	2
10	09160-08151	Shift Rod Washer	1
11	09280-60007	O-Ring	1

Fig. 21Transmission

REF	Part No.	Name	Qty
2	57133-93J00	Drive Shaft Collar	1
3	57134-93J00	Drive Shaft Bearing Spacer	1
4	09159-28003	Drive Shaft Bearing Nut	1
5	09269-32002	Bearing (32x66x49)	1
6	57300-96870	Pinion & Gear Set	1
7	09160-41004	Washer	1
8	09265-25046	Bearing (25x52x19.25)	1
9	09381-52008	Circlip	1
11	09140-16021	Pinion Nut	1
12	08221-16256	Washer	1
13	09160-75002	Thrust Washer	1
16	09269-75002	Thrust Bearing	1
17	57610-96L00	Propeller Shaft Assembly	1
18	57621-96L00	Clutch Dog Shifter	1
19	09202-08011	Clutch Dog Shifter Pin	1
20	57631-96J00	Connector Pin	1
21	09440-56001	Clutch Dog Shifter Spring	1
22	09440-09040	Detent Spring	1
23	06111-07004	STEEL BALL 7/32	2
24	06111-11004	BALL	2
26	09263-30063	Bearing (30x40x25)	1
27	09280-00040	O-Ring	1
28	09282-30006	Oil Seal (30x45x6)	2
29	09381-40003	Circlip	1
30	09263-50009	Forward Gear Bearing	1
31	09265-32003	Bearing (32x58x17)	1
32	09116-08158	Bolt (8x35)	2
33	56130-93J02	Drive Shaft Bearing Housing	1
34	09280-66004	O-Ring	1
35	09282-24004	Oil Seal (24x40x7)	2
36	09381-40003	Circlip	1
37	09180-32006	Spacer (32.4x40x3)	1

Fig. 22Transmission

REF	Part No.	Name	Qty
2	57133-93J00	Drive Shaft Collar	1
3	57134-93J00	Drive Shaft Bearing Spacer	1
4	09159-28003	Drive Shaft Bearing Nut	1
5	09269-32002	Bearing (32x66x49)	1
6	57300-96860	Pinion & Gear Set	1
7	09263-25067	Bearing (25x32x26)	1
9	09140-16021	Pinion Nut	1
10	08221-16256	Washer	1
11	57500-87861	Propeller Shaft Shim Set	1
13	09160-75002	Thrust Washer	1
14	57500-87852	Reverse Gear Shim Set	1
17	09269-75002	Thrust Bearing	1
18	57610-93J00	Propeller Shaft Assembly	1
19	57621-93J10	Clutch Dog Shifter	1
20	09202-08007	Pin (8x49)	1
21	57631-93J00	Connector Pin	1
22	09440-52003	Clutch Dog Shifter Spring	1
23	09440-09040	Detent Spring	1
24	06111-07004	STEEL BALL 7/32	2
25	06111-11004	BALL	2
26	09180-25082	Stopper	1
28	09263-30063	Bearing (30x40x25)	2
29	09280-00040	O-Ring	1
30	09282-30006	Oil Seal (30x45x6)	2
31	09381-40003	Circlip	1
32	08113-60100	B1 50X80X16 BEA	1
33	09116-08158	Bolt (8x35)	2
34	56130-93J02	Drive Shaft Bearing Housing	1
35	09280-66004	O-Ring	1
36	09282-24004	Oil Seal (24x40x7)	2
37	09381-40003	Circlip	1
38	56140-93J20	HOUSING COMP,FW	1
39	04221-08129	PIN 8X12	1
40	09263-50009	Forward Gear Bearing	1

Fig. 23Transmission (C/R)

REF	Part No.	Name	Qty
1	57110-96J31	Drive Shaft (X)	1
2	57133-93J00	Drive Shaft Collar	1
3	57134-93J00	Drive Shaft Bearing Spacer	1
4	09159-28003	Drive Shaft Bearing Nut	1
5	09269-32002	Bearing (32x66x49)	1
6	57300-96860	Pinion & Gear Set	1
8	09140-16021	Pinion Nut	1
9	08221-16256	Washer	1
11	09160-75002	Thrust Washer	1
14	09269-75002	Thrust Bearing	1
15	57610-93J20	Propeller Shaft Assembly (C/R)	1
16	57621-93J20	Clutch Dog Shifter	1
17	09202-08007	Pin (8x49)	1
18	57631-93J00	Connector Pin	1
19	09440-52003	Clutch Dog Shifter Spring	1
20	09440-09040	Detent Spring	1
21	06111-07004	STEEL BALL 7/32	2
22	06111-11004	BALL	2
23	57622-93J00	Forward Thrust Spacer	1
24	09160-30055	Washer (30x47x6)	1
25	09160-30056	Washer (32x47x3)	1
26	09269-30014	Thrust Bearing (30x47x2)	1
28	09263-30063	Bearing (30x40x25)	2
29	09280-00040	O-Ring	1
30	09282-30006	Oil Seal (30x45x6)	2
31	09381-40003	Circlip	1
32	09263-50009	Forward Gear Bearing	1
33	09116-08158	Bolt (8x35)	2
34	56130-93J02	Drive Shaft Bearing Housing	1
35	09280-66004	O-Ring	1
36	09282-24004	Oil Seal (24x40x7)	2
37	09381-40003	Circlip	1
38	56140-93J10	Reverse Gear Bearing Housing	1
39	09262-60002	Bearing (60x85x13)	1

Fig. 24Starting Motor

REF	Part No.	Name	Qty
1	31100-98L10	Starter Motor Assembly	1
2	31150-98L00	Gear Case	1
3	31170-92J00	Rear Housing	1
4	31173-98L00	Brush Holder Assembly	1
5	31191-63J00	Lever Assembly	1
6	31220-98L10	Switch Assembly	1
7	31311-63J00	Armature	1
8	31192-92J00	Screw Set	1
9	31261-75F10	Through Bolt	2
10	31340-98L00	Starting Motor Clutch Set	1
11	31313-86030	Stopper Set	1
12	31320-98L00	Pinion Assembly	1
13	31341-98L00	Pinion Shaft	1
14	31343-63J00	Internal Gear	1
15	31344-63J00	Planetary Gear	3
16	31912-96J00	Starting Motor Band	1
17	31918-92J01	Lower Damper	1
18	01550-08207	BOLT	2
19	01550-0835C	Bolt	2

Fig. 25Magneto

REF	Part No.	Name	Qty
1	32102-96J20	Flywheel	1
2	09103-12125	Flywheel Bolt (12x26)	8
3	09202-06031	Knock Pin (6x12)	1
4	32120-96J00	Battery Charge Coil	1
5	32160-88L01	CKP/Ignition Timimg Coil	1
6	09106-05030	Bolt (5x10)	2
7	33220-64L10	Cam Position Sensor	2
8	01550-0616C	BOLT	1
9	09103-06231	Bolt (6x35)	4
10	09403-13414	CLAMP,WATER HOS	1
11	01550-0612C	BOLT	1
12	11185-96L00	Sensor Cover	1

Fig. 26Rectifier/Ignition Coil

图 310整流器/点火线圈 Rectifier/Ignition Coil Fig.

