Suzuki — DF-150 / 2023

Exploded diagrams and part specifications.

1Cylinder Head 2Cylinder Block 3Crankshaft 4Balancer 5Timing Chain 6Camshaft 7Intake Manifold/Throttle Body 8Silencer/Ring Gear Cover 9Exhaust Cover 10Fuel Vapor Separator 11Fuel Injector 12Fuel Pump 13Water Pump 14Thermostat 15Throttle Rod 16Oil Pump 17Oil Filter 18Oil Pan 19Clutch Shaft 20Clutch Rod 21Transmission 22Transmission (C/R)23Starting Motor 24Magneto 25Rectifier/Ignition Coil 26Sensor 27Harness 28PTT Switch/Engine Control Unit 29Clamp Bracket 30Swivel Bracket 31Trim Cylinder 32PTT Motor 33Engine Holder 34Drive Shaft Housing 35Gear Case 36Gear Case (C/R)37Side Cover 38Engine Cover 39Squeeze Pump 40Opt: Meter 41Opt: Remote Control 42Opt: Concealed Remocon (1)43Opt: Concealed Remocon (2)44Opt: Harness 45Opt: Switch 46Opt: Top Mount Dual (1)47Opt: Top Mount Dual (2)48Opt: Top Mount Single (1)49Opt: Top Mount Single (2)50Opt: Tie Rod 51Opt: Drag Link 52Opt: Gasket Set 53Opt: Multi Function Gauge (1)54Opt: Multi Function Gauge (2)

Fig. 1Cylinder Head

REF	Part No.	Name	Qty
1	11100-96L10	HEAD ASSY,CYLIN	1
2	09103-06266	Bolt (6x40)	20
3	09206-08001	Knock Pin (8x11)	18
4	01547-06207	BOLT 6 X 20	2
5	11112-96L00	Oil Venturi Plug	1
6	11116-93J01	Plug	2
7	11216-98L10	Gasket	2
8	11119-96J00	Cylinder Head Bolt	10
9	11141-96L00	Cylinder Head Gasket	1
10	09206-15001	Pin	2
11	01550-08257	BOLT	4
12	01550-08257	BOLT	1
13	01550-0835A	BOLT	2
14	01550-08457	BOLT	1
15	01550-08607	BOLT	6
16	11261-93J00	Protection Anode Cover	3
17	09280-22019	O-Ring	3
18	55321-87J01	Aluminum Anode	3
19	09128-06094	Protection Anode Bolt	3
20	01550-0820C	BOLT	3
21	11170-96J00	Cylinder Head Cover	1
22	11189-96J00	Cylinder Head Cover Gasket	1
23	11173-96J00	Breather Plate (NLA)	1
24	02112-0612A	SCREW	8
25	01547-0625C	Bolt	10
26	01547-0650C	01547-0650C	4
27	11174-96J01	HOSE,BREATHER	1
28	09401-18410	Clip	1
29	09482-00649	NGK LKR6E Spark Plug	4
30	11115-93J10-001	Valve Guide (OS:0.5)	16

Fig. 2Cylinder Block

REF	Part No.	Name	Qty
1	11300-96L01	Cylinder Block Assembly	1
2	11117-96J01	Crankcase Bolt	10
3	09206-14004	Pin (14x11.4x23)	5
4	09103-10284	Bolt (10x45)	10
5	09280-05007	O-Ring	4
6	11390-96J00	Piston Cooling Jet	4
7	09106-06075	Bolt (6x12)	4
8	11318-96J00	Balancer Oil Gallery O-Ring	1
9	09329-14003	Side Cover Cushion	2
10	11261-93J00	Protection Anode Cover	1
11	09280-22019	O-Ring	1
12	55321-87J01	Aluminum Anode	1
13	09128-06094	Protection Anode Bolt	1
14	01550-0820C	BOLT	1
15	11294-96J00	Starboard Engine Hook Bracket	1
16	11291-96J00	Starboard Engine Hook (NLA)	1
17	01550-0816C	Bolt	1
18	01550-0855C	Bolt	2

Fig. 3Crankshaft

REF	Part No.	Name	Qty
1	12111-96L10-0B0	Piston	4
2	12140-96J10	Piston Ring Set	4
3	12151-96J00	Piston Pin	4
4	12160-96L00	Connecting Rod Assembly	4
5	04221-04089	PIN 4X8	8
7	12221-96J10	Crankshaft	1
10	12242-96J00	Drive Gear	1
11	09103-10229	Crankshaft Bolt	1
12	09160-10120	Washer (10x42x3)	1
13	09283-91001	Crankshaft Oil Seal	1
14	12100-96L10-050	Piston Set (OS:0.50)	4
15	12140-96J10-050	Piston Ring Set (OS:0.50)	4

Fig. 4Balancer

REF	Part No.	Name	Qty
1	11330-96J10	Balancer Shaft Cover	1
2	11332-96J00	Balancer Cover Gasket	1
3	01550-0625C	BOLT	15
4	11340-96J00	Balancer Water Jacket Cover	1
5	11342-96J00	Balancer Water Jacket Cover Gasket	1
6	01550-0625C	BOLT	8
7	11382-93J00	Oil Filler Cap	1
8	09280-26006	O-Ring	1
9	12600-96J10	Balancer Housing Assembly	1
10	12643-96J00	Balancer Bolt	6
11	12644-96J00	Washer	6
12	04211-11129	11 X 12 DOWEL P	4
13	11118-98J02	PLUG	2
14	12660-96J22	Port Balancer Shaft Assembly	1
15	12645-96J01	Balancer Bearing	8
16	12650-96J20	Starboard Balancer Shaft Assembly	1
17	12665-96J00	Balancer Driven Sprocket	1
18	01550-1020A	BOLT	1
19	04221-04089	PIN 4X8	1
20	09103-08414	Bolt (8x53)	2
21	09103-08423	Bolt (8x80)	4
22	04211-11129	11 X 12 DOWEL P	2
23	12662-96J00	Balancer Drive Sprocket	1
24	09202-05032	Pin (5x12)	1
25	12670-96J00	Balancer Chain	1
26	12671-96J01	Balancer Chain Tensioner	1
27	12672-96J01	Balancer Chain Tensioner Bolt	1
28	09160-08079	Washer	1
29	12673-96J00	Balancer Chain Tensioner Spring	1
30	12695-96J00	Balancer Chain Guide	1
31	01550-0825A	BOLT	2
32	09103-08158	Bolt (8x75)	1
33	09160-10039	Washer	1

Fig. 5Timing Chain

REF	Part No.	Name	Qty
1	12730-96J01	Driven Gear	1
2	09241-25005	Plug	1
3	12734-96J01	Driven Gear Holder	1
4	08110-62080	BEARING,UPPER	1
5	09262-40021	Bearing (40x80x18)	1
6	09283-32044	Oil Seal (32x47x6)	1
7	09103-08339	Bolt (8x55)	4
8	09280-70012	O-Ring	1
9	12761-96J00	Timing Chain	1
10	12772-96J00	Timing Chain Guide	1
11	01550-0825A	BOLT	2
12	12810-96J00	Timing Chain Tensioner	1
13	12813-73G00	Timing Chain Tensioner Pad	1
14	12812-90J00	Timing Chain Tensioner Spacer	1
15	01550-0835A	BOLT	1
16	12831-93J01	Tensioner Adjuster Assembly	1
17	01550-0620A	BOLT	2
18	09206-08001	Knock Pin (8x11)	2

Fig. 6Camshaft

REF	Part No.	Name	Qty
1	12701-96J40	Intake Camshaft	1
2	12705-96J60	Exhaust Camshaft	1
3	12748-96J00	Camshaft Sprocket	1
4	09202-05033	Camshaft Timing Pin	1
5	12749-93J00	Exhaust Camshaft Bolt	1
6	09202-05032	Pin (5x12)	1
7	16551-93J00	Oil Control Plate (NLA)	1
8	16559-93J00	OCV Plate Gasket	1
9	01550-06257	BOLT	4
10	12891-93J10	TAPPET	16
12	12911-98J00	Intake Valve	8
13	12915-93J60	Exhaust Valve	8
14	12921-93J11	Valve Spring	16
15	12931-78G00	Valve Spring Retainer	16
16	12932-24400	Valve Cotter	32
17	12933-69G10	Valve Spring Seat	16
18	09289-05006	Valve Stem Seal	16

Fig. 7Intake Manifold/Throttle Body

图 123进气歧管/节气门体 Intake Manifold/Throttle Body Fig.

