Suzuki — DF-115 / 2023

Exploded diagrams and part specifications.

1Cylinder Head2Cylinder Block3Crankshaft4Timing Chain5Camshaft6Intake Manifold7Silencer8Ring Gear Cover9Fuel Vapor Separator10Fuel Injector11Fuel Pump12Water Pump13Thermostat14Throttle Body15Oil Pump16Oil Pan17Clutch Shaft18Shift Rod19Shift Rod (C/R)20Transmission21Transmission (C/R)22Starting Motor23Magneto24Rectifier25Sensor26Harness27PTT Switch/Engine Control Unit28Clamp Bracket29Swivel Bracket30Trim Cylinder31PTT Motor32Engine Holder33Drive Shaft Housing34Gear Case35Gear Case (C/R)36Side Cover37Engine Cover38Drag Link39Meter40Squeeze Pump41Opt: Meter42Opt: Water Pressure Gauge Sub Kit43Opt: Remote Control44Opt: Concealed Remocon (1)45Opt: Concealed Remocon (2)
Fig. 1Cylinder Head
图 111气缸盖 Cylinder Head Fig.
REFPart No.NameQty
111100-99L00HEAD ASSY,CYLIN1
209103-06266Bolt (6x40)21
309206-08001Knock Pin (8x11)18
411115-85FA1-001Valve Guide (OS:0.30)16
511261-93J00Protection Anode Cover2
609280-22019O-Ring2
755321-87J01Aluminum Anode2
809128-06094Protection Anode Bolt2
901550-0820CBOLT2
1011117-89J00Bolt10
1111141-99L00GASKET,CYL HEAD1
1209116-08177BOLT,CYL HEAD N8
1304211-13189PIN2
1411170-99L00COVER COMP,CYL1
1511173-99L00PLATE,BREATHER1
1611179-90J00Spark Plug Hole Gasket4
1711189-90J00Cylinder Head Cover Gasket1
1811382-93J00Oil Filler Cap1
1911174-99L00HOSE COMP,BREAT1
2009280-26006O-Ring1
2111194-99L00GUARD, FUEL HOS1
2211199-99L00GUIDE,FILTER1
2309401-20409Clip2
2401547-0625CBolt11
2501547-0655C01547-0655C4
2602112-0612ASCREW8
2709482-00649NGK LKR6E Spark Plug4
2809320-08517CUSHION,CABLE H4
2909329-12006CUSHION2
Fig. 2Cylinder Block
图 113气缸体 Cylinder Block Fig.
REFPart No.NameQty
111291-99L00HOOK,ENGINE1
201550-1230CBOLT,ENGINE HOO2
311301-99L00BLOCK SET,CYLIN1
411117-90J10Crankcase Bolt10
511216-90J10Oil Gallery Plug Gasket3
609248-18014Plug (18x8)3
709206-13019Knock Pin5
801550-0840CBolt10
911112-90J00Oil Venturi Plug1
1009246-04009Plug1
1111261-93J00Protection Anode Cover1
1209280-22019O-Ring1
1355321-87J01Aluminum Anode1
1409103-06281Bolt (6x14)1
1501550-0820CBOLT1
Fig. 3Crankshaft
图 116曲轴 Crankshaft Fig.
REFPart No.NameQty
112111-99L00PISTON4
212140-92J10Piston Ring Set4
312151-99L00PIN,PISTON4
409381-21002Piston Circlip8
512160-92J10Connecting Rod Assembly4
612163-35F00Connecting Rod Bolt8
704221-04089PIN 4X88
912220-99L00CRANKSHAFT COMP1
1009202-05027Pin (5x8.8)1
1309283-52006Oil Seal (52x70x10)1
1412100-99L00-050PISTON SET,OS(04
1512140-92J10-050Piston Ring Set (OS:0.50)4
Fig. 4Timing Chain
图 119正时链条 Timing Chain Fig.
REFPart No.NameQty
112732-90J01GEAR,DRIVEN1
212741-90J01Camshaft Timing Sprocket2
309103-12049Bolt (12x25)2
412733-90J00Driven Gear Plug1
504221-05109PIN2
609262-35068Bearing (35x62x14)1
709280-22022O-Ring1
808331-41269Circlip1
912761-90J10CHAIN COMP,TIMI1
1012771-90J00Timing Chain Guide1
1112810-90J00Timing Chain Tensioner1
1212813-73G00Timing Chain Tensioner Pad1
1312812-90J00Timing Chain Tensioner Spacer1
1412831-90J02Tensioner Adjuster Assembly1
1501421-0616ABOLT,STUD1
1601550-0616ABOLT2
1701550-0620ABOLT1
1801550-0835ABOLT1
1908316-1006ANut1
Fig. 5Camshaft
图 121凸轮轴 Camshaft Fig.
REFPart No.NameQty
112711-99L00CRANKSHAFT,INTA1
212720-99L00CAMSHAFT COMP,E1
312891-69G00Tappet16
512911-86FA2Intake Valve8
612915-86F51Exhaust Valve8
712921-90J01Valve Spring16
812931-90J00Valve Spring Retainer16
912932-85FA0Valve Cotter32
1012933-86510Valve Spring Seat16
1109289-06003Valve Stem Seal16
Fig. 6Intake Manifold
图 122进气歧管 Intake Manifold Fig.
REFPart No.NameQty
113110-99L00MANIFOLD COMP,I1
213119-99L00GASKET,INTAKE M4
313125-99L00GASKET,THROTTLE1
401421-0830C01421-0830C2
501550-0835CBolt6
608316-1008CNut2
Fig. 7Silencer
图 134消声器 Silencer Fig.
REFPart No.NameQty
113710-99E00Flame Arrester1
213810-99L00SILENCER COMP1
313813-99L00HOLDER,ARRESTER1
409169-06090Washer2
509320-09059Cushion2
609116-06517Bolt (6x25)2
Fig. 8Ring Gear Cover
图 136环形齿轮盖 Ring Gear Cover Fig.
