Suzuki — DF-100 / 2011

Exploded diagrams and part specifications.

Fig. 1Cylinder Head

REF	Part No.	Name	Qty
1	11100-90J11	Cylinder Head	1
2	11115-85FA1-001	Valve Guide (OS:0.30)	16
4	09206-08001	Knock Pin (8x11)	18
5	11261-93J00	Protection Anode Cover	2
6	09280-22019	O-Ring	2
7	55321-87J01	Aluminum Anode	2
8	09103-06281	Bolt (6x14)	2
9	01550-08207	BOLT	2
10	11117-89J00	Bolt	10
11	11141-90J01	Cylinder Head Gasket	1
12	09116-08125	Bolt (8x50)	8
13	04211-13189	PIN	2
14	11170-90J01	Cylinder Head Cover	1
15	11173-90J00	Breather Plate	1
16	11179-90J00	Spark Plug Hole Gasket	4
17	11189-90J00	Cylinder Head Cover Gasket	1
18	11382-99E00	Oil Filler Cap	1
19	18498-90J20	Breather Hose Protector *	1
20	09280-26006	O-Ring	1
21	09355-13207-00B	Breather Hose	1
22	09401-20409	Clip	2
23	01547-06257	BOLT 6X25	11
24	01547-06557	BOLT 6 X 55	4
25	02112-0612A	SCREW	7
26	09482-00427	NGK BKR6E Spark Plug	4

Fig. 2Cylinder Block

REF	Part No.	Name	Qty
1	11291-90J10	Engine Hook	1
2	01550-1230C	BOLT,ENGINE HOO	2
3	11300-90J11	Cylinder Block Assembly	1
4	11117-90J01	Crankcase Bolt (NLA)	10
5	11216-77E00	Oil Gallery Plug Gasket	3
6	09248-18011	Oil Gallery Plug	3
7	11330-90J00	Crankcase Cover	3
8	11332-90J00	Crankcase O-Ring	1
9	09206-13019	Knock Pin	5
10	01550-06207	BOLT	8
11	01550-08407	BOLT 8 X 40	10
12	11112-90J00	Oil Venturi Plug	1
13	09246-04009	Plug	1

Fig. 3Ring Gear Cover

REF	Part No.	Name	Qty
1	11510-90J00	Ring Gear Cover	1
2	11512-99E01	Ring Gear Cover Cushion	2
3	09125-06111	Screw (6x18)	1
4	61472-93E33	LABEL,RECOIL,ST	1
5	69711-93E11	Label (S.I.G.P)	1
7	61494-90J00	Oil Label	1

Fig. 4Crankshaft

REF	Part No.	Name	Qty
1	12111-90J01	Piston	4
2	12140-86FA0	Piston Ring Set	4
3	12151-86FA0	Piston Pin	4
4	09381-21002	Piston Circlip	8
5	12160-92J00	Connecting Rod Assembly	4
6	09159-08121	Nut	8
8	12220-99L00	CRANKSHAFT COMP	1
11	09283-52004	Oil Seal (52x70x10)	1
12	12100-90J01-050	Piston & Ring Set (OS:0.50)	4
13	12140-86FA0-050	Piston Ring Set (OS:0.50)	4

Fig. 5Timing Chain

REF	Part No.	Name	Qty
1	12732-90J01	GEAR,DRIVEN	1
2	12741-90J01	Camshaft Timing Sprocket	2
3	09103-12049	Bolt (12x25)	2
4	12733-90J00	Driven Gear Plug	1
5	04221-05109	PIN	2
6	09262-35068	Bearing (35x62x14)	1
7	09262-35069	Bearing (35x62x16)	1
8	09280-22022	O-Ring	1
9	08331-41269	Circlip	1
10	12761-90J10	CHAIN COMP,TIMI	1
11	12771-90J00	Timing Chain Guide	1
12	12810-90J00	Timing Chain Tensioner	1
13	12813-73G00	Timing Chain Tensioner Pad	1
14	12812-90J00	Timing Chain Tensioner Spacer	1
15	12831-90J02	Tensioner Adjuster Assembly	1
16	01421-0616A	BOLT,STUD	1
17	01550-0616A	BOLT	2
18	01550-0620A	BOLT	1
19	01550-0835A	BOLT	1
20	08316-1006A	Nut	1

Fig. 6Camshaft

REF	Part No.	Name	Qty
1	12711-90J20	Intake Camshaft (NLA)	1
2	12720-90J20	Exhaust Camshaft (NLA)	1
3	12891-69G00	Tappet	16
5	12911-86FA2	Intake Valve	8
6	12915-86FA1	Exhaust Valve	8
7	12921-90J01	Valve Spring	16
8	12931-90J00	Valve Spring Retainer	16
9	12932-85FA0	Valve Cotter	32
10	12933-86510	Valve Spring Seat	16
11	09289-06003	Valve Stem Seal	16

Fig. 7Intake Manifold

REF	Part No.	Name	Qty
1	13110-90J02	Intake Manifold	1
2	13119-90J00	Intake Manifold Gasket	1
3	13140-90J00	Water Jacket Cover	1
4	13145-90J00	Water Jacket Cover O-Ring	1
5	18134-77E00	IAC Valve Gasket	1
6	18137-77E00	IAC Valve	1
7	18141-90J00	IAC Hose	1
8	09329-12006	CUSHION	1
9	01421-08357	BOLT,STUD	1
10	01421-08507	STUD BOLT	1
11	01550-06207	BOLT	10
12	01550-08407	BOLT 8 X 40	8
13	01550-08757	BOLT	1
14	04211-11129	11 X 12 DOWEL P	2
15	08316-10087	Nut	2

Fig. 8Silencer

REF	Part No.	Name	Qty
1	13710-99E00	Flame Arrester	1
2	13810-90J01	Silencer Assembly	1
3	13813-90J01	HOLDER,FLAME AR	1
4	13840-90J00	Silencer Duct	1
5	13851-90J01	Silencer Grommet	1
7	09169-06075	Washer	5
9	09116-06215	Bolt (6x30) w/Washer	5

