Suzuki — DF-15 / 2021

Exploded diagrams and part specifications.

1Cylinder Head2Cylinder Block3Crankshaft4Timing Belt5Camshaft6Inlet Manifold7Fuel Injector8Fuel Pump9Water Pump10Thermostat11Throttle Body12Recoil Starter13Oil Pump14Clutch Rod15Shift Rod16TransmissionManual Start17TransmissionElectric Start18Starting Motor19Magneto Manual Start20Magneto Electric Start21Rectifier/Ignition Coil22Rectifier/Ignition Coil Tiller Handle w/Power Tilt23Harness24Harness Tiller Handle w/Power Tilt25PTT Switch Tiller Handle w/Power Tilt26Sensor/Switch27Sensor/Switch Tiller Handle w/Power Tilt28Clamp Bracket29Clamp Bracket Tiller Handle w/Power Tilt30Swivel Bracket31Swivel Bracket Tiller Handle w/Power Tilt32Tilt Cylinder Tiller Handle w/Power Tilt33PTT Motor Tiller Handle w/Power Tilt34Engine Holder35Drive Shaft Housing36Gear Case37Gear Case w/High Thrust Prop38Side Cover39Side Cover Tiller Handle w/Power Tilt40Engine Cover41Engine Cover Tiller Handle w/Power Tilt42Fuel Tank43Tiller Handle44Opt: Remote Control45Opt: Remote Control Parts46Opt: Top Mount Single (1)47Opt: Top Mount Single (2)48Opt: Remocon Cable Electric Start49Opt: Electrical Manual Start50Opt: Starting Motor Manual Start51Opt: Drag Link52Opt: Fuel Tank
Fig. 1Cylinder Head
图 111气缸盖 Cylinder Head Fig.
REFPart No.NameQty
111110-89L01Cylinder Head1
211141-89L00Cylinder Head Gasket1
309119-08L02Bolt (8x72)6
409119-08L01Bolt (8x77)2
511261-93J00Protection Anode Cover1
609280-22019O-Ring1
755321-87J01Aluminum Anode1
809103-06281Bolt (6x14)1
901550-0820CBOLT1
1011382-93E00Oil Filler Cap1
1109280-17003Oil Filler Cap O-Ring1
1204211-1112911 X 12 DOWEL P2
1311170-89L00Cylinder Head Cover1
1411162-89L01Cylinder Head Cover Gasket1
1501550-0620CBOLT6
1611174-89L00Breather Hose1
1709401-12413Clip2
1809482-00661NGK MR6K-9 Spark Plug2
1911115-93E00-001Valve Guide (OS:0.30)4
Fig. 2Cylinder Block
图 113气缸体 Cylinder Block Fig.
REFPart No.NameQty
111300-89L10Cylinder Block Assembly1
201550-06357BOLT6
301560-08757BOLT4
404211-1112911 X 12 DOWEL P2
516440-11D00Engine Oil Regulator1
611291-91B50Engine Hook1
701550-08207BOLT1
Fig. 3Crankshaft
图 116曲轴 Crankshaft Fig.
REFPart No.NameQty
112111-89L10-0B0Piston2
212140-89L10Piston Ring Set2
312151-89L00Piston Pin2
409381-16001Piston Pin Circlip4
512160-89L11Connecting Rod Assembly2
612163-89L02Connecting Rod Bolt4
712220-89L00Crankshaft1
812341-89L10Crankshaft Bearing4
909283-32048Oil Seal (32x44x6.5)2
1012100-89L30-050Piston Set (OS:0.50)2
1112140-89L10-050Piston Ring Set (OS:0.50)1
Fig. 4Timing Belt
图 120正时皮带 Timing Belt Fig.
REFPart No.NameQty
112631-89L10Crankshaft Pulley (NT:17)1
212635-89L00Timing Belt Guide1
312636-89L00Timing Belt Guide (Lower)1
412637-89L00Timing Pulley Nut1
512638-89L00Pulley Nut Lock Washer1
612741-89L00Camshaft Pulley (NT:34)1
709103-06267Bolt (6x18)1
809160-06171Washer1
908341-31039Woodruff Key1
1008341-31039Woodruff Key1
1112625-89L10Stator Base1
1204211-09149PIN 9X142
1301550-0625CBOLT2
1401550-06357BOLT2
1502122-04127SCREW3
1612761-93EL0Timing Belt1
1712744-89L00Sensing Plate1
Fig. 5Camshaft
图 121凸轮轴 Camshaft Fig.
REFPart No.NameQty
209283-25096Oil Seal1
312840-93E01Rocker Arm Assembly4
412842-49201Tappet Adjust Screw4
512843-27A00Tappet Adjust Nut4
612861-89L00Rocker Arm Shaft (NLA)1
712891-94J00Rocker Arm Shaft Spring1
812911-94J01Intake Valve2
912915-94J50Exhaust Valve2
1012921-89L00Valve Spring4
1112931-78G00Valve Spring Retainer4
1212932-24400Valve Cotter8
1312933-71C00Valve Spring Seat4
1409289-05006Valve Stem Seal4
Fig. 6Inlet Manifold
图 126进气歧管 Inlet Manifold Fig.
REFPart No.NameQty
113111-89L00Inlet Manifold1
213119-89L00Inlet Manifold Gasket1
301550-08407BOLT 8 X 402
404221-05109PIN2
513811-89L10Air Inlet Pipe1
609169-06062Washer (6.3x17x1.6)1
709116-06517Bolt (6x25)1
813116-94J00Inlet Manifold Cap (NLA)1
913820-89L00Restrictor Holder1
1009320-09052Cushion2
1113831-89L00Air Inlet Pipe Cushion (NLA)1
1261494-89L10Oil & Clearance Label1
Fig. 7Fuel Injector
图 144喷油器 Fuel Injector Fig.
REFPart No.NameQty
115681-89L00Fuel Hose1
215710-50M00Fuel Injector2
315716-65DT0Grommet Set2
415734-89L00Delivery Pipe Spacer1
515735-89L01Delivery Pipe Insulator1
615751-89L00Delivery Pipe1
709320-08062Cushion2
809401-11425Clip2
901550-0650CBolt2
Fig. 8Fuel Pump
图 146燃油泵 Fuel Pump Fig.