REF	Part No.	Name	Qty
1	32800-96J00	Rectifier & Regulator Assembly	1
2	32805-96J00	Rectifier & Regulator Gasket	1
3	32890-96J20	Electric Parts Holder	1
4	09169-06062	Washer (6.3x17x1.6)	2
5	09320-09016	Cushion	4
6	01550-06257	BOLT	1
7	01550-0625C	BOLT	6
8	33410-99L00	COIL ASSY,IGNIT	4
9	01550-0620C	BOLT	4
10	09116-06517	Bolt (6x25)	1
11	09160-06084	Washer (6.5x18x1.6)	1

Fig. 27Sensor

REF	Part No.	Name	Qty
1	13650-52G00	Inlet Air Temp Sensor	1
2	13655-87J01	Air Temp Sensor Grommet	1
3	18213-98J30	Oxygen Sensor	1
4	18640-78G00	Knock Sensor Assembly	1
5	29103-93J00	Bolt (6x12)	1
6	29103-93J00	Bolt (6x12)	1
7	34830-87J20	Temp Sensor Assy	1
8	34830-87J20	Temp Sensor Assy	1
9	34840-98J11	Trim Sensor Assembly	1
10	34841-96J00	Trim Sensor Lever	1
11	34845-96J00	Trim Sensor Bracket	1
12	36611-96J01	Trim Sensor Wire	1
13	36617-93J10	Harness Bracket	1
14	37820-99E02	Oil Pressure Switch	1
15	09103-06093	Bolt 6X20	2
16	29103-93J00	Bolt (6x12)	1
17	09136-05041	Screw (5x20)	1
18	09160-05029	Washer (5.5x10x0.8)	1
19	09403-13413	CLAMP	2
20	09403-13413	CLAMP	1
21	09403-19412	CLAMP,PTT MOTOR	1
23	09407-14407	Clamp (L:140)	1
24	01550-06127	BOLT	1
25	43117-96J00	Trim Sender Cam	1
26	09116-05010	Bolt (5x12)	2
27	43118-96J00	Trim Sender Cam Plate	1

Fig. 28Harness

REF	Part No.	Name	Qty
1	33810-96L01	Starter Motor Cable Assembly	1
2	08316-10087	Nut	1
3	36616-96J00	Cable Holder (NLA)	1
4	09169-06053	Washer (6.3x16x1)	2
5	09320-04013	Bushing	2
6	02142-0616C	Screw	2
7	36610-96L70	HARNESS ASSY,WI	1
8	36612-98J10	Regular Rotation Selector	1
9	36618-43410	Oil Pressure Switch Cap (NLA)	1
10	09320-08510	Cushion (8.5x20x8)	2
11	36737-98L00	Fuse Puller	1
12	36721-98L00	Upper Cover O-Ring	1
13	36738-98L00	Fuse Case Upper Cover	1
14	38860-76F01	Relay	1
15	38860-76F01	Relay	1
16	09481-10504	10 Amp Fuse	2
17	09481-15504	15 Amp Fuse	3
18	09481-30504	30 Amp Fuse	3
19	09481-30403	30 Amp Fuse	1
20	09481-60403	60 Amp Fuse	2
21	36612-96J01	CAP,TERMINAL	1
22	08310-00067	Nut	1
23	08321-01067	Lock Washer	1
24	36617-93J00	Harness Bracket	2
25	36617-96J00	Harness Bracket (NLA)	1
26	01550-0612C	BOLT	4
27	09403-18409	Clamp	1
28	09407-18402	Clamp (L:165)	2
29	09407-14403	Clamp (L:125)	1
30	09407-14407	Clamp (L:140)	4
31	09408-00008	Clamp	2
32	09408-00012	Clamp	1
33	36611-92J01	HARNESS ASSY,WI	1

Fig. 29PTT Switch/Engine Control Unit

图 326动力升降倾斜开关/发动机控制单元 PTT Switch/Engine Control Unit Fig.

REF	Part No.	Name	Qty
2	13575-40F00	O-Ring	1
3	37729-96L00	Shift Sensor Lever	1
4	09160-05029	Washer (5.5x10x0.8)	1
5	37721-93J00	Neutral Switch Assembly	1
6	09137-04004	Screw (4x16)	2
7	37725-93J11	Switch Assembly Cover	1
8	37850-92J00	PTT Switch Assembly	1
9	37856-92J00	PTT Switch Tape	1
10	37857-92J01	PTT Switch Bushing	1
11	37722-93J14	Tilt Limit Switch Assembly	1
12	09407-14407	Clamp (L:140)	1
13	09407-10404	Clamp (L:100)	1
14	07130-05167	BOLT	1
15	08321-0105A	Lock Washer	1
16	38410-93J22	PTT Relay Assembly	1
17	38415-93J20	PTT Relay Holder	1
18	33930-96L20	UNIT,ENGINE CON	1
19	33925-98J00	ECU Cushion	1
20	38890-98J12	Shift Actuator Assembly	1
21	38892-98J01	Shift Actuator Damper	1
22	38895-98J00	Shift Actuator Bracket	1
23	01550-0616C	BOLT	2
24	01550-0630C	BOLT	3
25	38860-76F01	Relay	2
26	38915-90J00	Relay Holder	2

Fig. 30Clamp Bracket

REF	Part No.	Name	Qty
3	41130-92J03	Clamp Bracket Shaft	1
4	41135-92J00	Clamp Bracket Shaft Washer	1
5	09159-22006	Nut	1
7	09159-12062	Transom Nut	6
8	09160-13021	Washer	6
9	09160-13022	Washer	4
10	41155-93J02	Transom Plate	2
11	55320-94910	ANODE SET	1
12	09116-06121	Bolt (6x25)	2
13	48140-93J01	Tilt Limit Switch Cam	1
14	48144-93J00	Tilt Limit Switch Holder	1
15	09103-06278	Bolt (6x25)	2
16	48145-93J00	Tilt Limit Switch Cover	1
17	55321-94910	Magnesium Anode	1

Fig. 31Swivel Bracket

REF	Part No.	Name	Qty
1	22511-99011	Grease Nipple	4
2	36894-87D00	Wire Lead (L:195)	1
4	43211-93J11	Clamp Shaft Swivel Bushing	2
5	43711-97E11	Steering Bushing	2
7	09125-06063	Screw (6x10)	1
8	09160-39001	Washer (39.5x64x1.0)	2
9	09181-39001	Shim (39.5x64x0.3)	4
10	09380-38003	Circlip	1
11	09169-28003	Washer (26.2x52x1)	2
12	09282-39001	Oil Seal (38x51x5)	1
14	09128-06094	Protection Anode Bolt	1
15	41220-96J11	LEVER,TILT LOCK	1
16	41234-96J11	LEVER,TILT LOCK	1
17	41224-95E01	Tilt Stopper Rod Bushing	2
18	41230-96J00	Tilt Lock Lever Link	1
19	41233-95E10	Tilt Lock Spring Bracket	1
20	09125-06063	Screw (6x10)	1
21	09140-10032	Nut	1
22	09160-06082	Washer (6.5x13x1.0)	1
23	09204-01006	Cotter Pin	1
24	09440-19028	Spring	1
25	09443-10043	Tilt Lock Spring	1
26	36894-87D00	Wire Lead (L:195)	1
27	09125-06063	Screw (6x10)	2

Fig. 32Trim Cylinder

REF	Part No.	Name	Qty
1	48000-96J16	TRIM ASSY,POWER	1
2	29404-93J11	Clamp (L:65)	1
3	31281-92J10	Through Bolt	4
4	38100-96J13	PTT Motor Assembly	1
5	48502-96J05	PTT Pump Assembly	1
6	48503-96J05	MANIFOLD SUB AS	1
7	48401-96J02	Piston Assembly	1
8	48601-94900	Piston & Ram Assembly	2
9	48627-95E00	O-Ring Set	3
10	48630-96J04	Replaced by 48630-96JV0	2
11	48633-94900	O-Ring Set (Pack of 2)	2
12	48641-96J04	MANIFOLD,PTT	1
13	48650-94900	Free Piston	1
14	48405-93J00	Tilt O-Ring Set	1
15	48615-97E00	Piston Ring Set	1
16	48570-95E01	Reservoir Assembly	1
17	48572-95E00	Cap	1
18	48583-95E00	Drive Joint	1
19	48585-95E00	O-Ring	1
20	48588-94900	O-Ring (Pack of 6)	1
21	48861-92J01	Reservoir Bolt	3
22	48862-92J20	Pump Bolt No. 1	1
23	48862-92J30	Pump Bolt No. 2	2
24	48121-92J00	Tilt Cylinder Lower Shaft	1
25	48311-96J20	Trim Cylinder Ram Pad	2
26	48321-87D03	Tilt Cylinder Upper Shaft	1
27	48326-95E00	Tilt Cylinder Lower Bushing	2
28	09116-10183	Bolt (10x35)	2
29	09140-10031	Nut (10mm)	2
30	09162-10005	Lock Washer	2
31	09306-17001	Bushing	2
32	09380-17009	Circlip	2
33	36894-87D00	Wire Lead (L:195)	1
34	09125-06063	Screw (6x10)	1
35	36895-87D10	Wire Lead (L:310)	1
36	09125-05050	Screw (5x8)	1