REFPart No.NameQty
111511-99L00COVER,RING GEAR1
211514-99L00PLATE,RING GEAR1
303542-06209SCREW3
411512-99L01CUSHION,RING GE2
511515-99L00BRACE,RING GEAR1
609103-0624009103-062402
701421-0620C01421-0620C1
811519-99L00WASHER,RING GEA1
909169-06097WASHER,RING GEA1
1008316-10067Nut1
1161494-99L00LABEL,OIL & CLE1
1269711-93E11Label (S.I.G.P)1
Fig. 9Fuel Vapor Separator
图 143燃油蒸汽分离器 Fuel Vapor Separator Fig.
REFPart No.NameQty
115600-99L00SEPARATOR ASSY,1
213370-99L10NEEDLE,VALVE AS1
315200-92J20Fuel Pump Assembly1
415626-92J01VST Seal1
515628-99E00Screw (L:15)5
615629-99E10Drain Screw1
715641-88L00Spacer1
815642-88L00Fuel Filter1
915650-99E00Float1
1015654-88L00Pin1
1113684-99L00HOSE,DRAIN1
1215760-88L00Fuel Pressure Regulator1
1315644-88L00O-Ring1
1415645-88L00Regulator Holder1
1502112-0408ASCREW1
1615648-92J00Ring1
1715643-88L10Joint1
1815641-88L31Bushing1
1915641-88L51Bushing1
2015642-88L10Fuel Filter1
2115612-88L00Vapor Separator Cover1
2215613-88L00O-Ring1
2315614-88L00Screw3
2402142-0408BSCREW1
2515613-92J00Gasket1
2615620-99L00COVER ASSY1
2715610-92J00VST Lower Case1
2809116-06517Bolt (6x25)3
2909169-06090Washer3
3015691-92J00Cushion3
3115660-99L00HOSE COMP,EVAP1
3236617-93J00Harness Bracket1
3336617-93J10Harness Bracket2
3409320-08517CUSHION,CABLE H2
3509352-50003-065HOSE,EVAPORATIO1
3609352-50003-120HOSE,EVAPORATIO1
3709367-05004JOINT,HOSE1
3809401-08412Clip5
3909403-0832909403-083294
4001550-0612CBOLT3
4109403-11321Clamp1
Fig. 10Fuel Injector
图 144喷油器 Fuel Injector Fig.
REFPart No.NameQty
115681-99L10HOSE,FUEL(SEPAR1
215710-99L00INJECTOR ASSY,F4
315716-65DT0Grommet Set4
415751-99L10PIPE,DELIVERY1
509168-12013Gasket2
609320-08062Cushion4
709401-11425Clip2
801421-0820CStud2
901550-12167BOLT2
1008316-1008CNut2
1115830-99L00JOINT COMP,FUEL1
1201550-0612CBOLT1
1309280-08012O-Ring1
Fig. 11Fuel Pump
图 146燃油泵 Fuel Pump Fig.
REFPart No.NameQty
115100-96J01Fuel Pump Assembly1
215190-99L00HOSE COMP,FUEL1
309251-07003Cap1
415195-96L00Fuel Hose1
515192-99L00HOSE,FUEL(FILTE1
615410-92J10Fuel Filter Assembly1
715411-92J10Fuel Filter Cap1
815412-92J00Fuel Filter1
915413-92J00Fuel Filter Case1
1015415-92J00Fuel Filter Seal1
1115421-99L00BRACKET,FUEL FI1
1215195-96L10HOSE,FUEL(PUMP1
1309280-33004O-Ring1
1415193-99L00HOSE,FUEL(2WAY1
1509403-12314Clamp (NLA)3
1615831-96L00Fuel Hose Union2
1709401-14409Clip6
1809401-11006CLIP,FUEL HOSE3
1908316-1008CNut1
2009103-06211Bolt (6x25)2
2101550-0616CBOLT2
Fig. 12Water Pump
图 160水泵 Water Pump Fig.
REFPart No.NameQty
117410-92J00Water Pump Case1
217461-90J01Water Pump Impeller1
317471-92J00Water Pump Plate1
417472-87E10Water Pump Plate Gasket1
617562-90J01Water Tube Bushing1
717563-87D01Water Tube Bushing1
817564-87D00Water Pump Case Bushing1
917631-90J00Port Side Water Filter1
1017632-90J00Starboard Side Water Filter1
1117635-90J00Sub Water Tube Plug1
1209116-08131Bolt (8x45)4
1309125-05046Screw (5x12)2
1409161-16008Washer (15.8x26x1)3
1509202-06031Knock Pin (6x12)2
1609420-05009Water Pump Key1
1709132-04034Screw (4x18)2
1817413-92J01Water Pump Case Sleeve1
1917416-92J11Water Pump Case Seal1
2017612-90J01Water Tube Spacer (X)1
2117400-92J23Water Pump Repair Kit DF100/DF115/DF1401
2217500-90J11KIT,WATER SUB T1
2317520-90J00Water Sub Tube1
2417563-87D01Water Tube Bushing1
2517635-87E00Sub Water Filter1
2655332-87D01Exhaust Seal Rubber1
2755333-87D02Exhuast Seal Plate (NLA)1
2809125-06063Screw (6x10)1
Fig. 13Thermostat
图 162节温器 Thermostat Fig.