REF	Part No.	Name	Qty
1	09408-00008	Clamp	1
2	13162-93J00	Check Valve	1
3	18117-93J00	Vacuum Switching Valve	1
4	18119-96L00	Vacuum Switching Valve Bracket	1
5	18137-93J01	IAC Valve	1
6	18590-68H00	MAP Sensor	1
7	09180-05047	Spacer	1
8	09280-29008	IAC Valve O-Ring	1
9	09320-07015	Cushion (NLA)	1
10	09355-35004-250	HOSE,VACUUM(INM	1
11	09355-35004-250	HOSE,VACUUM(INM	1
12	09355-35006-601	Hose (3.5x7.5x601)	1
13	09355-35006-601	Hose (3.5x7.5x601)	1
14	01550-08557	BOLT	3
15	01550-08607	BOLT	1
16	01550-06167	BOLT	2
17	02112-34167	SCREW	3
18	02112-05127	SCREW	1
19	09103-05028	BOLT,PRESSURE S	2
20	13110-96J00	Intake Manifold	1
21	13119-96J00	Intake Manifold Gasket	4
22	13125-96J00	Throttle Body Gasket	1
23	13300-96J01	BODY ASSY,THROT	1
24	13353-99E00	Adjuster Assembly	1
25	13730-96J01	Vacuum Chamber	1
26	01421-08257	BOLT, STUD	2
27	01550-0625C	BOLT	2
28	01550-0830C	Bolt	8
29	08316-1008C	Nut	2
30	09160-05045	Washer	1
31	63615-96J00	Throttle Cable Clamp Bracket (NLA)	1
32	09403-05312	CLAMP	1
33	01550-0612C	BOLT	1
34	13315-96J00	Throttle Body Bracket (NLA)	1
35	01550-08207	BOLT	3
36	09408-00035	Clamp (NLA)	1
37	01550-0820C	BOLT	2

Fig. 8Silencer/Ring Gear Cover

图 135消声器/齿圈盖 Silencer/Ring Gear Cover Fig.

REF	Part No.	Name	Qty
1	13710-96J00	Flame Arrester	1
2	13813-96L01	HOLDER,ARRESTER	1
3	11510-96L00	Ring Gear Under Cover	1
4	01550-0620C	BOLT	3
5	01550-0630C	BOLT	1
6	11510-96J04	Ring Gear Under Cover	1
7	01550-0620C	BOLT	2
8	13761-96L00	Resonator	1
9	13766-96L00	Resonator Grommet	1
10	13822-96L01	Silencer Bracket	1
11	13823-96L00	Resonator Bracket	1
12	13852-96L01	CUSHION,SILENCE	1
13	13853-96L01	GROMMET,BREATHE	1
14	09103-08543	Bolt (8x50)	2
15	09116-06202	Bolt w/Washer (6x25)	3
16	09169-06062	Washer (6.3x17x1.6)	3
17	09169-08042	Washer	4
18	09320-09016	Cushion	3
19	09320-12094	CUSHION,SLCNR B	2
20	09403-14314	Clamp	1
21	01550-0612C	BOLT	4
22	13811-96L00	Silencer	1
23	61494-96J11	LABEL,OIL & CLE	1
24	69711-93E11	Label (S.I.G.P)	1

Fig. 9Exhaust Cover

REF	Part No.	Name	Qty
1	14141-96J00	Exhaust Cover	1
2	14151-96J00	Exhaust Cover Gasket	1
3	01550-06307	BOLT	9
4	11261-93J00	Protection Anode Cover	1
5	09280-22019	O-Ring	1
6	55321-87J01	Aluminum Anode	1
7	09103-06281	Bolt (6x14)	1
8	01550-0820C	BOLT	1
9	11292-96J00	Port Engine Hook (NLA)	1
10	01550-0845C	Bolt	2

Fig. 10Fuel Vapor Separator

REF	Part No.	Name	Qty
1	15600-96J30	FUEL SEPARATOR ASSY	1
2	13370-96J10	Needle Valve	1
3	02142-0408B	SCREW	1
4	15200-87840	Fuel Pump Assembly	1
5	15647-93J00	Fuel Pump Bushing	1
6	15626-96J00	VST Seal	1
7	15628-99E00	Screw (L:15)	5
8	15629-99E10	Drain Screw	1
9	15641-96J00	Fuel Pump Spacer	1
10	15642-90J00	Fuel Pump Filter	1
11	15650-96J00	Float	1
12	13254-01010	Float Pin	1
13	02112-0408A	SCREW	1
14	15760-93J01	Fuel Pressure Regulator	1
15	02112-05107	5 X 10 CROSS SC	1
16	15683-87J00	Drain Hose (L:120)	1
17	09169-08042	Washer	6
18	09320-12094	CUSHION,SLCNR B	3
19	01550-0835C	Bolt	1
20	01550-0840C	Bolt	2
21	15660-96J31	Evaporation Hose	1
22	18498-99EC1	Protector (L:760)	1
23	09401-08412	Clip	2
24	09352-50003-00A	Hose (5x8.2x1000)	1
25	09401-08412	Clip	1
26	09352-50003-045	Hose (5x8.2x45)	1
27	09364-06010	Union	1
28	09403-13413	CLAMP	1
29	09408-00008	Clamp	1
30	09408-00078	Clamp	1

Fig. 11Fuel Injector

REF	Part No.	Name	Qty
1	15440-96J01	H/P Fuel Filter	1
2	15681-87L00	Fuel Hose	1
3	15681-96J11	Fuel Hose	1
4	15710-96J00	Fuel Injector	4
5	15717-16G00	O-Ring	4
6	15751-96J00	Delivery Pipe	1
7	15762-93J00	Delivery Pipe Gasket	3
8	15770-96J00	Fuel Cooler	1
9	15773-90J10	UNION,FUEL HOSE	1
10	15790-96J00	Fuel Cooler Bracket	1
11	15830-77EA0	Delivery Pipe Union	1
12	15830-99E00	3 Way Union	1
13	15851-96J02	GUARD,FUEL HOSE	1
14	18498-90J61	Protector (15.4x18.4x70)	1
15	18498-96J11	Protector (15.4x18.4x220)	1
16	18498-99E31	Protector (15.4x18.4x120)	1
17	09116-06202	Bolt w/Washer (6x25)	2
18	09168-12013	Gasket	3
19	09169-06062	Washer (6.3x17x1.6)	2
20	09247-14041	Delivery Pipe Plug	1
21	09320-08519	09320-08519	2
22	09320-08062	Cushion	4
23	09343-75002-600	Hose (7.5x13.5x600)	1
24	09343-75002-600	Hose (7.5x13.5x600)	1
25	09343-75002-600	Hose (7.5x13.5x600)	1
26	09360-12008	Union Bolt	1
27	09360-14009	Delivery Pipe Union Bolt	1
28	09363-08004	Union	1
29	09401-11425	Clip	10
30	01550-0612C	BOLT	3
31	01550-0612C	BOLT	1
32	01550-0616C	BOLT	2
33	01550-0816C	Bolt	2
34	01550-0825C	Bolt	2
35	15852-96J00	Fuel Hose Guard Guide	1
36	09321-08025	CUSHION	3
37	29404-93J21	CLAMP	1
38	09408-00320	Fuel Hose Clamp	1

Fig. 12Fuel Pump

REF	Part No.	Name	Qty
1	15100-96J01	Fuel Pump Assembly	1
2	15190-96J40	Fuel Hose	1
3	15191-96L20	Fuel Hose	1
4	15195-96L00	Fuel Hose	1
5	15192-96L10	Fuel Hose	1
6	15410-92J10	Fuel Filter Assembly	1
7	15411-92J10	Fuel Filter Cap	1
8	15412-92J00	Fuel Filter	1
9	15413-92J00	Fuel Filter Case	1
10	15415-92J00	Fuel Filter Seal	1
11	15421-96L00	Fuel Filter Bracket	1
12	15195-96L20	Fuel Hose	1
13	15194-96J20	Fuel Hose	1
14	18498-89J01	Hose Protector (13.5x16.5x600)	1
15	18498-96L01	Hose Protector (13.5x16.5x240)	1
16	15831-96L00	Fuel Hose Union	3
17	09401-14409	Clip	7
18	09401-11423	Clip	4
19	09408-00105	Clamp	2
20	09408-00198	Clamp	2
21	09103-06211	Bolt (6x25)	2
22	01550-0616C	BOLT	2
23	08316-1008C	Nut	1
24	09280-33004	O-Ring	1

Fig. 13Water Pump

REF	Part No.	Name	Qty
1	17411-96J01	Water Pump Case	1
2	17413-96J01	Water Pump Case Sleeve	1
3	17416-96J01	Pump Case Seal	1
4	17461-90J01	Water Pump Impeller	1
5	17471-93J02	Water Pump Plate	1
6	17472-93J00	Water Pump Plate Gasket	1
8	17562-93J01	Upper Water Tube Bushing	1
9	09168-20002	Gasket (20.5x30x1.5)	1
10	17563-93J01	Lower Water Tube Bushing	1
11	17564-93J01	Water Pump Case Bushing	1
15	09116-08131	Bolt (8x45)	4
16	09202-06031	Knock Pin (6x12)	2
17	09420-05009	Water Pump Key	1
18	17400-96J04	Water Pump Repair Kit DF150/175/200A/200AP	1