REFPart No.NameQty
113684-89L00Drain Hose1
215200-89L11Fuel Pump Assembly1
315217-89L00Fuel Pump Cushion1
415218-89L00Fuel Pump Bracket1
515600-89L00Fuel Vapor Separator Assembly1
615690-89L02Evaporation Chamber1
715770-89L02Fuel Cooler1
815629-89L00Fuel Drain Screw1
915790-89L00Fuel Cooler Bracket (NLA)1
1018498-87JB1Protector (L:200)1
1101550-0625CBOLT2
1209116-06517Bolt (6x25)1
1309169-06062Washer (6.3x17x1.6)1
1409251-05006Plug1
1509320-09052Cushion3
1609321-08026CUSHION1
1715662-89L10Evaporation Hose1
1809401-08412Clip1
1909401-10412Clip1
2001550-0616CBOLT2
2101550-0620CBOLT2
2201550-0625CBOLT2
2303542-06209SCREW3
2415100-89L21Fuel Pump Assembly1
2515191-89L00Fuel Hose1
2615192-89L02HOSE,FUEL(FILTE1
2715192-89L10Fuel Hose (NLA)1
2815192-89L21Fuel Hose1
2915192-89L30Fuel Hose1
3015192-89L40Fuel Hose1
3115193-89L10Fuel Hose1
3215194-89L10Fuel Hose1
3315410-87L00Fuel Filter1
3409401-11423Clip1
3515419-87J00Fuel Filter Cap1
3615421-89L01Fuel Filter Bracket1
3715422-89L00Fuel Filter Clamp1
3815685-89L00Fuel Hose Clamp (NLA)1
3909280-26005O-Ring1
4009401-11423Clip12
4109401-14409Clip4
4209403-11320Clamp2
4361151-91J11Cushion1
4415676-89L01Vapor Separator Cushion1
4509401-14409Clip1
Fig. 9Water Pump
图 160水泵 Water Pump Fig.
REFPart No.NameQty
117411-94J00Water Pump Case1
217413-94J00Water Pump Case Sleeve1
317461-939M0Water Pump Impeller1
417471-99J20PANEL,PUMP CASE1
517472-99J00Water Pump Plate Gasket1
617473-94J00Water Pump Case Gasket1
817563-94J00Water Tube Grommet1
917564-99J00Water Pump Case Bushing1
1017631-99J20Port Water Filter1
1117632-99J30Starboard Water Filter1
1203141-0416ASCREW1
1329141-93J00Nut (6mm)4
1409108-06141Stud Bolt4
1509160-06082Washer (6.5x13x1.0)4
1609420-03009Key1
1709202-04008Dowel Pin (4x9)2
1817565-99J01GUIDE,WATER TUB1
1917400-99J20Water Pump Repair Kit DF8A/DF9.9A/DF9.9B/DF15A/DF20A1
Fig. 10Thermostat
图 162节温器 Thermostat Fig.
REFPart No.NameQty
117670-91J02Thermostat (50c)1
217680-89L00Thermostat Cover1
301550-0620CBOLT3
417712-89L12Water Hose1
517712-89L03Water Hose1
609401-08413Clip4
717685-89L00Thermostat Cover Seal1
809408-00070Clamp (NLA)1
Fig. 11Throttle Body
图 163节气门体 Throttle Body Fig.
REFPart No.NameQty
113300-89L01Throttle Body Assembly1
213420-16HA1Solenoid Assembly1
313425-33G01O RING1
413326-89L00Screw2
513421-89L00Flange O-Ring1
613279-13G10Adjuster1
713295-29900O-Ring1
813365-89L00Spring1
913606-47A00Washer1
1015211-91J00-130IAC Hose (NLA)1
1109403-12417CLAMP1
1201550-0612CBOLT1
1301550-0620CBOLT2
Fig. 12Recoil Starter
图 167反冲启动器 Recoil Starter Fig.
REFPart No.NameQty
118100-94JN1STARTER ASSY,RE1
218121-94JL0Reel1
318130-93E01Ratchet Set1
418142-93E00Spiral Spring1
518132-89L00Tapping Screw1
618210-95L00Grip Assembly1
718280-93E00NSI Set1
899000-81158-50MStarter Rope1
901550-0630CBOLT3
1018290-94J01NSI Cable Assembly1
1101550-0620CBOLT1
1269711-91J01Label S.I.G.P.1
1361472-97J00Recoil Starter Label1
1409403-12415Clamp (NLA)1
1509403-12417CLAMP1
Fig. 13Oil Pump
图 175机油泵 Oil Pump Fig.
REFPart No.NameQty
116400-89L00Oil Pump Assembly1
216510-45H10Engine Oil Filter1
316512-99J00Oil Filter Cap1
409280-13004Oil Filter O-Ring S1
509280-54001Oil Filter O-Ring L1
609440-18002Spring1
701550-0620CBOLT3
801550-0612CBOLT1
916910-89L01Oil Level Gauge1
1016930-89L02Oil Level Gauge Guide1
1109280-09008O-Ring1
1216431-89L00Oil Gallery Block1
1359262-94J00Oil Pump Pin1
1402122-0630ASCREW3
Fig. 14Clutch Rod
图 206离合器推杆 Clutch Rod Fig.
REFPart No.NameQty
121111-89L01Clutch Lever1
221120-89L00Clutch Notch Lever1
321122-89L00Clutch Notch Plate (NLA)1
421210-89L01Clutch Lever Shaft1
623115-89L00Clutch Lever Link1
723211-89L00Clutch Rod Arm1
809204-01002Cotter Pin1
909116-06234Bolt (6x35)1
1009160-06046Washer (6.5x20x1.5)1
1109160-06094Washer (6.5x15x1.0)1
1209164-14008Wave Washer2
1309180-06186Spacer (6.2x12.6x21)1
1409180-06362Spacer (6.5x10.5x4) (NLA)1
1509260-12003Ball1
1609440-09041Clutch Notch Spring1
1701550-0612CBOLT1
1801550-0625CBOLT1
1902142-06207SCREW 6X202
Fig. 15Shift Rod
图 210换挡拉杆 Shift Rod Fig.