Fig. 9Fuel Vapor Separator

REF	Part No.	Name	Qty
1	15600-90J01	Fuel Vapor Separator Assembly	1
2	13370-99E00	Needle Valve Assembly	1
3	13373-39110	Needle Valve Plate	1
4	15200-90J00	Fuel Pump Assembly	1
5	15626-90J00	VST Seal	1
6	15628-99E00	Screw (L:15)	5
7	15629-99E10	Drain Screw	1
8	15641-90J00	Fuel Pump Spacer	1
9	15650-99E00	Float	1
10	15654-99E00	Float Pin	1
11	15683-87J00	Drain Hose (L:120)	1
12	15760-87J00	Fuel Pressure Regulator	1
13	02112-0408A	SCREW	1
14	02112-0510A	SCREW	1
15	15647-93J00	Fuel Pump Bushing	1
16	13671-13F00	Clip	1
17	18498-90J01	Hose Protector	1
19	09169-06075	Washer	3
20	09320-09059	Cushion	3
21	44420-44AR0	Hose (5x8.2x600)	1
22	09401-08412	Clip	2
23	09403-13413	CLAMP	1
24	09408-00124	Clamp	1
25	01550-06127	BOLT	1
26	09116-06202	Bolt w/Washer (6x25)	3

Fig. 10Fuel Injector

REF	Part No.	Name	Qty
1	15440-90J00	H/P Fuel Filter	1
2	15680-90J01	Fuel Hose	1
3	15710-65D00	Fuel Injector	4
4	15716-65DT0	Grommet Set	4
5	15735-58B00	Delivery Pipe Insulator	2
6	15751-90J03	Delivery Pipe	1
7	15770-90J02	Fuel Cooler	1
8	15773-90J10	UNION,FUEL HOSE	1
9	15775-90J00	Fuel Cooler Bracket (NLA)	2
10	15830-99E00	3 Way Union	1
12	09168-12013	Gasket	6
13	09169-06062	Washer (6.3x17x1.6)	2
14	09320-08501	Cushion	2
15	09320-08062	Cushion	4
20	09360-12008	Union Bolt	2
21	09363-08004	Union	2
22	09401-11425	Clip	10
23	01421-08357	BOLT,STUD	2
24	09116-06202	Bolt w/Washer (6x25)	2
25	01550-06167	BOLT	6
26	01550-12167	BOLT	1
27	08316-10087	Nut	2

Fig. 11Fuel Pump

REF	Part No.	Name	Qty
1	15100-90J11	Fuel Pump Assembly	1
2	15410-87J30	Fuel Filter	1
3	15419-87J00	Fuel Filter Cap	1
4	09401-11423	Clip	1
5	15422-96J01	Fuel Filter Clamp	1
6	15420-90J30	Fuel Filter Bracket (NLA)	1
7	09320-05016	Cushion (NLA)	1
8	18498-99E11	Hose Protector (L:610)	1
9	18498-99E11	Hose Protector (L:610)	1
10	18498-99E11	Hose Protector (L:610)	1
12	09280-26005	O-Ring	1
13	15192-90J11	Fuel Hose	1
14	09343-70503-600	Fuel Hose (7x12x600)	1
15	15191-90J10	Fuel Hose	1
16	09401-11423	Clip	5
17	01550-06167	BOLT	2
18	01550-06257	BOLT	2

Fig. 12Water Pump

REF	Part No.	Name	Qty
2	17461-90J01	Water Pump Impeller	1
3	17471-92J00	Water Pump Plate	1
4	17472-87E10	Water Pump Plate Gasket	1
6	17562-90J01	Water Tube Bushing	1
7	17563-87D01	Water Tube Bushing	1
8	17564-87D00	Water Pump Case Bushing	1
9	17631-90J00	Port Side Water Filter	1
10	17632-90J00	Starboard Side Water Filter	1
11	17635-90J00	Sub Water Tube Plug	1
12	09116-08131	Bolt (8x45)	4
13	09125-05046	Screw (5x12)	2
14	09161-16008	Washer (15.8x26x1)	1
15	09202-06031	Knock Pin (6x12)	2
16	09420-05009	Water Pump Key	1
17	09132-04034	Screw (4x18)	2
18	17413-92J01	Water Pump Case Sleeve	1
19	17416-92J00	Water Pump Case No. 1 Seal	1
20	17417-92J00	Water Pump Case No. 2 Seal	1
21	17416-92J11	Water Pump Case Seal	1
22	17612-90J01	Water Tube Spacer (X)	1

Fig. 13Thermostat

REF	Part No.	Name	Qty
1	11196-90J00	Water Return Hose	1
2	17611-90J00	Water Pressure Valve Cover	1
3	17660-90J00	Water Pressure Valve	1
5	17681-90J02	Thermostat Cover	1
6	17711-90J00	Water Hose 3 Way	1
7	09116-06121	Bolt (6x25)	2
8	09280-26006	O-Ring	1
10	09352-50006-600	Hose (5x9x600)	1
11	09352-50006-600	Hose (5x9x600)	1
12	09352-50006-600	Hose (5x9x600)	1
13	09352-50006-600	Hose (5x9x600)	1
14	09352-50006-600	Hose (5x9x600)	1
15	09352-50006-600	Hose (5x9x600)	1
16	09352-50006-600	Hose (5x9x600)	1
17	09352-50006-00B	Hose (5x9x2000)	1
18	09367-06002	3 Way	2
19	09401-08413	Clip	16
20	09401-14409	Clip	2
21	09401-31407	Clip	2
22	09408-00024	Clamp	1
23	09408-00069	Clamp (NLA)	1
24	01550-06257	BOLT	3

Fig. 14Throttle Body

REF	Part No.	Name	Qty
1	13300-90J00	Throttle Body Assembly	1
2	13421-90J02	GASKET,THROTTLE	1
3	01550-08557	BOLT	4
4	13510-90J00	Throttle Rod	1
5	09205-02006	Spring Pin (2x12)	1
6	19115-90J00	Throttle Lever Holder	1
7	19121-90J00	Throttle Lever No. 1	1
8	19130-90J10	Throttle Rod No. 2	1
9	19131-95502	Connector	1
10	19148-90J00	Throttle Lever (NLA)	1
11	67473-89J00	Connector Pin	1
12	09119-05010	Pivot Ball	3
13	09140-05005	Nut	1
14	09160-06046	Washer (6.5x20x1.5)	2
15	09180-06186	Spacer (6.2x12.6x21)	1
16	01550-06167	BOLT	3
17	01550-06357	BOLT	1