Fig. 14Thermostat

REF	Part No.	Name	Qty
1	11196-96L00	Water Return Hose	1
2	17611-90J00	Water Pressure Valve Cover	1
3	09280-26006	O-Ring	1
4	09116-06121	Bolt (6x25)	2
5	17660-90J00	Water Pressure Valve	1
7	17680-96J00	Thermostat Cover	1
8	01550-0625C	BOLT	3
9	09352-50006-600	Hose (5x9x600)	1
10	09352-50006-600	Hose (5x9x600)	1
11	09352-50006-600	Hose (5x9x600)	1
12	09352-50006-600	Hose (5x9x600)	1
13	09352-50006-600	Hose (5x9x600)	1
14	09352-50006-600	Hose (5x9x600)	1
15	09352-50006-600	Hose (5x9x600)	1
16	09352-50006-600	Hose (5x9x600)	1
17	09352-90134-600	Hose (9x13x600)	1
18	09367-06002	3 Way	2
19	09401-08413	Clip	16
20	09401-13425	Clip	2
21	09401-31407	Clip	1
22	09320-09059	Cushion	1
23	18498-96L41	Hose Protector (10.2x11.8x430)	1
24	09407-25402	Clamp (L:248)	1
25	11198-96L00	Water Return Bracket	1
26	18498-96L31	Hose Protector (10.2x11.8x300)	1
27	01550-0612C	BOLT	2

Fig. 15Throttle Rod

REF	Part No.	Name	Qty
1	13510-96J00	Throttle Rod No. 1	1
2	19115-96J00	Throttle Lever Holder	1
3	19121-93J02	Throttle Control Lever No. 1	1
4	19148-96J00	Throttle Drum	1
5	19184-96J00	Throttle Cable Bracket	1
6	19185-96J01	Throttle Lever Spring	1
7	63610-96J01	Throttle Cable Assembly	2
8	67463-95200	Throttle Rod Connector	1
9	09119-06047	Pivot Ball	1
10	09140-05005	Nut	1
11	09160-06066	Washer (6.5x20x1.6)	1
12	09180-06230	Spacer (6.2x12.6x12.5)	1
13	09306-10001	Bushing	2
14	09383-08005	E Ring	1
15	01550-0616C	BOLT	2
16	01550-0625C	BOLT	1
17	01550-08657	BOLT	2
18	08322-01107	Washer	1
19	15198-96J01	Fuel Hose Clamp Bracket	1
20	09403-16307	CLAMP	1
21	01550-0612C	BOLT	1

Fig. 16Oil Pump

REF	Part No.	Name	Qty
1	12632-96J00	Oil Pump Drive Gear	1
2	16113-96J00	Oil Pump Driven Gear	1
3	16400-96J00	Oil Pump Assembly	1
4	16520-96J01	Oil Pump Strainer	1
5	09181-12167	Thrust Washer	1
6	09280-22020	O-Ring	2
7	01550-0616A	BOLT	3
8	01550-0870A	BOLT	4
9	08110-60020	B1 15X32X9 BEAR	1

Fig. 17Oil Filter

REF	Part No.	Name	Qty
1	16510-96J11	Engine Oil Filter	1
2	16540-96J00	Oil Filter Stand	1
3	16543-96J00	Oil Filter Stand O-Ring	1
4	01550-08357	BOLT	3

Fig. 18Oil Pan

REF	Part No.	Name	Qty
1	11430-96J10	Exhaust Release Pipe	1
2	29116-93J00	Bolt (6x20)	3
3	11540-96J01	Exhaust Pipe	1
4	09280-16005	O-Ring	1
5	29116-93J00	Bolt (6x20)	1
6	11543-96J01	Exhaust Hose	1
7	09401-22408	Clip	2
8	11489-96J01	Oil Pan Gasket	1
10	11544-96J01	Oil Pan Upper Seal	1
11	09116-08178	BOLT,OIL PAN(L4	2
12	09202-08006	Knock Pin (8x12)	2
13	09168-12012	Oil Drain Plug Gasket	1
14	09248-12009	Oil Drain Plug	1
16	11552-96J00	Water Jacket Cover Gasket	1
17	09103-06093	Bolt 6X20	6
18	17913-93J00	Water Flush Plug	1
19	17914-93J01	Water Flush Plug Gasket	1
20	09116-10146	Bolt (10x195)	8
21	09116-10181	Bolt (10x44)	1
22	16910-96J01	Oil Level Gauge	1
23	16930-96J01	GUIDE,OIL LEVEL	1
24	09280-09008	O-Ring	1
25	01550-0612C	BOLT	1

Fig. 19Clutch Shaft

REF	Part No.	Name	Qty
1	21100-96J01	Clutch Lever	1
2	21131-93J00	Clutch Lever Bushing	1
3	09306-10001	Bushing	4
4	09383-08004	E Ring	1
5	23115-96J20	Clutch Lever Link	1
6	09160-06094	Washer (6.5x15x1.0)	2
7	09204-01006	Cotter Pin	2
8	09306-06004	Bushing	2
9	21151-96J00	Clutch Lever Holder	1
10	01550-0620C	BOLT	1
11	21155-93J00	Shift Lever Plate	1
12	02142-05107	SCREW	2
13	21210-93J01	Clutch Shaft	1
14	21230-93J01	Clutch Shaft Arm	1
15	22511-99011	Grease Nipple	1
17	25223-96J00	Seal, Shift Rod Dust	1
18	09248-12011	Plug (12x9)	1
19	09289-18001	Clutch Shaft Seal	1
20	09262-17019	Bearing (17x35x8)	1
21	08331-41359	Circlip	1
22	09205-10006	Pin (10.2x10)	1
23	09260-10005	Ball	1
24	09440-07051	Spring	1
25	67467-89J01	Cable Connector	2
26	09160-06055	Washer (7x12x1.0)	2
27	09385-06012	Clip	2

Fig. 20Clutch Rod

REF	Part No.	Name	Qty
2	25131-93J00	Shifter Yoke	1
3	25232-96302	Gear Case Magnet	1
4	09205-02006	Spring Pin (2x12)	2
5	25141-93J00	Shift Rod Guide Housing	1
6	25223-96J00	Seal, Shift Rod Dust	1
7	09282-08005	Shift Rod Guide Housing Oil Seal	1
8	25321-93J00	Horizontal Shift Slider	1
9	29116-93J00	Bolt (6x20)	2
10	09160-08151	Shift Rod Washer	1
11	09280-60007	O-Ring	1

Fig. 21Transmission

REF	Part No.	Name	Qty
2	57133-93J00	Drive Shaft Collar	1
3	57134-93J00	Drive Shaft Bearing Spacer	1
4	09159-28003	Drive Shaft Bearing Nut	1
5	09269-32002	Bearing (32x66x49)	1
6	57300-96850	Pinion & Gear Set	1
7	09263-25067	Bearing (25x32x26)	1
9	09140-16021	Pinion Nut	1
10	08221-16256	Washer	1
11	57500-87861	Propeller Shaft Shim Set	1
13	09160-75002	Thrust Washer	1
14	57500-87852	Reverse Gear Shim Set	1
17	09269-75002	Thrust Bearing	1
18	57610-93J00	Propeller Shaft Assembly	1
19	57621-93J10	Clutch Dog Shifter	1
20	09202-08007	Pin (8x49)	1
21	57631-93J00	Connector Pin	1
22	09440-52003	Clutch Dog Shifter Spring	1
23	09440-09040	Detent Spring	1
24	06111-07004	STEEL BALL 7/32	2
25	06111-11004	BALL	2
26	09180-25082	Stopper	1
28	09263-30063	Bearing (30x40x25)	2
29	09280-00040	O-Ring	1
30	09282-30006	Oil Seal (30x45x6)	2
31	09381-40003	Circlip	1
32	08113-60100	B1 50X80X16 BEA	1
33	09116-08158	Bolt (8x35)	2
34	56130-93J02	Drive Shaft Bearing Housing	1
35	09280-66004	O-Ring	1
36	09282-24004	Oil Seal (24x40x7)	2
37	09381-40003	Circlip	1
38	56140-93J20	HOUSING COMP,FW	1
39	04221-08129	PIN 8X12	1
40	09263-50009	Forward Gear Bearing	1

Fig. 22Transmission (C/R)