Fig. 33PTT Motor

REF	Part No.	Name	Qty
1	38100-96J13	PTT Motor Assembly	1
2	31111-94900	Yoke Screw	3
3	31173-94920	Brush Holder Assembly	1
4	31123-94910	O-Ring	1
5	31133-90J20	Brush Assembly	1
6	31133-94910	Brush	1
7	31135-94900	Spring	2
8	31136-90J30	Breaker Assembly	1
9	33799-97E00	Oil Seal	1
10	31311-94900	Armature (NLA)	1
11	48502-96J05	PTT Pump Assembly	1
12	48582-95E01	Filter	1
13	48864-96J10	Manual Valve Set	1

Fig. 34Engine Holder

REF	Part No.	Name	Qty
2	22511-99011	Grease Nipple	1
3	16519-93J00	Engine Holder Seal	1
4	51211-96J00	Engine Holder Gasket	1
5	51115-90J10	Water Return Union	1
6	09180-06289	Spacer	1
7	09280-26006	O-Ring	1
8	01550-06257	BOLT	1
9	09206-08001	Knock Pin (8x11)	2
10	51120-96J20	Mount Oil Seal Cover Assembly	1
11	51124-93J01	Oil Seal (Drive Shaft)	2
12	51125-93J00	Scrapper	1
13	51123-96J10	GASKET,MOUNT OI	1
14	09103-08109	Bolt (8x120)	1
15	01550-0830A	BOLT	7
16	09206-08001	Knock Pin (8x11)	2
17	51140-96J00	Engine Holder Cover	1
18	51142-96J00	Engine Holder Cover Gasket	1
19	01550-06207	BOLT	2
20	51161-96J02	COVER,ENGINE HO	1
21	51162-96J00	Engine Holder Water Jacket Cover Gasket	1
22	01550-06207	BOLT	6
23	51170-96J01	Water Indicator Bracket	1
24	09116-06121	Bolt (6x25)	1
25	09116-10180	Bolt (10x50)	6
26	09116-10137	Bolt (10x70)	2
27	01550-08307	BOLT	1
28	54121-96J01	Upper Thrust Mount	1
29	54130-96J02	MOUNT,UPR	2
30	54112-96J02	Upper Mount Bolt (14x227)	2
31	29159-93J00	Upper Mount Bolt Nut	2
32	09160-15051	Upper Mount Bolt Washer	2
33	54137-93J02	Upper Mount Cover	1
34	09116-10135	Bolt (10x95)	1
35	09116-10175	Bolt (10x50)	2
36	54127-96J01	Upper Side Mount	2
37	54122-96J01	SPACER,UPPER MO	2
38	54144-96J02	Upper Mount Seal	1
39	09250-18006	CAP,ENGINE HOLD	1

Fig. 35Drive Shaft Housing

REF	Part No.	Name	Qty
3	09108-10150	Stud Bolt (NLA)	2
4	09140-10031	Nut (10mm)	2
5	09160-10141	Washer (10.5x19x2)	2
6	09202-08006	Knock Pin (8x12)	2
7	57130-87D10	Drive Shaft Bushing	1
8	09387-39002	RING,DRIVE SHAF	1
9	36895-87D10	Wire Lead (L:310)	1
10	09125-06063	Screw (6x10)	2
11	54151-96J01	Lower Thrust Mount	1
12	54160-96J02	MOUNT,LWR	2
14	54221-96J00	Lower Mount Cover	2
15	54112-93J00	Upper Mount Bolt	2
16	09116-10182	Bolt (10x35)	2
17	09116-10180	Bolt (10x50)	4
18	09160-16050	Lower Mount Washer	2
19	09160-16050	Lower Mount Washer	2
20	54167-96J00	Lower Side Mount	2

Fig. 36Drive Shaft Housing

REF	Part No.	Name	Qty
3	09108-10150	Stud Bolt (NLA)	2
4	09140-10031	Nut (10mm)	2
5	09160-10141	Washer (10.5x19x2)	2
6	09202-08006	Knock Pin (8x12)	2
7	57130-87D10	Drive Shaft Bushing	1
8	09387-39002	RING,DRIVE SHAF	1
9	36895-87D10	Wire Lead (L:310)	1
10	09125-06063	Screw (6x10)	2
11	54151-96J01	Lower Thrust Mount	1
12	54160-96J02	MOUNT,LWR	2
14	54221-96J00	Lower Mount Cover	2
15	54112-93J00	Upper Mount Bolt	2
16	09116-10182	Bolt (10x35)	2
17	09116-10180	Bolt (10x50)	4
18	09160-16050	Lower Mount Washer	2
19	09160-16050	Lower Mount Washer	2
20	54167-96J00	Lower Side Mount	2

Fig. 37Gear Case

REF	Part No.	Name	Qty
2	09263-32017	Pinion Bearing	1
3	56145-93J00	Shift Cam Housing	1
4	04221-08129	PIN 8X12	1
5	09265-65001	Bearing	1
6	56146-96L00	Shift Cam Housing Spacer	1
7	09100-12052	Bolt (12x70)	1
8	09116-10150	Bolt (10x55)	6
9	09160-12066	Washer (12.5x22x2.5)	1
10	17566-87D12	GROMMET	1
11	09202-08006	Knock Pin (8x12)	2
13	09116-08137	Bolt (8x22)	1
14	55128-93J10	Drain Plug	2
15	09168-10038	GASKET,DRAIN PL	3
17	09116-06236	Bolt (6x16)	2
18	55332-87D12	Exhaust Seal Rubber	1
19	55333-87D10	Exhaust Seal Plate	1
21	58120-93L00	Watergrip Propeller Bushing Set	1
22	57632-93L11	Watergrip Propeller Bushing Stopper	1
23	57633-93L00	Watergrip Propeller Nut Spacer	1
24	09141-18005	Nut (18mm)	1
25	09160-18028	Washer (18.5x31x1.0)	1
26	09204-03003	Prop Nut Cotter Pin	1
27	55128-93L00	Drain Plug w/Magnet	1
28	57630-93L00	Watergrip Propeller Hardware Kit	1
29	25700-93J00	Gear Case Seal Kit DF150 / DF175 / DF200 / DF225 / DF250	1

Fig. 38Gear Case

REF	Part No.	Name	Qty
2	09263-32017	Pinion Bearing	1
3	09100-12052	Bolt (12x70)	1
4	09116-10150	Bolt (10x55)	6
5	09160-12066	Washer (12.5x22x2.5)	1
6	17566-87D12	GROMMET	1
7	09202-08006	Knock Pin (8x12)	2
9	09116-08137	Bolt (8x22)	1
10	55128-93J10	Drain Plug	2
11	09168-10038	GASKET,DRAIN PL	3
13	09116-06236	Bolt (6x16)	2
14	55332-87D12	Exhaust Seal Rubber	2
15	55333-87D10	Exhaust Seal Plate	1
16	55127-87D00	Hose Union	1
17	09355-40805-600	Hose (4x8x600)	1
18	09362-09008	Nipple	1
19	09407-10404	Clamp (L:100)	2
21	58120-93L00	Watergrip Propeller Bushing Set	1
22	57632-93L11	Watergrip Propeller Bushing Stopper	1
23	57633-93L00	Watergrip Propeller Nut Spacer	1
24	09141-18005	Nut (18mm)	1
25	09160-18028	Washer (18.5x31x1.0)	1
26	09204-03003	Prop Nut Cotter Pin	1
27	55128-93L00	Drain Plug w/Magnet	1
28	57630-93L00	Watergrip Propeller Hardware Kit	1
29	25700-93J00	Gear Case Seal Kit DF150 / DF175 / DF200 / DF225 / DF250	1

Fig. 39Gear Case (C/R)