REFPart No.NameQty
117700-99L00FILTER ASSY,WAT1
217720-99L00CASE ASSY,FILTE1
417722-99L00CASE,FILTER LOW1
317721-99L00CASE,FILTER UPP1
517723-99L00CAP,FILTER CASE1
609280-50008O-Ring1
717725-99L00HOSE,WATER(THER1
817726-99L00HOSE,WATER(CASE1
917727-99L00HOSE,WATER(BYPA1
1017740-99L01UNION,WATER RET1
1109280-26006O-Ring1
1209401-31407Clip6
1317611-90J00Water Pressure Valve Cover1
1417660-98L01Water Pressure Valve1
1617681-99L00COVER,THERMOSTA1
1717711-90J00Water Hose 3 Way1
1809116-06121Bolt (6x25)2
1909280-26006O-Ring1
2009352-11154-050HOSE,WATER(HLDR1
2117712-99L00HOSE,WATER(3WAY1
2209352-50006-600Hose (5x9x600)1
2317915-99L00HOSE,FLUSH1
2417710-99L00HOSE COMP,WATER1
2517581-99L01PIPE,WATER OUTL1
2609280-26006O-Ring1
2709401-15414Clip2
2809401-08413Clip5
2909401-14409Clip2
3001550-0620CBOLT1
3101550-0620CBOLT3
3201550-0655CBolt1
3309403-12420CLAMP,WATER HOS2
3409403-16416CLAMP1
3509408-00056Clip2
3609408-00174Clamp (NLA)1
3709408-00175Clamp1
3801550-0612CBOLT2
3901550-0612CBOLT1
4001550-0625CBOLT1
4117730-99L00FILTER ASSY1
4209280-40020O RING(D:2.4,ID1
Fig. 14Throttle Body
图 163节气门体 Throttle Body Fig.
REFPart No.NameQty
113300-99L00BODY ASSY,THROT1
213315-99L00BRACKET,THROTTL1
301550-0820CBOLT2
401550-0860CBolt4
Fig. 15Oil Pump
图 175机油泵 Oil Pump Fig.
REFPart No.NameQty
112632-92J12Oil Pump Drive Gear1
216113-92J11Oil Pump Driven Gear1
316400-99L00PUMP ASSY,OIL1
416440-99E01VALVE ASSY,OIL1
516520-90J00Oil Pump Strainer1
609168-16002Gasket (16x22x2.0)1
709181-12158Washer (12x20x0.5)1
809261-05006Pin (5x18)1
909280-22020O-Ring2
1001547-0625ABOLT1
1101547-0635ABOLT2
1201550-0616ABOLT3
1308331-3112ACirclip1
1416510-61A33Engine Oil Filter1
1516531-99L00CASE,OIL FILTER1
1616539-99L01GASKET,OIL FILT1
1701550-0825CBolt2
Fig. 16Oil Pan
图 180油底壳 Oil Pan Fig.
REFPart No.NameQty
111489-90J10GASKET,OIL PAN1
317913-93J00Water Flush Plug1
443112-94L01Exhaust Pipe1
561150-99E01Water Indicator Tube Cover1
609280-09016O-Ring1
761155-99E01Water Indicator Tube1
809116-08178BOLT,OIL PAN(L43
909116-10129Bolt (10x160)8
1009168-12012Oil Drain Plug Gasket1
1109248-12009Oil Drain Plug1
1217914-93J01Water Flush Plug Gasket1
1316910-99L00GAUGE COMP,OIL1
1416930-99L00GUIDE,OIL LEVEL1
1509280-21015O-Ring1
1601550-0616CBOLT1
1716934-99L00CASE,OIL LEVEL1
1816941-99L00GASKET,OIL LVL1
1901550-0625CBOLT4
Fig. 17Clutch Shaft
图 204离合器轴 Clutch Shaft Fig.
REFPart No.NameQty
111118-95J00Notch Spring Plug1
219110-99L02HOLDER COMP,CLU1
321110-99L00LEVER COMP,CLUT1
421151-99L00HOLDER,CLUTCH L1
521155-99L01HOLDER,SHIFT LE1
621210-99L00SHAFT COMP,CLUT1
721230-99L00ARM,CMP CLUTCH1
821241-99L00ROD,CLUTCH LEVE2
922511-99011Grease Nipple1
1123115-99L00LINK,CLUTCH LEV1
1267467-89J01Cable Connector1
1367467-89J10Cable Connector1
1467471-99E00Remote Control Nut1
1567471-99E10Remote Control Nut2
1609160-06055Washer (7x12x1.0)2
1709160-06094Washer (6.5x15x1.0)2
1809204-01006Cotter Pin2
1909204-01006Cotter Pin2
2009206-11019PIN CLUTCH HOLD1
2109248-12011Plug (12x9)1
2209260-10005Ball2
2309306-06004Bushing1
2409306-10022Bushing2
2509306-12014BUSHING1
2609383-08005E Ring1
2709440-07071Spring1
2801550-0616CBOLT1
2901550-0825CBolt2
3001550-0830CBolt1
3101550-0855CBolt1
3201550-0880CBolt1
3308331-41359Circlip1
Fig. 18Shift Rod
图 210A换挡拉杆 Shift Rod Fig.
REFPart No.NameQty
125131-92J01YOKE,SHIFTER1
225141-92J01Shift Rod Guide Housing1
325222-90J01Shift Guide Cover Seal1
425232-90J00Gear Case Magnet1
525321-92J10Horizontal Shift Slider1
741226-97E00Bushing1
829116-93J00Bolt (6x20)2
909205-04014Pin2
1009280-69001O-Ring1
1109283-10011Oil Seal (10x22x8)2
Fig. 19Shift Rod (C/R)
图 210B换挡拉杆(C/R型) Shift Rod (C/R) Fig.
REFPart No.NameQty
125131-92J01YOKE,SHIFTER1
225141-92J01Shift Rod Guide Housing1
325222-90J01Shift Guide Cover Seal1
425232-90J00Gear Case Magnet1
525321-92J20Horizontal Shift Slider (C/R)1
741226-97E00Bushing1
829116-93J00Bolt (6x20)2
909205-04014Pin2
1009280-69001O-Ring1
1109283-10011Oil Seal (10x22x8)2
Fig. 20Transmission
图 220A变速箱 Transmission Fig.