REF	Part No.	Name	Qty
1	57110-96J31	Drive Shaft (X)	1
2	57133-93J00	Drive Shaft Collar	1
3	57134-93J00	Drive Shaft Bearing Spacer	1
4	09159-28003	Drive Shaft Bearing Nut	1
5	09269-32002	Bearing (32x66x49)	1
6	57300-96860	Pinion & Gear Set	1
8	09140-16021	Pinion Nut	1
9	08221-16256	Washer	1
11	09160-75002	Thrust Washer	1
14	09269-75002	Thrust Bearing	1
15	57610-93J20	Propeller Shaft Assembly (C/R)	1
16	57621-93J20	Clutch Dog Shifter	1
17	09202-08007	Pin (8x49)	1
18	57631-93J00	Connector Pin	1
19	09440-52003	Clutch Dog Shifter Spring	1
20	09440-09040	Detent Spring	1
21	06111-07004	STEEL BALL 7/32	2
22	06111-11004	BALL	2
23	57622-93J00	Forward Thrust Spacer	1
24	09160-30055	Washer (30x47x6)	1
25	09160-30056	Washer (32x47x3)	1
26	09269-30014	Thrust Bearing (30x47x2)	1
28	09263-30063	Bearing (30x40x25)	2
29	09280-00040	O-Ring	1
30	09282-30006	Oil Seal (30x45x6)	2
31	09381-40003	Circlip	1
32	09263-50009	Forward Gear Bearing	1
33	09116-08158	Bolt (8x35)	2
34	56130-93J02	Drive Shaft Bearing Housing	1
35	09280-66004	O-Ring	1
36	09282-24004	Oil Seal (24x40x7)	2
37	09381-40003	Circlip	1
38	56140-93J10	Reverse Gear Bearing Housing	1
39	09262-60002	Bearing (60x85x13)	1

Fig. 23Starting Motor

REF	Part No.	Name	Qty
1	31100-98L10	Starter Motor Assembly	1
2	31150-98L00	Gear Case	1
3	31170-92J00	Rear Housing	1
4	31173-98L00	Brush Holder Assembly	1
5	31191-63J00	Lever Assembly	1
6	31220-98L10	Switch Assembly	1
7	31311-63J00	Armature	1
8	31192-92J00	Screw Set	1
9	31261-75F10	Through Bolt	2
10	31340-98L00	Starting Motor Clutch Set	1
11	31313-86030	Stopper Set	1
12	31320-98L00	Pinion Assembly	1
13	31341-98L00	Pinion Shaft	1
14	31343-63J00	Internal Gear	1
15	31344-63J00	Planetary Gear	3
16	31912-96J00	Starting Motor Band	1
17	31918-92J01	Lower Damper	1
18	01550-08207	BOLT	2
19	01550-08357	BOLT	2

Fig. 24Magneto

REF	Part No.	Name	Qty
1	32102-96J20	Flywheel	1
2	09103-12125	Flywheel Bolt (12x26)	8
3	09202-06031	Knock Pin (6x12)	1
4	32120-96J00	Battery Charge Coil	1
5	32160-88L01	CKP/Ignition Timimg Coil	1
6	09106-05030	Bolt (5x10)	2
7	33220-64L10	Cam Position Sensor	1
8	01550-0616C	BOLT	1
9	09103-06231	Bolt (6x35)	4
10	09403-13413	CLAMP	1
11	01550-0612C	BOLT	1
12	11185-96L00	Sensor Cover	1

Fig. 25Rectifier/Ignition Coil

图 310整流器/点火线圈 Rectifier/Ignition Coil Fig.

REF	Part No.	Name	Qty
1	32800-96J00	Rectifier & Regulator Assembly	1
2	32805-96J00	Rectifier & Regulator Gasket	1
3	32890-96L00	Electric Parts Holder	1
4	09169-06062	Washer (6.3x17x1.6)	2
5	09320-09016	Cushion	4
6	01550-06257	BOLT	1
7	01550-0625C	BOLT	6
8	33410-99L00	COIL ASSY,IGNIT	4
9	01550-0620C	BOLT	4
10	09116-06517	Bolt (6x25)	1
11	09160-06084	Washer (6.5x18x1.6)	1

Fig. 26Sensor

REF	Part No.	Name	Qty
1	13650-52G00	Inlet Air Temp Sensor	1
2	13655-87J01	Air Temp Sensor Grommet	1
3	18213-98J30	Oxygen Sensor	1
4	18640-78G00	Knock Sensor Assembly	1
5	29103-93J00	Bolt (6x12)	1
6	29103-93J00	Bolt (6x12)	1
7	34830-87J20	Temp Sensor Assy	1
8	34830-87J20	Temp Sensor Assy	1
9	34840-98J11	Trim Sensor Assembly	1
10	34841-96J00	Trim Sensor Lever	1
11	34845-96J00	Trim Sensor Bracket	1
12	36611-96J01	Trim Sensor Wire	1
13	36617-93J10	Harness Bracket	1
14	37820-99E02	Oil Pressure Switch	1
15	01550-06207	BOLT	2
16	09103-06307	Bolt (6x10)	1
17	09136-05041	Screw (5x20)	1
18	09160-05029	Washer (5.5x10x0.8)	1
19	09403-13413	CLAMP	2
20	09403-13413	CLAMP	1
22	09407-14407	Clamp (L:140)	2
23	01550-0612C	BOLT	1
24	43117-96J00	Trim Sender Cam	1
25	09116-05010	Bolt (5x12)	2
26	43118-96J00	Trim Sender Cam Plate	1

Fig. 27Harness

REF	Part No.	Name	Qty
1	33810-96L01	Starter Motor Cable Assembly	1
2	08316-10087	Nut	1
3	36616-96J00	Cable Holder (NLA)	1
4	09169-06053	Washer (6.3x16x1)	2
5	09320-04013	Bushing	2
6	02142-0616C	Screw	2
7	36610-96L41	HARNESS ASSY,WI	1
8	33634-96J00	Service Connector Cap	1
9	36618-43410	Oil Pressure Switch Cap (NLA)	1
10	09320-08510	Cushion (8.5x20x8)	2
11	36737-98L00	Fuse Puller	1
12	36721-98L00	Upper Cover O-Ring	1
13	36738-98L00	Fuse Case Upper Cover	1
14	38860-76F01	Relay	1
15	38860-76F01	Relay	1
16	09481-10504	10 Amp Fuse	3
17	09481-30504	30 Amp Fuse	3
18	09481-30403	30 Amp Fuse	1
19	09481-60403	60 Amp Fuse	2
20	36612-96J01	CAP,TERMINAL	1
21	08310-00067	Nut	1
22	08321-01067	Lock Washer	1
23	36617-93J00	Harness Bracket	2
24	36617-96J00	Harness Bracket (NLA)	1
25	01550-0612C	BOLT	4
26	09403-18409	Clamp	1
27	09407-18402	Clamp (L:165)	2
28	09407-14403	Clamp (L:125)	1
29	09407-14407	Clamp (L:140)	3
30	09408-00008	Clamp	3
31	09408-00012	Clamp	1
32	36625-93J10	ECM Battery Lead	1
33	09481-15501	15 Amp Fuse	1
34	09407-10404	Clamp (L:100)	2

Fig. 28PTT Switch/Engine Control Unit

图 326动力升降倾斜开关/发动机控制单元 PTT Switch/Engine Control Unit Fig.

REF	Part No.	Name	Qty
1	13580-93J04	Shift Position Sensor	1
2	37729-93J00	Shift Sensor Lever	1
3	09160-05029	Washer (5.5x10x0.8)	1
4	02112-35167	SCREW	1
5	37721-93J00	Neutral Switch Assembly	1
6	09137-04004	Screw (4x16)	2
7	09403-12412	Clamp	2
8	37725-96J00	Switch Assembly Bracket (NLA)	1
9	37850-92J00	PTT Switch Assembly	1
10	37856-92J00	PTT Switch Tape	1
11	37857-92J01	PTT Switch Bushing	1
12	37722-93J14	Tilt Limit Switch Assembly	1
13	09407-14407	Clamp (L:140)	1
14	38410-93J22	PTT Relay Assembly	1
15	38415-93J20	PTT Relay Holder	1
16	33920-96LU0	UNIT,ENGINE CON	1
17	33925-88L10	ECU Cushion	1

Fig. 29Clamp Bracket

REF	Part No.	Name	Qty
3	41130-92J03	Clamp Bracket Shaft	1
4	41135-92J00	Clamp Bracket Shaft Washer	1
5	09159-22006	Nut	1
7	09159-12062	Transom Nut	6
8	09160-13021	Washer	6
9	09160-13022	Washer	4
10	41155-93J02	Transom Plate	2
11	55320-94910	ANODE SET	1
12	09116-06121	Bolt (6x25)	2
13	48140-93J01	Tilt Limit Switch Cam	1
14	48144-93J00	Tilt Limit Switch Holder	1
15	09103-06278	Bolt (6x25)	2
16	48145-93J00	Tilt Limit Switch Cover	1
17	55321-94910	Magnesium Anode	1