REF	Part No.	Name	Qty
2	09263-32017	Pinion Bearing	1
3	56145-93J00	Shift Cam Housing	1
4	04221-08129	PIN 8X12	1
5	09265-50002	Bearing (50x90x21.75)	1
6	09100-12052	Bolt (12x70)	1
7	09116-10150	Bolt (10x55)	6
8	09160-12066	Washer (12.5x22x2.5)	1
9	17566-87D12	GROMMET	1
10	09202-08006	Knock Pin (8x12)	2
12	09116-08137	Bolt (8x22)	1
13	55128-93J10	Drain Plug	2
14	09168-10038	GASKET,DRAIN PL	3
16	09116-06236	Bolt (6x16)	2
17	55332-87D12	Exhaust Seal Rubber	1
18	55333-87D10	Exhaust Seal Plate	1
19	55127-87D00	Hose Union	1
20	09355-40805-600	Hose (4x8x600)	1
21	09362-09008	Nipple	1
22	09407-10404	Clamp (L:100)	2
24	58120-93L00	Watergrip Propeller Bushing Set	1
25	57632-93L11	Watergrip Propeller Bushing Stopper	1
26	57633-93L00	Watergrip Propeller Nut Spacer	1
27	09141-18005	Nut (18mm)	1
28	09160-18028	Washer (18.5x31x1.0)	1
29	09204-03003	Prop Nut Cotter Pin	1
30	55128-93L00	Drain Plug w/Magnet	1
31	57630-93L00	Watergrip Propeller Hardware Kit	1
32	25700-93J00	Gear Case Seal Kit DF150 / DF175 / DF200 / DF225 / DF250	1

Fig. 40Side Cover

REF	Part No.	Name	Qty
4	09139-06147	Oil Pan Cover Screw (6x114)	1
7	61134-96J02	Side Cover Seal	1
8	09409-05302-5PK	Pin	2
9	09139-06249	SCREW	8
10	17913-93J00	Water Flush Plug	1
11	17914-93J01	Water Flush Plug Gasket	1
13	09116-08174	Bolt (8x38)	2
14	09169-08050	Front Panel Washer	2
15	09320-11023	CUSHION,FRONT P	2
16	61632-93J00	Engine Cover Hook Shaft	3
17	61633-96J02	Starboard Rear Hook Lever	1
18	61634-96J02	Port Rear Hook Lever	1
19	61641-93J10	Engine Cover Hook	3
20	61645-96J02	Front Hook Lever	1
21	61673-96J03	Hook Lever Latch	3
22	09116-06127	Bolt (6x12)	3
23	09160-13014	Washer (13.2x25x1.0)	3
24	09164-14008	Wave Washer	3
25	09202-04022	Hook Lever Pin	3
26	09306-13007	Bushing	3
27	01550-05107	BOLT	6
29	09407-25402	Clamp (L:248)	1
30	17917-87L00	Water Flush Connector	1
31	09250-18006	CAP,ENGINE HOLD	1
32	61136-96L00	Oil Pan Cover Cushion	1
33	61458-90J01	Engine Cover Label	1
34	67361-90J10	Rigging Hose Adapter	1
35	09208-06011	PIN,HOSE ADAPTE	2

Fig. 41Side Cover

REF	Part No.	Name	Qty
4	09139-06147	Oil Pan Cover Screw (6x114)	1
7	61134-96J02	Side Cover Seal	1
8	09409-05302-5PK	Pin	2
9	09139-06249	SCREW	8
10	17913-93J00	Water Flush Plug	1
11	17914-93J01	Water Flush Plug Gasket	1
13	09116-08174	Bolt (8x38)	2
14	09169-08050	Front Panel Washer	2
15	09320-11023	CUSHION,FRONT P	2
16	61632-93J00	Engine Cover Hook Shaft	3
17	61633-96J02	Starboard Rear Hook Lever	1
18	61634-96J02	Port Rear Hook Lever	1
19	61641-93J10	Engine Cover Hook	3
20	61645-96J02	Front Hook Lever	1
21	61673-96J03	Hook Lever Latch	3
22	09116-06127	Bolt (6x12)	3
23	09160-13014	Washer (13.2x25x1.0)	3
24	09164-14008	Wave Washer	3
25	09202-04022	Hook Lever Pin	3
26	09306-13007	Bushing	3
27	09103-05026	Bolt (5x10)	6
28	61124-96J52	GROMMET,R/CON C	1
29	67343-96J00	Remocon Cable Stopper	1
30	09160-06047	Washer (6.2x20x2)	1
31	01570-06127	BOLT	1
32	09407-25402	Clamp (L:248)	1
33	67341-96J00	Remocon Cable Holder	1
34	01550-06167	BOLT	2
35	61136-96L00	Oil Pan Cover Cushion	1
36	61458-90J01	Engine Cover Label	1
37	17917-87L00	Water Flush Connector	1
38	67361-90J10	Rigging Hose Adapter	1
39	09208-06011	PIN,HOSE ADAPTE	2

Fig. 42Engine Cover

REF	Part No.	Name	Qty
2	61433-96L00	Air Intake Inner Cover	1
3	61476-96J10	Air Vent Seal	1
4	61565-96L00	Air Intake Duct	1
5	61610-90J23	FASTENER COMP	3
6	61621-93J01	Fastener Bracket	3
7	09329-10024	Cushion	3
8	01547-0616C	BOLT,HARNESS B	6
9	01550-0612C	BOLT	3
10	03542-05169	SCREW	5
11	03542-05169	SCREW	11
12	61112-96L00	Engine Cover Seal	1
15	77811-54GC0-0PG	Chrome S Emblem	1
16	61441-98L00	Suzuki Mark	2
18	09800-81850	Tool Set	1
19	99011-96LQ0-03B	MANUAL,OWNER'S	1

Fig. 43Squeeze Pump

REF	Part No.	Name	Qty
1	65770-93J04	Squeeze Pump	1

Fig. 44Opt: Meter

REF	Part No.	Name	Qty
2	09471-12108	Bulb (12v 1.7w)	1
4	09471-12028	Bulb (12v, 3.4w)	1
5	34191-92E00	Water Pressure Tubing	1
6	09407-14407	Clamp (L:140)	2
7	36615-96300	Resin Terminal	2
9	09471-12103	Bulb (12v, 3.4w)	1
11	34310-92E00	Fuel Gauge Lead (NLA)	1
12	34360-92E00	Adapter Harness (NLA)	1
13	09471-12103	Bulb (12v, 3.4w)	1
15	09471-12103	Bulb (12v, 3.4w)	1
17	34191-92E00	Water Pressure Tubing	1
18	09407-14407	Clamp (L:140)	2
19	09471-12103	Bulb (12v, 3.4w)	1
21	09471-12077	Bulb (12v, 1.7w)	1
23	09471-12077	Bulb (12v, 1.7w)	1
24	34190-87D00	Speedometer Sensor	1
25	34190-95500	Speedometer Sensor (NLA)	1
26	03112-0630B	Screw	2

Fig. 45Opt: Remote Control

REF	Part No.	Name	Qty
2	36628-92E01	Wire Harness Grommet	1
3	37110-93J12	Ignition Switch Assembly	1
5	37143-99E01	Key Cap	1
6	37149-93J00	Cylinder Body Cap	1
7	37721-93J91	Neutral Switch Assembly	1
8	37820-93J11	Emergency Stop Switch Assembly	1
9	37823-92E02	Stop Switch Lanyard	1
10	37826-92J10	Nut	1
11	37850-96L00	PTT Switch Assembly	1
12	38500-93J90	Warning Buzzer	1
13	67212-95600	Washer (NLA)	1
14	67296-92E11	Screw (3x15)	2
15	67220-95630	Plate Assembly	1
16	67223-99E10	Brake Adjustment Knob	1
17	67229-95600	Roller (NLA)	1
18	67232-95600	Bushing	1
19	67238-87D00	Drive Gear	1
20	67241-99E11	Free Throttle Lever	1
21	67243-95600	Bushing (NLA)	1
22	67244-95600	Wave Washer (NLA)	1
23	67245-95600	Free Throttle Drum (NLA)	1
24	67251-96L00	Handle Lever	1
25	67252-95600	Bushing	2
26	67253-95600	Washer (NLA)	1
27	67255-96L00	Neutral Lock Arm	1
28	67256-95600	Neutral Lock Holder	1
29	67257-96L00	Lever Cap	1
30	77811-54GB0-0PG	Chrome S Emblem	1
31	67258-99E00	Neutral Arm Bracket	1
32	67259-87D00	Neutral Arm Spring (NLA)	1
33	67261-96L00	Grip	1
34	67296-96L10	Screw	1
35	67264-95600	Washer (NLA)	1
36	67267-96L00	Wire Cover	1
37	67273-95600	Spacer	1
38	67275-95600	Cable End	2
39	67292-94300	E Ring	3
40	67294-95600	Spacer	3
41	67296-90J20	Screw	5
42	67296-96L00	Screw	2
43	67296-95630	Screw	3
44	67296-95610	Screw	2
45	67297-95600	Washer	2
46	09100-08232	Bolt (8x30)	1
47	67269-96L10	Screw (5x12)	2
48	09140-06020	Nut (6mm)	3
49	67288-94320	Washer (6.5x24x2)	3
50	67224-96L00	Brake Arm	1
51	67238-96L00	Shift Gear	1
52	67284-94L10	Handle Lever Mark	1
54	09481-10501	10 Amp Fuse	1