REFPart No.NameQty
257133-90J02Drive Shaft Collar1
309164-31001Wave Washer1
409169-31001Washer1
509181-31001Washer (31x46x2.0)1
609265-25046Bearing (25x52x19.25)1
757300-99L10GEAR SET1
809140-14024Nut1
957500-87873Drive Shaft Shim Set1
1157500-87861Propeller Shaft Shim Set1
1309160-70002Thrust Washer (5.25)1
1557500-92813Gear Shim Set1
1709269-70001Bearing (70x95x4.0)1
1857610-99L00SHAFT COMP,PROP1
1957621-99L00SHIFTER,CLUTCH1
2009202-07002Pin (7x48)1
2157631-92J10PIN,CONNECTOR1
2209440-09040Detent Spring1
2306111-07004STEEL BALL 7/322
2406111-11004BALL2
2509440-49004Clutch Dog Spring1
2657616-90J00Clutch Dog Spacer1
2856123-92J00Oil Seal Protector Washer1
2909263-30051Bearing (30x37x26)1
3009280-97001O-Ring1
3109282-30007Oil Seal (30x50x6)2
3208113-62090B1 45X85X19 BEA1
3309387-52001Set Ring (SUS)1
3409116-08122Bolt (8x30)2
3556130-90J00Drive Shaft Housing1
3609280-46004O-Ring1
3709282-24004Oil Seal (24x40x7)2
3809117-08110Bolt (8x25)4
4009206-09012Knock Pin1
3956140-92J00Forward Gear Bearing Housing1
4109263-50001Bearing (50x62x25)1
Fig. 21Transmission (C/R)
图 220B变速箱(倒车) Transmission (C/R) Fig.
REFPart No.NameQty
256123-92J00Oil Seal Protector Washer1
309263-30051Bearing (30x37x26)1
409263-50001Bearing (50x62x25)1
509280-97001O-Ring1
609282-30007Oil Seal (30x50x6)2
709387-52001Set Ring (SUS)1
856130-90J00Drive Shaft Housing1
909280-46004O-Ring1
1009282-24004Oil Seal (24x40x7)2
1156140-92J40HOUSING COMP,RE1
1209206-09012Knock Pin1
1309263-45004Bearing (45x52x16)1
1409116-08122Bolt (8x30)2
1509117-08110Bolt (8x25)4
1757133-90J02Drive Shaft Collar1
1809164-31001Wave Washer1
1909169-31001Washer1
2009181-31001Washer (31x46x2.0)1
2109265-25046Bearing (25x52x19.25)1
2257300-99L30GEAR SET1
2309140-14024Nut1
2457500-87873Drive Shaft Shim Set1
2709160-60011Washer (3.00)1
2909160-70005Washer (2.00)1
3057500-92813Gear Shim Set1
3109269-60001Bearing (60x85x3.0)1
3309269-70001Bearing (70x95x4.0)1
3457610-99L10SHAFT COMP,PROP1
3557621-99L00SHIFTER,CLUTCH1
3657631-92J10PIN,CONNECTOR1
3709440-09040Detent Spring1
3806111-07004STEEL BALL 7/322
3906111-11004BALL2
4009202-07002Pin (7x48)1
4109440-49004Clutch Dog Spring1
4257616-92J00Clutch Dog Forward Spacer (NLA)1
4309160-30055Washer (30x47x6)1
4409160-30056Washer (32x47x3)1
4509269-30014Thrust Bearing (30x47x2)1
Fig. 22Starting Motor
图 301启动马达 Starting Motor Fig.
REFPart No.NameQty
131100-92J00Starter Motor Assembly1
231150-92J00Front Housing1
331170-92J00Rear Housing1
431173-92J00Brush Holder Assembly1
531191-92J00Shift Lever1
631192-92J00Screw Set1
731220-92J00Switch Assembly1
831261-75F10Through Bolt2
931311-63J00Armature1
1031340-92J00Starting Motor Clutch Set1
1131312-92J00Pinion Stopper Set1
1231320-92J00Pinion Set1
1331341-92J00Pinion Shaft1
1431343-63J00Internal Gear1
1531344-63J00Planetary Gear3
1631912-90J00Starting Motor Band1
1731918-92J01Lower Damper1
1801550-08207BOLT2
1901550-10507BOLT2
2004211-13149PIN2
Fig. 23Magneto
图 303磁电机 Magneto Fig.
REFPart No.NameQty
132102-99L00FLYWHEEL COMP,M1
232120-99L00COIL COMP,BATT1
332160-99L00COIL COMP,IGN T1
433220-64L10Cam Position Sensor1
536617-93J00Harness Bracket1
609103-06231Bolt (6x35)4
709103-16004Bolt (16x50)1
809160-16048Washer (16.5x60x7.0)1
901550-0616CBOLT1
1009106-05030Bolt (5x10)2
1108341-31059Woodruff Key 5mm1
1236617-93J10Harness Bracket1
1309403-11321Clamp1
1409403-13311Clamp1
1509403-13413CLAMP1
1609403-16313CLAMP,STATOR LE1
1701550-0612CBOLT3
Fig. 24Rectifier
图 310整流器 Rectifier Fig.
REFPart No.NameQty
133410-99L00COIL ASSY,IGNIT4
201550-0620CBOLT4
311261-87E10Protection Anode Cover2
411265-87E10Protection Cover Gasket2
609103-06281Bolt (6x14)2
714151-90J00Rectifier Gasket1
836616-99L20HOLDER,CONNECTO1
936617-88L00Harness Bracket (NLA)1
1032800-99L00RECTIFIER & REG1
1132890-99L00HOLDER,ELECTRIC1
1209160-06084Washer (6.5x18x1.6)1
1309320-10075Cushion2
1409320-09016Cushion1
1509169-06062Washer (6.3x17x1.6)1
1609329-01007Cushion1
1729404-93J11Clamp (L:65)2
1801550-06257BOLT1
1901550-0620CBOLT4
2001550-0630CBOLT9
2101550-0612CBOLT3
2209116-06517Bolt (6x25)2
2309169-06062Washer (6.3x17x1.6)2
2409320-09016Cushion2
Fig. 25Sensor
图 315传感器 Sensor Fig.