Fig. 30Swivel Bracket

REF	Part No.	Name	Qty
1	22511-99011	Grease Nipple	4
2	36894-87D00	Wire Lead (L:195)	1
4	43211-93J11	Clamp Shaft Swivel Bushing	2
5	43711-97E11	Steering Bushing	2
7	09125-06063	Screw (6x10)	1
8	09160-39001	Washer (39.5x64x1.0)	2
9	09181-39001	Shim (39.5x64x0.3)	4
10	09380-38003	Circlip	1
11	09169-28003	Washer (26.2x52x1)	2
12	09282-39001	Oil Seal (38x51x5)	1
14	09103-06281	Bolt (6x14)	1
15	41220-96J11	LEVER,TILT LOCK	1
16	41234-96J11	LEVER,TILT LOCK	1
17	41224-95E01	Tilt Stopper Rod Bushing	2
18	41230-96J00	Tilt Lock Lever Link	1
19	41233-95E10	Tilt Lock Spring Bracket	1
20	09125-06063	Screw (6x10)	1
21	09140-10032	Nut	1
22	09160-06082	Washer (6.5x13x1.0)	1
23	09204-01006	Cotter Pin	1
24	09440-19028	Spring	1
25	09443-10043	Tilt Lock Spring	1
26	36894-87D00	Wire Lead (L:195)	1
27	09125-06063	Screw (6x10)	2

Fig. 31Trim Cylinder

REF	Part No.	Name	Qty
1	48000-96J16	TRIM ASSY,POWER	1
2	29404-93J11	Clamp (L:65)	1
3	31281-92J10	Through Bolt	4
4	38100-96J13	PTT Motor Assembly	1
5	48502-96J05	PTT Pump Assembly	1
6	48503-96J05	MANIFOLD SUB AS	1
7	48401-96J02	Piston Assembly	1
8	48601-94900	Piston & Ram Assembly	2
9	48627-95E00	O-Ring Set	3
10	48630-96J04	Replaced by 48630-96JV0	2
11	48633-94900	O-Ring Set (Pack of 2)	2
12	48641-96J04	MANIFOLD,PTT	1
13	48650-94900	Free Piston	1
14	48405-93J00	Tilt O-Ring Set	1
15	48615-97E00	Piston Ring Set	1
16	48570-95E01	Reservoir Assembly	1
17	48572-95E00	Cap	1
18	48583-95E00	Drive Joint	1
19	48585-95E00	O-Ring	1
20	48588-94900	O-Ring (Pack of 6)	1
21	48861-92J01	Reservoir Bolt	3
22	48862-92J20	Pump Bolt No. 1	1
23	48862-92J30	Pump Bolt No. 2	2
24	48121-92J00	Tilt Cylinder Lower Shaft	1
25	48311-96J20	Trim Cylinder Ram Pad	2
26	48321-87D03	Tilt Cylinder Upper Shaft	1
27	48326-95E00	Tilt Cylinder Lower Bushing	2
28	09116-10183	Bolt (10x35)	2
29	09140-10031	Nut (10mm)	2
30	09162-10005	Lock Washer	2
31	09306-17001	Bushing	2
32	09380-17009	Circlip	2
33	36894-87D00	Wire Lead (L:195)	1
34	09125-06063	Screw (6x10)	1
35	36895-87D10	Wire Lead (L:310)	1
36	09125-05050	Screw (5x8)	1

Fig. 32PTT Motor

REF	Part No.	Name	Qty
1	38100-96J13	PTT Motor Assembly	1
2	31111-94900	Yoke Screw	3
3	31173-94920	Brush Holder Assembly	1
4	31123-94910	O-Ring	1
5	31133-90J20	Brush Assembly	1
6	31133-94910	Brush	1
7	31135-94900	Spring	2
8	31136-90J30	Breaker Assembly	1
9	33799-97E00	Oil Seal	1
10	31311-94900	Armature (NLA)	1
11	48502-96J05	PTT Pump Assembly	1
12	48582-95E01	Filter	1
13	48864-96J10	Manual Valve Set	1

Fig. 33Engine Holder

REF	Part No.	Name	Qty
2	22511-99011	Grease Nipple	1
3	09250-18006	CAP,ENGINE HOLD	1
4	16519-93J00	Engine Holder Seal	1
5	51211-96J00	Engine Holder Gasket	1
6	51115-90J10	Water Return Union	1
7	09180-06289	Spacer	1
8	09280-26006	O-Ring	1
9	01550-06257	BOLT	1
10	09206-08001	Knock Pin (8x11)	2
11	51120-96J20	Mount Oil Seal Cover Assembly	1
12	51124-93J01	Oil Seal (Drive Shaft)	2
13	51125-93J00	Scrapper	1
14	51123-96J10	GASKET,MOUNT OI	1
15	09103-08109	Bolt (8x120)	1
16	01550-0830A	BOLT	7
17	09206-08001	Knock Pin (8x11)	2
18	51140-96J00	Engine Holder Cover	1
19	51142-96J00	Engine Holder Cover Gasket	1
20	01550-06207	BOLT	2
21	51161-96J02	COVER,ENGINE HO	1
22	51162-96J00	Engine Holder Water Jacket Cover Gasket	1
23	01550-06207	BOLT	6
24	51170-96J01	Water Indicator Bracket	1
25	09116-06121	Bolt (6x25)	1
26	09116-10180	Bolt (10x50)	6
27	09116-10137	Bolt (10x70)	2
28	01550-08307	BOLT	1
29	54121-96J01	Upper Thrust Mount	1
30	54130-96J02	MOUNT,UPR	2
31	54112-96J02	Upper Mount Bolt (14x227)	2
32	29159-93J00	Upper Mount Bolt Nut	2
33	09160-15051	Upper Mount Bolt Washer	2
34	54137-93J02	Upper Mount Cover	1
35	09116-10135	Bolt (10x95)	1
36	09116-10175	Bolt (10x50)	2
37	54127-96J01	Upper Side Mount	2
38	54122-96J01	SPACER,UPPER MO	2
39	54144-96J02	Upper Mount Seal	1

Fig. 34Drive Shaft Housing

REF	Part No.	Name	Qty
3	09108-10150	Stud Bolt (NLA)	2
4	09140-10031	Nut (10mm)	2
5	09160-10141	Washer (10.5x19x2)	2
6	09202-08006	Knock Pin (8x12)	2
7	57130-87D10	Drive Shaft Bushing	1
8	09387-39002	RING,DRIVE SHAF	1
9	36895-87D10	Wire Lead (L:310)	1
10	09125-06063	Screw (6x10)	2
11	54151-96J01	Lower Thrust Mount	1
12	54160-96J02	MOUNT,LWR	2
14	54221-96J00	Lower Mount Cover	2
15	54112-93J00	Upper Mount Bolt	2
16	09116-10182	Bolt (10x35)	2
17	09116-10180	Bolt (10x50)	4
18	09160-16050	Lower Mount Washer	2
19	09160-16050	Lower Mount Washer	2
20	54167-96J00	Lower Side Mount	2

Fig. 35Gear Case

REF	Part No.	Name	Qty
2	09263-32017	Pinion Bearing	1
3	09100-12052	Bolt (12x70)	1
4	09116-10150	Bolt (10x55)	6
5	09160-12066	Washer (12.5x22x2.5)	1
6	17566-87D12	GROMMET	1
7	09202-08006	Knock Pin (8x12)	2
9	09116-08137	Bolt (8x22)	1
10	55128-93J10	Drain Plug	2
11	09168-10038	GASKET,DRAIN PL	3
13	09116-06236	Bolt (6x16)	2
14	55332-87D12	Exhaust Seal Rubber	2
15	55333-87D10	Exhaust Seal Plate	1
16	55127-87D00	Hose Union	1
17	09355-40805-600	Hose (4x8x600)	1
18	09362-09008	Nipple	1
19	09407-10404	Clamp (L:100)	2
21	58120-93L00	Watergrip Propeller Bushing Set	1
22	57632-93L11	Watergrip Propeller Bushing Stopper	1
23	57633-93L00	Watergrip Propeller Nut Spacer	1
24	09141-18005	Nut (18mm)	1
25	09160-18028	Washer (18.5x31x1.0)	1
26	09204-03003	Prop Nut Cotter Pin	1
27	55128-93L00	Drain Plug w/Magnet	1
28	57630-93L00	Watergrip Propeller Hardware Kit	1
29	25700-93J00	Gear Case Seal Kit DF150 / DF175 / DF200 / DF225 / DF250	1

Fig. 36Gear Case (C/R)

REF	Part No.	Name	Qty
2	09263-32017	Pinion Bearing	1
3	56145-93J00	Shift Cam Housing	1
4	04221-08129	PIN 8X12	1
5	09265-50002	Bearing (50x90x21.75)	1
6	09100-12052	Bolt (12x70)	1
7	09116-10150	Bolt (10x55)	6
8	09160-12066	Washer (12.5x22x2.5)	1
9	17566-87D12	GROMMET	1
10	09202-08006	Knock Pin (8x12)	2
12	09116-08137	Bolt (8x22)	1
13	55128-93J10	Drain Plug	2
14	09168-10038	GASKET,DRAIN PL	3
16	09116-06236	Bolt (6x16)	2
17	55332-87D12	Exhaust Seal Rubber	1
18	55333-87D10	Exhaust Seal Plate	1
19	55127-87D00	Hose Union	1
20	09355-40805-600	Hose (4x8x600)	1
21	09362-09008	Nipple	1
22	09407-10404	Clamp (L:100)	2
24	58120-93L00	Watergrip Propeller Bushing Set	1
25	57632-93L11	Watergrip Propeller Bushing Stopper	1
26	57633-93L00	Watergrip Propeller Nut Spacer	1
27	09141-18005	Nut (18mm)	1
28	09160-18028	Washer (18.5x31x1.0)	1
29	09204-03003	Prop Nut Cotter Pin	1
30	55128-93L00	Drain Plug w/Magnet	1
31	57630-93L00	Watergrip Propeller Hardware Kit	1
32	25700-93J00	Gear Case Seal Kit DF150 / DF175 / DF200 / DF225 / DF250	1