REFPart No.NameQty
123311-95J00Clutch Rod Connector1
225111-99J01Shift Rod (S & L)1
325311-99J00Shift Cam1
409205-02004Spring Pin (2.5x12)2
525211-99JL0Shift Rod Guide1
625215-99J00Shift Rod Guide Stopper1
729141-93J00Nut (6mm)1
809160-06082Washer (6.5x13x1.0)1
909280-06012O-Ring2
1009280-09012O-Ring1
1109289-06L02Dust Seal (5x17x3.5)1
Fig. 16TransmissionManual Start
图 220A变速箱手动启动型 TransmissionManual Start Fig.
REFPart No.NameQty
208110-60020B1 15X32X9 BEAR1
309380-15001Drive Shaft Circlip1
409160-20027Washer (20x35x2.75)1
609160-21009Washer (21x35x2.75)1
709263-20024Bearing (20x35x4.5)1
857311-99J10Pinion Gear (NT:12)1
957510-99J11Forward Gear (NT:25)1
1057521-99J10Reverse Gear (NT:25)1
1309181-15241Washer (15x22x2)1
1457610-99JL0Propeller Shaft Assembly1
1557621-99J11Clutch Dog Shifter1
1609202-04025Pin (4x31)1
1759441-94J00Return Spring1
1859441-99J00Clutch Dog Spring1
1957631-93901Push Rod1
2057632-97L00Push Pin1
2156130-99J30Drive Shaft Bearing Housing1
2209282-13L01Oil Seal (12.5x25x7)2
2356132-99J10Drive Shaft Bearing Housing Gasket1
2409116-06229Bolt (6x25)2
Fig. 17TransmissionElectric Start
图 220B变速箱电启动型 TransmissionElectric Start Fig.
REFPart No.NameQty
208110-60020B1 15X32X9 BEAR1
309380-15001Drive Shaft Circlip1
409160-20027Washer (20x35x2.75)1
609160-21009Washer (21x35x2.75)1
709263-20024Bearing (20x35x4.5)1
857311-99J10Pinion Gear (NT:12)1
957510-99J11Forward Gear (NT:25)1
1057521-99J10Reverse Gear (NT:25)1
1309181-15241Washer (15x22x2)1
1457610-99JL0Propeller Shaft Assembly1
1557621-99J11Clutch Dog Shifter1
1609202-04025Pin (4x31)1
1759441-94J00Return Spring1
1859441-99J00Clutch Dog Spring1
1957631-93901Push Rod1
2057632-97L00Push Pin1
2156130-99J30Drive Shaft Bearing Housing1
2209282-13L01Oil Seal (12.5x25x7)2
2356132-99J10Drive Shaft Bearing Housing Gasket1
2409116-06229Bolt (6x25)2
Fig. 18Starting Motor
图 301启动马达 Starting Motor Fig.
REFPart No.NameQty
131100-89L00Starter Motor Assembly1
231150-98L00Gear Case1
331170-89L00Rear Housing1
431173-98L00Brush Holder Assembly1
531191-63J00Lever Assembly1
631220-89L00Switch Assembly1
731311-63J00Armature1
831192-92J00Screw Set1
931261-75F10Through Bolt2
1031340-89L00Starter Clutch Set1
1131313-86030Stopper Set1
1231320-89L00Pinion1
1331341-89L00Pinion Shaft1
1431343-63J00Internal Gear3
1631912-89L00Starting Motor Band1
1731918-92J01Lower Damper1
1801550-08207BOLT2
1901550-08307BOLT2
2008316-10087Nut1
Fig. 19Magneto Manual Start
图 303A磁电机手动启动装置 Magneto Manual Start Fig.
REFPart No.NameQty
132120-89L10Stator & Pulser Coil1
201547-0630ABOLT3
301550-05127Bolt2
432102-89L10Flywheel (NLA)1
509140-14008Nut 14mm1
609160-15057Washer (15x27x4)1
708341-31039Woodruff Key1
809407-14407Clamp (L:140)7
933220-84M10CMP Sensor Assembly1
1001550-06167BOLT1
1108322-0106AWasher3
1236615-96300Resin Terminal2
Fig. 20Magneto Electric Start
图 303B磁电机电动启动装置 Magneto Electric Start Fig.
REFPart No.NameQty
132120-89L20Stator & Pulser Coil1
201547-0625ABOLT3
301550-05127Bolt2
432102-89L00Flywheel1
509140-14008Nut 14mm1
609160-15057Washer (15x27x4)1
708341-31039Woodruff Key1
809407-14407Clamp (L:140)7
933220-84M10CMP Sensor Assembly1
1001550-06167BOLT1
Fig. 21Rectifier/Ignition Coil
图 310A整流器/点火线圈 Rectifier/Ignition Coil Fig.
REFPart No.NameQty
132800-89L02Rectifier/Regulator Assembly1
232815-89L00Rectifier Bracket1
309116-06517Bolt (6x25)1
409116-06196Bolt (6x20)2
532890-89L20HOLDER,ELECTRIC1
609320-08056Cushion1
709169-06062Washer (6.3x17x1.6)1
809169-06095Washer1
909320-08066Cushion2
1001550-06207BOLT2
1101550-06167BOLT1
1233500-07H00Spark Plug Cap2
1309408-00159Clamp (NLA)2
1409408-00346Clamp1
1533410-89L11Ignition Coil1
1601550-0630CBOLT2
1833925-89L00Engine Control Unit Cushion1
1938860-76F01Relay1
2038915-90J00Relay Holder1
Fig. 22Rectifier/Ignition Coil Tiller Handle w/Power Tilt
图 310B整流器/点火线圈(带动力倾斜舵柄) Rectifier/Ignition Coil Tiller Handle w/Power Tilt Fig.
REFPart No.NameQty
132800-89L02Rectifier/Regulator Assembly1
232815-89L00Rectifier Bracket1
309116-06517Bolt (6x25)1
409116-06196Bolt (6x20)2
532890-89L20HOLDER,ELECTRIC1
609320-08056Cushion1
709169-06062Washer (6.3x17x1.6)1
809169-06095Washer1
909320-08066Cushion2
1001550-06207BOLT2
1101550-06167BOLT1
1233500-07H00Spark Plug Cap2
1309408-00159Clamp (NLA)2
1409408-00346Clamp1
1533410-89L11Ignition Coil1
1601550-0630CBOLT2
1733930-89L00Engine Control Unit1
1833925-89L00Engine Control Unit Cushion1
1938860-76F01Relay1
2038915-90J00Relay Holder1
Fig. 23Harness
图 322A线束 Harness Fig.