Fig. 46Opt: Concealed Remocon (1)

图 517选配:隐藏式遥控器(1型) Opt: Concealed Remocon (1) Fig.

REF	Part No.	Name	Qty
1	67200-93J34	Flush Mount Control Box	1
2	67298-92E50	Spring	1
3	67296-94310	Screw	1
4	67295-92E10	Screw (3x12)	2
5	37850-92E27	PTT Switch Assembly	1
6	67288-92E60	Washer	1
7	67296-92E52	Screw	1
8	67255-92E50	Neutral Lock Arm	1
9	67251-92E50	Handle Lever	1
10	67261-92E50	Grip	1
11	67256-92E50	Neutral Lock Holder	1
12	67257-92E00	Lever Cap	1
13	67242-92E50	Free Accel Shaft	1
14	67288-92E20	Washer	6
15	67296-88D10	Screw (5x16)	4
16	67288-92E70	Washer (NLA)	1
17	67296-88D20	Screw (6x35) (NLA)	3
18	67295-92E50	Screw (6x30) (NLA)	3
19	67287-92E50	Nut (NLA)	3
20	09160-06104	Washer (6.5x24x2)	3
21	67296-88D30	Screw (5x30) (NLA)	4
22	67254-92E50	Lock Arm Cover	1
23	36890-93J00	Wire Harness	1
24	67275-95600	Cable End	2
25	67273-95600	Spacer	1
26	67283-92E50	Lever Decal (NLA)	1
27	67284-92E50	Clutch Decal (NLA)	1
28	67274-92E50	Base	1
29	67211-92E50	Flush Mount Cover	1

Fig. 47Opt: Concealed Remocon (2)

图 518选配:隐藏式遥控器(2型) Opt: Concealed Remocon (2) Fig.

REF	Part No.	Name	Qty
1	67200-93J34	Flush Mount Control Box	1
2	67222-92E50	Dual Plate	1
3	67292-94300	E Ring	3
4	67288-92E10	Washer (NLA)	1
5	67291-92E00	Snap Ring (NLA)	2
6	67223-92E50	Brake Adjust (NLA)	1
7	67221-92E50	Holder Assembly (NLA)	1
8	67224-92E50	Brake Shoe Assembly (NLA)	1
9	67225-92E50	Brake Disk (NLA)	1
10	09140-06020	Nut (6mm)	2
11	67294-92E00	Spacer (NLA)	1
12	37721-95500	Neutral Switch Assembly	1
13	67296-92E11	Screw (3x15)	2
14	67226-92E10	Bolt (NLA)	2
15	67296-92E20	Screw (5x25) (NLA)	2
16	67240-92E50	Throttle Arm Assembly (NLA)	1
17	67228-92E00	Washer (NLA)	1
18	67286-92E00	Bolt (6x18) (NLA)	3
19	67230-92E00	Shift Arm Assembly (NLA)	1
20	09125-05042	Screw (5x10)	11
21	67234-92E00	Gear Case (NLA)	1
22	67245-92E00	Free Throttle Drum (NLA)	1
23	67227-92E00	Stopper (NLA)	1
24	67296-88D10	Screw (5x16)	2
25	67225-92E00	Spring (NLA)	1
26	09125-04004	Screw (4x6)	1
27	67233-92E00	Spring (NLA)	1
28	67235-92E00	Shift Lock Plate (NLA)	1
29	67239-92E10	Shift Pin Plate	1
30	67236-92E00	Roller (NLA)	1
31	67237-92E01	Spring (NLA)	5
32	67238-92E50	Drive Gear (NLA)	1
33	67239-92E00	Pin	1
34	67246-92E50	Drive Shaft (NLA)	1
35	67252-92E00	Bushing (NLA)	1
36	67291-92E10	Snap Ring (NLA)	1
37	67253-92E10	Washer	1
38	67252-92E10	Bushing (NLA)	1
39	67253-95600	Washer (NLA)	1
40	67231-92E00	Shift Gear	1
41	67232-95600	Bushing	1
42	67241-92E50	Free Accel Rod (NLA)	1
43	67232-92E50	Bushing (NLA)	1

Fig. 48Opt: Flush Mount Remocon

图 520选配:嵌入式遥控器 Opt: Flush Mount Remocon Fig.

REF	Part No.	Name	Qty
1	67200-98J24	Flush Mount Precision Control	1
2	67271-98J20	Bottom Base Cover (NLA)	1
3	67264-98J00	Top Base Cover (NLA)	1
4	67263-98J20	Lever Cover (NLA)	1
5	67261-98J20	Grip A (NLA)	1
6	67261-98J30	Grip B (NLA)	1
7	67265-98J00	Neutral Lock Button (NLA)	1
8	67255-98J00	Neutral Lock Link No 1 (NLA)	1
9	67258-98J00	Joint Plate (NLA)	1
10	67256-98J00	Neutral Lock Block (NLA)	1
11	67259-98J00	Spring (NLA)	3
12	67251-98J20	Handle Lever (NLA)	1
13	67294-98J00	Spacer (NLA)	1
14	67254-98J00	Neutral Lock Link No 2 (NLA)	1
15	67233-98J00	Neutral Button Slider (NLA)	1
16	67296-98JA0	Screw (4x10) (NLA)	3
17	67234-98J00	Lever Plate (NLA)	1
18	67211-98J20	Housing (L) (NLA)	1
19	67269-98J20	Lead Clamp (NLA)	1
20	67296-98JB0	Screw (4x30) (NLA)	1
21	67227-98J20	Screw (4x35) (NLA)	2
22	67227-98J30	Screw (4x20) (NLA)	1
23	67288-98J50	Washer	8
24	67296-98JC0	Screw (6x40) (NLA)	4
25	67287-98J00	Nut (NLA)	4
26	67226-98J10	Bolt (6x50) (NLA)	4
27	67288-98J60	Washer (NLA)	3
28	67296-98JD0	Screw (5x40) (NLA)	1
29	67238-98J00	Pin (NLA)	2
30	67288-98J70	Washer (NLA)	5
31	67246-98J00	Drive Shaft (NLA)	1
32	67222-98J00	Back Panel Assembly (NLA)	1
33	67236-98J00	Detent Roller (NLA)	1
34	67235-98J00	Detent Roller Guide (NLA)	1
35	67237-98J00	Detent Spring (NLA)	1
36	67223-98J00	Brake Pad (NLA)	1
37	67296-98JE0	Screw (5x35) (NLA)	1
38	67252-98J00	Drive Shaft Bushing (NLA)	1
39	67288-98J20	Washer (NLA)	1
40	67292-98J00	C-Ring (NLA)	1
41	15980-98J00	Potentiometer	1
42	67227-98J10	Potentiometer No. 2 Lever	1
43	67296-94300	Screw (4x10)	2
44	67288-98J00	Potentiometer Washer (NLA)	5
45	67296-98J10	Screw (5x35) (NLA)	1
46	67288-98J10	Spring Washer (NLA)	8
47	67228-98J50	Wave Washer (NLA)	2
48	67296-98J60	Screw (8x30)	1
49	09160-06104	Washer (6.5x24x2)	4
50	67296-98J50	Screw (5x18) (NLA)	2
51	67272-98J00	Cover Grommet	2
52	37850-98J03	PTT Switch Assembly	1
53	67269-98J10	Band (NLA)	1
54	68165-98J00	Lever Mark (Suzuki)	1
55	36890-98J00	Condenser Adapter Harness	1