Fig. 37Side Cover

REF	Part No.	Name	Qty
4	09139-06147	Oil Pan Cover Screw (6x114)	1
7	61134-96J02	Side Cover Seal	1
9	09139-06249	SCREW	8
10	17913-93J00	Water Flush Plug	1
11	17914-93J01	Water Flush Plug Gasket	1
13	09116-08174	Bolt (8x38)	2
14	09169-08050	Front Panel Washer	2
15	09320-11023	CUSHION,FRONT P	2
16	61632-93J00	Engine Cover Hook Shaft	3
17	61633-96J02	Starboard Rear Hook Lever	1
18	61634-96J02	Port Rear Hook Lever	1
19	61641-93J10	Engine Cover Hook	3
20	61645-96J02	Front Hook Lever	1
21	61673-96J03	Hook Lever Latch	3
22	09116-06127	Bolt (6x12)	3
23	09160-13014	Washer (13.2x25x1.0)	3
24	09164-14008	Wave Washer	3
25	09202-04022	Hook Lever Pin	3
26	09306-13007	Bushing	3
27	01550-05107	BOLT	6
28	61124-96J52	GROMMET,R/CON C	1
29	67343-96J00	Remocon Cable Stopper	1
30	09160-06047	Washer (6.2x20x2)	1
31	01570-06127	BOLT	1
32	09407-25402	Clamp (L:248)	1
33	67341-96J00	Remocon Cable Holder	1
34	01550-06167	BOLT	2
35	61136-96L00	Oil Pan Cover Cushion	1
36	61458-90J01	Engine Cover Label	1
37	17917-87L00	Water Flush Connector	1
38	67361-90J10	Rigging Hose Adapter	1
40	09383-04002	E Ring	2

Fig. 38Engine Cover

REF	Part No.	Name	Qty
2	61433-96L00	Air Intake Inner Cover	1
3	61476-96J10	Air Vent Seal	1
4	61565-96L00	Air Intake Duct	1
5	61610-90J23	FASTENER COMP	3
6	61621-93J01	Fastener Bracket	3
7	09329-10024	Cushion	3
8	01547-0616C	BOLT,HARNESS B	6
9	01550-0612C	BOLT	3
10	03542-05169	SCREW	5
11	03542-05169	SCREW	11
12	61112-96L00	Engine Cover Seal	1
15	77811-54GC0-0PG	Chrome S Emblem	1
17	09800-81850	Tool Set	1
18	99011-96LC1-03B	OWNERS MANUAL D	1
19	99011-96LC0-03B	Owners Manual DF150A/175A/200A - 2020	1

Fig. 39Squeeze Pump

REF	Part No.	Name	Qty
1	65770-93J04	Squeeze Pump	1
2	09251-09009	PLUG	1

Fig. 40Opt: Meter

REF	Part No.	Name	Qty
2	09471-12108	Bulb (12v 1.7w)	1
4	09471-12028	Bulb (12v, 3.4w)	1
5	34191-92E00	Water Pressure Tubing	1
6	09407-14407	Clamp (L:140)	2
7	36615-96300	Resin Terminal	2
9	09471-12103	Bulb (12v, 3.4w)	1
11	34310-92E00	Fuel Gauge Lead (NLA)	1
12	34360-92E00	Adapter Harness (NLA)	1
13	09471-12103	Bulb (12v, 3.4w)	1
15	09471-12103	Bulb (12v, 3.4w)	1
17	34191-92E00	Water Pressure Tubing	1
18	09407-14407	Clamp (L:140)	2
19	09471-12103	Bulb (12v, 3.4w)	1
21	09471-12077	Bulb (12v, 1.7w)	1
23	09471-12077	Bulb (12v, 1.7w)	1
24	34190-87D00	Speedometer Sensor	1
25	34190-95500	Speedometer Sensor (NLA)	1
26	03112-0630B	Screw	2

Fig. 41Opt: Remote Control

REF	Part No.	Name	Qty
2	36628-92E01	Wire Harness Grommet	1
3	37110-93J12	Ignition Switch Assembly	1
5	37143-99E01	Key Cap	1
6	37149-93J00	Cylinder Body Cap	1
7	37721-93J91	Neutral Switch Assembly	1
8	37820-93J11	Emergency Stop Switch Assembly	1
9	37823-92E02	Stop Switch Lanyard	1
10	37826-92J10	Nut	1
11	37850-96L00	PTT Switch Assembly	1
12	38500-93J90	Warning Buzzer	1
13	67212-95600	Washer (NLA)	1
14	67296-92E11	Screw (3x15)	2
15	67220-95630	Plate Assembly	1
16	67223-99E10	Brake Adjustment Knob	1
17	67229-95600	Roller (NLA)	1
18	67232-95600	Bushing	1
19	67238-87D00	Drive Gear	1
20	67241-99E11	Free Throttle Lever	1
21	67243-95600	Bushing (NLA)	1
22	67244-95600	Wave Washer (NLA)	1
23	67245-95600	Free Throttle Drum (NLA)	1
24	67251-96L00	Handle Lever	1
25	67252-95600	Bushing	2
26	67253-95600	Washer (NLA)	1
27	67255-96L00	Neutral Lock Arm	1
28	67256-95600	Neutral Lock Holder	1
29	67257-96L00	Lever Cap	1
30	77811-54GB0-0PG	Chrome S Emblem	1
31	67258-99E00	Neutral Arm Bracket	1
32	67259-87D00	Neutral Arm Spring (NLA)	1
33	67261-96L00	Grip	1
34	67296-96L10	Screw	1
35	67264-95600	Washer (NLA)	1
36	67267-96L00	Wire Cover	1
37	67273-95600	Spacer	1
38	67275-95600	Cable End	2
39	67292-94300	E Ring	3
40	67294-95600	Spacer	3
41	67296-90J20	Screw	5
42	67296-96L00	Screw	2
43	67296-95630	Screw	3
44	67296-95610	Screw	2
45	67297-95600	Washer	2
46	09100-08232	Bolt (8x30)	1
47	67269-96L10	Screw (5x12)	2
48	09140-06020	Nut (6mm)	3
49	67288-94320	Washer (6.5x24x2)	3
50	67224-96L00	Brake Arm	1
51	67238-96L00	Shift Gear	1
52	67284-94L10	Handle Lever Mark	1
54	09481-10501	10 Amp Fuse	1

Fig. 42Opt: Concealed Remocon (1)

图 517选配:隐藏式遥控器(1型) Opt: Concealed Remocon (1) Fig.

REF	Part No.	Name	Qty
1	67200-93J34	Flush Mount Control Box	1
2	67298-92E50	Spring	1
3	67296-94310	Screw	1
4	67295-92E10	Screw (3x12)	2
5	37850-92E27	PTT Switch Assembly	1
6	67288-92E60	Washer	1
7	67296-92E52	Screw	1
8	67255-92E50	Neutral Lock Arm	1
9	67251-92E50	Handle Lever	1
10	67261-92E50	Grip	1
11	67256-92E50	Neutral Lock Holder	1
12	67257-92E00	Lever Cap	1
13	67242-92E50	Free Accel Shaft	1
14	67288-92E20	Washer	6
15	67296-88D10	Screw (5x16)	4
16	67288-92E70	Washer (NLA)	1
17	67296-88D20	Screw (6x35) (NLA)	3
18	67295-92E50	Screw (6x30) (NLA)	3
19	67287-92E50	Nut (NLA)	3
20	09160-06104	Washer (6.5x24x2)	3
21	67296-88D30	Screw (5x30) (NLA)	4
22	67254-92E50	Lock Arm Cover	1
23	36890-93J00	Wire Harness	1
24	67275-95600	Cable End	2
25	67273-95600	Spacer	1
26	67283-92E50	Lever Decal (NLA)	1
27	67284-92E50	Clutch Decal (NLA)	1
28	67274-92E50	Base	1
29	67211-92E50	Flush Mount Cover	1

Fig. 43Opt: Concealed Remocon (2)

图 518选配:隐藏式遥控器(2型) Opt: Concealed Remocon (2) Fig.