Fig. 15Oil Pump

REF	Part No.	Name	Qty
1	12630-92811	Oil Pump Gear Set	1
2	16113-90J00	Oil Pump Driven Gear (NLA)	1
3	16400-90J00	Oil Pump Assembly	1
4	16440-99E01	VALVE ASSY,OIL	1
5	16451-90J00	Oil Pump O-Ring	1
6	16520-90J00	Oil Pump Strainer	1
7	09168-16002	Gasket (16x22x2.0)	1
8	09181-12158	Washer (12x20x0.5)	1
9	09261-05006	Pin (5x18)	1
10	09280-22020	O-Ring	2
11	01547-06257	BOLT 6X25	1
12	01547-06357	BOLT 6X35	2
13	01550-0616A	BOLT	3
14	08331-3112A	Circlip	1
15	16510-61A21-MHL	Engine Oil Filter	1

Fig. 16Oil Pan

REF	Part No.	Name	Qty
1	11489-90J00	Oil Pan Gasket	1
2	11501-90J04-0EP	Oil Pan	1
3	17913-99E12	Water Plug	1
4	43112-94L01	Exhaust Pipe	1
5	61150-99E01	Water Indicator Tube Cover	1
6	09280-09005	O-Ring	1
7	61155-99E01	Water Indicator Tube	1
8	09116-08128	Bolt (8x40)	3
9	09116-10129	Bolt (10x160)	8
10	09168-12012	Oil Drain Plug Gasket	1
11	09248-12009	Oil Drain Plug	1
12	09280-13005	O-Ring	1
13	16910-90J10	Oil Level Gauge	1
14	16930-90J01	Oil Level Gauge Guide	1
15	09280-09008	O-Ring	1
16	01550-06127	BOLT	1

Fig. 17Clutch Shaft

REF	Part No.	Name	Qty
1	21110-92J00	Clutch Lever	1
2	21151-92J00	Clutch Lever Holder	1
3	21210-92J00	Clutch Shaft	1
4	21230-92J02	ARM COMP,CLUTCH	1
5	22511-99011	Grease Nipple	1
7	23115-92J00	Clutch Lever Link	1
9	09160-06094	Washer (6.5x15x1.0)	2
10	09204-01006	Cotter Pin	2
11	09306-06004	Bushing	2
12	09306-10001	Bushing	2
13	09383-08004	E Ring	1
14	01550-06307	BOLT	2
15	11118-95J00	Notch Spring Plug	1
16	21131-93J00	Clutch Lever Bushing	1
17	09205-10006	Pin (10.2x10)	1
18	09260-10005	Ball	1
19	09403-13413	CLAMP	1
20	09440-07071	Spring	1
21	01550-06167	BOLT	1

Fig. 18Clutch Rod

REF	Part No.	Name	Qty
1	25131-92J01	YOKE,SHIFTER	1
2	25141-92J01	Shift Rod Guide Housing	1
3	25222-92J01	Shift Guide Cover Seal	1
4	25232-90J00	Gear Case Magnet	1
5	25321-92J10	Horizontal Shift Slider	1
7	29116-93J00	Bolt (6x20)	2
8	09205-04014	Pin	2
9	09280-69001	O-Ring	1
10	09283-10011	Oil Seal (10x22x8)	1

Fig. 19Starting Motor

REF	Part No.	Name	Qty
1	31100-90J01	Starter Motor Assembly	1
2	31131-90J01	Brush Set (+)	1
3	31135-90J00	Spring	4
4	31151-90J00	Gear Case	1
5	31152-90J00	Center Plate (NLA)	1
6	31153-90J00	Planet Gear Bracket (NLA)	1
7	31171-90J00	Dust Cover Kit	1
8	31173-90J02	Brush Holder	1
9	31191-90J00	Shift Lever (NLA)	1
10	31220-90J00	Magnet Switch	1
11	31310-90J00	Armature	1
12	31320-90J00	Pinion Assembly	1
13	31341-90J00	Pinion Shaft (NLA)	1
14	31343-90J00	Internal Gear (NLA)	1
15	31344-90J00	Planetary Gear (NLA)	3
16	31360-90J00	Washer Set (NLA)	1
17	31912-90J00	Starting Motor Band	1
18	31918-90J11	DAMPER,LWR	1
20	38860-76F01	Relay	1
21	01550-08207	BOLT	2
22	01550-10507	BOLT	2
23	04211-13149	PIN	2
24	38915-90J00	Relay Holder	1

Fig. 20Magneto

REF	Part No.	Name	Qty
1	32102-92J10	Flywheel	1
2	32120-90J21	COIL,BATTERY CH	1
3	32160-87L01	CKP/Ignition Timimg Coil	1
4	33220-76G02	Cam Position Sensor	1
5	33833-91J00	Tube (6x8x250)	1
6	09103-06231	Bolt (6x35)	4
7	09103-16004	Bolt (16x50)	1
8	09160-16048	Washer (16.5x60x7.0)	1
9	01547-06167	BOLT 6X16	1
10	02162-05167	BOLT	2
11	08341-31059	Woodruff Key 5mm	1
12	32118-90J00	Mag Bolt Label (NLA)	1

Fig. 21Rectifier

REF	Part No.	Name	Qty
1	11261-87E10	Protection Anode Cover	2
2	11265-87E10	Protection Cover Gasket	2
3	55321-87J01	Aluminum Anode	2
4	09103-06281	Bolt (6x14)	2
5	14151-90J00	Rectifier Gasket	1
6	32800-90J30	Rectifier & Regulator	1
7	32890-90J01	Electric Parts Holder	1
8	32891-90J00	Electric Parts Holder Cover	1
9	09160-06054	Washer (6.5x22.1.6)	1
10	09320-10075	Cushion	2
11	09320-12090	Cushion	1
12	09329-01007	Cushion	1
13	29404-93J11	Clamp (L:65)	1
14	01550-06167	BOLT	1
15	01550-06207	BOLT	4
16	01550-06307	BOLT	9
17	02162-06127	BOLT	1
18	55321-87J11	Magnesium Anode	1