REFPart No.NameQty
113650-52G00Inlet Air Temp Sensor1
213655-87J01Air Temp Sensor Grommet1
318590-59S00SENSOR ASSY,PRE1
434830-87J20Temp Sensor Assy2
518640-98L01SENSOR ASSY,KNO1
634840-98J03Trim Sensor Assembly1
718213-98J30Oxygen Sensor1
834841-92J00Trim Sensor Lever1
934842-92J01CAM,TRIM SENSOR UPPE1
1034843-87L00Trim Sensor Lower Cam1
1134846-87L00Trim Sensor Washer1
1237820-99E02Oil Pressure Switch1
1334845-92J00Trim Sensor Bracket1
1409103-05028BOLT,PRESSURE S2
1509103-06093Bolt 6X201
1609125-05046Screw (5x12)1
1709407-10404Clamp (L:100)1
1836617-93J10Harness Bracket1
1909407-14407Clamp (L:140)2
2009407-18402Clamp (L:165)1
2129103-93J00Bolt (6x12)1
2209403-13413CLAMP1
2309403-07340Clamp1
2409403-11321Clamp1
Fig. 26Harness
图 322线束 Harness Fig.
REFPart No.NameQty
133810-90J30CABLE ASSY,STAR1
208316-10087Nut1
336616-99L00HOLDER,CABLE1
436616-99L10HOLDER,CONNECTO1
501550-0616CBOLT3
602142-0616CScrew2
736610-99L50HARNESS ASSY,WI1
836618-43410Oil Pressure Switch Cap (NLA)1
909320-08510Cushion (8.5x20x8)2
1001500-06167BOLT1
1108310-00067Nut1
1238860-76F01Relay1
1338860-76F01Relay1
1409481-1050410 Amp Fuse4
1509481-1550415 Amp Fuse3
1609481-3050430 Amp Fuse3
1709481-6040360 Amp Fuse1
1936617-93J10Harness Bracket1
2036610-99L30HARNESS ASSY,WI1
2108321-01067Lock Washer1
2208310-00067Nut8
2336617-93J00Harness Bracket1
2436611-99L00HARNESS ASSY,WI1
2501550-0612CBOLT1
2609403-11321Clamp1
2709407-14403Clamp (L:125)1
2809403-20308Clip10
2909408-00213Clamp2
3009169-06053Washer (6.3x16x1)3
Fig. 27PTT Switch/Engine Control Unit
图 326动力升降倾斜开关/发动机控制单元 PTT Switch/Engine Control Unit Fig.
REFPart No.NameQty
213575-40F00O-Ring1
336617-87L20Harness Clamp (NLA)1
437721-93J00Neutral Switch Assembly1
537724-99L01ARM,NEUTRAL SWI1
637726-99L00BRACKET,NEUTRL1
737850-92J00PTT Switch Assembly1
837856-92J00PTT Switch Tape1
937857-92J01PTT Switch Bushing1
1009160-05029Washer (5.5x10x0.8)1
1109403-11321Clamp1
1209407-10404Clamp (L:100)1
1309407-14407Clamp (L:140)1
1409448-10006SPRING,NEUTRAL1
1501550-0612CBOLT1
1602122-04167SCREW,NEUTRAL S2
1707130-05167BOLT1
1808321-0105C08321-0105C1
1938410-93J22PTT Relay Assembly1
2038415-93J20PTT Relay Holder1
2133925-92J00ECU Cushion1
2233920-99LB0UNIT,ENGINE CON1
2338890-99L00ACTUATOR ASSY,S1
2438892-98J01Shift Actuator Damper1
2538895-99L00BRACKET,SHFT AC1
2601550-0616CBOLT2
2701550-0620CBOLT1
2801550-06357BOLT1
2901550-0655CBolt1
3038860-76F01Relay2
3138915-90J00Relay Holder2
Fig. 28Clamp Bracket
图 335夹具支架 Clamp Bracket Fig.
REFPart No.NameQty
341130-92J30Clamp Bracket Shaft1
455320-94910ANODE SET1
509116-06121Bolt (6x25)2
709159-12014Nut (12x17)4
809159-22006Nut1
909160-12128Washer (12.5x35x3)4
1009160-12110Washer (12.5x22x3.0)4
1141135-92J00Clamp Bracket Shaft Washer1
1209106-10065Bolt (10x20)2
1309160-10082Washer (10.5x19x2.0)2
1409116-08137Bolt (8x22)1
1529103-93J00Bolt (6x12)1
1609403-13413CLAMP1
1745421-90J00Tilt Lock Pin1
1809159-14020Nut (14mm)2
1955321-94910Magnesium Anode1
Fig. 29Swivel Bracket
图 336旋转支架 Swivel Bracket Fig.
REFPart No.NameQty
236894-95201Wire Lead (L:165)1
336894-87D00Wire Lead (L:195)1
543211-93J11Clamp Shaft Swivel Bushing2
643711-97E11Steering Bushing2
809125-05050Screw (5x8)3
909125-06063Screw (6x10)2
1009160-39001Washer (39.5x64x1.0)2
1109169-28003Washer (26.2x52x1)2
1209181-39001Shim (39.5x64x0.3)4
1309250-10001Plug2
1409282-39001Oil Seal (38x51x5)1
1509380-38003Circlip1
1629404-93J11Clamp (L:65)2
1741220-95E13Starboard Tilt Lock Lever1
1841221-95E40Port Tilt Lock Lever1
1941224-95E01Tilt Stopper Rod Bushing2
2041225-94401RUBBER,TILT LOC1
2141228-90J00Tilt Lock Spring1
2241230-95E00Tilt Lock Lever Link1
2341233-95E10Tilt Lock Spring Bracket1
2409125-06063Screw (6x10)1
2509140-10032Nut1
2609160-06082Washer (6.5x13x1.0)1
2709204-01006Cotter Pin1
2809440-19028Spring1
2955127-87D00Hose Union1
3009355-40805-00BHose (4x8x2000)1
3109407-10404Clamp (L:100)2
3109125-06063Screw (6x10)1
Fig. 30Trim Cylinder
图 337升降油缸 Trim Cylinder Fig.