REF	Part No.	Name	Qty
1	67200-93J34	Flush Mount Control Box	1
2	67222-92E50	Dual Plate	1
3	67292-94300	E Ring	3
4	67288-92E10	Washer (NLA)	1
5	67291-92E00	Snap Ring (NLA)	2
6	67223-92E50	Brake Adjust (NLA)	1
7	67221-92E50	Holder Assembly (NLA)	1
8	67224-92E50	Brake Shoe Assembly (NLA)	1
9	67225-92E50	Brake Disk (NLA)	1
10	09140-06020	Nut (6mm)	2
11	67294-92E00	Spacer (NLA)	1
12	37721-95500	Neutral Switch Assembly	1
13	67296-92E11	Screw (3x15)	2
14	67226-92E10	Bolt (NLA)	2
15	67296-92E20	Screw (5x25) (NLA)	2
16	67240-92E50	Throttle Arm Assembly (NLA)	1
17	67228-92E00	Washer (NLA)	1
18	67286-92E00	Bolt (6x18) (NLA)	3
19	67230-92E00	Shift Arm Assembly (NLA)	1
20	09125-05042	Screw (5x10)	11
21	67234-92E00	Gear Case (NLA)	1
22	67245-92E00	Free Throttle Drum (NLA)	1
23	67227-92E00	Stopper (NLA)	1
24	67296-88D10	Screw (5x16)	2
25	67225-92E00	Spring (NLA)	1
26	09125-04004	Screw (4x6)	1
27	67233-92E00	Spring (NLA)	1
28	67235-92E00	Shift Lock Plate (NLA)	1
29	67239-92E10	Shift Pin Plate	1
30	67236-92E00	Roller (NLA)	1
31	67237-92E01	Spring (NLA)	5
32	67238-92E50	Drive Gear (NLA)	1
33	67239-92E00	Pin	1
34	67246-92E50	Drive Shaft (NLA)	1
35	67252-92E00	Bushing (NLA)	1
36	67291-92E10	Snap Ring (NLA)	1
37	67253-92E10	Washer	1
38	67252-92E10	Bushing (NLA)	1
39	67253-95600	Washer (NLA)	1
40	67231-92E00	Shift Gear	1
41	67232-95600	Bushing	1
42	67241-92E50	Free Accel Rod (NLA)	1
43	67232-92E50	Bushing (NLA)	1

Fig. 44Opt: Harness

REF	Part No.	Name	Qty
2	36620-93J31	Replaced by 36620-93J32	1
3	17917-87L00	Water Flush Connector	1
4	38500-93J00	Warning Buzzer*	1
5	34660-96J01	Water Pressure Gauge Install Kit	1
6	09352-50006-600	Hose (5x9x600)	1
7	09367-06006	3 Way	1
8	09401-08413	Clip	3
9	33830-98J11	Battery Isolator Lead Set	1
10	09407-10404	Clamp (L:100)	2
11	09481-40401	40 Amp Fuse	1
12	36667-96L20	Gauge Extension Wire	1

Fig. 45Opt: Switch

REF	Part No.	Name	Qty
1	37100-96J01	Ignition Switch Panel Assembly	1
2	37139-99E00	Ignition Switch Panel	1
3	38500-93J90	Warning Buzzer	1
4	09407-14403	Clamp (L:125)	1
5	37110-93J02	Ignition Switch Assembly	1
7	37143-99E01	Key Cap	1
8	37149-93J00	Cylinder Body Cap	1
9	37803-93J06	Emergency Stop Switch Panel Assembly	1
10	37820-93J05	Emergency Stop Switch Assembly	1
11	37823-92E02	Stop Switch Lanyard	1
12	37826-92J00	Nut	1
13	37825-99E00	Emergency Switch Panel	1
14	03122-05165	SCREW	4
15	37805-93J00	PTT Switch Assembly	1
16	37855-99E00	PTT Switch Panel	1
17	37210-93J00	Lighting Switch Set (NLA)	1
18	37212-93J00	Lighting Switch Panel (NLA)	1
19	37100-96J17	Dual Engine Switch Panel Assembly	1
20	37110-93J02	Ignition Switch Assembly	2
22	37143-99E01	Key Cap	2
23	37149-93J00	Cylinder Body Cap	2
24	37820-93J95	Emergency Stop Switch Assembly	1
25	37823-92E02	Stop Switch Lanyard	1
26	37826-92J00	Nut	1
27	37139-99E10	Ignition Switch Panel	1
28	03121-0516A	SCREW	4
29	38500-93J90	Warning Buzzer	1
30	09407-14403	Clamp (L:125)	1
32	37110-93J02	Ignition Switch Assembly	1
34	37143-99E01	Key Cap	1
35	37149-93J00	Cylinder Body Cap	1
36	37820-93J05	Emergency Stop Switch Assembly	1
37	37823-92E02	Stop Switch Lanyard	1
38	37826-92J00	Nut	1
39	37139-99E20	Ignition Switch Panel	1
40	03121-0516A	SCREW	4
41	38500-93J90	Warning Buzzer	1
42	09407-14403	Clamp (L:125)	1
43	37860-87L00	Trolling Mode Control Switch Assembly	1
44	37862-87L00	Trolling Switch Panel	1
45	09131-05004	Screw (5x16)	4

Fig. 46Opt: Top Mount Dual (1)

图 541选配: 顶置双联支架(1) Opt: Top Mount Dual (1) Fig.

REF	Part No.	Name	Qty
1	67200-88L12	Replaced by 67200-88L13	1
2	67261-88L10	Grip No.2	2
3	67261-88L00	Grip No. 1	2
4	37850-88L10	PTT Switch Assembly	1
5	67296-88L00	Screw	6
6	67288-92E20	Washer	6
7	67212-88L10	Cover Plug (Dual)	1
8	68111-88L00	Emblem Mark (S)	1
9	67257-88L00	Lever Cap	2
10	67281-88L10	Decal (Dual)	1
11	67296-92E60	Screw	4
12	67288-92E60	Washer	4
13	67253-92E00	Washer	2
14	67275-95600	Cable End	4
15	67273-95600	Spacer	2
16	67271-88L10	Remocon Lever Lower Cover	2
17	67211-88L10	Top Binnacle Cover (Dual)	1
18	36890-88L00	Wire Harness	1
19	67263-88L30	Switch Hole Grip Cap	1
20	67217-88L00	Water Proof Guide	1
21	67296-88L10	Screw	2
22	37850-88L30	PTT Switch Assembly	1
23	37850-88L20	PTT Switch Assembly	1
24	67264-88L00	Lever Design Cover	2
25	67264-88L10	Lever Plating Cover	2
26	67251-88L00	Handle Lever	2
27	67500-88L10	Dual Binnacle Box Spacer	1
28	09125-05135	Screw (5x65)	4
29	09160-05029	Washer (5.5x10x0.8)	4
30	09140-05005	Nut	4
31	67273-88L10	Grommet (Dual)	1

Fig. 47Opt: Top Mount Dual (2)

图 542选配: 顶置双联支架(2) Opt: Top Mount Dual (2) Fig.

REF	Part No.	Name	Qty
1	67200-88L12	Replaced by 67200-88L13	1
2	67222-92E00	Dual Plate	2
3	67223-92E00	Brake Adjust (NLA)	2
4	67288-92E00	Washer	2
5	67292-94300	E Ring	8
6	67272-88L00	Waterproof Seal	2
7	67291-92E00	Snap Ring (NLA)	4
8	67221-92E00	Shift Assembly (NLA)	2
9	67224-92E00	Brake Arm Assembly (NLA)	2
10	09140-06020	Nut (6mm)	4
11	37721-92E11	Neutral Switch Assembly	1
12	67236-92E00	Roller (NLA)	2
13	67296-88D10	Screw (5x16)	4
14	67296-92E20	Screw (5x25) (NLA)	4
15	67226-92E00	Bolt (NLA)	2
16	67226-92E10	Bolt (NLA)	2
17	67240-92E00	Throttle Arm Assembly (NLA)	2
18	67228-92E00	Washer (NLA)	2
19	67286-92E00	Bolt (6x18) (NLA)	6
20	67230-88L00	Shift Arm Assembly	2
21	09125-05042	Screw (5x10)	16
22	67234-92E00	Gear Case (NLA)	2
23	67245-92E00	Free Throttle Drum (NLA)	2
24	67227-92E00	Stopper (NLA)	2
25	09126-06006	Screw (6x20)	4
26	67233-92E00	Spring (NLA)	2
27	67235-92E00	Shift Lock Plate (NLA)	2
28	67237-92E01	Spring (NLA)	10
29	67269-92E00	Bracket (NLA)	1
30	67296-88D10	Screw (5x16)	1
31	67238-88L00	Drive Gear	2
32	67231-88L00	Shift Gear	2
33	67232-88L00	Shift Gear Bushing	2
34	67241-88L00	Free Accel Rod	2
35	67239-92E00	Pin	2
36	67246-88L00	Remocon Drive Shaft	2
37	67291-92E10	Snap Ring (NLA)	2
38	67243-92E00	Grommet (NLA)	2
39	67252-88L00	Remocon Drive Shaft Bushing	2
40	67253-88L00	Washer	2
41	67239-92E10	Shift Pin Plate	2
42	67274-88L10	Cover Base Flange (Dual)	2
43	67287-92E10	Nut (NLA)	1
44	67296-95610	Screw	4
45	67296-92E30	Screw	4
46	67296-92E80	Screw (NLA)	3
47	09160-05024	Washer (5.5x16x1.5)	4
48	67287-92E00	Nut	4
49	67273-88L10	Grommet (Dual)	1

Fig. 48Opt: Top Mount Single (1)

图 544选配: 顶置单联支架(1) Opt: Top Mount Single (1) Fig.