Fig. 22Ignition Coil

REF	Part No.	Name	Qty
1	33410-90J00	Ignition Coil Assembly	1
2	33710-90J00	High Tension Cord	1
3	33740-90J00	High Tension Cord	1
4	33420-90J00	Ignition Coil Assembly	1
5	33720-90J00	High Tension Cord	1
6	33730-90J00	High Tension Cord	1
7	09408-00035	Clamp (NLA)	2
8	01550-06257	BOLT	4
9	08322-01067	Washer (6.5x13x1.0)	4

Fig. 23Sensor

REF	Part No.	Name	Qty
1	13650-52G00	Inlet Air Temp Sensor	1
2	13655-87J01	Air Temp Sensor Grommet	1
3	18590-68H00	MAP Sensor	1
4	34200-99E01	Tachometer (NLA)	1
5	36615-96300	Resin Terminal	4
6	09471-12179	Bulb (Red)	1
9	34830-87J20	Temp Sensor Assy	2
10	37820-99E02	Oil Pressure Switch	1
12	02162-05207	SCREW	2
14	34801-99E05	Trim Sender	1
15	01550-06167	BOLT	2
16	09125-06063	Screw (6x10)	1
17	29404-93J11	Clamp (L:65)	1

Fig. 24Harness

REF	Part No.	Name	Qty
1	33810-90J30	CABLE ASSY,STAR	1
3	08316-10087	Nut	1
5	33634-99E00	Service Connector Cap	0
6	36610-90J92	Wiring Harness Assembly	1
7	36616-90J10	Remocon Connector Holder	1
10	02142-06167	6 X 16 CROSS SC	2
11	36865-90J00	Main Fuse Terminal	2
12	09481-60401	60 Amp Fuse	2
13	01570-06107	BOLT	2
14	08310-00067	Nut	2
15	09251-09008	Cap	2
16	36617-90J00	Joint Connector Bracket	1
18	09481-15501	15 Amp Fuse	1
19	09407-14407	Clamp (L:140)	2

Fig. 25PTT Switch Engine Control Unit

图 33动力升降倾斜开关发动机控制单元 PTT Switch Engine Control Unit Fig.

REF	Part No.	Name	Qty
4	37850-99E05	PTT Switch Assembly	1
6	38410-93J13	PTT Relay Assembly	1
7	38415-93J00	PTT Relay Holder	1
8	09251-09008	Cap	2
10	33925-87J00	ECU Cushion	1
11	29404-93J11	Clamp (L:65)	2
12	38860-76F01	Relay	1
13	38915-90J00	Relay Holder	1
14	37722-93J14	Tilt Limit Switch Assembly	1
16	09407-14407	Clamp (L:140)	2
18	37721-93J00	Neutral Switch Assembly	1
19	37726-90J10	Switch Bracket	1
20	09137-04004	Screw (4x16)	2

Fig. 26Clamp Bracket

REF	Part No.	Name	Qty
1	41111-90J12-0EP	Starboard Clamp Bracket (NLA)	1
2	41121-90J13-0EP	Port Clamp Bracket (NLA)	1
3	41130-92J03	Clamp Bracket Shaft	1
4	41153-94500	Transom Bolt Cap	4
5	55320-94910	ANODE SET	1
6	09116-06121	Bolt (6x25)	2
8	09159-12014	Nut (12x17)	4
9	09159-22006	Nut	1
10	09160-12044	Washer (12.5x35x3.2)	4
11	09160-12110	Washer (12.5x22x3.0)	4
12	09160-22033	Washer (22.5x38x1.0)	1
14	09106-10065	Bolt (10x20)	2
15	09160-10082	Washer (10.5x19x2.0)	2
16	45421-90J00	Tilt Lock Pin	1
17	09159-14020	Nut (14mm)	2
18	48140-93J01	Tilt Limit Switch Cam	1
19	48144-93J00	Tilt Limit Switch Holder	1
20	09103-06278	Bolt (6x25)	2
21	48145-93J00	Tilt Limit Switch Cover	1

Fig. 27Swivel Bracket

REF	Part No.	Name	Qty
2	36894-95201	Wire Lead (L:165)	1
3	36894-87D00	Wire Lead (L:195)	1
5	43211-93J11	Clamp Shaft Swivel Bushing	2
6	43711-97E11	Steering Bushing	2
8	09125-05050	Screw (5x8)	3
9	09125-06063	Screw (6x10)	2
10	09160-39001	Washer (39.5x64x1.0)	2
11	09169-28003	Washer (26.2x52x1)	2
12	09181-39001	Shim (39.5x64x0.3)	4
13	09250-10001	Plug	2
14	09282-39001	Oil Seal (38x51x5)	1
15	09380-38003	Circlip	1
16	29404-93J11	Clamp (L:65)	2
17	41220-95E13	Starboard Tilt Lock Lever	1
18	41221-95E40	Port Tilt Lock Lever	1
19	41224-95E01	Tilt Stopper Rod Bushing	2
20	41225-94401	RUBBER,TILT LOC	1
21	41228-90J00	Tilt Lock Spring	1
22	41230-95E00	Tilt Lock Lever Link	1
23	41233-95E10	Tilt Lock Spring Bracket	1
24	09125-06063	Screw (6x10)	1
25	09140-10032	Nut	1
26	09160-06082	Washer (6.5x13x1.0)	1
27	09204-01006	Cotter Pin	1
28	09440-19028	Spring	1

Fig. 28Trim Cylinder

REF	Part No.	Name	Qty
1	48400-90J03	PTT Manifold Assembly	1
2	48611-90J00	Metal Joint	1
3	48571-87L01	Reservoir Tank	1
4	48572-87J10	Plug	1
5	48557-90J00	O-Ring	1
6	48862-87J20	Reservoir Tank Bolt	4
7	48121-90J00	Tilt Cylinder Lower Shaft	1
8	48321-90J00	Tilt Cylinder Upper Shaft	1
9	48326-95E00	Tilt Cylinder Lower Bushing	4
10	09116-10179	Bolt (10x35)	2
11	09380-22015	Circlip	2
12	09403-20308	Clip	1
13	55321-87J01	Aluminum Anode	1
14	09103-06281	Bolt (6x14)	1
15	29404-93J11	Clamp (L:65)	1
16	55321-87J11	Magnesium Anode	1