Fig. 49Opt: Harness

REF	Part No.	Name	Qty
2	36620-93J31	Replaced by 36620-93J32	1
3	17917-87L00	Water Flush Connector	1
4	38500-93J00	Warning Buzzer*	1
5	34660-96J01	Water Pressure Gauge Install Kit	1
6	09352-50006-600	Hose (5x9x600)	1
7	09367-06006	3 Way	1
8	09401-08413	Clip	3
9	33830-98J11	Battery Isolator Lead Set	1
10	09407-10404	Clamp (L:100)	2
11	09481-40401	40 Amp Fuse	1
12	36667-96L20	Gauge Extension Wire	1

Fig. 50Opt: Harness (1)

REF	Part No.	Name	Qty
1	36620-98J51	6.5 ft Wiring Extension Harness	1
2	33830-98J11	Battery Isolator Lead Set	1
3	09407-10404	Clamp (L:100)	2
4	09481-40401	40 Amp Fuse	1
5	33911-88BL0	BCM Connector Cap	1
6	33925-93J00	ECU/BCM Cushion	1
7	33926-98J00	Terminal Resistor	2
8	36623-98J21	BCM Harness No 1	1
9	36615-96300	Resin Terminal	4
11	36775-98J00	BCM Holder (L)	0
12	36776-98J00	BCM Holder (R)	0
13	36622-98J00	Dual Station Main Harness	0
14	09481-10501	10 Amp Fuse	1
15	36624-98J02	BCM Harness No 2	1
16	36615-96300	Resin Terminal	2
17	36621-98J00	Dual Engine/Single Station Harness	1
18	36623-98J30	BCM Harness No 1	1
19	36615-96300	Resin Terminal	5
20	36624-98J11	BCM Harness No 2	1
21	36615-96300	Resin Terminal	2
22	36621-98J10	Triple Engine/Single Station Harness	1
23	09403-13402	Harness Clamp (NLA)	0
24	36612-98J20	Counter Rotation Selector - White	1
25	36990-87D00	Terminal & Sleeve Set	1
26	36682-92E00	Wire Harness	1

Fig. 51Opt: Harness (2)

REF	Part No.	Name	Qty
1	36625-98J10	Battery Wire Assembly	1
2	09481-30501	30 Amp Fuse	1
3	36623-98J40	BCM Harness No 1	1
4	36615-96300	Resin Terminal	8
5	36627-98J00	Harness Extension	1
6	17917-87L00	Water Flush Connector	1
7	34660-96J01	Water Pressure Gauge Install Kit	1
8	09352-50006-600	Hose (5x9x600)	1
9	09367-06006	3 Way	1
10	09401-08413	Clip	3

Fig. 52Opt: Switch

REF	Part No.	Name	Qty
1	37100-98J07	Main Switch Panel Assemby	1
2	37110-98J02	Main Switch Assembly	1
4	37143-99E01	Key Cap	1
5	37139-98J10	Main Switch Panel	1
6	37820-93J11	Emergency Stop Switch Assembly	1
7	37823-92E02	Stop Switch Lanyard	1
8	37826-92J10	Nut	1
9	03122-05165	SCREW	4
10	37114-98J00	Main Swtich Panel Sheet (NLA)	1
11	37100-98J11	Single Engine Control Panel	1
12	37112-98J00	Nut (NLA)	1
13	09407-14403	Clamp (L:125)	0
14	37803-93J06	Emergency Stop Switch Panel Assembly	1
15	37820-93J11	Emergency Stop Switch Assembly	1
16	37823-92E02	Stop Switch Lanyard	1
17	37826-92J10	Nut	1
18	37825-99E10	Emergency Switch Panel	1
19	03122-05165	SCREW	4
20	37100-98J21	Dual Engine Control Panel	1
21	37112-98J10	Nut (NLA)	1
22	37100-98J31	Triple Engine Control Panel	1
23	37112-98J10	Nut (NLA)	1
24	37860-87L00	Trolling Mode Control Switch Assembly	1
25	37862-87L00	Trolling Switch Panel	1
26	09131-05004	Screw (5x16)	4
27	38500-93J90	Warning Buzzer	0

Fig. 53Opt: Top Mount Dual

图 540选配: 顶置双联支架 Opt: Top Mount Dual Fig.

REF	Part No.	Name	Qty
1	67200-98J15	Multi Engine SPC 1.0 Control	1
2	67211-98J20	Housing (L) (NLA)	1
3	67251-98J00	Handle Lever	2
4	67246-98J10	Drive Shaft (NLA)	1
5	67261-98J00	Grip No. 1	1
6	67261-98J10	Grip No. 2 (NLA)	1
7	67263-98J00	Lever Cover (NLA)	2
8	67212-98J30	Upper Cover	1
9	67271-98J40	Bottom Cover	1
10	67222-98J10	Back Panel Assembly (NLA)	1
11	67236-98J10	Detent Roller (NLA)	2
12	67235-98J10	Detent Roller Guide (NLA)	2
13	67237-98J40	Detent Spring (NLA)	2
14	67233-98J10	Detent Spring Holder (NLA)	2
15	67287-92E00	Nut	2
16	67239-98J00	Detent Adjust Screw (NLA)	2
17	67223-98J00	Brake Pad (NLA)	2
18	67296-98J50	Screw (5x18) (NLA)	8
19	67296-98JA0	Screw (4x10) (NLA)	2
20	67272-98J10	Cover Grommet	2
21	67252-98J10	Drive Shaft Bushing	2
22	67288-98J20	Washer (NLA)	2
23	67292-98J00	C-Ring (NLA)	2
24	15980-98J00	Potentiometer	2
25	67227-98J10	Potentiometer No. 2 Lever	1
26	37850-98J03	PTT Switch Assembly	1
27	67269-98J00	Lead Clamp (NLA)	1
28	67273-98J20	Packing (NLA)	1
29	67296-98J60	Screw (8x30)	2
30	67296-98J30	Screw (5x70) (NLA)	4
31	67296-98J80	Lever Cover Screw	2
32	67296-98J00	Clamp Screw (NLA)	1
33	67296-94300	Screw (4x10)	4
34	67288-98J40	Bottom Cover Washer (NLA)	14
35	67288-98J00	Potentiometer Washer (NLA)	4
36	67288-92E20	Washer	2
37	67226-98J00	Bolt (5x50)	4
38	09160-05024	Washer (5.5x16x1.5)	4
39	67287-92E00	Nut	4
40	67296-98J90	Screw (8x30) (NLA)	2
41	67227-98J00	Potentiometer No. 1 Lever	1
42	67284-98J00	Mark (F-N-R)	1
43	68165-98J00	Lever Mark (Suzuki)	2
44	67269-98J30	Band (NLA)	1
45	67288-98J10	Spring Washer (NLA)	16
46	67288-98J30	Lever Cover Washer (NLA)	2
47	67228-98J50	Wave Washer (NLA)	2
48	67211-98J30	Housing (R)	1
49	67222-98J20	Back Panel Assembly	1
50	67246-98J20	Drive Shaft	1
51	67273-98J10	Front Packing (NLA)	1
52	67273-98J30	Rear Packing (NLA)	1
53	67277-98J00	Grommet	1
54	67296-98JF0	Upper Cover Bolt	1
55	67297-98J00	Upper Cover Nut	1
56	67237-98J50	Detent Spring (NLA)	2
57	36890-98J00	Condenser Adapter Harness	1

Fig. 54Opt: Top Mount Dual (1)

图 541选配: 顶置双联支架(1) Opt: Top Mount Dual (1) Fig.