REFPart No.NameQty
148000-90J3BTRIM ASSY,POWER1
238100-92J14PTT Motor Assembly1
348400-90J03PTT Manifold Assembly1
448611-90J00Metal Joint1
548571-87L01Reservoir Tank1
648572-87J10Plug1
748557-90J00O-Ring1
848862-87J20Reservoir Tank Bolt4
948502-90J14PUMP ASSY1
1048583-95E00Drive Joint1
1148582-95E01Filter1
1248585-95E00O-Ring1
1348864-93J01Manual Valve Set1
1448588-90J00O-Ring Set1
1548862-92J20Pump Bolt No. 11
1648862-92J30Pump Bolt No. 21
1748862-90J21Bolt1
1831281-92J10Through Bolt4
1948121-90J00Tilt Cylinder Lower Shaft1
2048321-90J00Tilt Cylinder Upper Shaft1
2148326-95E00Tilt Cylinder Lower Bushing4
2209116-10179Bolt (10x35)2
2309380-22015Circlip2
2455321-87J01Aluminum Anode1
2509103-06281Bolt (6x14)1
2636895-87D10Wire Lead (L:310)1
2709125-05050Screw (5x8)1
2855321-87J11Magnesium Anode1
Fig. 31PTT Motor
图 340动力升降倾斜装置马达 PTT Motor Fig.
REFPart No.NameQty
138100-92J14PTT Motor Assembly1
231311-94900Armature (NLA)1
331173-94920Brush Holder Assembly1
431123-94910O-Ring1
531133-90J20Brush Assembly1
631133-94910Brush1
731136-90J30Breaker Assembly1
831135-94900Spring2
933799-97E00Oil Seal1
1031111-94900Yoke Screw2
Fig. 32Engine Holder
图 401发动机支架 Engine Holder Fig.
REFPart No.NameQty
209262-17019Bearing (17x35x8)1
309282-24003Oil Seal (24x36x6)2
409283-32044Oil Seal (32x47x6)1
509289-18001Clutch Shaft Seal1
608331-41359Circlip1
709262-35069Bearing (35x62x16)1
851211-90J30GASKET,ENGINE H1
909116-08160Bolt (8x70)4
1009116-08178BOLT,OIL PAN(L44
1109206-08001Knock Pin (8x11)2
1229117-93J10Bolt (8x45) w/Washer1
1309160-08059Washer (8.5x18x1.6)1
1404211-1112911 X 12 DOWEL P3
1551122-90J00Mount Case Cover1
1651123-90J01Mount Case Cover Gasket1
1701550-0825ABOLT4
1854123-90J01Upper Mount Plate1
1954112-90J21Upper Mount Bolt2
2054130-90J40Upper Mount2
2109159-12014Nut (12x17)2
2254114-90J10Washer2
2354125-90J11Upper Thrust Mount1
2454148-99L00COVER,UPPER MOU2
2509116-10181Bolt (10x44)4
2609159-12014Nut (12x17)2
2709160-12110Washer (12.5x22x3.0)2
2809116-10181Bolt (10x44)4
2909159-12014Nut (12x17)2
3009160-12110Washer (12.5x22x3.0)2
Fig. 33Drive Shaft Housing
图 405驱动轴壳体 Drive Shaft Housing Fig.
REFPart No.NameQty
209116-10181Bolt (10x44)8
309202-08006Knock Pin (8x12)2
409387-45001Set Ring (SUS)1
557130-92J01Drive Shaft Bushing (X)1
609125-06063Screw (6x10)2
736895-87D10Wire Lead (L:310)1
854121-87D01Damper2
954160-90J20Lower Mount2
1054166-90J11Lower Mount Bolt2
1109159-12014Nut (12x17)2
1209160-12112Washer (12x40x3.0)2
1354114-90J10Washer2
1454151-90J00Lower Thrust Mount1
1709116-10176Bolt (10x44)6
1809160-12113Washer (12.5x30x2.5)2
Fig. 34Gear Case
图 407A齿轮箱 Gear Case Fig.
REFPart No.NameQty
209263-28016Bearing (28.6x38x31.8)1
355125-90J01Trim Tab1
409367-05003Speedometer Hose Union1
555321-90J01Gear Case Anode1
655332-87D12Exhaust Seal Rubber1
755333-87D10Exhaust Seal Plate1
809100-06131Bolt (6x12)1
909116-08137Bolt (8x22)1
1009116-10150Bolt (10x55)6
1109117-10039Bolt (10x80)1
1209160-06085Washer (6.5x15x1.0)1
1309168-10022Drain Plug Gasket2
1409202-08006Knock Pin (8x12)2
1509248-10008Drain Plug2
1709362-09008Nipple1
1809407-10404Clamp (L:100)2
2058105-90J00Propeller Bushing1
2258105-90J00Propeller Bushing1
2357633-90J10SPACER,PROPELLE1
2457635-92J10STOPPER,PROPELL1
2509141-18005Nut (18mm)1
2609160-18028Washer (18.5x31x1.0)1
2709204-03003Prop Nut Cotter Pin1
2855116-87E00Gear Case Plug1
2957630-90J10Propeller Hardware Kit DF70A/DF80A/DF90A/DF90 to DF1401
3025700-92J00Gear Case Seal Kit DF1401
Fig. 35Gear Case (C/R)
图 407B齿轮箱(倒档) Gear Case (C/R) Fig.