REFPart No.NameQty
133810-89L10Starter Cable1
209407-14403Clamp (L:125)1
309407-14407Clamp (L:140)1
401547-0616CBOLT,HARNESS B2
609481-1050110 Amp Fuse1
709481-3050130 Amp Fuse1
836618-43410Oil Pressure Switch Cap (NLA)1
936615-96300Resin Terminal1
1132916-89L00Connector Cover1
1236617-89L10Harness Bracket (NLA)1
1333634-96J00Service Connector Cap1
1436617-89L01Harness Bracket1
1536617-91J00Switch Lead Bracket (NLA)1
1609403-08417Clamp1
1709408-00008Clamp1
1909408-00338Clamp1
2001550-0612CBOLT2
2101550-06127BOLT1
Fig. 24Harness Tiller Handle w/Power Tilt
图 322B带动力倾斜的舵柄线束 Harness Tiller Handle w/Power Tilt Fig.
REFPart No.NameQty
133810-89L10Starter Cable1
209407-14403Clamp (L:125)1
309407-14407Clamp (L:140)1
401547-0616CBOLT,HARNESS B2
536610-89LJ1HARNESS ASSY,WI1
609481-1050110 Amp Fuse1
709481-3050130 Amp Fuse1
836618-43410Oil Pressure Switch Cap (NLA)1
936615-96300Resin Terminal1
1009407-14407Clamp (L:140)4
1132916-89L00Connector Cover1
1236617-89L10Harness Bracket (NLA)1
1333634-96J00Service Connector Cap1
1436617-89L50Harness Bracket1
1536617-91J00Switch Lead Bracket (NLA)1
1609403-08417Clamp1
1709408-00008Clamp1
1809408-00339Clamp1
1909408-00338Clamp1
2001550-0612CBOLT2
2101550-06127BOLT1
2236616-89L10Harness Holder1
2302142-061676 X 16 CROSS SC2
Fig. 25PTT Switch Tiller Handle w/Power Tilt
图 327带动力倾斜的动力升降倾斜开关舵柄 PTT Switch Tiller Handle w/Power Tilt Fig.
REFPart No.NameQty
138410-93J22PTT Relay Assembly1
238415-89L00PTT Relay Holder1
337850-94JA3Tilt Switch Assembly1
437852-94JB0PTT Switch Plate1
509125-05046Screw (5x12)2
629103-93J00Bolt (6x12)2
709140-05005Nut2
809116-06517Bolt (6x25)2
909169-06062Washer (6.3x17x1.6)2
1037851-89L00PTT Switch Holder1
Fig. 26Sensor/Switch
图 334A传感器/开关 Sensor/Switch Fig.
REFPart No.NameQty
113640-32G20Engine Temp Sensor1
237820-89L00Oil Pressure Switch Assembly1
336360-99J10Oil Pressure Indicator1
537161-89L02Starter Motor Switch Assembly1
637163-89L00Starting Switch Hole Plug1
737721-89L00Neutral Switch Assembly1
837726-89L00Neutral Switch Bracket (NLA)1
901550-0616CBOLT1
1036616-89L20Connector Holder1
1137725-89L01Neutral Switch Actuator1
1213650-52G00Inlet Air Temp Sensor1
1313655-89L10Inlet Air Temp Sensor Grommet1
1418590-58M00MAP Sensor1
1501550-0620CBOLT1
Fig. 27Sensor/Switch Tiller Handle w/Power Tilt
图 334B带动力倾斜的舵柄传感器/开关 Sensor/Switch Tiller Handle w/Power Tilt Fig.
REFPart No.NameQty
113640-32G20Engine Temp Sensor1
237820-89L00Oil Pressure Switch Assembly1
336360-99J10Oil Pressure Indicator1
537163-89L00Starting Switch Hole Plug1
637721-89L00Neutral Switch Assembly1
737726-89L00Neutral Switch Bracket (NLA)1
801550-0616CBOLT1
936616-89L20Connector Holder1
1037725-89L01Neutral Switch Actuator1
1113650-52G00Inlet Air Temp Sensor1
1213655-89L10Inlet Air Temp Sensor Grommet1
1318590-58M00MAP Sensor1
1401550-0620CBOLT1
Fig. 28Clamp Bracket
图 335A夹具支架 Clamp Bracket Fig.
REFPart No.NameQty
341211-99JL0Clamp Screw2
441212-91J00Clamp Handle2
541213-94J01Clamp Plate2
609205-06021Spring Pin (6x25)2
741130-90L00Clamp Bracket Shaft1
809159-22006Nut1
909100-06178Bolt (6x150)1
1009160-06082Washer (6.5x13x1.0)1
1109180-06366Spacer1
1229141-93J00Nut (6mm)1
1345261-89L00Release Lever1
1459315-94J00Release Lever Bushing2
1509100-08311Bolt (8x90)2
1609140-08023-XC0Nut (8mm)2
1709160-08081Washer (8.5x23x1.5)2
1829162-93J10Lock Washer2
1945420-89L01Tilt Lock Pin1
2045425-94J01Tilt Lock Pin Stopper1
2109441-17001Spring1
2209160-08170Washer (8.5x16x2)2
2345269-89L00Reverse Lock Mark (NLA)1
2469911-91J51Clamp Bracket Mark1
2541210-99JL1Clamp Screw Assy1
Fig. 29Clamp Bracket Tiller Handle w/Power Tilt
图 335B夹具支架带动力倾斜的舵柄手柄 Clamp Bracket Tiller Handle w/Power Tilt Fig.
REFPart No.NameQty
309205-06021Spring Pin (6x25)2
441211-94L00Clamp Screw2
541212-91J00Clamp Handle2
641213-94J01Clamp Plate2
741130-94JA1Clamp Bracket Shaft1
841135-93J11Clamp Bracket Shaft Washer1
936894-87D00Wire Lead (L:195)1
1036894-87D00Wire Lead (L:195)1
1136895-87D01Wire Lead (L:210)1
1209125-06063Screw (6x10)5
1309159-22006Nut1
1441221-94JA0Tilt Stopper Knob (NLA)1
1541222-94JA0Tilt Stopper Pin (NLA)1
1641226-94JA0Tilt Stopper Bushing (NLA)1
1745421-94JA0Tilt Lock Pin2
1809116-08128Bolt (8x40)2
1909205-03004Spring Pin (3x20)1
2109103-06281Bolt (6x14)2
2229162-93J10Lock Washer2
2309160-08081Washer (8.5x23x1.5)2
2409100-08311Bolt (8x90)2
2509140-08023-XC0Nut (8mm)2
2609160-08170Washer (8.5x16x2)2
2769911-91J51Clamp Bracket Mark1
2841210-89LA0Clamp Screw Assembly1
Fig. 30Swivel Bracket
图 336A旋转支架 Swivel Bracket Fig.