Fig. 29PTT Motor

REF	Part No.	Name	Qty
1	38100-92J14	PTT Motor Assembly	1
2	31311-94900	Armature (NLA)	1
3	31123-87D60	O-Ring	1
4	31133-90J20	Brush Assembly	1
5	31136-90J30	Breaker Assembly	1
6	31135-94900	Spring	2
7	31173-94920	Brush Holder Assembly	1
8	31111-94900	Yoke Screw	3
9	33799-97E00	Oil Seal	1
10	48583-95E00	Drive Joint	1
11	48582-95E01	Filter	1
12	48585-95E00	O-Ring	1
13	48502-90J14	PUMP ASSY	1
14	48864-93J01	Manual Valve Set	1
15	48588-90J00	O-Ring Set	1
16	48862-92J20	Pump Bolt No. 1	1
17	48862-92J30	Pump Bolt No. 2	1
18	48862-90J21	Bolt	1
19	31281-92J10	Through Bolt	4

Fig. 30Engine Holder

REF	Part No.	Name	Qty
1	51110-90843-0EP	Engine Holder Set	1
4	51115-90J00	Water Return Union	1
5	51211-90J22	Engine Holder Gasket	1
6	09116-08160	Bolt (8x70)	4
7	09116-08128	Bolt (8x40)	4
8	09206-08001	Knock Pin (8x11)	2
9	09280-26006	O-Ring	1
10	09282-24003	Oil Seal (24x36x6)	2
11	09283-32044	Oil Seal (32x47x6)	1
12	01550-06257	BOLT	1
13	29117-93J10	Bolt (8x45) w/Washer	1
14	09160-08059	Washer (8.5x18x1.6)	1
15	04211-11129	11 X 12 DOWEL P	3
16	09262-17019	Bearing (17x35x8)	1
17	09289-18001	Clutch Shaft Seal	1
18	09248-12005	Plug	1
19	51122-90J00	Mount Case Cover	1
20	51123-90J01	Mount Case Cover Gasket	1
21	01550-0825A	BOLT	4
22	54123-90J01	Upper Mount Plate	1
23	54112-90J21	Upper Mount Bolt	2
24	54130-90J40	Upper Mount	2
25	09159-12014	Nut (12x17)	2
26	54114-90J10	Washer	2
27	54125-90J11	Upper Thrust Mount	1
28	54148-90J11-0EP	Upper Mount Cover	2
29	09116-10176	Bolt (10x44)	4
30	09159-12014	Nut (12x17)	2
31	09160-12110	Washer (12.5x22x3.0)	2
32	08331-41359	Circlip	1
33	54123-90J01	Upper Mount Plate	1

Fig. 31Drive Shaft Housing

REF	Part No.	Name	Qty
2	09116-10176	Bolt (10x44)	8
3	09202-08006	Knock Pin (8x12)	2
4	09387-45001	Set Ring (SUS)	1
5	57130-94501	Drive Shaft Bushing	1
6	09125-06063	Screw (6x10)	2
7	36895-87D10	Wire Lead (L:310)	1
8	54121-87D01	Damper	2
9	54160-90J00	Lower Mount	2
10	54166-90J11	Lower Mount Bolt	2
11	09159-12014	Nut (12x17)	2
12	09160-12112	Washer (12x40x3.0)	2
13	54114-90J10	Washer	2
14	54151-90J00	Lower Thrust Mount	1
15	54211-90J01-0EP	Lower Mount Bracket	1
16	54221-90J02-0EP	Lower Mount Cover	2
17	09116-10176	Bolt (10x44)	6
18	09160-12113	Washer (12.5x30x2.5)	2

Fig. 32Gear Case

REF	Part No.	Name	Qty
1	55100-90804-0EP	CASE SET,GEAR	1
2	09263-28016	Bearing (28.6x38x31.8)	1
3	55125-90J01	Trim Tab	1
4	55127-87D00	Hose Union	1
5	55321-90J01	Gear Case Anode	1
6	55332-87D12	Exhaust Seal Rubber	1
7	55333-87D10	Exhaust Seal Plate	1
8	56145-90J20	Shift Cam Housing	1
9	09100-06131	Bolt (6x12)	1
10	09116-08137	Bolt (8x22)	1
11	09116-10150	Bolt (10x55)	6
12	09117-10039	Bolt (10x80)	1
13	09160-06085	Washer (6.5x15x1.0)	1
14	09168-10022	Drain Plug Gasket	2
15	09202-08006	Knock Pin (8x12)	2
16	09206-09012	Knock Pin	2
17	09248-10008	Drain Plug	2
18	09355-40805-00B	Hose (4x8x2000)	1
19	09362-09008	Nipple	1
20	09407-14407	Clamp (L:140)	2
21	01550-06257	BOLT	3
23	58120-90J00	Propeller Bushing	1
24	57632-90J00	Propeller Spacer	1
25	57635-90J01	Propeller Stopper	1
26	57633-90J10	SPACER,PROPELLE	1
27	09141-18005	Nut (18mm)	1
28	09204-03003	Prop Nut Cotter Pin	1
29	09160-18028	Washer (18.5x31x1.0)	1
30	55116-87E00	Gear Case Plug	1
31	57630-90J10	Propeller Hardware Kit DF70A/DF80A/DF90A/DF90 to DF140	1
32	25700-90J01	Gear Case Seal Kit DF90 / DF115	1

Fig. 33Transmission

REF	Part No.	Name	Qty
2	57133-90J02	Drive Shaft Collar	1
6	09265-25046	Bearing (25x52x19.25)	1
7	57300-90820	Pinion & Gear Set	1
8	09140-14024	Nut	1
9	57500-87873	Drive Shaft Shim Set	1
11	09265-50003	Bearing (50x85x26)	1
15	57610-90J20	Propeller Shaft Assembly	1
16	57621-92J20	Clutch Dog Shifter	1
17	09202-07002	Pin (7x48)	1
18	57631-92J10	PIN,CONNECTOR	1
19	09440-49004	Clutch Dog Spring	1
21	56120-90J02-0EP	Propeller Shaft Bearing Housing	1
22	56123-90J00	Oil Seal Protector	1
24	09280-97001	O-Ring	1
25	09282-28002	Oil Seal	2
26	08113-62090	B1 45X85X19 BEA	1
27	09387-52001	Set Ring (SUS)	1
28	09117-08047	Bolt (8x30)	2
29	56130-90J00	Drive Shaft Housing	1
30	09280-46004	O-Ring	1
31	09282-24004	Oil Seal (24x40x7)	2
32	09117-08110	Bolt (8x25)	4