REF	Part No.	Name	Qty
1	67200-88L12	Replaced by 67200-88L13	1
2	67261-88L10	Grip No.2	2
3	67261-88L00	Grip No. 1	2
4	37850-88L10	PTT Switch Assembly	1
5	67296-88L00	Screw	6
6	67288-92E20	Washer	6
7	67212-88L10	Cover Plug (Dual)	1
8	68111-88L00	Emblem Mark (S)	1
9	67257-88L00	Lever Cap	2
10	67281-88L10	Decal (Dual)	1
11	67296-92E60	Screw	4
12	67288-92E60	Washer	4
13	67253-92E00	Washer	2
14	67275-95600	Cable End	4
15	67273-95600	Spacer	2
16	67271-88L10	Remocon Lever Lower Cover	2
17	67211-88L10	Top Binnacle Cover (Dual)	1
18	36890-88L00	Wire Harness	1
19	67263-88L30	Switch Hole Grip Cap	1
20	67217-88L00	Water Proof Guide	1
21	67296-88L10	Screw	2
22	37850-88L30	PTT Switch Assembly	1
23	37850-88L20	PTT Switch Assembly	1
24	67264-88L00	Lever Design Cover	2
25	67264-88L10	Lever Plating Cover	2
26	67251-88L00	Handle Lever	2
27	67500-88L10	Dual Binnacle Box Spacer	1
28	09125-05135	Screw (5x65)	4
29	09160-05029	Washer (5.5x10x0.8)	4
30	09140-05005	Nut	4
31	67273-88L10	Grommet (Dual)	1

Fig. 55Opt: Top Mount Dual (2)

图 542选配: 顶置双联支架(2) Opt: Top Mount Dual (2) Fig.

REF	Part No.	Name	Qty
1	67200-88L12	Replaced by 67200-88L13	1
2	67222-92E00	Dual Plate	2
3	67223-92E00	Brake Adjust (NLA)	2
4	67288-92E00	Washer	2
5	67292-94300	E Ring	8
6	67272-88L00	Waterproof Seal	2
7	67291-92E00	Snap Ring (NLA)	4
8	67221-92E00	Shift Assembly (NLA)	2
9	67224-92E00	Brake Arm Assembly (NLA)	2
10	09140-06020	Nut (6mm)	4
11	37721-92E11	Neutral Switch Assembly	1
12	67236-92E00	Roller (NLA)	2
13	67296-88D10	Screw (5x16)	4
14	67296-92E20	Screw (5x25) (NLA)	4
15	67226-92E00	Bolt (NLA)	2
16	67226-92E10	Bolt (NLA)	2
17	67240-92E00	Throttle Arm Assembly (NLA)	2
18	67228-92E00	Washer (NLA)	2
19	67286-92E00	Bolt (6x18) (NLA)	6
20	67230-88L00	Shift Arm Assembly	2
21	09125-05042	Screw (5x10)	16
22	67234-92E00	Gear Case (NLA)	2
23	67245-92E00	Free Throttle Drum (NLA)	2
24	67227-92E00	Stopper (NLA)	2
25	09126-06006	Screw (6x20)	4
26	67233-92E00	Spring (NLA)	2
27	67235-92E00	Shift Lock Plate (NLA)	2
28	67237-92E01	Spring (NLA)	10
29	67269-92E00	Bracket (NLA)	1
30	67296-88D10	Screw (5x16)	1
31	67238-88L00	Drive Gear	2
32	67231-88L00	Shift Gear	2
33	67232-88L00	Shift Gear Bushing	2
34	67241-88L00	Free Accel Rod	2
35	67239-92E00	Pin	2
36	67246-88L00	Remocon Drive Shaft	2
37	67291-92E10	Snap Ring (NLA)	2
38	67243-92E00	Grommet (NLA)	2
39	67252-88L00	Remocon Drive Shaft Bushing	2
40	67253-88L00	Washer	2
41	67239-92E10	Shift Pin Plate	2
42	67274-88L10	Cover Base Flange (Dual)	2
43	67287-92E10	Nut (NLA)	1
44	67296-95610	Screw	4
45	67296-92E30	Screw	4
46	67296-92E80	Screw (NLA)	3
47	09160-05024	Washer (5.5x16x1.5)	4
48	67287-92E00	Nut	4
49	67273-88L10	Grommet (Dual)	1

Fig. 56Opt: Top Mount Single

图 543选配: 顶置单联支架 Opt: Top Mount Single Fig.

REF	Part No.	Name	Qty
2	67211-98J20	Housing (L) (NLA)	1
3	67251-98J00	Handle Lever	1
4	67246-98J10	Drive Shaft (NLA)	1
5	67261-98J00	Grip No. 1	1
6	67263-98J00	Lever Cover (NLA)	1
7	67212-98J20	Upper Cover	1
8	67271-98J30	Bottom Cover	1
9	67222-98J10	Back Panel Assembly (NLA)	1
10	67236-98J00	Detent Roller (NLA)	1
11	67235-98J10	Detent Roller Guide (NLA)	1
12	67237-98J30	Detent Spring (NLA)	1
13	67233-98J10	Detent Spring Holder (NLA)	1
14	67287-92E00	Nut	1
15	67239-98J00	Detent Adjust Screw (NLA)	1
16	67223-98J00	Brake Pad (NLA)	1
17	67296-98J50	Screw (5x18) (NLA)	6
18	67296-98JA0	Screw (4x10) (NLA)	1
19	67272-98J10	Cover Grommet	1
20	67252-98J10	Drive Shaft Bushing	1
21	67288-98J20	Washer (NLA)	1
22	67292-98J00	C-Ring (NLA)	1
23	15980-98J00	Potentiometer	1
24	67227-98J10	Potentiometer No. 2 Lever	1
25	37850-98J03	PTT Switch Assembly	1
26	67269-98J00	Lead Clamp (NLA)	1
27	67273-98J00	Packing (NLA)	1
28	67296-98J60	Screw (8x30)	1
29	67274-98J00	Base Flange (NLA)	1
30	67288-92E20	Washer	1
31	67296-98J90	Screw (8x30) (NLA)	1
32	67296-98J80	Lever Cover Screw	1
33	67296-94300	Screw (4x10)	2
34	67288-98J00	Potentiometer Washer (NLA)	2
35	67296-98J20	Screw (5x50) (NLA)	2
36	67226-98J00	Bolt (5x50)	4
37	09160-05024	Washer (5.5x16x1.5)	4
38	67287-92E00	Nut	4
39	67296-98J00	Clamp Screw (NLA)	1
40	67288-98J40	Bottom Cover Washer (NLA)	12
41	67296-98J10	Screw (5x35) (NLA)	1
42	67284-98J10	Mark (F-N-R)	1
43	68165-98J00	Lever Mark (Suzuki)	1
44	67269-98J30	Band (NLA)	1
45	67288-98J10	Spring Washer (NLA)	8
46	67288-98J30	Lever Cover Washer (NLA)	1
47	67228-98J50	Wave Washer (NLA)	1
48	67273-98J10	Front Packing (NLA)	1
49	67273-98J30	Rear Packing (NLA)	1
50	67277-98J00	Grommet	1
51	67296-98JF0	Upper Cover Bolt	1
52	67297-98J00	Upper Cover Nut	1
53	36890-98J00	Condenser Adapter Harness	1

Fig. 57Opt: Top Mount Single (1)

图 544选配: 顶置单联支架(1) Opt: Top Mount Single (1) Fig.

REF	Part No.	Name	Qty
1	67200-88L02	Replaced by 67200-88L20	1
2	67261-88L10	Grip No.2	1
3	67261-88L00	Grip No. 1	1
4	37850-88L00	PTT Switch Assembly	1
5	67296-88L00	Screw	3
6	67288-92E20	Washer	3
7	67212-88L00	Cover Plug (Single)	1
8	68111-88L00	Emblem Mark (S)	1
9	67257-88L00	Lever Cap	1
10	67281-88L00	Decal (Single)	1
11	67296-92E60	Screw	2
12	67288-92E60	Washer	2
13	67253-92E00	Washer	1
14	67275-95600	Cable End	2
15	67273-95600	Spacer	1
16	67271-88L10	Remocon Lever Lower Cover	1
17	67211-88L00	Top Binnacle Cover (Single)	1
18	67264-88L00	Lever Design Cover	1
19	67264-88L10	Lever Plating Cover	1
20	67251-88L00	Handle Lever	1
21	67500-88L00	Single Binnacle Box Spacer	1
22	09125-05135	Screw (5x65)	4
23	09160-05029	Washer (5.5x10x0.8)	4
24	09140-05005	Nut	4
25	67273-88L00	Grommet (Single)	1

Fig. 58Opt: Top Mount Single (2)

图 545选配: 顶置单联支架(2) Opt: Top Mount Single (2) Fig.