REFPart No.NameQty
122511-99011Grease Nipple3
343711-99J00Steering Bushing2
509160-27012Washer (27.5x47x1)1
609282-27002Oil Seal (26x39x5)1
743211-87JL0Swivel Bracket Bushing2
809160-27012Washer (27.5x47x1)1
941225-89L00Release Arm Pin1
1045212-89L00Reverse Lock Arm Spring2
1145231-89L00Reverse Lock Arm1
1245241-89L00Reverse Lock Arm Link1
1309204-01002Cotter Pin1
1445247-99J00Reverse Lock Arm Cotter Pin1
1545250-89L03Release Link1
1609200-06061Pin1
1709160-06082Washer (6.5x13x1.0)1
1809200-05014Pin1
1943411-939L0Steering Adjuster Plate1
2043412-93901COVER,STEERING1
2129440-93J00Steering Adjuster Spring1
2209160-08082Washer (8.5x16x1.2)1
2309100-08232Bolt (8x30)1
2445710-89L10Shallow Drive Arm1
2545722-94J11Shallow Water Drive Spring1
2609111-10067Bolt (10x20.4)2
2743411-89L00Steering Adjuster Lever1
2843415-89L01Steering Adjuster Plate1
2943420-89L00Steering Adjust Friction Plate1
3043425-89L00Steering Adjust Upper Plate1
3143512-89L00Steering Adjust Thread Shaft1
3243515-88L00Steering Adjust Friction Washer Plate2
3343516-89J00Steering Adjuster Washer2
3443517-89L00Steering Adjuster Spacer1
3509116-06225Bolt (6x16)4
3609159-08L02Nut1
3709161-08019Washer (8.2x18x1.2)1
Fig. 31Swivel Bracket Tiller Handle w/Power Tilt
图 336B带动力倾斜的旋转支架舵柄 Swivel Bracket Tiller Handle w/Power Tilt Fig.
REFPart No.NameQty
343711-94JA0Steering Bushing2
509160-27012Washer (27.5x47x1)1
609282-27002Oil Seal (26x39x5)1
743211-87JL0Swivel Bracket Bushing2
809160-27012Washer (27.5x47x1)1
943411-939L0Steering Adjuster Plate1
1043412-93901COVER,STEERING1
1129440-93J00Steering Adjuster Spring1
1209160-08082Washer (8.5x16x1.2)1
1309100-08232Bolt (8x30)1
1443411-89LA0Steering Adjuster Lever1
1543415-89L01Steering Adjuster Plate1
1643420-89L00Steering Adjust Friction Plate1
1743425-89L00Steering Adjust Upper Plate1
1843512-89L00Steering Adjust Thread Shaft1
1943515-88L00Steering Adjust Friction Washer Plate2
2043516-89J00Steering Adjuster Washer2
2143517-89L00Steering Adjuster Spacer1
2209116-06225Bolt (6x16)4
2309159-08L02Nut1
2409161-08019Washer (8.2x18x1.2)1
2609103-06281Bolt (6x14)1
Fig. 32Tilt Cylinder Tiller Handle w/Power Tilt
图 338带动力倾斜的倾斜缸舵柄手柄 Tilt Cylinder Tiller Handle w/Power Tilt Fig.
REFPart No.NameQty
148000-89LA4Power Tilt Assembly1
248864-89LA0Manual Valve Set1
348681-87J11Circlip1
448553-88L00Washer Seal1
548510-94600Gear Pump Assembly (NLA)1
648583-95E00Drive Joint1
731123-89J10O-Ring1
848572-94J00Cap (NLA)1
948664-87D00O-Ring1
1031193-94J00Band (NLA)1
1131192-94J01Screw1
1231281-94J01Through Bolt2
1348582-97E00Pump Filter (NLA)1
1438100-89LA3PTT Motor Assembly1
1548664-87D00O-Ring2
1648121-94JA0Lower Tilt Cylinder Shaft (NLA)1
1748321-97E01Upper Tilt Cylinder Shaft1
1848325-97E00Tilt Cylinder Upper Bushing4
2009103-06281Bolt (6x14)1
2109116-08150Bolt (8x27)2
2209380-12002Snap Ring2
2309407-14407Clamp (L:140)3
Fig. 33PTT Motor Tiller Handle w/Power Tilt
图 340带动力倾斜的操舵手柄马达 PTT Motor Tiller Handle w/Power Tilt Fig.
REFPart No.NameQty
138100-89LA3PTT Motor Assembly1
231174-89LA1Bracket1
331136-94J00Breaker1
431133-94910Brush1
531123-94J01O-Ring1
633799-97E00Oil Seal1
731135-94900Spring2
809136-05041Screw (5x20)2
931311-94J00Armature (NLA)1
Fig. 34Engine Holder
图 401发动机支架 Engine Holder Fig.
REFPart No.NameQty
151110-89L03Engine Holder1
251211-89L00Engine Holder Gasket1
309116-08151Bolt (8x30)3
409202-06023Knock Pin (6x10)2
509282-12L04Oil Seal (12x25x7)1
616515-89L10Oil Hose1
754112-99J01Upper Mount Bolt (L:123)2
854113-99JM0Upper Mount Bolt Washer2
954127-89L00Upper Side Mount1
1054125-99J00Upper Reverse Thrust Stopper2
1154130-89L00Upper Mount2
1254137-89L00Upper Mount Cover2
1309116-08137Bolt (8x22)4
1409140-10031Nut (10mm)2
1501560-08307BOLT7
1609401-12413Clip1
1716520-99J00Oil Strainer1
1809401-13424Clip1
Fig. 35Drive Shaft Housing
图 405驱动轴壳体 Drive Shaft Housing Fig.