Fig. 34Side Cover

REF	Part No.	Name	Qty
1	61112-90J00	Side Cover Rubber Seal	1
2	61134-90J11	Side Cover Seal	1
3	61810-90J10-0EP	Starboard Side Cover	1
4	61817-89J01	Side Cover Plug	1
5	61820-90J11-0EP	Port Side Cover	1
6	61827-90J00	Side Cover Holder (NLA)	1
7	61831-90J11-0EP	Front Panel	1
8	09116-08174	Bolt (8x38)	2
9	09139-06249	SCREW	7
10	09136-06149	Screw (6x55)	2
11	09169-08050	Front Panel Washer	2
12	09320-11023	CUSHION,FRONT P	2
13	09321-08026	CUSHION	2
15	61600-90800	Hook Set	2
20	61641-87D00	Engine Cover Hook	1
21	61645-90J01-0EP	Front Hook Lever	1
22	09116-06127	Bolt (6x12)	3
23	09160-13014	Washer (13.2x25x1.0)	3
24	09164-14008	Wave Washer	3
25	09307-13006	Bushing	1
26	61124-90J31	Remote Control Grommet	1
29	09407-25402	Clamp (L:248)	1
32	67341-90J32	Remocon Cable Holder	1
33	67343-90J20	Remocon Cable Stopper	1
34	67344-90J00	Remocon Cable Grommet	1
35	01550-06167	BOLT	2
36	01580-08257	BOLT	1

Fig. 35Engine Cover (2009)

图 47发动机罩(2009款) Engine Cover (2009) Fig.

REF	Part No.	Name	Qty
1	61400-90815-0EP	Engine Cover Set	1
2	61621-87D02	Front Fastener Bracket	1
3	61644-90J00	Rear Fastener Bracket	2
4	09229-04025	Rivet	4
5	09229-04046	Rivet	3
7	61432-90J00	Tilt Up Louver	1
8	61439-90J01	Tilt Up Handle Seal	1
9	61610-93J01	FASTENER COMP	1
10	61680-90J01	Starboard Rear Fastener	1
11	61690-90J01	Port Rear Fastener	1
12	09329-10024	Cushion	2
13	09329-10025	Cushion	2
14	09250-12015	CAP(OD:12.3)	3
15	01550-06127	BOLT	3
16	01550-06167	BOLT	4
17	01550-06257	BOLT	1
18	03542-06169	SCREW	3
20	61446-87J01	EFI Decal	1
21	68111-90J01	Emblem Mark	1
23	61435-90J60	Rear Emblem Mark (100)	1
25	61458-99E31	Engine Cover Label	1
26	69716-99E14	Fuel Limitation Label	1
27	09800-81841	Tool Set	1

Fig. 36Engine Cover (2010 & Newer)

图 47A发动机罩(2010及更新款) Engine Cover (2010 & Newer) Fig.

REF	Part No.	Name	Qty
1	61400-90848-0EP	COVER SET,ENGIN	1
2	61621-87D02	Front Fastener Bracket	1
3	61644-90J00	Rear Fastener Bracket	2
4	09229-04025	Rivet	4
5	09229-04046	Rivet	3
6	61431-90J02-0EP	Tilt Up Handle	1
7	61432-90J00	Tilt Up Louver	1
8	61439-90J01	Tilt Up Handle Seal	1
9	61610-93J01	FASTENER COMP	1
10	61680-90J01	Starboard Rear Fastener	1
11	61690-90J01	Port Rear Fastener	1
12	09329-10024	Cushion	2
13	09329-10025	Cushion	2
14	09250-12015	CAP(OD:12.3)	3
15	01550-06127	BOLT	3
16	01550-06167	BOLT	4
17	01550-06257	BOLT	1
18	03542-06169	SCREW	3
20	61446-87L13	DECAL,EFI	1
21	68111-18G20	Emblem Mark 'S'	1
22	61422-90J21	Front Emblem Mark (100)	1
26	61458-99E31	Engine Cover Label	1
27	09800-81841	Tool Set	1

Fig. 37Fuel Hose

REF	Part No.	Name	Qty
20	09401-11423	Clip	1
21	09251-07003	Cap	1
22	09367-08001	Hose Joint	1
23	65770-95505	Squeeze Pump (NLA)	1

Fig. 38Drag Link

REF	Part No.	Name	Qty
1	41161-94400	Steering Cable Seal	1
2	67701-90J01	Drag Link Assembly	1
3	67721-99E00	Drag Link Spacer	1
4	67725-99E00	Drag Link Bolt	1
5	67726-99E00	Lock Nut	2
6	67728-99E00	Washer	4
7	67467-89J01	Cable Connector	2
8	09385-06012	Clip	2
9	09160-06055	Washer (7x12x1.0)	2
12	67600-90J00	Tie Rod Kit (NLA)	1
13	67631-90J00	Tie Rod Bracket	2
14	67725-99E10	Replaced by 67725-99E20	2
15	67726-99E00	Lock Nut	2
16	09100-12081	Bolt (12x25)	4
17	09160-12066	Washer (12.5x22x2.5)	4
18	09180-09022	Tie Rod Spacer (NLA)	2

Fig. 39Opt: Meter

REF	Part No.	Name	Qty
2	09471-12103	Bulb (12v, 3.4w)	1
4	09471-12028	Bulb (12v, 3.4w)	1
5	34191-92E00	Water Pressure Tubing	1
6	09407-14407	Clamp (L:140)	2
7	36615-96300	Resin Terminal	2
9	09471-12103	Bulb (12v, 3.4w)	1
11	34310-92E00	Fuel Gauge Lead (NLA)	1
12	34360-92E00	Adapter Harness (NLA)	1
13	09471-12103	Bulb (12v, 3.4w)	1
15	09471-12103	Bulb (12v, 3.4w)	1
17	34191-92E00	Water Pressure Tubing	1
18	09407-14407	Clamp (L:140)	2
19	09471-12103	Bulb (12v, 3.4w)	1
21	36615-96300	Resin Terminal	4
22	09471-12077	Bulb (12v, 1.7w)	1