REF	Part No.	Name	Qty
1	67200-88L02	Replaced by 67200-88L20	1
2	67261-88L10	Grip No.2	1
3	67261-88L00	Grip No. 1	1
4	37850-88L00	PTT Switch Assembly	1
5	67296-88L00	Screw	3
6	67288-92E20	Washer	3
7	67212-88L00	Cover Plug (Single)	1
8	68111-88L00	Emblem Mark (S)	1
9	67257-88L00	Lever Cap	1
10	67281-88L00	Decal (Single)	1
11	67296-92E60	Screw	2
12	67288-92E60	Washer	2
13	67253-92E00	Washer	1
14	67275-95600	Cable End	2
15	67273-95600	Spacer	1
16	67271-88L10	Remocon Lever Lower Cover	1
17	67211-88L00	Top Binnacle Cover (Single)	1
18	67264-88L00	Lever Design Cover	1
19	67264-88L10	Lever Plating Cover	1
20	67251-88L00	Handle Lever	1
21	67500-88L00	Single Binnacle Box Spacer	1
22	09125-05135	Screw (5x65)	4
23	09160-05029	Washer (5.5x10x0.8)	4
24	09140-05005	Nut	4
25	67273-88L00	Grommet (Single)	1

Fig. 49Opt: Top Mount Single (2)

图 545选配: 顶置单联支架(2) Opt: Top Mount Single (2) Fig.

REF	Part No.	Name	Qty
1	67200-88L02	Replaced by 67200-88L20	1
2	67222-92E00	Dual Plate	1
3	67223-92E00	Brake Adjust (NLA)	1
4	67288-92E00	Washer	1
5	67292-94300	E Ring	4
6	67272-88L00	Waterproof Seal	1
7	67291-92E00	Snap Ring (NLA)	2
8	67221-92E00	Shift Assembly (NLA)	1
9	67224-92E00	Brake Arm Assembly (NLA)	1
10	09140-06020	Nut (6mm)	2
11	37721-88L01	Neutral Switch Assembly	1
12	67236-92E00	Roller (NLA)	1
13	67296-88D10	Screw (5x16)	2
14	67296-92E20	Screw (5x25) (NLA)	2
15	67226-92E00	Bolt (NLA)	1
16	67226-92E10	Bolt (NLA)	1
17	67240-92E00	Throttle Arm Assembly (NLA)	1
18	67228-92E00	Washer (NLA)	1
19	67286-92E00	Bolt (6x18) (NLA)	3
20	67230-88L00	Shift Arm Assembly	1
21	09125-05042	Screw (5x10)	9
22	67234-88L00	Gear Case	1
23	67245-92E00	Free Throttle Drum (NLA)	1
24	67227-92E00	Stopper (NLA)	1
25	09126-06006	Screw (6x20)	2
26	67233-92E00	Spring (NLA)	1
27	67235-92E00	Shift Lock Plate (NLA)	1
28	67237-92E01	Spring (NLA)	5
29	67269-92E00	Bracket (NLA)	1
30	67296-88D10	Screw (5x16)	1
31	67238-88L00	Drive Gear	1
32	67231-88L00	Shift Gear	1
33	67232-88L00	Shift Gear Bushing	6
34	67241-88L00	Free Accel Rod	1
35	67239-92E00	Pin	1
36	67246-88L00	Remocon Drive Shaft	1
37	67291-92E10	Snap Ring (NLA)	1
38	67243-92E00	Grommet (NLA)	1
39	67252-88L00	Remocon Drive Shaft Bushing	1
40	67253-88L00	Washer	1
41	67239-92E10	Shift Pin Plate	1
42	67274-88L00	Cover Base Flange (Single)	2
43	67296-95610	Screw	4
44	67296-92E30	Screw	4
45	09160-05024	Washer (5.5x16x1.5)	4
46	67287-92E00	Nut	4
47	67273-88L00	Grommet (Single)	1

Fig. 50Opt: Tie Rod

REF	Part No.	Name	Qty
1	67600-93J00	Tie Rod Kit	1
2	67725-93J00	Tie Rod Bolt	2
3	67726-93J00	Tie Rod Nut (NLA)	2
4	67721-93J00	Tie Rod Spacer	2
5	67630-93J00	Steering Extension Kit	1
6	67725-93E00	Steering Bracket Bolt (NLA)	4
7	67726-99E00	Lock Nut	4

Fig. 51Opt: Drag Link

REF	Part No.	Name	Qty
1	67700-96J00	Drag Link Set	1
2	41161-94400	Steering Cable Seal	1
3	67701-96J00	Drag Link Assembly	1
4	67721-96J00	Spacer	1
5	67725-96J00	Drag Link Bolt	1
6	67726-99E00	Lock Nut	2
7	67728-99E00	Washer	4

Fig. 52Opt: Gasket Set

REF	Part No.	Name	Qty
1	11410-96811	Engine Gasket Set	1
2	11141-96L00	Cylinder Head Gasket	1
3	11189-96J00	Cylinder Head Cover Gasket	1
4	11318-96J00	Balancer Oil Gallery O-Ring	1
5	11332-96J00	Balancer Cover Gasket	1
6	11342-96J00	Balancer Water Jacket Cover Gasket	1
7	14151-96J00	Exhaust Cover Gasket	1
8	17472-93J00	Water Pump Plate Gasket	1
9	11489-96J01	Oil Pan Gasket	1
10	11552-96J00	Water Jacket Cover Gasket	1
11	51123-96J10	GASKET,MOUNT OI	1
12	51142-96J00	Engine Holder Cover Gasket	1
13	51211-96J00	Engine Holder Gasket	1

Fig. 53Opt: Multi Function Gauge (1)

图 601选配: 多功能仪表(1) Opt: Multi Function Gauge (1) Fig.

REF	Part No.	Name	Qty
1	34000-96L49	Single Engine Mech Multi Function Gauge Kit	1
2	34011-96L42	SMG4 Multi Function Gauge	1
3	34112-96L00	Gauge Nut	1
4	34193-96L00	Gauge Bezel	1
5	34211-96L00	Multi-Function Gauge Sun Cover	1
6	34825-96L00	Gauge Packing	1
7	36661-96L30	Mechanical Engine Adapter	1
8	36615-96300	Resin Terminal	5
10	34011-96L42	SMG4 Multi Function Gauge	2
11	34112-96L00	Gauge Nut	2
12	34193-96L00	Gauge Bezel	2
13	34211-96L00	Multi-Function Gauge Sun Cover	2
14	34825-96L00	Gauge Packing	2
15	36661-96L30	Mechanical Engine Adapter	2
16	36615-96300	Resin Terminal	10
17	990C0-88104	2' Extension cable	2
18	990C0-88112	SMIS Power Cable	1
19	990C0-88110	T-Connector	2
20	36665-87L10	Multi Engine Adapter - Mechanical	1
21	990C0-88113	Terminating Resistor 120 ohm Female	1
22	990C0-88114	Terminating Resistor 120 ohm Male	1

Fig. 54Opt: Multi Function Gauge (2)

图 602选配: 多功能仪表(2) Opt: Multi Function Gauge (2) Fig.

REF	Part No.	Name	Qty
1	36001-88L00	Wire Set	1
2	990C0-88104	2' Extension cable	1
3	990C0-88112	SMIS Power Cable	1
4	990C0-88110	T-Connector	1
5	990C0-88113	Terminating Resistor 120 ohm Female	1
6	990C0-88114	Terminating Resistor 120 ohm Male	1
6	990C0-88104	2' Extension cable	1
9	990C0-88105	6' Extension cable	1
10	990C0-88107	15' Extension cable	1
11	990C0-88108	25' Extension cable	1
12	990C0-88122	GPS Receiver Module	1
13	990C0-88112	SMIS Power Cable	1
14	990C0-88113	Terminating Resistor 120 ohm Female	1
15	990C0-88114	Terminating Resistor 120 ohm Male	1
16	990C0-88110	T-Connector	1
17	36667-96L11	2nd Gauge Adapter	1
18	36990-87D00	Terminal & Sleeve Set	1
19	36682-92E00	Wire Harness	2
20	09407-10404	Clamp (L:100)	2