REFPart No.NameQty
117913-93J00Water Flush Plug1
217914-93J01Water Flush Plug Gasket1
443112-94L01Exhaust Pipe1
561155-89L00Water Inspection Tube1
652113-89L00Drive Shaft Housing Gasket1
709116-08151Bolt (8x30)6
809202-06023Knock Pin (6x10)2
909168-12017Gasket (12x17x1)1
1009248-12009Oil Drain Plug1
1154151-99J00Lower Thrust Mount1
1254167-99J01Lower Side Mount2
1554213-93901Knock Pin2
1609116-08154Bolt (8x40)2
1809116-08151Bolt (8x30)4
1909320-13022Bushing1
2009202-06023Knock Pin (6x10)2
Fig. 36Gear Case
图 407A齿轮箱 Gear Case Fig.
REFPart No.NameQty
209263-17048Bearing (17x24x27.5)1
309262-25003Bearing (25x52x15)1
409202-06023Knock Pin (6x10)2
509116-08151Bolt (8x30)4
655321-87J01Aluminum Anode1
709103-06281Bolt (6x14)1
859178-97J00Drain Plug Gasket2
909248-08001Drain Plug2
1108110-60050B1 25X47X12 BEA1
1209280-57002O-Ring1
1309289-17L02Oil Seal (17x30x6)2
1409116-06227Bolt (6x20)2
1658120-89L00Type M Propeller Bushing1
1757632-94J00Propeller Stopper1
1809141-12005Nut1
1909160-12066Washer (12.5x22x2.5)1
2009204-02004Cotter Pin1
2155331-99J10Exhaust Seal Core1
2255332-99J10Exhaust Seal Rubber1
2355321-87J11Magnesium Anode1
Fig. 37Gear Case w/High Thrust Prop
图 407B齿轮箱(配高推力螺旋桨) Gear Case w/High Thrust Prop Fig.
REFPart No.NameQty
209263-17048Bearing (17x24x27.5)1
309262-25003Bearing (25x52x15)1
409202-06023Knock Pin (6x10)2
509116-08151Bolt (8x30)4
655321-87J01Aluminum Anode1
709103-06281Bolt (6x14)1
859178-97J00Drain Plug Gasket2
909248-08001Drain Plug2
1108110-60050B1 25X47X12 BEA1
1209280-57002O-Ring1
1309289-17L02Oil Seal (17x30x6)2
1409116-06227Bolt (6x20)2
1558100-94JB1-019High Thrust Propeller 4x10x71
1658120-94JA1Propeller Bushing (NLA)1
1757632-94J00Propeller Stopper1
1809141-12005Nut1
1909160-12066Washer (12.5x22x2.5)1
2009204-02004Cotter Pin1
2155331-99J10Exhaust Seal Core1
2255332-99J10Exhaust Seal Rubber1
2357633-93901Propeller Nut Spacer1
2455321-87J11Magnesium Anode1
Fig. 38Side Cover
图 410A侧盖 Side Cover Fig.
REFPart No.NameQty
309116-06523Bolt (6x35)8
461112-89L10Side Cover Rubber1
561134-89L00Side Cover Seal1
709320-11017Cushion2
809116-06522Bolt (6x17)2
961412-89L00Front Panel Hook1
1061610-90L00Fastener1
1161616-93EL0Lever Pin1
1209161-04012Washer (4.2x11x1)1
1361124-89L40Cable Grommet1
1461151-91J11Cushion1
1561827-89L00Side Cover Holder1
1602142-0616CScrew1
1754144-89L11Upper Mount Starboard Seal1
1854145-89L01Upper Mount Port Seal1
1909251-09007Cushion2
2009229-04005Rivet2
2109385-04003Snap Pin1
2217917-87L00Water Flush Connector1
Fig. 39Side Cover Tiller Handle w/Power Tilt
图 410B带动力倾斜的舵柄侧盖 Side Cover Tiller Handle w/Power Tilt Fig.
REFPart No.NameQty
309116-06523Bolt (6x35)8
461112-89L10Side Cover Rubber1
561134-89L00Side Cover Seal1
709320-11017Cushion2
809116-06522Bolt (6x17)2
961412-89L00Front Panel Hook1
1061610-90L00Fastener1
1161616-93EL0Lever Pin1
1209161-04012Washer (4.2x11x1)1
1361124-89L40Cable Grommet1
1461151-91J11Cushion1
1561827-89L00Side Cover Holder1
1602142-0616CScrew1
1754144-89L11Upper Mount Starboard Seal1
1854145-89L01Upper Mount Port Seal1
1909251-09007Cushion2
2009229-04005Rivet2
2109385-04003Snap Pin1
2209403-07308Clamp2
2317917-87L00Water Flush Connector1
Fig. 40Engine Cover
图 420A发动机罩 Engine Cover Fig.
REFPart No.NameQty
261433-89L01Air Intake Inner Cover1
303542-05169SCREW4
461622-90L00Recoil Starter Seal1
561619-89L00Engine Cover Fastener Cushion1
661631-99J00Engine Cover Hook1
709229-04005Rivet2
1077811-54GB0-0PGChrome S Emblem1
1361458-89L30Engine Cover Label1
1461471-89L00Lean Burn Decal1
1559800-89L10Tool Set1
1699011-89LA1-03BOwners Manual DF9.9B/15A/20A - 20211
Fig. 41Engine Cover Tiller Handle w/Power Tilt
图 420B发动机罩带动力倾斜的舵柄手柄 Engine Cover Tiller Handle w/Power Tilt Fig.
REFPart No.NameQty
161400-89L40-YAYEngine Cover Assembly1
261433-89L01Air Intake Inner Cover1
303542-05169SCREW4
461622-90L00Recoil Starter Seal1
561619-89L00Engine Cover Fastener Cushion1
661631-99J00Engine Cover Hook1
709229-04005Rivet2
861443-89L00-YAYStarboard Engine Cover Stripe1
961453-89L00-YAYPort Engine Cover Stripe1
1077811-54GB0-0PGChrome S Emblem1
1161435-89L50-YAYRear Emblem Mark (15)1
1261446-89L10-YAYEFI Decal1
1361458-89L30Engine Cover Label1
1461471-89L00Lean Burn Decal1
1559800-89L10Tool Set1
1699011-89LA1-03BOwners Manual DF9.9B/15A/20A - 20211
1761447-89L00-YAYPower Tilt Emblem Mark1
Fig. 42Fuel Tank
图 432燃油箱 Fuel Tank Fig.