Fig. 40Opt: Meter

REF	Part No.	Name	Qty
2	34112-98J00	Nut (NLA)	1
4	34112-98J00	Nut (NLA)	1
6	34815-98J00	Nut (NLA)	1
8	34815-98J00	Nut (NLA)	1
10	34815-98J00	Nut (NLA)	1

Fig. 41Opt: Trim Sender

REF	Part No.	Name	Qty
8	34660-90J04	Water Pressure Gauge Install Kit	1
9	09352-50006-600	Hose (5x9x600)	1
10	09352-50006-600	Hose (5x9x600)	1
11	09367-06006	3 Way	1
12	09401-08413	Clip	4
15	17917-87L00	Water Flush Connector	1

Fig. 42Opt: Harness

REF	Part No.	Name	Qty
7	36620-93J31	Replaced by 36620-93J32	1
8	38500-93J00	Warning Buzzer*	1

Fig. 43Opt: Harness

REF	Part No.	Name	Qty
1	34921-98J00	Active Hub Unit (NLA)	1
2	34922-98J02	Interface Unit (NLA)	1
3	36661-98J00	Interface Unit Harness Assy (NLA)	1
4	36615-96300	Resin Terminal	7
5	09481-05501	5 Amp Fuse	1
6	36664-98J00	3 in Gauge Harness Assembly (NLA)	1
7	36665-98J00	Jumper Wire (NLA)	1
8	36666-98J10	6 Pin Connector Cap (NLA)	1
9	34921-98J10	Passive Hub Unit (NLA)	1
12	09481-05501	5 Amp Fuse	1
13	36664-98J10	2 in Gauge Harness Assembly (NLA)	1
14	36666-98J00	8 Pin Connector Cap (NLA)	1
15	36667-98J00	2 Pin Connector Cap (NLA)	1
16	36661-93J00	Interface Module Adapter (NLA)	1

Fig. 44Opt: Switch

REF	Part No.	Name	Qty
1	37100-96J01	Ignition Switch Panel Assembly	1
2	37139-99E00	Ignition Switch Panel	1
3	37803-93J06	Emergency Stop Switch Panel Assembly	1
4	37825-99E00	Emergency Switch Panel	1
5	37805-93J00	PTT Switch Assembly	1
6	37855-99E00	PTT Switch Panel	1
7	37210-93J00	Lighting Switch Set (NLA)	1
8	37212-93J00	Lighting Switch Panel (NLA)	1
10	37110-93J02	Ignition Switch Assembly	1
12	37143-99E01	Key Cap	1
13	37820-93J05	Emergency Stop Switch Assembly	1
14	37139-99E20	Ignition Switch Panel	1
15	03121-0516A	SCREW	4
16	38500-93J90	Warning Buzzer	1
17	09407-14403	Clamp (L:125)	1
18	37100-96J17	Dual Engine Switch Panel Assembly	1
19	37110-93J02	Ignition Switch Assembly	2
20	37820-93J95	Emergency Stop Switch Assembly	1
21	37139-99E10	Ignition Switch Panel	1
22	03121-0516A	SCREW	4
23	38500-93J90	Warning Buzzer	1
24	09407-14403	Clamp (L:125)	1

Fig. 45Opt: Top Mount Dual (1)

图 59选配: 顶置双联支架(1) Opt: Top Mount Dual (1) Fig.

REF	Part No.	Name	Qty
1	67200-88L12	Replaced by 67200-88L13	1
2	67261-93J00	Grip No 1	2
3	67263-93J00	Grip No 2	2
4	37850-93J10	PTT Switch Assembly	2
5	67295-92E10	Screw (3x12)	4
6	67296-88D10	Screw (5x16)	2
7	67288-92E20	Washer	6
8	67296-92E70	Screw	2
9	67288-92E40	Washer	2
10	67257-92E00	Lever Cap	2
11	67251-93J00	Handle Lever	2
12	67296-92E60	Screw	4
13	67288-92E30	Washer	4
14	67253-92E00	Washer	2
15	36890-93J10	Wire Harness	1
16	37220-92E00	Mode Changing Switch Assembly	1
17	67282-93J00	Decal	1
18	67296-92E30	Screw	4
19	09160-05024	Washer (5.5x16x1.5)	4
20	67287-92E00	Nut	4
21	67275-95600	Cable End	4
22	67273-95600	Spacer	2
23	67273-92E10	Grommet (NLA)	1
24	67295-92E00	Screw	4
26	67271-92E00	Cover	2
26	67211-93J10	Top Binnacle Cover	1
27	67296-92E70	Screw	2
28	67500-93J10	Dual Binnacle Box Spacer	1
29	09125-05135	Screw (5x65)	4
30	09160-05029	Washer (5.5x10x0.8)	4
31	09140-05005	Nut	4

Fig. 46Opt: Top Mount Dual (2)

图 60选配: 顶置双联支架(2) Opt: Top Mount Dual (2) Fig.