REFPart No.NameQty
209263-28016Bearing (28.6x38x31.8)1
409367-05003Speedometer Hose Union1
555321-90J01Gear Case Anode1
655332-87D12Exhaust Seal Rubber1
755333-87D10Exhaust Seal Plate1
809100-06131Bolt (6x12)1
909116-08137Bolt (8x22)1
1009116-10150Bolt (10x55)6
1109117-10039Bolt (10x80)1
1209160-06085Washer (6.5x15x1.0)1
1309168-10022Drain Plug Gasket2
1409202-08006Knock Pin (8x12)2
1509248-10008Drain Plug2
1709362-09008Nipple1
1809407-10404Clamp (L:100)2
2058120-90J00Propeller Bushing1
2157633-90J10SPACER,PROPELLE1
2257635-92J10STOPPER,PROPELL1
2309141-18005Nut (18mm)1
2409160-18028Washer (18.5x31x1.0)1
2509204-03003Prop Nut Cotter Pin1
2655116-87E00Gear Case Plug1
2757630-90J10Propeller Hardware Kit DF70A/DF80A/DF90A/DF90 to DF1401
2825700-92J00Gear Case Seal Kit DF1401
Fig. 36Side Cover
图 410侧盖 Side Cover Fig.
REFPart No.NameQty
361827-99L00STAND,SIDE COVE1
409136-06149Screw (6x55)4
561814-99L00SILENCER,SIDE C1
661824-99L00SILENCER,SIDE C1
761134-99L00SEAL,ENGINE HOL1
809409-05302-5PKPin2
909139-06249SCREW7
1017913-93J00Water Flush Plug1
1117914-93J01Water Flush Plug Gasket1
1309116-08174Bolt (8x38)2
1409169-08050Front Panel Washer2
1509320-11023CUSHION,FRONT P2
1661632-93J00Engine Cover Hook Shaft2
1761633-96J02Starboard Rear Hook Lever1
1861634-96J02Port Rear Hook Lever1
1961641-93J10Engine Cover Hook3
2161673-96J03Hook Lever Latch2
2209116-06127Bolt (6x12)3
2309160-13014Washer (13.2x25x1.0)3
2409164-14008Wave Washer3
2509202-04022Hook Lever Pin2
2609306-13007Bushing2
2709103-05026Bolt (5x10)4
2861124-99L00GROMMET,R/CON C1
2909407-25402Clamp (L:248)1
3017917-87L00Water Flush Connector1
3109329-14004CUSHION,SIDE CV1
3209329-14003Side Cover Cushion2
3361648-99L00SPRING,HOOK LEV1
3409306-13011BUSH,HOOK LVR F1
3561458-90J01Engine Cover Label1
3667361-90J10Rigging Hose Adapter1
3709208-06011PIN,HOSE ADAPTE2
Fig. 37Engine Cover
图 420发动机罩 Engine Cover Fig.
REFPart No.NameQty
241225-94401RUBBER,TILT LOC1
361112-99L00SEAL,ENGINE COV1
461610-93J01FASTENER COMP3
561621-93J01Fastener Bracket3
661682-99L00STAND,ENGINE CO1
709329-10024Cushion3
801547-0616CBOLT,HARNESS B4
901547-0620CBolt2
1001550-0612CBOLT3
1161437-99L00SEAL,AIR INTAKE1
1461441-92J10Suzuki Mark2
1568111-93J00Emblem Mark 'S'1
1709800-81841Tool Set1
1899011-99L40-03BMANUAL,OWNER'S1
1961446-99L00DECAL(MPC)1
2061112-92J10Side Cover Rubber1
2161432-92J10Tilt Up Louver1
2203542-06169SCREW3
2409800-81841Tool Set1
2599011-90JA1-03BMANUAL,OWNERS1
Fig. 38Drag Link
图 442转向拉杆 Drag Link Fig.
REFPart No.NameQty
141161-94400Steering Cable Seal1
267701-90J01Drag Link Assembly1
367721-99E00Drag Link Spacer1
467725-99E00Drag Link Bolt1
567726-99E00Lock Nut2
667728-99E00Washer4
767467-89J01Cable Connector2
809385-06012Clip2
909160-06055Washer (7x12x1.0)2
1067600-90J00Tie Rod Kit (NLA)1
1167631-90J00Tie Rod Bracket2
1267725-99E10Replaced by 67725-99E202
1367726-99E00Lock Nut2
1409100-12081Bolt (12x25)4
1509160-12066Washer (12.5x22x2.5)4
1609180-09022Tie Rod Spacer (NLA)2
Fig. 39Meter
图 460仪表 Meter Fig.
REFPart No.NameQty
209471-12108Bulb (12v 1.7w)1
409471-12077Bulb (12v, 1.7w)1
Fig. 40Squeeze Pump
图 475挤压泵 Squeeze Pump Fig.
REFPart No.NameQty
165770-90J04Squeeze Pump1
Fig. 41Opt: Meter
图 501选配: 仪表 Opt: Meter Fig.
REFPart No.NameQty
209471-12028Bulb (12v, 3.4w)1
334191-92E00Water Pressure Tubing1
409407-14407Clamp (L:140)2
536615-96300Resin Terminal2
709471-12103Bulb (12v, 3.4w)1
934310-92E00Fuel Gauge Lead (NLA)1
1034360-92E00Adapter Harness (NLA)1
1109471-12103Bulb (12v, 3.4w)1
1309471-12103Bulb (12v, 3.4w)1
1534191-92E00Water Pressure Tubing1
1609407-14407Clamp (L:140)2
1709471-12103Bulb (12v, 3.4w)1
1909471-12077Bulb (12v, 1.7w)1
2034190-87D00Speedometer Sensor1
2134190-95500Speedometer Sensor (NLA)1
2203112-0630BScrew2
Fig. 42Opt: Water Pressure Gauge Sub Kit
图 507选配:水压表组件套件 Opt: Water Pressure Gauge Sub Kit Fig.
REFPart No.NameQty
134660-90J04Water Pressure Gauge Install Kit1
209352-50006-600Hose (5x9x600)1
309352-50006-600Hose (5x9x600)1
409367-060063 Way1
509401-08413Clip4
618498-99EA0Protector (L:80) (NLA)1
709407-25402Clamp (L:248)1
817917-87L00Water Flush Connector1
Fig. 43Opt: Remote Control
图 508选配: 遥控装置 Opt: Remote Control Fig.