REFPart No.NameQty
165000-99J013 Gallon Fuel Tank1
265700-91J28Fuel Hose Assembly1
365750-87J11Fuel Hose Connector1
465750-98506Fuel Hose Connector (11mm)1
565770-90J04Squeeze Pump1
665781-98500Hose Clip4
765720-986L0Fuel Connector1
809103-06237Bolt (6x12.5)1
909160-06085Washer (6.5x15x1.0)1
Fig. 43Tiller Handle
图 444舵柄手柄 Tiller Handle Fig.
REFPart No.NameQty
263115-99J10Tiller Handle Bushing No 11
363115-99J00Tiller Handle Bushing No 21
463116-99J00Friction Rubber1
663210-89L11Handle Grip1
763220-89L00Handle Rod1
863225-98601Throttle Adjust Plate1
963225-93200Handle Rod Bushing1
1063240-94J20Handle Grip Adjuster Set1
1163241-986B0Handle Rod Support1
1263244-94J00Throttle Adjust Knob1
1309148-06008Nut1
1463610-89L00Throttle Cable Assembly1
1563610-89L10Throttle Cable Assembly1
1609116-08151Bolt (8x30)2
1709126-06015Screw (6x23)1
1809136-05041Screw (5x20)2
1909163-06001Lock Washer (6.4x12x0.5)1
2009440-12027Spring1
2133833-91J00Tube (6x8x250)1
2263114-99J01Warning Indicator Plate1
Fig. 44Opt: Remote Control
图 508选配: 遥控装置 Opt: Remote Control Fig.
REFPart No.NameQty
167200-94J33REMOTE CONTROL1
236628-91J00Wire Harness Grommet1
337110-94J02Igntion Switch Assembly1
537143-99E01Key Cap2
637149-93J00Cylinder Body Cap1
737820-93J11Emergency Stop Switch Assembly1
837823-92E02Stop Switch Lanyard1
937826-92J10Nut1
1067263-88L30Switch Hole Grip Cap1
1138500-93J00Warning Buzzer*1
1267214-92E00Screw (5x10)1
1367212-95600Washer (NLA)1
1467220-95630Plate Assembly1
1567223-99E10Brake Adjustment Knob1
1667229-95600Roller (NLA)1
1767232-95600Bushing1
1867238-87D00Drive Gear1
1967241-99E11Free Throttle Lever1
2067243-95600Bushing (NLA)1
2167244-95600Wave Washer (NLA)1
2267245-95600Free Throttle Drum (NLA)1
2367251-96L00Handle Lever1
2467252-95600Bushing2
2567253-95600Washer (NLA)1
2667255-96L00Neutral Lock Arm1
2767256-95600Neutral Lock Holder1
2867257-96L00Lever Cap1
2977811-54GB0-0PGChrome S Emblem1
3067258-99E00Neutral Arm Bracket1
3167259-87D00Neutral Arm Spring (NLA)1
3267251-96L00Handle Lever1
3367296-96L10Screw2
3467264-95600Washer (NLA)1
3567267-96L00Wire Cover1
3667273-95600Spacer1
3767275-95600Cable End2
3867292-94300E Ring3
3967294-95600Spacer3
4067296-90J10Rear Cover Screw5
4167296-96L00Screw2
4267296-95630Screw3
4367296-95610Screw2
4467297-95600Washer2
4509100-08232Bolt (8x30)1
4667269-96L10Screw (5x12)2
4709140-06020Nut (6mm)3
4867288-94320Washer (6.5x24x2)3
4967224-96L00Brake Arm1
5067238-96L00Shift Gear1
5167284-94L10Handle Lever Mark1
5267140-95601Twin Remote Attachment Kit1
5309180-06105Spacer (6.1x10x14) (NLA)3
5467296-95640Screw (L:165)3
5567288-94320Washer (6.5x24x2)3
5736620-89L00Wire Harness Assembly1
5809481-1050110 Amp Fuse1
5936615-96300Resin Terminal5
Fig. 45Opt: Remote Control Parts
图 513选配: 遥控部件 Opt: Remote Control Parts Fig.
REFPart No.NameQty
167130-89L22PARTS SET,REMO-1
213513-89L10Throttle Rod1
319120-99J11Throttle Control Lever1
419122-99J00Interlink Throttle Lever No 21
519131-89L00Connector2
619148-89L10Interlink Throttle Lever No. 11
719150-89L00Throttle Lever Bracket1
819185-99J00Throttle Lever Spring1
921110-89L10Clutch Lever1
1023115-89L10Clutch Lever Link1
1136610-89LH0Wiring Harness Assembly1
1236618-43410Oil Pressure Switch Cap (NLA)1
1309481-1050110 Amp Fuse1
1409481-3050130 Amp Fuse1
1537163-89L00Starting Switch Hole Plug1
1641130-89L00Clamp Bracket Shaft1
1743755-99J01ATTACHMENT,STEE1
1843759-89L00Drain Hose Holder1
1909204-01002Cotter Pin2
2009160-08082Washer (8.5x16x1.2)2
2161124-89L50Cable Grommet1
2267340-89L10Remocon Cable Holder1
2367467-89J01Cable Connector2
2409108-08286Stud Bolt2
2509116-06225Bolt (6x16)1
2609159-08059Nut2
2709159-22006Nut1
2809160-05029Washer (5.5x10x0.8)2
2909160-06046Washer (6.5x20x1.5)2
3009160-06055Washer (7x12x1.0)2
3109385-06012Clip2
3209407-14407Clamp (L:140)12
3301547-06167BOLT 6X162
3401550-06127BOLT2
3501550-06167BOLT2
3632851-93J00Lead Wire Cushion1
3736616-89L30Connector Holder1
3867345-89L10Remocon Cable Holder Protector1
3909409-10304-5ESClip1
Fig. 46Opt: Top Mount Single (1)
图 544选配: 顶置单联支架(1) Opt: Top Mount Single (1) Fig.