REF	Part No.	Name	Qty
1	67200-88L12	Replaced by 67200-88L13	1
2	67222-92E00	Dual Plate	2
3	67223-92E00	Brake Adjust (NLA)	2
4	67288-92E00	Washer	2
5	67292-94300	E Ring	8
6	67288-92E10	Washer (NLA)	2
7	67291-92E00	Snap Ring (NLA)	4
8	67221-92E00	Shift Assembly (NLA)	2
9	67224-92E00	Brake Arm Assembly (NLA)	2
10	67294-92E00	Spacer (NLA)	2
11	37721-92E11	Neutral Switch Assembly	1
12	67296-92E11	Screw (3x15)	4
13	67296-88D10	Screw (5x16)	4
14	67296-92E20	Screw (5x25) (NLA)	4
15	67226-92E00	Bolt (NLA)	2
16	67226-92E10	Bolt (NLA)	2
17	67240-92E00	Throttle Arm Assembly (NLA)	2
18	67228-92E00	Washer (NLA)	2
19	67286-92E00	Bolt (6x18) (NLA)	6
20	67230-92E00	Shift Arm Assembly (NLA)	2
21	09125-05042	Screw (5x10)	16
22	67234-92E00	Gear Case (NLA)	2
23	67245-92E00	Free Throttle Drum (NLA)	2
24	67227-92E00	Stopper (NLA)	2
25	09126-06006	Screw (6x20)	4
26	67225-92E00	Spring (NLA)	2
27	09125-04004	Screw (4x6)	2
28	67296-95610	Screw	4
29	67233-92E00	Spring (NLA)	2
30	67235-92E00	Shift Lock Plate (NLA)	2
31	67232-95620	Bushing (NLA)	2
32	67296-92E00	Screw (NLA)	2
33	67296-88D10	Screw (5x16)	2
34	09140-06020	Nut (6mm)	4
35	67236-92E00	Roller (NLA)	2
36	67237-92E01	Spring (NLA)	12
37	67238-92E00	Drive Gear (NLA)	2
38	67239-92E00	Pin	2
39	67246-92E00	Drive Shaft	2
40	67252-92E00	Bushing (NLA)	2
41	67291-92E10	Snap Ring (NLA)	2
42	67253-92E10	Washer	2
43	67252-92E10	Bushing (NLA)	2
44	67274-92E00	Flange	2
45	67253-95600	Washer (NLA)	2
46	67231-92E00	Shift Gear	2
47	67232-95600	Bushing	2
48	67241-92E00	Free Accel Rod (NLA)	2
49	67243-92E00	Grommet (NLA)	2
50	67239-92E10	Shift Pin Plate	2
51	67272-92E10	Flange Seal (NLA)	2
52	67287-92E10	Nut (NLA)	1
53	67296-92E80	Screw (NLA)	3

Fig. 47Opt: Tiller Handle

REF	Part No.	Name	Qty
1	63002-90J29-0EP	Tiller Handle Kit	1
2	43761-90J03-0EP	Tiller Handle Bracket	1
6	43770-90J00	Steering Damper Assembly	1
7	43778-90J00	Rod Nut	4
8	43779-90J00	Rod Washer	5
9	67725-90J00	Drag Link Bolt	2
10	43781-90J00	Spacer/Washer Set	1
11	67734-90J00	Drag Link Bushing	3
12	67725-90J10	Drag Link Bolt (NLA)	1
13	67725-90J20	Drag Link Bolt (NLA)	1
14	67726-90J00	Drag Link Nut	2
15	21111-87J10-0EP	Clutch Lever	1
16	21131-94J00-YAY	Clutch Shift Mark	1
17	23230-90J00	Shift Cable	1
18	36620-90J20	Handle Wire Assembly (NLA)	1
19	36615-96300	Resin Terminal	2
20	37110-87J22	SWITCH ASSY,IGN	1
22	37820-87J03	Emergency Switch Assembly	1
23	37823-92E02	Stop Switch Lanyard	1
24	37826-92E00	Nut	1
25	37860-94610	Trim Switch Assembly	1
26	37869-95590	Trim Switch Cap	1
27	38500-92X50	Warning Buzzer	1
28	63109-87J00-0EP	Tiller Handle Housing	1
29	63121-87J04	Under Cover	1
30	63210-93E30	Handle Grip	1
31	63215-93110	Handle Grip Mark	1
32	63221-87J00	Handle Rod	1
33	63223-92D00	Handle Rod Stopper	1
34	63225-93200	Handle Rod Bushing	1
35	63227-93200	Handle Rod Pin	1
36	63235-87J00	Throttle Shaft Plate (NLA)	1
37	63240-87J00	Throttle Adjuster (NLA)	1
38	63250-87J01	Throttle Arm Assembly	1
39	63260-87J02	Shift Gear Assembly	1
40	63261-87J00	Shift Gear Bushing	1
41	63262-87J00	Shift Lever Bushing	1
42	63271-87J00	Lock Plate	1
43	63272-87J00	Ball Guide Plate	1
44	63273-87J00	Ball (NLA)	1
45	63274-87J00	E Ring (NLA)	1
46	63610-90J00	Throttle Cable Assembly	1
47	63625-99E00	Throttle Cable Grommet (NLA)	1
48	63626-99E01	Wire Harness Grommet (NLA)	1
49	67263-99E00	Trim Switch Cover (NLA)	1
50	67292-87J00	E Ring	2
51	09106-08099	Bolt (8x50) (NLA)	1
52	09125-05047	Screw (5x14)	6
53	09125-06069	Screw (6x12)	4
54	09126-06015	Screw (6x23)	1
55	09136-05008	Screw (5x12)	2
56	09139-02003	Screw (2x6)	2
57	09163-06001	Lock Washer (6.4x12x0.5)	1
58	09440-12027	Spring	1
59	02142-05207	SCREW	1
64	09407-14403	Clamp (L:125)	1
67	19140-90J10	Throttle Lever (NLA)	1
68	09100-10264	Bolt (10x80)	1
69	09159-10050	Nut	1
70	09160-10114	Washer (10.5x22x1.5)	4
71	09306-10020	Bushing	2
72	09164-10016	Washer	2
73	43768-90J01	Spacer	1
74	43769-90J00	Bolt (10x55)	2
75	09160-12066	Washer (12.5x22x2.5)	2
76	29162-93J20	Lock Washer	1
77	63611-87J00	Clamp Bracket Bolt	2
78	63612-87J00	Clamp Bracket	2

Fig. 48Opt: Gasket Set

REF	Part No.	Name	Qty
1	11410-90822	Engine Gasket Set	1
2	11141-90J01	Cylinder Head Gasket	1
3	11189-90J00	Cylinder Head Cover Gasket	1
4	11265-87E10	Protection Cover Gasket	2
5	11489-90J00	Oil Pan Gasket	1
6	13119-90J00	Intake Manifold Gasket	1
7	13421-90J02	GASKET,THROTTLE	1
8	14151-90J00	Rectifier Gasket	1
9	17472-87E10	Water Pump Plate Gasket	1
10	51211-90J22	Engine Holder Gasket	1

Fig. 49Optional

REF	Part No.	Name	Qty
1	67282-95610	Port Decal (Black) (NLA)	1
2	67140-95600	Replaced by 67140-95601	1
3	68165-16B01-13L	Suzuki Emblem	1