REFPart No.NameQty
236628-92E01Wire Harness Grommet1
337110-93J12Ignition Switch Assembly1
537143-99E01Key Cap1
637149-93J00Cylinder Body Cap1
737721-93J91Neutral Switch Assembly1
837820-93J11Emergency Stop Switch Assembly1
937823-92E02Stop Switch Lanyard1
1037826-92J10Nut1
1137850-96L00PTT Switch Assembly1
1238500-93J90Warning Buzzer1
1367212-95600Washer (NLA)1
1467296-92E11Screw (3x15)2
1567220-95630Plate Assembly1
1667223-99E10Brake Adjustment Knob1
1767229-95600Roller (NLA)1
1867232-95600Bushing1
1967238-87D00Drive Gear1
2067241-99E11Free Throttle Lever1
2167243-95600Bushing (NLA)1
2267244-95600Wave Washer (NLA)1
2367245-95600Free Throttle Drum (NLA)1
2467251-96L00Handle Lever1
2567252-95600Bushing2
2667253-95600Washer (NLA)1
2767255-96L00Neutral Lock Arm1
2867256-95600Neutral Lock Holder1
2967257-96L00Lever Cap1
3077811-54GB0-0PGChrome S Emblem1
3167258-99E00Neutral Arm Bracket1
3267259-87D00Neutral Arm Spring (NLA)1
3367261-96L00Grip1
3467296-96L10Screw1
3567264-95600Washer (NLA)1
3667267-96L00Wire Cover1
3767273-95600Spacer1
3867275-95600Cable End2
3967292-94300E Ring3
4067294-95600Spacer3
4167296-90J20Screw5
4267296-96L00Screw2
4367296-95630Screw3
4467296-95610Screw2
4567297-95600Washer2
4609100-08232Bolt (8x30)1
4767269-96L10Screw (5x12)2
4809140-06020Nut (6mm)3
4967288-94320Washer (6.5x24x2)3
5067224-96L00Brake Arm1
5167238-96L00Shift Gear1
5267284-94L10Handle Lever Mark1
5367140-95601Twin Remote Attachment Kit1
5409180-06105Spacer (6.1x10x14) (NLA)3
5567296-95640Screw (L:165)3
5667288-94320Washer (6.5x24x2)3
Fig. 44Opt: Concealed Remocon (1)
图 517选配:隐藏式遥控器(1型) Opt: Concealed Remocon (1) Fig.
REFPart No.NameQty
167200-93J34Flush Mount Control Box1
267298-92E50Spring1
367296-94310Screw1
467295-92E10Screw (3x12)2
537850-92E27PTT Switch Assembly1
667288-92E60Washer1
767296-92E52Screw1
867255-92E50Neutral Lock Arm1
967251-92E50Handle Lever1
1067261-92E50Grip1
1167256-92E50Neutral Lock Holder1
1267257-92E00Lever Cap1
1367242-92E50Free Accel Shaft1
1467288-92E20Washer6
1567296-88D10Screw (5x16)4
1667288-92E70Washer (NLA)1
1767296-88D20Screw (6x35) (NLA)3
1867295-92E50Screw (6x30) (NLA)3
1967287-92E50Nut (NLA)3
2009160-06104Washer (6.5x24x2)3
2167296-88D30Screw (5x30) (NLA)4
2267254-92E50Lock Arm Cover1
2336890-93J00Wire Harness1
2467275-95600Cable End2
2567273-95600Spacer1
2667283-92E50Lever Decal (NLA)1
2767284-92E50Clutch Decal (NLA)1
2867274-92E50Base1
2967211-92E50Flush Mount Cover1
Fig. 45Opt: Concealed Remocon (2)
图 518选配:隐藏式遥控器(2型) Opt: Concealed Remocon (2) Fig.
REFPart No.NameQty
167200-93J34Flush Mount Control Box1
267222-92E50Dual Plate1
367292-94300E Ring3
467288-92E10Washer (NLA)1
567291-92E00Snap Ring (NLA)2
667223-92E50Brake Adjust (NLA)1
767221-92E50Holder Assembly (NLA)1
867224-92E50Brake Shoe Assembly (NLA)1
967225-92E50Brake Disk (NLA)1
1009140-06020Nut (6mm)2
1167294-92E00Spacer (NLA)1
1237721-95500Neutral Switch Assembly1
1367296-92E11Screw (3x15)2
1467226-92E10Bolt (NLA)2
1567296-92E20Screw (5x25) (NLA)2
1667240-92E50Throttle Arm Assembly (NLA)1
1767228-92E00Washer (NLA)1
1867286-92E00Bolt (6x18) (NLA)3
1967230-92E00Shift Arm Assembly (NLA)1
2009125-05042Screw (5x10)11
2167234-92E00Gear Case (NLA)1
2267245-92E00Free Throttle Drum (NLA)1
2367227-92E00Stopper (NLA)1
2467296-88D10Screw (5x16)2
2567225-92E00Spring (NLA)1
2609125-04004Screw (4x6)1
2767233-92E00Spring (NLA)1
2867235-92E00Shift Lock Plate (NLA)1
2967239-92E10Shift Pin Plate1
3067236-92E00Roller (NLA)1
3167237-92E01Spring (NLA)5
3267238-92E50Drive Gear (NLA)1
3367239-92E00Pin1
3467246-92E50Drive Shaft (NLA)1
3567252-92E00Bushing (NLA)1
3667291-92E10Snap Ring (NLA)1
3767253-92E10Washer1
3867252-92E10Bushing (NLA)1
3967253-95600Washer (NLA)1
4067231-92E00Shift Gear1
4167232-95600Bushing1
4267241-92E50Free Accel Rod (NLA)1
4367232-92E50Bushing (NLA)1