REFPart No.NameQty
167200-88L02Replaced by 67200-88L201
267261-88L10Grip No.21
367261-88L00Grip No. 11
437850-88L00PTT Switch Assembly1
567296-88L00Screw3
667288-92E20Washer3
767212-88L00Cover Plug (Single)1
868111-88L00Emblem Mark (S)1
967257-88L00Lever Cap1
1067281-88L00Decal (Single)1
1167296-92E60Screw2
1267288-92E60Washer2
1367253-92E00Washer1
1467275-95600Cable End2
1567273-95600Spacer1
1667271-88L10Remocon Lever Lower Cover1
1767211-88L00Top Binnacle Cover (Single)1
1867264-88L00Lever Design Cover1
1967264-88L10Lever Plating Cover1
2067500-88L00Single Binnacle Box Spacer1
2109125-05135Screw (5x65)4
2209160-05029Washer (5.5x10x0.8)4
2309140-05005Nut4
2467273-88L00Grommet (Single)1
Fig. 47Opt: Top Mount Single (2)
图 545选配: 顶置单联支架(2) Opt: Top Mount Single (2) Fig.
REFPart No.NameQty
167200-88L02Replaced by 67200-88L201
267222-92E00Dual Plate1
367223-92E00Brake Adjust (NLA)1
467288-92E00Washer1
567292-94300E Ring4
667272-88L00Waterproof Seal1
767291-92E00Snap Ring (NLA)2
867221-92E00Shift Assembly (NLA)1
967224-92E00Brake Arm Assembly (NLA)1
1009140-06020Nut (6mm)2
1137721-88L01Neutral Switch Assembly1
1267236-92E00Roller (NLA)1
1367296-88D10Screw (5x16)2
1467296-92E20Screw (5x25) (NLA)2
1567226-92E00Bolt (NLA)1
1667226-92E10Bolt (NLA)1
1767240-92E00Throttle Arm Assembly (NLA)1
1867228-92E00Washer (NLA)1
1967286-92E00Bolt (6x18) (NLA)3
2067230-88L00Shift Arm Assembly1
2109125-05042Screw (5x10)9
2267234-88L00Gear Case1
2367245-92E00Free Throttle Drum (NLA)1
2467227-92E00Stopper (NLA)1
2509126-06006Screw (6x20)2
2667233-92E00Spring (NLA)1
2767235-92E00Shift Lock Plate (NLA)1
2867237-92E01Spring (NLA)5
2967269-92E00Bracket (NLA)1
3067296-88D10Screw (5x16)1
3167238-88L00Drive Gear1
3267231-88L00Shift Gear1
3367232-88L00Shift Gear Bushing6
3467241-88L00Free Accel Rod1
3567239-92E00Pin1
3667246-88L00Remocon Drive Shaft1
3767291-92E10Snap Ring (NLA)1
3867243-92E00Grommet (NLA)1
3967252-88L00Remocon Drive Shaft Bushing1
4067253-88L00Washer1
4167239-92E10Shift Pin Plate1
4267274-88L00Cover Base Flange (Single)2
4367296-95610Screw4
4467296-92E30Screw4
4509160-05024Washer (5.5x16x1.5)4
4667287-92E00Nut4
4767273-88L00Grommet (Single)1
Fig. 48Opt: Remocon Cable Electric Start
图 546选配: 遥控电缆电动启动装置 Opt: Remocon Cable Electric Start Fig.
REFPart No.NameQty
136620-89L00Wire Harness Assembly1
209481-1050110 Amp Fuse1
336990-87D00Terminal & Sleeve Set1
Fig. 49Opt: Electrical Manual Start
图 553选配:电动手动启动系统 Opt: Electrical Manual Start Fig.
REFPart No.NameQty
132000-89L03Battery Charging Kit1
232801-89L01Rectifier/Regulator Set1
332800-94J11Rectifier/Regulator Assembly1
432815-89L10Rectifier Bracket1
501550-08207BOLT2
601550-06207BOLT2
709407-14407Clamp (L:140)3
809408-00184Clamp1
939600-89L01Receptacle Set1
1036740-94J00Fuse Case Assembly (NLA)1
1137801-98300Lead (NLA)1
1239601-95D01Lighting Receptacle Assembly1
1336634-93910Connector Cap1
1439602-93900Lamp Cord Plug Assembly1
1509407-14403Clamp (L:125)2
1609407-14407Clamp (L:140)3
1736990-87D00Terminal & Sleeve Set1
Fig. 50Opt: Starting Motor Manual Start
图 561选配: 手动启动马达 Opt: Starting Motor Manual Start Fig.
REFPart No.NameQty
131000-89L21STARTER SET,ELE1
231101-89L10Starting Motor Set1
331100-89L00Starter Motor Assembly1
432102-89L00Flywheel1
532120-89L20Stator & Pulser Coil1
632800-89L02Rectifier/Regulator Assembly1
732815-89L00Rectifier Bracket1
801550-06167BOLT1
901550-06207BOLT2
1001547-0625ABOLT3
1109408-00184Clamp1
1233800-89L10Starter Cable Set1
1333810-89L10Starter Cable1
1436617-89L10Harness Bracket (NLA)1
1537161-89L02Starter Motor Switch Assembly1
1609407-14403Clamp (L:125)1
1701547-06167BOLT 6X162
1809407-14407Clamp (L:140)1
1936610-89LG2HARNESS ASSY,WI1
2038860-76F01Relay1
2138915-90J00Relay Holder1
2209407-14407Clamp (L:140)11
2312700-89L21Camshaft Assembly1
2433930-89L00Engine Control Unit1
Fig. 51Opt: Drag Link
图 575选配:转向拉杆 Opt: Drag Link Fig.
REFPart No.NameQty
141161-94400Steering Cable Seal1
267701-99J02Drag Link Assembly1
367721-93E10Drag Link Spacer (NLA)1
467725-96J00Drag Link Bolt1
567726-99E00Lock Nut2
667728-99E00Washer4
Fig. 52Opt: Fuel Tank
图 583选配: 燃油箱 Opt: Fuel Tank Fig.
REFPart No.NameQty
165000-95J016 Gallon Suzuki Fuel Tank1
265740-95D01Fuel Tank Connector (13mm)1
365700-87J28Fuel Hose1
465750-87J11Fuel Hose Connector1
565750-95501Fuel Hose Connector (13mm)1
665770-90J04Squeeze Pump1
765781-98500Hose Clip4