REF	Part No.	Name	Qty
1	67200-88L02	Replaced by 67200-88L20	1
2	67222-92E00	Dual Plate	1
3	67223-92E00	Brake Adjust (NLA)	1
4	67288-92E00	Washer	1
5	67292-94300	E Ring	4
6	67272-88L00	Waterproof Seal	1
7	67291-92E00	Snap Ring (NLA)	2
8	67221-92E00	Shift Assembly (NLA)	1
9	67224-92E00	Brake Arm Assembly (NLA)	1
10	09140-06020	Nut (6mm)	2
11	37721-88L01	Neutral Switch Assembly	1
12	67236-92E00	Roller (NLA)	1
13	67296-88D10	Screw (5x16)	2
14	67296-92E20	Screw (5x25) (NLA)	2
15	67226-92E00	Bolt (NLA)	1
16	67226-92E10	Bolt (NLA)	1
17	67240-92E00	Throttle Arm Assembly (NLA)	1
18	67228-92E00	Washer (NLA)	1
19	67286-92E00	Bolt (6x18) (NLA)	3
20	67230-88L00	Shift Arm Assembly	1
21	09125-05042	Screw (5x10)	9
22	67234-88L00	Gear Case	1
23	67245-92E00	Free Throttle Drum (NLA)	1
24	67227-92E00	Stopper (NLA)	1
25	09126-06006	Screw (6x20)	2
26	67233-92E00	Spring (NLA)	1
27	67235-92E00	Shift Lock Plate (NLA)	1
28	67237-92E01	Spring (NLA)	5
29	67269-92E00	Bracket (NLA)	1
30	67296-88D10	Screw (5x16)	1
31	67238-88L00	Drive Gear	1
32	67231-88L00	Shift Gear	1
33	67232-88L00	Shift Gear Bushing	6
34	67241-88L00	Free Accel Rod	1
35	67239-92E00	Pin	1
36	67246-88L00	Remocon Drive Shaft	1
37	67291-92E10	Snap Ring (NLA)	1
38	67243-92E00	Grommet (NLA)	1
39	67252-88L00	Remocon Drive Shaft Bushing	1
40	67253-88L00	Washer	1
41	67239-92E10	Shift Pin Plate	1
42	67274-88L00	Cover Base Flange (Single)	2
43	67296-95610	Screw	4
44	67296-92E30	Screw	4
45	09160-05024	Washer (5.5x16x1.5)	4
46	67287-92E00	Nut	4
47	67273-88L00	Grommet (Single)	1

Fig. 59Opt: Tie Rod

REF	Part No.	Name	Qty
1	67600-93J00	Tie Rod Kit	1
2	67725-93J00	Tie Rod Bolt	2
3	67726-93J00	Tie Rod Nut (NLA)	2
4	67721-93J00	Tie Rod Spacer	2
5	67630-93J00	Steering Extension Kit	1
6	67725-93E00	Steering Bracket Bolt (NLA)	4
7	67726-99E00	Lock Nut	4

Fig. 60Opt: Drag Link

REF	Part No.	Name	Qty
1	67700-96J00	Drag Link Set	1
2	41161-94400	Steering Cable Seal	1
3	67701-96J00	Drag Link Assembly	1
4	67721-96J00	Spacer	1
5	67725-96J00	Drag Link Bolt	1
6	67726-99E00	Lock Nut	2
7	67728-99E00	Washer	4

Fig. 61Opt: Gasket Set

REF	Part No.	Name	Qty
1	11410-96811	Engine Gasket Set	1
2	11141-96L00	Cylinder Head Gasket	1
3	11189-96J00	Cylinder Head Cover Gasket	1
4	11318-96J00	Balancer Oil Gallery O-Ring	1
5	11332-96J00	Balancer Cover Gasket	1
6	11342-96J00	Balancer Water Jacket Cover Gasket	1
7	14151-96J00	Exhaust Cover Gasket	1
8	17472-93J00	Water Pump Plate Gasket	1
9	11489-96J01	Oil Pan Gasket	1
10	11552-96J00	Water Jacket Cover Gasket	1
11	51123-96J10	GASKET,MOUNT OI	1
12	51142-96J00	Engine Holder Cover Gasket	1
13	51211-96J00	Engine Holder Gasket	1

Fig. 62Opt: Multi Function Gauge (1)

图 601选配: 多功能仪表(1) Opt: Multi Function Gauge (1) Fig.

REF	Part No.	Name	Qty
2	34011-96L42	SMG4 Multi Function Gauge	1
3	34112-96L00	Gauge Nut	1
4	34193-96L00	Gauge Bezel	1
5	34211-96L00	Multi-Function Gauge Sun Cover	1
6	34825-96L00	Gauge Packing	1
7	36661-96L20	SPC Engine Adapter 1.0	1
8	36615-96300	Resin Terminal	5
10	34011-96L42	SMG4 Multi Function Gauge	2
11	34112-96L00	Gauge Nut	2
12	34193-96L00	Gauge Bezel	2
13	34211-96L00	Multi-Function Gauge Sun Cover	2
14	34825-96L00	Gauge Packing	2
15	36661-96L20	SPC Engine Adapter 1.0	1
16	36615-96300	Resin Terminal	5
17	990C0-88104	2' Extension cable	2
18	990C0-88112	SMIS Power Cable	1
19	990C0-88110	T-Connector	2
20	990C0-88113	Terminating Resistor 120 ohm Female	1
20	990C0-88113	Terminating Resistor 120 ohm Female	1
21	990C0-88114	Terminating Resistor 120 ohm Male	1
22	36667-96L00	SPC Multi Engine Adapter 1.0	1
23	36667-96L11	2nd Gauge Adapter	1
24	36667-96L30	Gauge Adapter for Tanks 3-4	1

Fig. 63Opt: Multi Function Gauge (2)

图 602选配: 多功能仪表(2) Opt: Multi Function Gauge (2) Fig.

REF	Part No.	Name	Qty
1	990C0-96L15-KIT	990C0-96L16-KIT	1
2	34011-96L42	SMG4 Multi Function Gauge	1
3	34112-96L00	Gauge Nut	1
4	34193-96L00	Gauge Bezel	1
5	34211-96L00	Multi-Function Gauge Sun Cover	1
6	34825-96L00	Gauge Packing	1
7	990C0-88104	2' Extension cable	1
8	990C0-88110	T-Connector	1
9	36665-96L00	Dual Station Adapter	1
10	36666-96L00	Gauge Power Adapter (Dual Station)	1
11	36682-92E00	Wire Harness	1
12	34011-96L42	SMG4 Multi Function Gauge	1
13	34112-96L00	Gauge Nut	1
14	34193-96L00	Gauge Bezel	1
15	34211-96L00	Multi-Function Gauge Sun Cover	1
16	34825-96L00	Gauge Packing	1
17	36001-88L00	Wire Set	1
18	990C0-88104	2' Extension cable	1
19	990C0-88112	SMIS Power Cable	1
20	990C0-88110	T-Connector	1
21	990C0-88113	Terminating Resistor 120 ohm Female	1
22	990C0-88114	Terminating Resistor 120 ohm Male	1
24	990C0-88105	6' Extension cable	1
25	990C0-88107	15' Extension cable	1
26	990C0-88122	GPS Receiver Module	1
27	990C0-88108	25' Extension cable	1
28	990C0-88112	SMIS Power Cable	1
29	990C0-88113	Terminating Resistor 120 ohm Female	1
30	990C0-88114	Terminating Resistor 120 ohm Male	1
31	990C0-88104	2' Extension cable	1
32	990C0-88110	T-Connector	1
33	67237-98J20	Detent Spring (NLA)	1